CN110227856A - A kind of aluminium skimmings collection device - Google Patents
A kind of aluminium skimmings collection device Download PDFInfo
- Publication number
- CN110227856A CN110227856A CN201910489158.2A CN201910489158A CN110227856A CN 110227856 A CN110227856 A CN 110227856A CN 201910489158 A CN201910489158 A CN 201910489158A CN 110227856 A CN110227856 A CN 110227856A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- chip removal
- plate
- suction
- aluminium skimmings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 59
- 239000004411 aluminium Substances 0.000 title claims abstract description 58
- 239000004744 fabric Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 6
- 239000003921 oil Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cyclones (AREA)
Abstract
The present invention relates to a kind of aluminium skimmings collection devices, it includes rack (1), cyclone cylinder (2) are provided on the rack (1), cyclone cylinder (2) side is provided with dust-removal cloth-bag (3), suction bits blower (4) are provided at the top of the cyclone cylinder (2), suction bits blower (4) air inlet is connected with cyclone cylinder (2), it is connected between suction bits blower (4) exhaust outlet and dust-removal cloth-bag (3) by connecting tube (5), suction bits plate component (8) are provided between suction bits blower (4) and cyclone cylinder (2), bits plate component (8) of inhaling can open or close the air-suction channel inhaled between bits blower (4) and cyclone cylinder (2).A kind of aluminium skimmings collection device of the present invention, it stops that chip removal operation can be carried out without waiting for blower completely, substantially increases production efficiency.
Description
Technical field
The present invention relates to a kind of aluminium skimmings collection device, it is mainly used for collecting the aluminium generated in the hot sawing machine sawing process of aluminium bar
Bits, belong to aluminum profile production equipment technology.
Background technique
Aluminium bar needs when carrying out shape extrusion will be sawed into stub by the long aluminium bar of heating and be sent into extruder production type
Material, traditional way mostly use greatly the mode of cutting, are easily deformed due to cutting mouth, section can generate the mouth that collapses, and collapse mouthful section not
Neat extrudate can generate bubble, this seriously affects the quality of profile.Also there is saw cutting device at present, these saw cutting devices are
Hydraulic-driven circular saw feed sawing, sawing feed velocity be it is identical, this just makes sawing in entire sawing process with same
Speed sawing, just starts sawing, due to being round aluminium bar, starts sawing, sawing face is small, rear to be gradually increased again, saw blade to aluminium bar
Intermediate sawing face again be gradually reduced, at a same speed feed often bring the resistance of circular saw sawing significantly different, open
Beginning sawing is light, and to intermediate since resistance is gruelling greatly, circular saw, which generates high temperature, makes sawing oil be difficult to lubricate and distribute heat for sawing
Amount not only wastes expensive sawing oil, but also is easy card saw, and sawing face is not smooth enough, reduces the service life of circular saw;Heat
Saw is to carry out hot saw in a heated state, and the general temperature of aluminium skimmings that online hot saw generates is higher than 500 degrees Celsius, due to profit when sawing
Lubricating oil thus the smog with oil can be generated, due to temperature height, smog is difficult to handle, and traditional method is generally directly by smog emission
In atmosphere outside to factory, air pollution is caused, therefore it is necessary to design a kind of Full automatic servo aluminium bar hot saw.
Application No. is 201721005407.9 utility model patents to disclose a kind of Full automatic servo aluminium bar hot saw, it sets
There is servo saw cutting device, can be according to the speed of sawing aluminium bar different section adjustment sawings everywhere, it can also be according to different sawings
Material adjusts different saw cutting speed, therefore makes always in constant torque in sawing, and the heat that circular saw generates will not mistake
Greatly, sawing the operation is stable;And it is equipped with and receives bits device, receiving bits device includes exhaust fan one, exhaust fan two, aluminium skimmings cylinder, aluminium
Consider collecting box and canvas dust settling pocket to be worth doing, aluminium skimmings cylinder top is cylindrical tube, and lower part is conically shaped, and conically shaped lower end is equipped with pull
Door, sliding door have aluminium skimmings collecting box, and the pipeline high temperature aluminium skimmings and smog by the connection of one both ends of exhaust fan cool down rapidly,
By aluminium skimmings cylinder under the influence of centrifugal force aluminium skimmings along barrel rotation fall on aluminium skimmings cylinder lower end, be collected into a certain amount of beat
Aluminium skimmings are temporarily stored within aluminium skimmings collecting box by the sliding door for opening lower end, and smog enters canvas dust settling pocket by exhaust fan two and filters,
Due to sawing oil toughness, one layer of oil film of canvas dedusting bag formation, can effective filter smoke, avoid the pollution to air, very
Good solves above-mentioned technical problem.But above-mentioned bits-suction device is in the actual production process, needs exhaust fan one and exhausting
Machine two could open the sliding door of aluminium skimmings cylinder bottom after completely closing, the aluminium skimmings being collected into are collected into aluminium skimmings and are collected
Case, the exhaust fan one otherwise not stopped operating completely and exhaust fan two can inhale the aluminium skimmings in aluminium skimmings cylinder and aluminium skimmings collecting box
Out, to be unable to complete the collection of aluminium skimmings at all, and since there are larger inertia for exhaust fan, the time required to stopping completely
It is longer, leverage production efficiency.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of aluminium skimmings collection device for the above-mentioned prior art, it is not necessarily to
It waits blower to stop that chip removal operation can be carried out completely, substantially increases production efficiency.
The present invention solves the above problems used technical solution are as follows: a kind of aluminium skimmings collection device, it includes rack, described
Cyclone cylinder is provided in rack, the cyclone cylinder side is provided with dust-removal cloth-bag, suction bits blower is provided at the top of the cyclone cylinder,
The suction bits fan induced draught mouth is connected with cyclone cylinder, passes through connecting tube phase between the suction bits blower exhaust outlet and dust-removal cloth-bag
Connection, is provided with suction bits plate component between the suction bits blower and cyclone cylinder, the suction bits plate component can play on or off
Close the air-suction channel inhaled between bits blower and cyclone cylinder.
Further, there are two the dust-removal cloth-bags, two dust-removal cloth-bags or so are arranged side by side.
Further, the suction bits plate component includes the first cylinder frame, is provided with installation on first cylinder frame
Plate offers air inlet on the mounting plate, and first cylinder frame side is provided with the first cylinder, first cylinder piston
Rod end is connected with air draught plate, and first cylinder can drive air draught plate to move left and right on the first cylinder frame, from
And realize the purpose for opening or closing the air inlet on mounting plate.
Further, when the first cylinder is in stretching state, air draught plate moves right the air draught on mounting plate
Mouth is closed, and when the first cylinder is in retracted mode, air draught plate, which is moved to the left, opens the air inlet on mounting plate.
Further, the cyclone cylinder and dust-removal cloth-bag bottom are provided with chip removal case, setting below the chip removal case
There is aluminium skimmings case, chip removal mechanism is provided between the chip removal case and aluminium skimmings case, the chip removal mechanism can open or close chip removal
The chip removal mouth in bottom portion.
Further, the chip removal mechanism includes the second cylinder frame, is provided with the first chip removal on second cylinder frame
Mouth and the second chip removal mouth, second cylinder frame side is provided with the second cylinder piston rod end described in the second cylinder and is connected with
Chip removal plate, the chip removal plate middle part offer chip-removal hole, and second cylinder can drive chip removal plate in the second cylinder
It is moved left and right on frame, to realize the purpose of with opening simultaneously or close cyclone cylinder and dust-removal cloth-bag bottom chip removal case chip removal mouth.
Further, when the second cylinder is in stretching state, chip removal plate moves right will be on the second cylinder frame
First chip removal mouth and the second chip removal mouth simultaneously close off, and the chip-removal hole on chip removal plate is located at the first chip removal mouth and the second chip removal at this time
Position between mouthful;When the second cylinder is in retracted mode, chip removal plate is moved to the left the first row on the second cylinder frame
It is opened when bits mouth and the second chip removal mouth, the chip-removal hole on chip removal plate is located at the position of the second chip removal mouth at this time.
Further, cyclone cylinder top side is provided with tornadotron, and suction bits are connected on the tornadotron
Pipe, the crumb-suction pipe are connected with hot saw crumb mouth.
Compared with the prior art, the advantages of the present invention are as follows:
1, the configuration of the present invention is simple, rationally, cyclone cylinder and dust-removal cloth-bag share a suction and consider blower to be worth doing for design, reduce equipment
Manufacturing cost;
2, suction bits plate component of the invention can will inhale the air-suction channel between bits blower and cyclone cylinder in chip removal and close
It closes, so that substantially increasing production efficiency because the rotation of inertia will not impact chip removal after fan parking, effectively protects
The continuity of production is hindered.
Detailed description of the invention
Fig. 1 is a kind of schematic perspective view of aluminium skimmings collection device of the present invention.
Fig. 2 is a kind of main view of aluminium skimmings collection device of the present invention.
Fig. 3 is the schematic perspective view that bits plate component is inhaled in Fig. 1.
Fig. 4 is the main view of Fig. 3.
Fig. 5 is the top view of Fig. 4.
Fig. 6 is the schematic perspective view of chip removal mechanism in Fig. 1.
Fig. 7 is the main view of Fig. 6.
Fig. 8 is the top view of Fig. 7.
Wherein:
Rack 1
Cyclone cylinder 2
Dust-removal cloth-bag 3
Inhale bits blower 4
Connecting tube 5
Tornadotron 6
Crumb-suction pipe 7
Inhale bits plate component 8
First cylinder frame 81
Mounting plate 82
Air inlet 83
First cylinder 84
First connector 85
Air draught plate 86
Chip removal case 9
Aluminium skimmings case 10
Chip removal mechanism 11
Second cylinder frame 111
First chip removal mouth 112
Second chip removal mouth 113
Second cylinder 114
Second connector 115
Chip removal plate 116
Chip-removal hole 117.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
As shown in FIG. 1 to FIG. 8, one of the present embodiment aluminium skimmings collection device, it includes rack 1, is set in the rack 1
It is equipped with cyclone cylinder 2,2 side of cyclone cylinder is provided with dust-removal cloth-bag 3, and suction bits blower 4, institute are provided at the top of the cyclone cylinder 2
It states suction bits 4 air inlet of blower to be connected with cyclone cylinder 2, passes through connecting tube between suction bits 4 exhaust outlet of blower and dust-removal cloth-bag 3
5 are connected, and the 2 top side of cyclone cylinder is provided with tornadotron 6, and crumb-suction pipe 7 is connected on the tornadotron 6, described
Crumb-suction pipe 7 is connected with hot saw crumb mouth, and suction bits plate component 8 is provided between the suction bits blower 4 and cyclone cylinder 2, described
The air-suction channel inhaled between bits blower 4 and cyclone cylinder 2 can be opened or closed by inhaling bits plate component 8;
There are two the dust-removal cloth-bags 3, and two dust-removal cloth-bags 3 or so are arranged side by side;
The suction bits plate component 8 includes the first cylinder frame 81, is provided with mounting plate 82, institute on first cylinder frame 81
It states and offers air inlet 83 on mounting plate 82,81 side of the first cylinder frame is provided with the first cylinder 84, first cylinder
84 tailpieces of the piston rod are connected with air draught plate 86 by the first connector 85, and first cylinder 84 can drive air draught plate
86 move left and right on the first cylinder frame 81, to realize the purpose for opening or closing the air inlet 83 on mounting plate 82;
When the first cylinder 84 is in stretching state, air draught plate 86, which moves right, closes the air inlet 83 on mounting plate 82
It closes, when the first cylinder 84 is in retracted mode, air draught plate 86, which is moved to the left, opens the air inlet 83 on mounting plate 82;
The cyclone cylinder 2 and 3 bottom of dust-removal cloth-bag are provided with chip removal case 9, are provided with aluminium skimmings case below the chip removal case 9
10, chip removal mechanism 11 is provided between the chip removal case 9 and aluminium skimmings case 10, the chip removal mechanism 11 can open or close chip removal
The chip removal mouth of 9 bottom of case;
The chip removal mechanism 11 includes the second cylinder frame 111, is provided with the first chip removal mouth on second cylinder frame 111
112 and second chip removal mouth 113,111 side of the second cylinder frame is provided with the second cylinder 114,114 piston of the second cylinder
Rod end is connected with chip removal plate 116 by the second connector 115, offers chip-removal hole in the middle part of the chip removal plate 116
117, second cylinder 114 can drive chip removal plate 116 to move left and right on the second cylinder frame 111, to realize simultaneously
Open or close the purpose of 9 ground chip removal mouth of cyclone cylinder 2 and 3 bottom chip removal case of dust-removal cloth-bag;
When the second cylinder 114 is in stretching state, chip removal plate 116 moves right the first row on the second cylinder frame
Bits mouth 112 and the second chip removal mouth 113 simultaneously close off, and the chip-removal hole 117 on chip removal plate 116 is located at the first chip removal mouth 112 at this time
The second position between chip removal mouth 113 and;When the second cylinder 114 is in retracted mode, chip removal plate 116 is moved to the left
The first chip removal mouth 112 and the second chip removal mouth 113 on two cylinder frames open simultaneously, at this time the chip-removal hole 117 on chip removal plate 116
Positioned at the position of the second chip removal mouth 113.
Working principle:
In hot saw work, inhale in the aluminium skimmings sucking cyclone cylinder that bits blower generates hot saw sawing process, aluminium skimmings are along barrel
Rotation is fallen in the chip removal case of cyclone cylinder lower end, and a small number of aluminium skimmings powder are discharged into dust-removal cloth-bag by suction bits blower and are collected,
When needing to aluminium skimmings progress chip removal operation in cyclone cylinder and dust-removal cloth-bag, the suctions such as previous needs will inhale the closing of bits blower and need
(this process time is longer) just can be carried out chip removal after bits blower stops completely, otherwise inhales bits blower and continues to turn under effect of inertia
Dynamic one side will lead to aluminium skimmings in cyclone cylinder and can not be effectively discharged, and another aspect air draft will also result in the powder in dust-removal cloth-bag
Aluminium skimmings are blown afloat.The application is considered to be worth doing by the way that chip removal mechanism is arranged at the chip removal case position of cyclone cylinder and dust-removal cloth-bag bottom inhaling
Bits plate component is inhaled in setting between blower and cyclone cylinder, when normal work, is inhaled bits plate component and is opened, and chip removal mechanism is by chip removal case
Bottom is closed, and when needing chip removal, closing after inhaling bits blower will be inhaled between bits blower and cyclone cylinder by inhaling bits plate component
Air-suction channel is closed, and chip removal can be carried out by opening chip removal mechanism at this time, blower because inertia continue to rotate will not be to chip removal caused by
It influences, substantially increases production efficiency, the effective guarantee continuity of production.
In addition to the implementation, all to use equivalent transformation or equivalent replacement the invention also includes there is an other embodiments
The technical solution that mode is formed should all be fallen within the scope of the hereto appended claims.
Claims (8)
1. a kind of aluminium skimmings collection device, it is characterised in that: it includes rack (1), is provided with cyclone cylinder (2) on the rack (1),
Cyclone cylinder (2) side is provided with dust-removal cloth-bag (3), and suction bits blower (4), the suction are provided at the top of the cyclone cylinder (2)
Bits blower (4) air inlet is connected with cyclone cylinder (2), passes through company between suction bits blower (4) exhaust outlet and dust-removal cloth-bag (3)
Adapter tube (5) is connected, and suction bits plate component (8) are provided between suction bits blower (4) and cyclone cylinder (2), and the suction bits are inserted
Board group part (8) can open or close the air-suction channel inhaled between bits blower (4) and cyclone cylinder (2).
2. a kind of aluminium skimmings collection device according to claim 1, it is characterised in that: there are two the dust-removal cloth-bags (3), and two
A dust-removal cloth-bag (3) left and right is arranged side by side.
3. a kind of aluminium skimmings collection device according to claim 1, it is characterised in that: the suction considers plate component (8) to be worth doing and includes
First cylinder frame (81) is provided with mounting plate (82) on first cylinder frame (81), offers suction on the mounting plate (82)
Air port (83), the first cylinder frame (81) side are provided with the first cylinder (84), and the first cylinder (84) tailpiece of the piston rod connects
It connects and is provided with air draught plate (86), first cylinder (84) can drive air draught plate (86) left on the first cylinder frame (81)
It moves right, to realize the purpose for opening or closing the air inlet (83) on mounting plate (82).
4. a kind of aluminium skimmings collection device according to claim 3, it is characterised in that: stretch out shape when the first cylinder (84) are in
When state, air draught plate (86), which moves right, closes the air inlet (83) on mounting plate (82), when the first cylinder (84) are in contracting
When the state of returning, air draught plate (86), which is moved to the left, opens the air inlet (83) on mounting plate (82).
5. a kind of aluminium skimmings collection device according to claim 1, it is characterised in that: the cyclone cylinder (2) and dust-removal cloth-bag
(3) bottom is provided with chip removal case (9), is provided with aluminium skimmings case (10) below the chip removal case (9), the chip removal case (9) and aluminium
It is provided with chip removal mechanism (11) between bits case (10), the chip removal mechanism (11) can open or close chip removal case (9) bottom
Chip removal mouth.
6. a kind of aluminium skimmings collection device according to claim 5, it is characterised in that: the chip removal mechanism (11) includes second
Cylinder frame (111) is provided with the first chip removal mouth (112) and the second chip removal mouth (113) on second cylinder frame (111), described
Second cylinder frame (111) side is provided with the second cylinder (114) the second cylinder (114) tailpiece of the piston rod and is connected with chip removal
Plate (116), chip removal plate (116) middle part offer chip-removal hole (117), and second cylinder (114) being capable of the row of driving
Bits plate (116) move left and right on the second cylinder frame (111), open simultaneously or close cyclone cylinder (2) and dedusting to realize
Cloth bag (3) bottom chip removal case (9) chip removal mouth purpose.
7. a kind of aluminium skimmings collection device according to claim 6, it is characterised in that: stretched out when the second cylinder (114) are in
When state, chip removal plate (116) moves right the first chip removal mouth (112) and the second chip removal mouth (113) on the second cylinder frame
It simultaneously closes off, the chip-removal hole (117) on chip removal plate (116) is located at the first chip removal mouth (112) and the second chip removal mouth (113) at this time
Between position;When the second cylinder (114) is in retracted mode, chip removal plate (116) is moved to the left will be on the second cylinder frame
The first chip removal mouth (112) and the second chip removal mouth (113) open simultaneously, chip-removal hole (117) position on chip removal plate (116) at this time
In the position of the second chip removal mouth (113).
8. a kind of aluminium skimmings collection device according to claim 1, it is characterised in that: cyclone cylinder (2) the top side is set
It is equipped with tornadotron (6), is connected with crumb-suction pipe (7) on the tornadotron (6), the crumb-suction pipe (7) and hot saw crumb mouth phase
Connection.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910489158.2A CN110227856A (en) | 2019-06-06 | 2019-06-06 | A kind of aluminium skimmings collection device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910489158.2A CN110227856A (en) | 2019-06-06 | 2019-06-06 | A kind of aluminium skimmings collection device |
Publications (1)
Publication Number | Publication Date |
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CN110227856A true CN110227856A (en) | 2019-09-13 |
Family
ID=67858489
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CN201910489158.2A Pending CN110227856A (en) | 2019-06-06 | 2019-06-06 | A kind of aluminium skimmings collection device |
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CN (1) | CN110227856A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111940829A (en) * | 2020-08-17 | 2020-11-17 | 佛山市通润热能科技有限公司 | Automatic sawing method for aluminum profile |
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CN201922121U (en) * | 2010-05-09 | 2011-08-10 | 中国铝业股份有限公司 | Suction device for collecting aluminum and aluminum alloy slab sawdust |
CN205255203U (en) * | 2015-12-18 | 2016-05-25 | 沭阳县翔创木业有限公司 | Collection device is absorbed to saw -dust for wood working |
CN207188210U (en) * | 2017-07-19 | 2018-04-06 | 佛山市通润热能科技有限公司 | A kind of light-weight metal bits are collected and gas dust separating arrangement |
CN207431859U (en) * | 2017-08-11 | 2018-06-01 | 佛山市朗盾铝加工设备有限公司 | A kind of full-automatic aluminium skimmings collector of online hot saw |
CN109079242A (en) * | 2017-08-11 | 2018-12-25 | 佛山市朗盾铝加工设备有限公司 | A kind of Full automatic servo aluminium bar hot saw |
CN210435476U (en) * | 2019-06-06 | 2020-05-01 | 江苏江顺精密机电设备有限公司 | Aluminum scrap collecting device |
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2019
- 2019-06-06 CN CN201910489158.2A patent/CN110227856A/en active Pending
Patent Citations (6)
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CN201922121U (en) * | 2010-05-09 | 2011-08-10 | 中国铝业股份有限公司 | Suction device for collecting aluminum and aluminum alloy slab sawdust |
CN205255203U (en) * | 2015-12-18 | 2016-05-25 | 沭阳县翔创木业有限公司 | Collection device is absorbed to saw -dust for wood working |
CN207188210U (en) * | 2017-07-19 | 2018-04-06 | 佛山市通润热能科技有限公司 | A kind of light-weight metal bits are collected and gas dust separating arrangement |
CN207431859U (en) * | 2017-08-11 | 2018-06-01 | 佛山市朗盾铝加工设备有限公司 | A kind of full-automatic aluminium skimmings collector of online hot saw |
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