CN110218922A - Production method, system of processing and the Mg alloy castings of Mg alloy castings - Google Patents

Production method, system of processing and the Mg alloy castings of Mg alloy castings Download PDF

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Publication number
CN110218922A
CN110218922A CN201910641416.4A CN201910641416A CN110218922A CN 110218922 A CN110218922 A CN 110218922A CN 201910641416 A CN201910641416 A CN 201910641416A CN 110218922 A CN110218922 A CN 110218922A
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CN
China
Prior art keywords
alloy
magnesium alloy
casting
production method
alloy castings
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Application number
CN201910641416.4A
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Chinese (zh)
Inventor
陶诚
何凤华
徐光周
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Leader Technology Co Ltd
SHENZHEN MINGLIDA PRECISION MACHINERY CO Ltd
Sichuan Ming Li Da Technology Co Ltd
Guangdong Minglida Technology Co Ltd
Original Assignee
Jiangsu Leader Technology Co Ltd
SHENZHEN MINGLIDA PRECISION MACHINERY CO Ltd
Sichuan Ming Li Da Technology Co Ltd
Guangdong Minglida Technology Co Ltd
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Application filed by Jiangsu Leader Technology Co Ltd, SHENZHEN MINGLIDA PRECISION MACHINERY CO Ltd, Sichuan Ming Li Da Technology Co Ltd, Guangdong Minglida Technology Co Ltd filed Critical Jiangsu Leader Technology Co Ltd
Priority to CN201910641416.4A priority Critical patent/CN110218922A/en
Publication of CN110218922A publication Critical patent/CN110218922A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/02Stamping using rigid devices or tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D18/00Pressure casting; Vacuum casting
    • B22D18/04Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium
    • C22C23/02Alloys based on magnesium with aluminium as the next major constituent

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Forging (AREA)

Abstract

The present invention relates to alloy die cast technical fields, the production method, system of processing and Mg alloy castings of a kind of Mg alloy castings are specifically disclosed, the production method includes: preparation magnesium alloy, and the constituent of the magnesium alloy includes the Be that the Al of Mg, quality accounting no more than 9.2% and quality accounting are not more than 0.0007%;By magnesium alloy smelting at liquid magnesium alloy, keep the temperature to be poured;Casting is molded between 630 DEG C~730 DEG C, is sequentially completed a liter liquid, is filled type, pressurization, pressure maintaining, Liu Mo and release;Magnesium alloy ingot is taken out in die sinking;The die casting that magnesium alloy ingot is put into 250 DEG C~280 DEG C is subjected to die casting, obtains Mg alloy castings.Production method, system of processing and the Mg alloy castings of Mg alloy castings provided by the invention can be reduced the die casting fire check defect of Mg alloy castings, improve the mechanical property of casting, reduce the scrappage of product.

Description

Production method, system of processing and the Mg alloy castings of Mg alloy castings
Technical field
The present invention relates to alloy die cast technical field more particularly to a kind of production methods of Mg alloy castings, system of processing And Mg alloy castings.
Background technique
Magnesium alloy is metal most light in practical application because its density is smaller, and intensity with higher, specific strength are high, subtract The characteristics such as shock stability is good, electrical and thermal conductivity performance is good, the corrosive nature of resistance to organic matter and alkali is good have been widely used in aviation boat It, automobile manufacture, the industries such as chemical equipment.
Since magnesium alloy itself plasticity is high, there is high flowing mold-filling capacity in the molten state, which makes magnesium Alloy die cast forms can play the excellent properties of material to greatest extent, thus magnesium alloy pressure-casting manufacturing process obtained it is biggish Progress also promotes flourishing for magnesium alloy pressure-casting industry.But at present in magnesium alloy pressure-casting industry, because material quality is poor, pressure Often there are numerous defects in the problems such as casting production process is also immature, magnesium alloy pressure-casting component, and wherein fire check is the most fatal Product defects seriously affect the safe handling of Mg alloy castings, greatly reduce the mechanical property of casting, lead to casting report Useless rate is high.
Therefore, it is necessary to propose corresponding technique contrast aiming at the problem that Mg alloy castings fire check defect.
Summary of the invention
It is an advantage of the invention to provide the castings of a kind of production method of Mg alloy castings, system of processing and magnesium alloy Part can be reduced the die casting fire check defect of Mg alloy castings, improve the mechanical property of casting, reduce the scrappage of product.
To achieve these objectives, the present invention provides a kind of production method of Mg alloy castings, comprising:
Magnesium alloy is prepared, the constituent of the magnesium alloy includes that the Al of Mg, quality accounting no more than 9.2% and quality account for Than the Be for being not more than 0.0007%;
By magnesium alloy smelting at liquid magnesium alloy, keep the temperature to be poured;
Casting is molded between 630 DEG C~730 DEG C, is sequentially completed a liter liquid, is filled type, pressurization, pressure maintaining, Liu Mo and release;
Magnesium alloy ingot is taken out in die sinking;
The die casting that magnesium alloy ingot is put into 250 DEG C~280 DEG C is subjected to die casting, obtains Mg alloy castings.
Preferably, the magnesium alloy by Mg, quality accounting be 9.2% Al, 0.65% Zn, 0.2% Mn, 0.002% Fe, 0.01% Cu, the Ni less than 0.001%, 0.01% Si and 0.0007% Be composition.
Preferably, the heat preservation is to be poured specifically:
It is kept the temperature in the temperature range higher than 20 DEG C~30 DEG C of liquid magnesium alloy phase line.
Preferably, described that casting is molded between 630 DEG C~730 DEG C, it is sequentially completed a liter liquid, type is filled, pressurization, pressure maintaining, stays Mould and release specifically:
It is poured in 660 DEG C of moldings, is sequentially completed a liter liquid, fills type, pressurization, pressure maintaining, Liu Mo and release.
Preferably, the mould remaining time for staying die process is 3s.
Preferably, the die casting that magnesium alloy ingot is put into 250 DEG C~280 DEG C carries out die casting, obtains magnesium alloy casting Before part, further includes:
Heating preheating is carried out to magnesium alloy ingot.
It is preferably, described that heating preheating is carried out to magnesium alloy ingot specifically:
Heating is carried out to magnesium alloy ingot and is preheated to 250 DEG C.
Preferably, it is described by magnesium alloy smelting at liquid magnesium alloy, keep the temperature it is to be poured before, further includes:
Smelting furnace is cleaned, impurity residual is reduced.
On the other hand, the present invention provides a kind of Mg alloy castings system of processing, for executing any of the above-described kind of production method.
Another aspect, the present invention provide a kind of Mg alloy castings, by any of the above-described kind of production method production gained.
The beneficial effects of the present invention are: production method, system of processing and the magnesium alloy casting of a kind of Mg alloy castings are provided Part can be reduced the die casting fire check defect of Mg alloy castings, improve the mechanical property of casting, reduce the scrappage of product.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this Some embodiments of invention without any creative labor, may be used also for those of ordinary skill in the art To obtain other attached drawings according to these attached drawings.
Fig. 1 is the flow diagram of the production method for the Mg alloy castings that embodiment provides.
In figure:
Specific embodiment
To enable the purpose of the present invention, feature, advantage more obvious and understandable, implement below in conjunction with the present invention Attached drawing in example, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that reality disclosed below Applying example is only a part of the embodiment of the present invention, and not all embodiment.Based on the embodiments of the present invention, this field is common Technical staff's all other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.
In the description of the present invention, it is to be understood that, when a component is considered as " connection " another component, it can To be directly to another component or may be simultaneously present the component being centrally located.When a component is considered as " setting Set " another component, it, which can be, is set up directly on another component or may be simultaneously present the component being centrally located.
In addition, the indicating positions such as term " length " " short " "inner" "outside" or positional relationship for the orientation that is shown based on attached drawing or Person's positional relationship is merely for convenience of the description present invention, rather than the device or original part of indication or suggestion meaning must have this Specific orientation is operated with specific orientation construction, should not be understood as limitation of the invention with this.
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
The present embodiment provides a kind of Mg alloy castings systems of processing, and a kind of production method of Mg alloy castings is used to produce Mg alloy castings out can be reduced the die casting fire check defect of Mg alloy castings, improve the mechanical property of casting, reduce the report of product Useless rate.
Generation for Mg alloy castings fire check defect, at present it has been recognized that by solidification shrinkage amount, shrinking and being obstructed Caused by hindering three factors such as degree and feeding capacity.But also there is research to think, when near alloy graining to phase solidus line temperature, Cause one " impact stress " because of " impact is shunk ", so as to cause the generation of fire check defect.The present embodiment passes through long-term Practice summary and the anatomy generated to Mg alloy castings fire check defect learn that the appearance of fire check phenomenon is opened in linear shrinkage In beginning temperature to effective crystallization range of solidus, in alloy graining process, because of castings material, casting structure shape etc. Reason, cooling velocity can be inconsistent everywhere for casting, has part first to solidify so as to cause casting, and the part of solidification can hinder not yet to coagulate Solid position shunk, to generate shrinkage stress, when the stress or plastic deformation be more than Mg alloy castings at such a temperature Strength degree and when elongation, casting will produce heat crack defect in thermal center.
Since a large amount of impurity is enriched in grain boundaries, so that the intensity of grain boundaries and plasticity reduce, the fusing point of impurity is general Lower, in casting cooled and solidified, the shrinkage stress that grain boundaries generate is greater than the tensile strength of alloy, leads to grain boundaries fire check It is formed, so that casting is produced fracture in crack position, fatal damage is caused to casting strength.
Mg alloy castings fire check defect, which is formed, mainly to be received by raw material alloy ingredient, cast shape, die-casting process, solidification The influence of the reasons such as contracting amount and freezing problem gradient.In order to improve the generation of casting thermal fragmentation line phenomenon, fire check is reduced Probability, the present embodiment mainly from alloy raw material ingredient, alloy pouring temperature, mould remaining time and die casting temperature etc. come Improve the die casting fire check defect of Mg alloy castings.
Specifically, referring to Fig. 1, the production method of Mg alloy castings includes:
S10: preparing magnesium alloy, and the constituent of the magnesium alloy includes the Al and matter of Mg, quality accounting no more than 9.2% Measure the Be that accounting is not more than 0.0007%.
The die casting performance of Mg alloy castings and process flow and alloy raw material quality have direct relationship, die casting Service performance is determined by alloy raw material quality to a certain extent, so material composition contained by alloy should be strict controlled in rule In fixed range, the requirement of Mg alloy castings materials quality can be met in this way.The generation of Mg alloy castings fire check defect, It is due to containing impurity in alloy raw material, is impurity enriched region at crackle generation, the presence of impurity will have a direct impact on pressure The consistency of casting fills type feeding capacity deficiency to reduce casting strength, while impurity can also make casting plasticity be deteriorated, Easily lead to the generation of fire check.Al constituent content is the key that cause fire check in magnesium alloy, and Al content is excessive, can make alloy A possibility that setting temperature increases, and casting generates fire check defect increases, and phase trans contents are very few, influence whether the usability of casting Can, reduce its mechanical property.Therefore the reasonable control to Al constituent content improves magnesium to casting thermal fragmentation line occurrence probability is reduced Alloy die cast performance and casting product quality play the role of vital.In addition, production practices demonstrate Be in magnesium alloy Element, which suitably adds, can be obviously improved casting thermal fragmentation line defect phenomenon, but excessive addition Be element does not meet ROHS environmental protection and wants It asks, and is unsatisfactory for procedure for producing requirement, therefore the number of Be constituent content also strictly will be controlled scientifically.Qualification used herein The material composition of magnesium alloy ingot is as shown in table 1.
The quality of materials ingredient (%) of 1 magnesium alloy ingot of table
S20: cleaning smelting furnace, reduces impurity residual.
It is understood that in order to avoid remaining flux and oxidation impurities are more because of long-time use for smelting furnace, Hai Xuding Phase cleans smelting furnace, and reducing impurity component influences the possibility that casting thermal fragmentation line generates.
S30: it by magnesium alloy smelting at liquid magnesium alloy, keeps the temperature to be poured.
Specifically, it is kept the temperature in the temperature range higher than 20 DEG C~30 DEG C of liquid magnesium alloy phase line.
What alloy pouring temperature indicated is the mean temperature that molten metal enters type mold cavity from pressure chamber, usually uses holding furnace Interior temperature expression, generally greater than 20~30 DEG C of aluminium alloy phase line.
S40: casting is molded between 630 DEG C~730 DEG C, a liter liquid is sequentially completed, fills type, pressurization, pressure maintaining, Liu Mo and unload Pressure.
For the casting of different shape, structure, pouring temperature when magnesium alloy pressure-casting should be controlled at 630~730 DEG C.For Thin-section casting, pouring temperature can use higher temperature, to improve the mobility of molten metal, improve die cast ability;For Lower temperature then can be used in thick-walled casting, to reduce shrinkage cavity caused by solidification shrinkage and shrinkage porosite.Pouring temperature is excessively high, gold Belong to the oxidizable aggravation of liquid, oxidation impurities are mixed into excessively, reduce casting compactness and plasticity, and alloy shrinkage is big, die casting is easy Generate fire check;The defects of pouring temperature is too low, is also easy to produce cold shut, surface flow liner and misrun.Magnesium alloy in the present embodiment Pouring temperature is set as 660 DEG C, can obtain preferably performance.
Mould remaining time is the major reason that casting generates contraction crack, and referring to terminates from pressure maintaining up to die sinking ejection casting This period.Mould remaining time is abundant, so that casting is fully cooled solidification in mold, is conducive to improve casting strength, reduces casting Part is deformed and the possibility of drawing crack.But mould remaining time is too long, then not only reduces castings production efficiency, is also easy to cause demoulding tired Difficulty, alloy cause fire check because hot-short, have changed simultaneously the design shrinkage of casting.Therefore, usually indeformable, no with casting The shortest time of cracking as the selection of mould remaining time, not only can guarantee casting quality, but also can improve production effect to the maximum extent Rate.Mould remaining time used by the present embodiment is 3s, to obtain preferably mechanical property.
S50: magnesium alloy ingot is taken out in die sinking.
It should be noted that can also carry out the routine operation such as being heat-treated to U.S. alloy pig, details are not described herein again.
S60: heating preheating is carried out to magnesium alloy ingot.
Specifically, heating is carried out to magnesium alloy ingot and is preheated to 250 DEG C.
In order to ensure mold temperature is stablized, except rationally controlling mold temperature, it is also noted that preventing because adding new magnesium Furnace temperature reduces when alloy material, avoids result in die casting initial stage mold temperature and fluctuates, so magnesium alloy ingot will be It is preheated on holding furnace.
S70: the die casting that magnesium alloy ingot is put into 250 DEG C~280 DEG C is subjected to die casting, obtains Mg alloy castings.
Die casting is moulding process equipment mostly important in technical process for casting, and the stabilization of die casting temperature is right Casting quality, production efficiency and die life have direct influence.Die casting temperature is unstable, be easy to cause casting Part size is unstable, and casting is easy to produce the generation for the defects of deforming so as to cause crackle, shrinkage cavity, sticking to mould, surface indentation.Die casting When mold temperature is excessively high, casting can extend cooling time, reduce castings production efficiency, the intensity and plasticity of material will appear at this time Decline, is easy to cause the generation of fire check;And die casting temperature it is too low when, die casting can be made to generate during cooled and solidified Biggish temperature gradient, casting solidification speed is accelerated, so that quickly solidified at the thin-walled of die casting, and at the heavy wall far from running channel Feeding is insufficient and generates shrinkage cavity, so that the generation for fire check provides condition.In addition, die casting temperature is unstable, Yi Zao At mold due to expanding with heat and contract with cold for chronicity premature failure, substantially reduce die life, improve enterprise operation cost.This Embodiment is by practical experience it is found that mold controls temperature preferably between 250~280 DEG C.
Fire check defect is magnesium alloy die casting bad defect the most outstanding, and the factor for influencing its generation is complex, The present embodiment proposes corresponding process improving countermeasure by analyzing the fire check origin cause of formation, can be concluded that
1. in raw material magnesium alloy or casting process, impurity is mixed into so that impurity causes alloying component inclined in grain boundaries enrichment Analysis provides condition for fire check formation.
2. alloy raw material ingredient influences casting quality the most obvious.Be rigid in checking up the quality of magnesium alloy ingot, selects and closes The magnesium alloy ingot of lattice, and in foundry production, strict control magnesium alloy impurity is mixed into, and reinforces casting quality from source Control.
3. the stringent control of die-casting technological parameter can drop various factors in casting process to the influence that fire check generates To minimum, the generation of reduction casting thermal fragmentation line phenomenon, the technological parameter especially to play a key effect to fire check formation is such as pressed Casting mould temperature, alloy pouring temperature and mould remaining time etc..
The present embodiment provides a kind of production method of Mg alloy castings, system of processing and Mg alloy castings, can be reduced magnesium conjunction The die casting fire check defect of golden casting, improves the mechanical property of casting, reduces the scrappage of product.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (10)

1. a kind of production method of Mg alloy castings characterized by comprising
Prepare magnesium alloy, the constituent of the magnesium alloy include Mg, quality accounting no more than 9.2% Al and quality accounting not Be greater than 0.0007%;
By magnesium alloy smelting at liquid magnesium alloy, keep the temperature to be poured;
Casting is molded between 630 DEG C~730 DEG C, is sequentially completed a liter liquid, is filled type, pressurization, pressure maintaining, Liu Mo and release;
Magnesium alloy ingot is taken out in die sinking;
The die casting that magnesium alloy ingot is put into 250 DEG C~280 DEG C is subjected to die casting, obtains Mg alloy castings.
2. the production method of Mg alloy castings according to claim 1, which is characterized in that the magnesium alloy is by Mg, quality Accounting be 9.2% Al, 0.65% Zn, 0.2% Mn, 0.002% Fe, 0.01% Cu, the Ni less than 0.001%, The Be of 0.01% Si and 0.0007% is formed.
3. the production method of Mg alloy castings according to claim 1, which is characterized in that the heat preservation is to be poured specifically:
It is kept the temperature in the temperature range higher than 20 DEG C~30 DEG C of liquid magnesium alloy phase line.
4. the production method of Mg alloy castings according to claim 1, which is characterized in that it is described 630 DEG C~730 DEG C it Between mold casting, be sequentially completed a liter liquid, fill type, pressurization, pressure maintaining, Liu Mo and release specifically:
It is poured in 660 DEG C of moldings, is sequentially completed a liter liquid, fills type, pressurization, pressure maintaining, Liu Mo and release.
5. the production method of Mg alloy castings according to claim 1, which is characterized in that described to stay when staying mould of die process Between be 3s.
6. the production method of Mg alloy castings according to claim 1, which is characterized in that described to be put into magnesium alloy ingot 250 DEG C~280 DEG C of die casting carries out die casting, before obtaining Mg alloy castings, further includes:
Heating preheating is carried out to magnesium alloy ingot.
7. the production method of Mg alloy castings according to claim 6, which is characterized in that described to add to magnesium alloy ingot Temperature preheating specifically:
Heating is carried out to magnesium alloy ingot and is preheated to 250 DEG C.
8. the production method of Mg alloy castings according to claim 1, which is characterized in that it is described by magnesium alloy smelting at magnesium Aluminium alloy, before heat preservation is to be poured, further includes:
Smelting furnace is cleaned, impurity residual is reduced.
9. a kind of Mg alloy castings system of processing, which is characterized in that require 1~8 described in any item productions for perform claim Method.
10. a kind of Mg alloy castings, which is characterized in that produce gained by production method according to any one of claims 1 to 8.
CN201910641416.4A 2019-07-16 2019-07-16 Production method, system of processing and the Mg alloy castings of Mg alloy castings Pending CN110218922A (en)

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CN201910641416.4A CN110218922A (en) 2019-07-16 2019-07-16 Production method, system of processing and the Mg alloy castings of Mg alloy castings

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115255335A (en) * 2022-08-29 2022-11-01 盘星新型合金材料(常州)有限公司 Method for producing consumer electronic components using pre-embedded composites and use

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115255335A (en) * 2022-08-29 2022-11-01 盘星新型合金材料(常州)有限公司 Method for producing consumer electronic components using pre-embedded composites and use

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Application publication date: 20190910