CN110218864A - The method for preventing ball press roller sizing - Google Patents
The method for preventing ball press roller sizing Download PDFInfo
- Publication number
- CN110218864A CN110218864A CN201910503767.9A CN201910503767A CN110218864A CN 110218864 A CN110218864 A CN 110218864A CN 201910503767 A CN201910503767 A CN 201910503767A CN 110218864 A CN110218864 A CN 110218864A
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- CN
- China
- Prior art keywords
- graphite
- round brush
- ball
- ball press
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/2406—Binding; Briquetting ; Granulating pelletizing
Abstract
The invention discloses a kind of methods for preventing ball press roller sizing, include: step 1: being respectively mounted graphite and round brush on the outside of two rollers of ball press, round brush side is contacted with the discharge port of graphite, and the round brush other side is contacted with roller, and graphite is provided with graphite powder;Step 2: first starting ball press before pressure ball, under the drive of roller, round brush is in reverse to roller turn;Step 3: when the round brush approach graphite of rotation, the graphite powder in graphite adheres to round brush surface layer, and the round brush of rotation again paints the graphite on surface layer on the surface of roller;Step 4: after roller surfaces are all brushed with one layer of graphite powder, opening the blanking device supply mixture of ball press to start pressure ball operation to produce green-ball.Using this method of the invention, green-ball moisture content can also be improved while effectivelying prevent ball press roller sizing, thus improves green ball strength and green-ball balling ratio.
Description
Technical field
The present invention relates to green-ball preparation technical field, in particular to a kind of method for preventing ball press roller sizing.
Background technique
Ball press is widely used in the preparation of the green-ball of rotary hearth furnace direct-reduction pelletizing.Due to the need by green-ball subsequent production
It wants, the intensity and balling ratio that green-ball needs to have certain.According to knowhow, the case where not considering ball press roller sizing
Under, the moisture size of the yield rate of green-ball, intensity and green-ball is closely bound up, and green-ball moisture is bigger, and green ball strength is higher, green-ball at
Ball rate is higher, on the contrary then opposite.But the fact is that ball press roller just will appear viscous after green-ball moisture content is greater than 15%
Expect phenomenon, and with the increase of green-ball moisture content, ball press roller sizing situation is more serious.Ball press roller sizing is tight
When heavy, it has to shut down cleaning, this not only influences normally to produce, and needs to remove ball press roller when cleaning, manually
Cleaning, large labor intensity, time-consuming.Therefore, in order to avoid ball press roller sizing, generally the moisture of green-ball is controlled in production
15% hereinafter, but gained green ball strength is poor in this case, balling ratio is lower.
Therefore, according to the current prior art, if improving green-ball moisture content to improve yield rate, the intensity of green-ball,
Ball press roller sizing can then occur, influence normal production operation;It and is to prevent ball press roller sizing from then having to reduce life
Ball moisture content can reduce yield rate, the intensity of green-ball in this way.
Summary of the invention
It is an object of the invention to overcome above-mentioned technical problem, a kind of method for preventing ball press roller sizing is provided, benefit
With this method, green-ball moisture content can also be improved while effectivelying prevent ball press roller sizing, it is strong thus to improve green-ball
Degree and green-ball balling ratio.
To achieve the goals above, a kind of method preventing ball press roller sizing provided by the invention includes:
Step 1: being respectively mounted graphite and round brush, the discharging of round brush side and graphite on the outside of two rollers of ball press
Mouth contact, the round brush other side are contacted with roller, and graphite is provided with graphite powder;
Step 2: first starting ball press before pressure ball, under the drive of roller, round brush is in reverse to roller turn;
Step 3: when the round brush approach graphite of rotation, the graphite powder in graphite adheres to round brush surface layer, the round brush of rotation
The graphite on surface layer is painted on the surface of roller again;
Step 4: after roller surfaces are all brushed with one layer of graphite powder, open ball press blanking device supply mixture to
Start pressure ball operation to produce green-ball.
Further, in the above-mentioned method for preventing ball press roller sizing, the length of graphite and the length of round brush are equal
It is set as not less than ball press roller length.
Further, in the above-mentioned method for preventing ball press roller sizing, the length of round brush is equal to graphite
Discharge port length.
Further, in the above-mentioned method for preventing ball press roller sizing, the discharging of round brush side and graphite is tight-lipped
Contiguity touching when round brush rotates, drives the graphite powder in graphite to round brush surface layer;When round brush is static, the discharging of graphite is blocked
Mouthful.
Further, in the above-mentioned method for preventing ball press roller sizing, the granularity of graphite powder is 28um or less.
Further, in the above-mentioned method for preventing ball press roller sizing, the granularity of graphite powder is 45um or less.
Further, in the above-mentioned method for preventing ball press roller sizing, the granularity of graphite powder is 75um or less.
The present invention is simple, easy, and the characteristic lubricated using graphite powder exquisiteness is transferred to pressure ball in ball press roller by round brush
The graphite powder a thin layer of in roller surfaces brush before region, to play the purpose for preventing ball press roller sizing;Round brush is tight
Close to be contacted with roller, by frictional force, round brush does not need to provide additional power device with roller reverse movement;Round brush and stone
The graphite powder discharge port of print cartridge is in close contact, round brush rotation, and the graphite powder in graphite is adhered to round brush surface layer via discharge port,
When round brush is static, round brush plays the role of blocking graphite discharge port.
After the method provided by the invention for preventing ball press roller sizing, due to not having to consider further that ball press roller is viscous
The influence factor of material, therefore green-ball moisture content can be increased to 16%~20% from 15%, thus it is strong that green-ball can be improved
Degree and green-ball balling ratio.In addition, green-ball binder can at least drop when green-ball moisture content is increased to 17%~18%
Low 50% or more, this can greatly reduce green-ball production cost.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings, in attached drawing:
Fig. 1 is the flow diagram of the method for preventing ball press roller sizing of the invention;
Fig. 2 is the equipment operation schematic diagram for implementing the method for preventing ball press roller sizing of the invention.
Description of symbols:
1 graphite, 2 graphite powder, 3 roller
4 green-ball, 5 mixture, 6 round brush
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with the specific embodiment of the invention and
Technical solution of the present invention is clearly and completely described in corresponding attached drawing.Obviously, described embodiment is only of the invention
A part of the embodiment, instead of all the embodiments.Based on the embodiment of the present invention, those of ordinary skill in the art are not doing
Every other embodiment obtained under the premise of creative work out, shall fall within the protection scope of the present invention.
As illustrated in fig. 1 and 2, the method for preventing ball press roller sizing of the invention specifically includes:
Step 1: being respectively mounted graphite 1 and round brush 6, the side of round brush 6 and graphite in the outside of two rollers 3 of ball press
1 discharge port contact, the other side of round brush 6 are contacted with roller 3, and graphite 1 is provided with graphite powder 2.
Step 2: first starting ball press before pressure ball, under the drive of roller 3, round brush 6 is in reverse to the rotation of roller 3.
Step 3: when the 6 approach graphite 1 of round brush of rotation, the graphite powder 2 in graphite 1 adheres to 6 surface layer of round brush, rotation
Round brush 6 again paints the graphite on surface layer on the surface of roller 3.
Step 4: after 3 surface of roller is all brushed with one layer of graphite powder, open ball press blanking device supply mixture 5 from
And start pressure ball operation to produce green-ball 4.
In the above-mentioned method for preventing ball press roller sizing, the length of graphite and the length of round brush are disposed as not small
In ball press roller length.
In the above-mentioned method for preventing ball press roller sizing, the discharge port that the length of round brush is equal to graphite is long
Degree.
In the above-mentioned method for preventing ball press roller sizing, the discharge port of round brush side and graphite is in close contact, rolling
When brush rotation, drive the graphite powder in graphite to round brush surface layer;When round brush is static, the work of blocking graphite powder discharge port is played
With.
As a kind of specific embodiment, the granularity of graphite powder is 28um or less.Ball press roller is prevented in of the invention
In the embodiment of the method for sizing, green-ball moisture content is increased to 16% from 15%, and green-ball binder can at least drop
Low 20% or more, green ball strength, green-ball rate increase, and pelletizing production cost, and the yield of producing line, matter is not only greatly reduced
Amount has obtained different degrees of raising.
As another specific embodiment, the granularity of graphite powder is 45um or less.Ball press roller is prevented in of the invention
In the embodiment of the method for sub- sizing, green-ball moisture content is increased to 18% from 15%, and green-ball binder at least can be with
50% or more is reduced, green ball strength, green-ball rate increase, not only it is greatly reduced pelletizing production cost, and the yield of producing line,
Quality has obtained different degrees of raising.
As another specific embodiment, the granularity of graphite powder is 75um or less.Ball press roller is prevented in of the invention
In the embodiment of the method for sub- sizing, green-ball moisture content is increased to 20% from 15%, and green-ball binder at least can be with
60% or more is reduced, green ball strength, green-ball rate increase, not only it is greatly reduced pelletizing production cost, and the yield of producing line,
Quality has obtained different degrees of raising.
The present invention is simple, easy, and the characteristic lubricated using graphite powder exquisiteness is transferred to pressure ball in ball press roller by round brush
The graphite powder a thin layer of in roller surfaces brush before region, to play the purpose for preventing ball press roller sizing;Round brush is tight
Close to be contacted with roller, by frictional force, round brush does not need to provide additional power device with roller reverse movement;Round brush and stone
The graphite powder discharge port of print cartridge is in close contact, round brush rotation, and the graphite powder in graphite is adhered to round brush surface layer via discharge port,
When round brush is static, round brush plays the role of blocking graphite discharge port.
It should be understood that the above examples are only used to illustrate the technical scheme of the present invention, rather than its limitations;Although ginseng
According to previous embodiment, invention is explained in detail, those skilled in the art should understand that: it still can be with
It modifies the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features;And
These are modified or replaceed, the spirit and model of technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution
It encloses.
Claims (7)
1. a kind of method for preventing ball press roller sizing characterized by comprising
Step 1: being respectively mounted graphite and round brush on the outside of two rollers of ball press, the discharge port of round brush side and graphite connects
Touching, the round brush other side are contacted with roller, and graphite is provided with graphite powder;
Step 2: first starting ball press before pressure ball, under the drive of roller, round brush is in reverse to roller turn;
Step 3: when the round brush approach graphite of rotation, the graphite powder in graphite adheres to round brush surface layer, and the round brush of rotation again will
The graphite on surface layer paints on the surface of roller;
Step 4: after roller surfaces are all brushed with one layer of graphite powder, opening the blanking device supply mixture of ball press to start
Pressure ball operation is to produce green-ball.
2. the method according to claim 1 for preventing ball press roller sizing, which is characterized in that the length and rolling of graphite
The length of brush is disposed as not less than ball press roller length.
3. the method according to claim 2 for preventing ball press roller sizing, which is characterized in that the length of round brush is set as
Equal to the discharge port length of graphite.
4. the method according to claim 3 for preventing ball press roller sizing, which is characterized in that round brush side and graphite
Discharge port be in close contact, when round brush rotates, drive the graphite powder in graphite to round brush surface layer;When round brush is static, stone is blocked
The discharge port of print cartridge.
5. the method according to any one of claim 1 to 4 for preventing ball press roller sizing, which is characterized in that graphite
The granularity of powder is 28um or less.
6. the method according to any one of claim 1 to 4 for preventing ball press roller sizing, which is characterized in that graphite
The granularity of powder is 45um or less.
7. the method according to any one of claim 1 to 4 for preventing ball press roller sizing, which is characterized in that graphite
The granularity of powder is 75um or less.
Priority Applications (1)
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CN201910503767.9A CN110218864A (en) | 2019-06-12 | 2019-06-12 | The method for preventing ball press roller sizing |
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CN201910503767.9A CN110218864A (en) | 2019-06-12 | 2019-06-12 | The method for preventing ball press roller sizing |
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Citations (8)
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---|---|---|---|---|
CN101623751A (en) * | 2009-08-14 | 2010-01-13 | 北京工业大学 | Method for preparing boracic low-alloy high-speed steel rolls |
CN101985162A (en) * | 2010-11-25 | 2011-03-16 | 衡阳华锋实业有限公司 | Method and device for preventing surface of crystallizing roller of double-roller continuous casting machine from being glued with molten steel |
CN102671947A (en) * | 2012-05-30 | 2012-09-19 | 东北大学 | Magnesium alloy board casting and rolling device and magnesium alloy board casting and rolling method |
CN204296079U (en) * | 2014-11-22 | 2015-04-29 | 营口高科合成耐火材料有限公司 | A kind of modified waste recovery ball press |
CN105506211A (en) * | 2016-01-29 | 2016-04-20 | 山东钢铁股份有限公司 | Method for preparing rotary hearth furnace green balls containing iron-containing dust |
CN205816079U (en) * | 2016-06-29 | 2016-12-21 | 长兴夹浦正大纺织有限公司 | A kind of windproof fabric plater |
CN106636621A (en) * | 2016-09-30 | 2017-05-10 | 首钢总公司 | Device for assisting green ball in disengaging and ball press machine |
US20170203360A1 (en) * | 2016-01-10 | 2017-07-20 | Amsted Rail Company, Inc. | Pouring metallic plug stick clamping mechanism for cast steel wheels |
-
2019
- 2019-06-12 CN CN201910503767.9A patent/CN110218864A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101623751A (en) * | 2009-08-14 | 2010-01-13 | 北京工业大学 | Method for preparing boracic low-alloy high-speed steel rolls |
CN101985162A (en) * | 2010-11-25 | 2011-03-16 | 衡阳华锋实业有限公司 | Method and device for preventing surface of crystallizing roller of double-roller continuous casting machine from being glued with molten steel |
CN102671947A (en) * | 2012-05-30 | 2012-09-19 | 东北大学 | Magnesium alloy board casting and rolling device and magnesium alloy board casting and rolling method |
CN204296079U (en) * | 2014-11-22 | 2015-04-29 | 营口高科合成耐火材料有限公司 | A kind of modified waste recovery ball press |
US20170203360A1 (en) * | 2016-01-10 | 2017-07-20 | Amsted Rail Company, Inc. | Pouring metallic plug stick clamping mechanism for cast steel wheels |
CN105506211A (en) * | 2016-01-29 | 2016-04-20 | 山东钢铁股份有限公司 | Method for preparing rotary hearth furnace green balls containing iron-containing dust |
CN205816079U (en) * | 2016-06-29 | 2016-12-21 | 长兴夹浦正大纺织有限公司 | A kind of windproof fabric plater |
CN106636621A (en) * | 2016-09-30 | 2017-05-10 | 首钢总公司 | Device for assisting green ball in disengaging and ball press machine |
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