Disclosure of Invention
In order to solve the technical problems, the invention provides a preparation method of a multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film, and the material obtained by adopting the method has good electromagnetic shielding performance and flexibility.
The technical scheme of the invention is realized as follows:
a preparation method of a multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding the multi-walled carbon nanotube into a polyethylenimine cross-linking agent aqueous solution, stirring and mixing, and then carrying out ultrasonic treatment for 60-120min to uniformly disperse the multi-walled carbon nanotube to obtain a multi-walled carbon nanotube/polyethylenimine cross-linking agent mixed solution;
(2) adding the multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into a carboxyl nitrile rubber emulsion, stirring for 2-3h at the temperature of 60-80 ℃ to obtain a multi-walled carbon nanotube/polyethylenimine crosslinking agent/carboxyl nitrile rubber mixed solution, standing and defoaming to prepare a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) on a glass plate, scraping the glass plate into a liquid film with the thickness of 600-1200 microns by using a scraper, immersing the glass plate with the liquid film into a blue vitriol aqueous solution, soaking for 1-4 hours at the temperature of 10-40 ℃, adding a sodium thiosulfate aqueous solution, heating to the temperature of 75-95 ℃, reacting for 0.5-4 hours, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film.
The mass ratio of the multi-walled carbon nanotube to the polyethylenimine crosslinking agent aqueous solution in the step (1) is (1-5): (95-99).
The multi-walled carbon nanotube is one of a carboxylated multi-walled carbon nanotube or an aminated multi-walled carbon nanotube, and the mass concentration of the polyaziridine cross-linking agent aqueous solution is 40-80%.
The amino content of the aminated multi-wall carbon nanotube is 0.45 percent, the diameter is 10-15nm, the length is 50 mu m, the carboxyl content of the carboxylated multi-wall carbon nanotube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m; the model of the polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent.
The dosage of the multi-wall carbon nano tube/polyethylenimine crosslinking agent mixed solution in the step (2) is 5-15% of the mass of the carboxylated nitrile-butadiene rubber emulsion.
The carboxyl butyronitrile latex has the model number of FM301, the solid content of 41 +/-1 percent and the content of bound nitrile of more than or equal to 30 percent.
The mass concentration of the copper sulfate pentahydrate aqueous solution in the step (3) is 2-10 percent; the mass concentration of the sodium thiosulfate aqueous solution is 2-10%.
The invention has the beneficial effects that:
(1) firstly, mixing a multi-walled carbon nanotube, a carboxyl nitrile rubber emulsion and a polyaziridine cross-linking agent solution, immersing the mixture into a solution containing copper sulfate for curing after film coating, adding a sodium thiosulfate aqueous solution into the copper sulfate solution after forming, heating, and reacting by adopting a chemical bath method to generate copper sulfide, thereby finally obtaining the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The copper sulfate prepared by the method not only grows on the surface of the nitrile rubber, but also grows and polymerizes in the nitrile rubber, so that the formed copper sulfate can cover the surface of a nitrile rubber matrix membrane and also penetrates into the membrane, the effective absorption of copper sulfide is really completed, and the composite material has excellent electromagnetic shielding performance.
(2) The trifunctional aziridine used in the invention has larger tension and higher activity in structure, and a large number of groups exist in molecules, so that the trifunctional aziridine can react with carboxyl, amino and hydroxyl at normal temperature to generate an insoluble cross-linked product with a network structure. This patent make full use of aziridine molecule not only can take place the reaction with carboxyl butadiene-acrylonitrile rubber molecule but also can take place the characteristics of complexation with copper ion to it forms butadiene-acrylonitrile rubber molecule and electrically conductive copper sulfide as the cross-linking agent and alternates each other, makes copper sulfide distribute in carboxyl butadiene-acrylonitrile rubber network uniformly, has improved the electric conductive property of electrically conductive complex film. The multi-wall carbon nano-tubes and the copper sulfide particles are different types of fillers, and are mutually dispersed in gaps in a carboxylic acrylonitrile butadiene rubber latex matrix, so that the filling factor of the fillers can be increased, more conductive path networks are formed in the carboxylic acrylonitrile butadiene rubber matrix, the resistance is reduced, and the composite material with better electromagnetic shielding performance is obtained.
(3) The cyano in the carboxyl nitrile rubber has a complexing effect on copper ions, and due to the introduction of the strong chelating adsorption effect of the polyethylenimine crosslinking agent, a large number of amino N atoms are arranged on a macromolecular chain of the carboxyl nitrile rubber, so that the carboxyl nitrile rubber has strong electron accepting performance, the carboxyl nitrile rubber can generate a strong complexing effect on the copper ions, the loading capacity of copper sulfides on a carboxyl nitrile rubber film is improved, and the electromagnetic shielding performance and durability of a flexible film are effectively improved.
(4) The preparation method has the advantages of easily controlled conditions, simple operation, low raw material cost and low energy consumption, and is suitable for large-scale industrial production.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments of the present invention, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
Example 1
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.8 g of carboxylated multi-wall carbon nano tube into 9.2 g of 70% polyaziridine cross-linking agent aqueous solution, stirring and mixing, and then carrying out ultrasonic treatment for 70min to uniformly disperse the multi-wall carbon nano tube to obtain a multi-wall carbon nano tube/polyaziridine cross-linking agent mixed solution;
(2) adding 1.1 g of the carboxylated multi-wall carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile rubber emulsion, stirring at 75 ℃ for 2.5h to obtain a carboxylated multi-wall carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile rubber latex mixed solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 950 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of 6% aqueous solution of blue vitriol, soaking at 23 ℃ for 2.5 hours, adding 50 g of 6% aqueous solution of sodium thiosulfate, heating to 85 ℃ for reaction for 2 hours, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 38dB in the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 2
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.5 g of carboxylated multi-wall carbon nano tube into 9.5 g of an 80% polyaziridine cross-linking agent aqueous solution, stirring, mixing, and performing ultrasonic treatment for 120min to uniformly disperse the multi-wall carbon nano tube to obtain a carboxylated multi-wall carbon nano tube/polyaziridine cross-linking agent mixed solution;
(2) adding 0.5 g of the multi-wall carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile-butadiene rubber emulsion, stirring at 80 ℃ for 2h to obtain a multi-wall carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile-butadiene latex blended solution, standing and defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 600 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of a 5% aqueous solution of blue vitriol, soaking at 10 ℃ for 4 hours, adding 50 g of a 5% aqueous solution of sodium thiosulfate, heating to 95 ℃ for reaction for 0.5 hour, taking out the blended film, rinsing with water, and drying to obtain the carbon nano tube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 38dB in the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 3
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.1 g of aminated multi-walled carbon nanotubes into 9.9 g of 30% polyethylenimine crosslinking agent aqueous solution, stirring and mixing, and then carrying out ultrasonic treatment for 60min to uniformly disperse the aminated multi-walled carbon nanotubes to obtain a multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution;
(2) adding 1.5 g of the aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile-butadiene rubber emulsion, stirring for 3h at 60 ℃ to obtain an aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile-butadiene latex blended solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 700 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of 2% aqueous solution of blue vitriol, soaking at 40 ℃ for 1 hour, adding 50 g of 2% aqueous solution of sodium thiosulfate, heating to 75 ℃ for reaction for 4 hours, taking out the blended film, rinsing with water, and drying to obtain the carbon nano tube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 27dB in the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 4
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.4 g of aminated multi-walled carbon nanotubes into 9.6 g of a 50% polyethylenimine crosslinking agent aqueous solution, stirring and mixing, and then carrying out ultrasonic treatment for 110min to uniformly disperse the aminated multi-walled carbon nanotubes to obtain a multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution;
(2) adding 1.4 g of the aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile-butadiene rubber emulsion, stirring at 70 ℃ for 2.5h to obtain an aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile-butadiene latex blended solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 1200 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of a 5% aqueous solution of blue vitriol, soaking at 30 ℃ for 2 hours, adding 50 g of a 5% aqueous solution of sodium thiosulfate, heating to 85 ℃ for reaction for 2 hours, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 54dB in the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 5
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.3 g of carboxylated multi-walled carbon nanotubes into 9.7 g of a 50% polyethylenimine crosslinking agent aqueous solution, stirring, mixing, and then carrying out ultrasonic treatment for 100min to uniformly disperse the carboxylated multi-walled carbon nanotubes to obtain a carboxylated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution;
(2) adding 0.8 g of the carboxylated multi-wall carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile rubber emulsion, stirring at 65 ℃ for 2.5h to obtain a carboxylated multi-wall carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile rubber latex mixed solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 900 micrometers by using a scraper, immersing the glass plate with the liquid film into 50 g of 8% aqueous solution of blue vitriol, soaking at 35 ℃ for 2 hours, adding 50 g of 8% aqueous solution of sodium thiosulfate, heating to 90 ℃ for reaction for 1 hour, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 48dB within the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 6
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.2 g of aminated multi-walled carbon nanotube into 9.8 g of 65% polyethylenimine crosslinking agent aqueous solution, stirring and mixing, and then carrying out ultrasonic treatment for 90min to uniformly disperse the aminated multi-walled carbon nanotube so as to obtain an aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution;
(2) adding 0.6 g of the aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile-butadiene rubber emulsion, stirring at 75 ℃ for 2.5h to obtain an aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile-butadiene latex mixed solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 1100 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of 3% aqueous solution of blue vitriol, soaking for 3 hours at 25 ℃, adding 50 g of 3% aqueous solution of sodium thiosulfate, heating to 80 ℃, reacting for 1.5 hours, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 23dB in the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 7
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.4 g of carboxylated multi-walled carbon nanotubes into 9.6 g of an 80% polyethylenimine crosslinking agent aqueous solution, stirring, mixing, and then carrying out ultrasonic treatment for 80min to uniformly disperse the carboxylated multi-walled carbon nanotubes to obtain a carboxylated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution;
(2) adding 1.5 g of the carboxylated multi-wall carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile rubber emulsion, stirring at 75 ℃ for 2h to obtain a carboxylated multi-wall carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile rubber latex blended solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 1000 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of a 4% aqueous solution of blue vitriol, soaking at 28 ℃ for 2 hours, adding 50 g of a 4% aqueous solution of sodium thiosulfate, heating to 82 ℃ for reaction for 1.5 hours, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 45dB within the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
Example 8
The preparation method of the multiwalled carbon nanotube/copper sulfide composite electromagnetic shielding film comprises the following steps:
(1) adding 0.45 g of aminated multi-walled carbon nanotubes into 9.55 g of 65% polyethylenimine cross-linking agent aqueous solution, stirring and mixing, and then carrying out ultrasonic treatment for 70min to uniformly disperse the multi-aminated multi-walled carbon nanotubes so as to obtain an aminated multi-walled carbon nanotube/polyethylenimine cross-linking agent mixed solution;
(2) adding 1.3 g of the aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent mixed solution prepared in the step (1) into 10 g of nitrile-butadiene rubber emulsion, stirring at 65 ℃ for 2.5h to obtain an aminated multi-walled carbon nanotube/polyethylenimine crosslinking agent/carboxylated nitrile-butadiene latex blended solution, and standing for defoaming to obtain a polymer casting solution;
(3) and (3) casting the casting solution obtained in the step (2) onto a glass plate, scraping the glass plate into a liquid film with the thickness of 900 microns by using a scraper, immersing the glass plate with the liquid film into 50 g of 10% aqueous solution of blue vitriol, soaking at 25 ℃ for 2.5 hours, adding 50 g of 10% aqueous solution of sodium thiosulfate, heating to 88 ℃ for reaction for 1.5 hours, taking out the blended film, rinsing with water, and drying to obtain the multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film. The multi-walled carbon nanotube/copper sulfide composite electromagnetic shielding film has the shielding effectiveness of 53dB in the range of 80MHz-6 GHz.
The type of the carboxylated nitrile latex used in the embodiment is FM301, the solid content is 41 +/-1 percent, and the content of the combined nitrile is more than or equal to 30 percent; the type of the used polyethylenimine crosslinking agent is XR-100, and the solid content is more than or equal to 99 percent; the content of amino in the used aminated multi-wall carbon nano-tube is 0.45 percent, the diameter is 10-15nm, and the length is 50 mu m; the carboxyl content of the used carboxylated multi-wall carbon nano-tube is 1.23 percent, the diameter is 20-30nm, and the length is 20 mu m.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.