CN110216726B - Salted egg shell cutting method and shell cutting machine - Google Patents
Salted egg shell cutting method and shell cutting machine Download PDFInfo
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- CN110216726B CN110216726B CN201910528465.7A CN201910528465A CN110216726B CN 110216726 B CN110216726 B CN 110216726B CN 201910528465 A CN201910528465 A CN 201910528465A CN 110216726 B CN110216726 B CN 110216726B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/147—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with horizontal cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Meat, Egg Or Seafood Products (AREA)
Abstract
本发明涉及一种咸蛋切壳开孔方法及切壳式开孔机。该咸蛋切壳式开孔机,包括输送带、压紧带、托板、刀片、漏液板、传动机构和机架。开孔机工作时,开有孔洞的输送带带动咸蛋经过切割机构,由高速电机带动高速旋转的刀片将蛋壳切掉一小部分。切割过程中,咸蛋上方由与输送带同步运行的柔软的压紧带压紧,被切掉的小部分蛋壳及流出的蛋液、蛋黄分别由收集装置收集,剩下的大部分蛋壳单独收集,用于在蛋壳内灌入其他食品。该咸蛋切壳式开孔机工作高效,蛋壳切口整齐,不伤蛋黄。
The invention relates to a salted egg shell-cutting and hole-cutting method and a shell-cutting hole-cutting machine. The salted egg shell cutting machine includes a conveyor belt, a pressing belt, a support plate, a blade, a liquid leakage plate, a transmission mechanism and a frame. When the hole punching machine is working, the conveyor belt with holes drives the salted egg to pass through the cutting mechanism, and the high-speed motor drives the high-speed rotating blade to cut off a small part of the eggshell. During the cutting process, the top of the salted egg is pressed by a soft pressing belt that runs synchronously with the conveyor belt. A small part of the eggshell that is cut off and the outflowing egg liquid and egg yolk are collected by the collecting device respectively, and most of the remaining eggshells are collected. Collected separately for filling the shell with other foods. The salted egg shell cutting machine is efficient, the egg shell is cut neatly, and the egg yolk is not damaged.
Description
技术领域technical field
本发明涉及禽蛋加工技术领域,尤其是涉及一种咸蛋切壳开孔方法及切壳式开孔机。The invention relates to the technical field of poultry egg processing, in particular to a method and a shell-cutting hole-cutting machine for salted eggs.
背景技术Background technique
中国是最大的禽蛋消费国和贸易国,随着生活水平的提高,人们对于蛋品的需要也越来越多样化。在蛋品的加工中,有时需要将蛋壳开孔,尤其是在生蛋上开孔,从孔中灌入食品或调料,或将蛋清或蛋黄从孔中分离出。目前市场上存在的蛋品开孔装置大多是简易的手持式开孔器,通过圆筒状器械反复敲击蛋壳同一个部位使蛋壳沿着圆形破裂,达到开孔目的,一次只能开一个蛋,存在效率低,开孔边缘不光滑,蛋壳容易破损等问题。China is the largest consumer and trader of poultry eggs. With the improvement of living standards, people's needs for eggs are becoming more and more diverse. In the processing of egg products, it is sometimes necessary to open holes in eggshells, especially raw eggs, to pour food or seasonings into the holes, or to separate egg whites or egg yolks from the holes. At present, most of the egg opening devices on the market are simple hand-held opening devices. The same part of the egg shell is repeatedly knocked by a cylindrical device to break the egg shell along the circle, so as to achieve the purpose of opening holes. An egg has problems such as low efficiency, rough edges of the opening, and easy breakage of the eggshell.
发明内容SUMMARY OF THE INVENTION
为解决以上问题,本发明提供了一种咸蛋切壳开孔方法及切壳式开孔机,实现连续开孔,工作高效,蛋壳切割后切口整齐,能够满足后续的加工要求。In order to solve the above problems, the present invention provides a salted egg shell-cutting and hole-cutting method and a shell-cutting hole-cutting machine, which can realize continuous hole-cutting, work efficiently, and have neat cuts after eggshell cutting, which can meet subsequent processing requirements.
本发明采用的技术方案是:一种咸蛋切壳开孔方法,包括以下步骤:The technical scheme adopted in the present invention is: a method for cutting shells and opening holes for salted eggs, comprising the following steps:
a、启动电机,带动输送带和压紧带同步运转;a. Start the motor to drive the conveyor belt and the pressing belt to run synchronously;
b、启动高速旋转的用于切割的高速电机,带动切割刀片高速旋转;b. Start the high-speed motor for cutting that rotates at high speed to drive the cutting blade to rotate at high speed;
c、将咸蛋沿长轴方向竖直放入输送带的孔洞中;c. Put the salted egg vertically into the hole of the conveyor belt along the long axis direction;
d、咸蛋在输送带的带动下沿输送带下方的托板的凹槽运动,运动到压紧带下方时,在同步运动的压紧带的压紧作用下,靠近高速旋转的刀片;d. Driven by the conveyor belt, the salted egg moves along the groove of the support plate below the conveyor belt. When it moves to the bottom of the pressing belt, it is close to the high-speed rotating blade under the pressing action of the synchronously moving pressing belt;
e、咸蛋经过刀片时,压紧带将咸蛋一端压紧,高速旋转的刀片将咸蛋的另一端切下开孔;e. When the salted egg passes through the blade, the compression belt presses one end of the salted egg, and the high-speed rotating blade cuts the other end of the salted egg to open a hole;
f、被切掉的小部分蛋壳及一部分蛋液流入收集斗一;大部分蛋清后落入收集斗二。f. A small part of the egg shell and a part of the egg liquid that have been cut off flow into the
作为优选,步骤f中,流出蛋清后的带蛋黄或不带蛋黄的蛋壳继续随输送带运动,在输送带出口端被收集起来。Preferably, in step f, the egg shells with or without egg yolk after the egg whites flow out continue to move with the conveyor belt, and are collected at the outlet end of the conveyor belt.
进一步的,当开孔直径大于蛋黄直径时,蛋黄流出,否则,凝固的咸蛋黄留在蛋壳内,在输送带出口端随蛋壳一起收集,用于生产蛋壳内有蛋黄的食品。Further, when the diameter of the opening is larger than the diameter of the egg yolk, the egg yolk flows out, otherwise, the solidified salted egg yolk remains in the egg shell and is collected together with the egg shell at the outlet end of the conveyor belt to produce food with egg yolk in the egg shell.
更进一步的,咸蛋上开孔大小通过调整旋转的刀片平面与输送带平面间的间距而调整,间距越小,开孔越大,间距越大,开孔越小。Further, the size of the opening on the salted egg is adjusted by adjusting the distance between the plane of the rotating blade and the plane of the conveyor belt. The smaller the distance, the larger the opening, and the larger the distance, the smaller the opening.
一种咸蛋切壳式开孔机,包括传动机构、机架、输送带、压紧带、托板和刀片,其特征在于:所述输送带上开有一排或多排用于放置咸蛋的孔洞,所述输送带下方设有用于支撑输送带的托板,固定设置在机架上;所述输送带的上方设有与输送带同步运动的压紧带,所述传动机构带动输送带和压紧带同步运动;所述输送带下方的托板切口处安装有刀片,所述刀片由高速电机驱动旋转;所述输送带下方设有收集斗一和收集斗二,所述高速电机、收集斗一和收集斗二均固定在机架上。A salted egg shell cutting type hole punching machine, comprising a transmission mechanism, a frame, a conveyor belt, a pressing belt, a support plate and a blade, characterized in that: the conveyor belt is provided with one or more rows for placing salted eggs The bottom of the conveyor belt is provided with a support plate for supporting the conveyor belt, which is fixed on the frame; the top of the conveyor belt is provided with a pressing belt that moves synchronously with the conveyor belt, and the transmission mechanism drives the conveyor belt It moves synchronously with the pressing belt; a blade is installed at the incision of the pallet below the conveyor belt, and the blade is driven to rotate by a high-speed motor; a
作为优选,所述托板折成槽型,托板的凸出面支撑输送带,使输送带不下垂,托板凹槽与输送带孔洞对应。Preferably, the supporting plate is folded into a groove shape, the convex surface of the supporting plate supports the conveyor belt so that the conveyor belt does not sag, and the grooves of the supporting plate correspond to the holes of the conveyor belt.
作为优选,所述输送带为一个连接成环状的平皮带,套在输送带主动辊筒、输送带从动辊筒和张紧辊筒上,由传动机构的传动链带动输送带主动辊筒使输送带运动;在输送带主动辊筒和输送带从动辊筒上设置有防止输送带跑偏的挡环。Preferably, the conveyor belt is a flat belt connected in a ring shape, sleeved on the conveyor belt driving roller, the conveyor belt driven roller and the tensioning roller, and the conveyor belt driving roller is driven by the transmission chain of the transmission mechanism. The conveyor belt is moved; a retaining ring to prevent the conveyor belt from deviating is provided on the conveyor belt driving roller and the conveyor belt driven roller.
进一步的,所述输送带的下方的机架上安装有防止输送带下垂的托条,所述托条、托板和漏液板相互组合,防止输送带下垂;调整托板、托条以及漏液板的高度,进而调整输送带与刀片间的距离,达到调整咸蛋上开孔大小的目的。Further, a support strip to prevent the conveyor belt from sagging is installed on the frame below the conveyor belt. The support strip, the support plate and the leakage plate are combined with each other to prevent the conveyor belt from sagging; adjust the support plate, the support strip and the leakage plate. The height of the liquid plate, and then adjust the distance between the conveyor belt and the blade, to achieve the purpose of adjusting the size of the opening on the salted egg.
作为优选,所述输送带上孔洞的直径为25~45mm。Preferably, the diameter of the holes on the conveyor belt is 25-45 mm.
作为优选,所述压紧带为一个用柔软物质制成的柔软的平带,连接呈环状,套在压紧带主动辊筒和压紧带从动辊筒上,通过传动链,使其与输送带同步运动,用于压紧咸蛋,防止咸蛋在切割过程中发生偏斜和滚动。Preferably, the pressing belt is a soft flat belt made of a soft substance, connected in a ring shape, sleeved on the driving roller of the pressing belt and the driven roller of the pressing belt, and passed through the transmission chain to make it It moves synchronously with the conveyor belt to compress the salted eggs and prevent the salted eggs from skewing and rolling during the cutting process.
作为优选,所述刀片直径为90~120mm,厚度为0.8~1.5mm的圆形薄刀片,金属材料或精钢砂材料或其组合;刀片通过压紧盘夹紧安装在高速旋转的较短的刀轴上,刀轴通过传动箱、传动轴、联轴器与高速电机连接,传动箱内设有一对弧形齿锥齿轮传动改变传动方向,由高速电机驱动旋转;传动箱通过传动箱安装支架夹紧固定在机架上,高度通过传动箱夹紧螺丝调节,高速电机通过高速电机安装支架夹紧固定在机架上,高度通过高速电机夹紧螺丝随传动箱的高度作相应的调节,高速电机上安装了防护罩,防止蛋液流入。Preferably, the diameter of the blade is 90-120mm, the thickness is 0.8-1.5mm, the circular thin blade, metal material or fine steel sand material or its combination; On the cutter shaft, the cutter shaft is connected with the high-speed motor through a transmission box, a transmission shaft and a coupling. A pair of arc-shaped bevel gears are arranged in the transmission box to change the transmission direction and are driven to rotate by the high-speed motor; the transmission box is installed through the transmission box. It is clamped and fixed on the frame, and the height is adjusted by the clamping screw of the transmission box. The high-speed motor is clamped and fixed on the frame by the high-speed motor mounting bracket. A protective cover is installed on the motor to prevent the inflow of egg liquid.
进一步的,所述刀片旋转速度为6000~13000r/min。Further, the rotational speed of the blade is 6000-13000 r/min.
作为优选,所述传动机构包括电机、链轮一、链轮二、链轮三、链轮四和传动链,电机固定在机架上,链轮一与电机连接,链轮二与输送带主动辊筒连接,链轮三与压紧带主动辊筒连接,链轮四通过轴承与链轮轴与链轮四支架连接,链轮四支架固定在机架上;链轮二与链轮三齿数比值等于输送带主动辊筒直径与压紧带主动辊筒上包裹的压紧带外径的比值;电机转动,带动输送带与压紧带同步运动,压紧带外层线速度等于输送带上咸蛋的线速度。Preferably, the transmission mechanism includes a motor,
本发明取得的有益效果是:The beneficial effects obtained by the present invention are:
1、该咸蛋切壳式开孔机一次性可完成多枚蛋的开孔,工作效率高;1. The salted egg shell cutting machine can complete the opening of multiple eggs at one time, and the work efficiency is high;
2、切完的蛋壳切口齐整,有利于后续的加工;2. The cut eggshell has neat cuts, which is conducive to subsequent processing;
3、开孔大小可根据需要方便调节;3. The size of the opening can be easily adjusted as needed;
4、可以根据需要调整输送带的宽度以及刀片的数目,实现一次性开孔多排咸蛋,可大大提高生产效率。4. The width of the conveyor belt and the number of blades can be adjusted according to the needs, so as to realize one-time opening and multiple rows of salted eggs, which can greatly improve the production efficiency.
附图说明Description of drawings
图1-2为本发明的整体结构示意图;1-2 are schematic diagrams of the overall structure of the present invention;
图3为本发明输送机构及切割机构示意图;3 is a schematic diagram of the conveying mechanism and the cutting mechanism of the present invention;
图4为本发明切割机构示意图;Fig. 4 is the schematic diagram of cutting mechanism of the present invention;
图5为本发明工作原理简要示意图;Fig. 5 is a brief schematic diagram of the working principle of the present invention;
图6为本发明传动机构示意图;6 is a schematic diagram of the transmission mechanism of the present invention;
图7为本发明六排蛋案例示意图;7 is a schematic diagram of a case of six rows of eggs of the present invention;
附图标记:1-咸蛋;2-输送带;3-孔洞;4-压紧带;5-托板;6-托板凹槽;7-托板凸出面;8-刀片;9-收集斗一;10-收集斗二;11-漏液板;12-蛋壳;13-托板切口;14-高速电机;15-机架;16-漏液板切口;17-输送带主动辊筒;18-输送带从动辊筒;19-张紧辊筒;20-传动链;21-挡环;22-托带板;23-压紧带主动辊筒;24-压紧带从动辊筒;25-压紧盘;26-刀轴;27-传动箱;28-传动轴;29-联轴器;30-传动箱安装支架;31-高速电机安装支架;33-电机;34-链轮一;35-链轮二;36-链轮三;37-链轮四;38-链轮四支架;39-链轮轴;40-传动箱夹紧螺丝;41-高速电机夹紧螺丝。Reference signs: 1-salted egg; 2-conveyor belt; 3-hole; 4-pressing belt; 5-pallet; 6-pallet groove; 7-pallet protruding surface; 8-blade; 9-collection Bucket one; 10-collection bucket two; 11-leakage plate; 12-egg shell; 13-pallet cutout; 14-high-speed motor; 15-frame; 16-leakage plate cutout; 17-conveyor belt drive roller ; 18- Conveyor belt driven roller; 19- Tension roller; 20- Transmission chain; 21- Stop ring; 22- Belt support plate; 23- Pressure belt driving roller; 24- Pressure belt driven roller Cylinder; 25-compression plate; 26-tool shaft; 27-transmission box; 28-transmission shaft; 29-coupling; 30-transmission box mounting bracket; 31-high-speed motor mounting bracket; 33-motor; 34-chain Wheel one; 35-sprocket two; 36-sprocket three; 37-sprocket four; 38-sprocket four bracket; 39-sprocket shaft; 40-transmission box clamping screw; 41-high-speed motor clamping screw.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作更进一步的说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
案例一:双排咸蛋切壳式开孔机Case 1: Double row salted egg shell cutting machine
如图1,2,3所示,一种咸蛋切壳式开孔机,包括传动机构、输送带2、压紧带4、托板5、刀片8和漏液板11。输送咸蛋1上开有一排或多排孔洞的输送带2;输送带2下方有一个折成槽型的托板5,托板凸出面7支撑输送带2不下垂,托板凹槽6防止赤道直径小于输送带孔洞3直径的咸蛋1从输送带2上漏掉,起托持咸蛋1的作用;在输送带2的上方有一个与输送带2同步运动的柔软的压紧带4,用于在切割蛋壳时压紧咸蛋1,防止咸蛋1倾斜和滚动;输送带2下方托板5的切口13处安装有高速旋转的刀片8,刀片8由高速电机14驱动旋转。As shown in Figures 1, 2, and 3, a salted egg shell cutting type hole punching machine includes a transmission mechanism, a
如图1所示,输送带2是一个连接成环状的平皮带,套在输送带主动辊筒17,输送带从动辊筒18,张紧辊筒19上,由传动机构的传动链20带动输送带主动辊筒17使输送带2运动。输送带2上开有两排孔洞3,用以输送咸蛋1,根据咸蛋1开孔大小要求,输送带上孔洞3的直径在25毫米至45毫米之间。如图1-图3所示,在输送带主动辊筒17和输送带从动辊筒18上设置有防皮带跑偏的挡环21。如图3所示,在输送带2的下方的机架19上安装有托条22,其与呈槽型的托板5、漏液板11一起,防止输送带2下垂,并可以调节托板5、托条22、漏液板11的高度,进而调整输送带2与刀片8间的距离,达到适当调整咸蛋1上开孔大小的目的。As shown in Figure 1, the
如图1所示,压紧带4位于输送带2以及刀片8的上方,是一个用柔软物质,如乳胶、布料、海绵、泡沫或其组合体,制成的柔软的平带,连接呈环状,套在压紧带主动辊筒23和压紧带从动辊筒24上,通过传动链20,使其与输送带2同步运动。工作时,压紧带4压紧咸蛋1,防止咸蛋1在切割过程中发生偏斜和滚动。由于压紧带4较厚且柔软,弹性滑动较大,在接触咸蛋1时其里层和外层线速度不一致,为了保证外层线速度与输送带上咸蛋1线速度相等,必须保证压紧带4包裹在压紧带主动辊筒23上的外径与输送带主动辊筒17直径的比值等于压紧带驱动用的链轮三36齿数与输送带驱动用链轮二35齿数的比值。为了保证压紧带4外层线速度与输送带2上的咸蛋1线速度相等,必须保证包裹在压紧带主动辊筒23上的压紧带4外径d3与输送带主动辊筒17直径d2的比值等于压紧带驱动用链轮三36齿数n3与输送带驱动用链轮二35齿数n2的比值,即d3/d2=n3/n2(因为使压紧带外层线速度v3与输送带线速度v2相等,v3=w3×d3/2,v2=w2×d2/2,即d3×w3=d2×w2,所以d3/d2=w2/w3=n3/n2)。As shown in FIG. 1, the pressing belt 4 is located above the
如图5所示,托板5是一个有不锈钢板折成槽状的零件,槽的上凸出面7托持输送带,托板凹槽6用于防止直径过小的咸蛋1从输送带孔中漏落,保证咸蛋1在输送带上稳定。托板5一端的头部开有切口13,用于安装刀片8,切口13高度视刀片8高度调整范围而定,在切口13内调整刀片8的高度,也可以改变刀片8与输送带2间的间距,进而调整咸蛋1上的开孔大小。如图5所示,切口13呈半圆状,切口13边缘与刀片8边缘留有间隙,托板5安装在机架15上,安装高度可以调节。As shown in Figure 5, the
如图5所示,刀片8是一个直径90-120毫米,厚度0.8-1.5毫米的圆形薄刀片,是由金属材料或精钢砂材料或其组合制成。如图5所示,刀片8通过压紧盘25夹紧安装在高速旋转的较短的刀轴26上,刀轴26通过传动箱27、传动轴28、联轴器29与高速电机14连接,传动箱内为一对弧形齿锥齿轮传动改变传动方向,由高速电机14驱动旋转,刀片8旋转速度在6000转/分钟至13000转/分钟之间,传动箱27通过传动箱安装支架30夹紧固定在机架上,高度可以通过传动箱夹紧螺丝40调节,高速电机14通过高速电机安装支架31夹紧固定在机架15上,高度可以通过高速电机夹紧螺丝41随传动箱的高度作相应的调节,电机上安装了防护罩32,防止蛋液流入。As shown in FIG. 5 , the
如图6所示,传动机构由电机33、链轮一34、链轮二35、链轮三36、链轮四37、传动链20和链轮四支架38组成。电机16固定在机架15上,链轮一34与电机33连接,链轮二35与输送带主动辊筒17连接,链轮三36与压紧带主动辊筒23连接,链轮四37通过轴承与链轮轴39与链轮四支架38连接,链轮四支架38固定在机架15上。其中,链轮二35与链轮三36齿数比值等于输送带主动辊筒17直径与压紧带主动辊筒23上包裹的压紧带4外径的比值。工作时,电机33转动,带动输送带2与压紧带4同步运动,压紧带4外层线速度等于输送带2上咸蛋1的线速度。As shown in FIG. 6 , the transmission mechanism is composed of the
如图5所示,漏液板11是一个上面开有很多小孔的不锈钢薄板,安装在机架15上,其高度可以在机架15上调节,其高度与刀片8上表面平齐或略低于刀片上平面,漏液板11对着刀片8的方向上开有半圆形切口16,刀片8的一部分圆弧处于其中,刀片8圆弧与漏液板半圆形切口16之间留有缝隙。As shown in FIG. 5 , the
一种咸蛋切壳开孔方法,包括以下步骤:A method for cutting shells and opening holes for salted eggs, comprising the following steps:
a、启动电机33,使其上开有一排或多排孔洞3的输送带2和上方柔软的压紧带4运转;a. Start the
b、启动高速旋转的用于切割的高速电机14,使切割刀片8高速旋转;b. Start the high-
c、在输送带的孔洞3中沿长轴方向垂直放入咸蛋1(咸鸭蛋或咸鸡蛋);c. Put salted eggs 1 (salted duck eggs or salted eggs) vertically in the
d、咸蛋1在输送带的带动下沿托板5的托板凹槽6向前移动,在同步运动的压紧带4压紧下靠近高速旋转的刀片8;d. The
e、咸蛋经过刀片8时,柔软的压紧带4将咸蛋1一端适当压紧,高速旋转的刀片8将咸蛋1的另一端切下;e. When the salted egg passes through the
f、被切掉的小部分蛋壳及一部分蛋液在刀片8下方流入收集斗一9;大部分蛋液和蛋黄经过漏液板11后落入收集斗二10;流出蛋清后的带蛋黄或不带蛋黄的蛋壳12继续随输送带2运动,在输送带出口端被收集起来;蛋黄是否流出蛋壳12,视开孔大小而定,当开孔直径大于蛋黄直径时,蛋黄流出,否则,凝固的咸蛋黄留在蛋壳12内,在输送带出口端随蛋壳12一起收集,用于生产蛋壳12内有蛋黄的食品,如金蛋粽等;咸蛋1上开孔大小可以通过调整旋转的刀片8平面与输送带2平面间的间距而调整,间距越小,开孔越大,反之亦反。f. A small part of the eggshell and a part of the egg liquid that have been cut off flow into the collection hopper one 9 under the
该两排式咸蛋切壳式开孔机,装置简单高效,适合于小工厂生产。The two-row salted egg shell cutting machine is simple and efficient, and is suitable for small factories.
案例二:六排咸蛋切壳式开孔机Case 2: Six-row Salted Egg Shell Cutting Machine
为了提高工作效率,实现大规模批量咸蛋的开孔,本发明提供了六排咸蛋切壳式开孔机。该六排式咸蛋开孔机,整体结构与上述两排咸蛋切壳式开孔机相似,六排咸蛋切壳式开孔机的托板5、漏液板11相比两排式开孔机更宽,输送带输送六排咸蛋1,有三组刀片2在同时工作,每组刀片可以切割两排咸蛋1。工作原理、具体工作步骤与两排式咸蛋切壳式开孔机无异。In order to improve the work efficiency and realize the opening of large-scale batches of salted eggs, the present invention provides a six-row salted egg shell-cutting type opening machine. The overall structure of the six-row salted egg punching machine is similar to the above-mentioned two-row salted egg shell-cutting punching machine. The opening machine is wider, the conveyor belt conveys six rows of
以上显示和描述了本发明的基本原理和主要结构特征。本发明不受上述实例的限制,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main structural features of the present invention have been shown and described above. The present invention is not limited by the above examples, and without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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| CN112720623B (en) * | 2020-11-24 | 2022-07-22 | 华中农业大学 | Salted egg yolk production line and salted egg shell cutting, perforating and yolk taking method |
| CN112293555A (en) * | 2020-11-27 | 2021-02-02 | 安徽雨杏食品有限公司 | Large-scale egg white and egg yolk separation device and working method thereof |
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