CN110216726B - Salted egg shell cutting method and shell cutting machine - Google Patents

Salted egg shell cutting method and shell cutting machine Download PDF

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Publication number
CN110216726B
CN110216726B CN201910528465.7A CN201910528465A CN110216726B CN 110216726 B CN110216726 B CN 110216726B CN 201910528465 A CN201910528465 A CN 201910528465A CN 110216726 B CN110216726 B CN 110216726B
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belt
salted
conveying belt
egg
cutting
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CN110216726A (en
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王树才
郝广钊
汤君豪
田传武
朱宏伟
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Huazhong Agricultural University
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B26D1/147—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with horizontal cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
    • B26D2007/0018—Trays, reservoirs for waste, chips or cut products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00—Machines or methods used for cutting special materials
    • B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

本发明涉及一种咸蛋切壳开孔方法及切壳式开孔机。该咸蛋切壳式开孔机,包括输送带、压紧带、托板、刀片、漏液板、传动机构和机架。开孔机工作时,开有孔洞的输送带带动咸蛋经过切割机构,由高速电机带动高速旋转的刀片将蛋壳切掉一小部分。切割过程中,咸蛋上方由与输送带同步运行的柔软的压紧带压紧,被切掉的小部分蛋壳及流出的蛋液、蛋黄分别由收集装置收集,剩下的大部分蛋壳单独收集,用于在蛋壳内灌入其他食品。该咸蛋切壳式开孔机工作高效,蛋壳切口整齐,不伤蛋黄。

Figure 201910528465

The invention relates to a salted egg shell-cutting and hole-cutting method and a shell-cutting hole-cutting machine. The salted egg shell cutting machine includes a conveyor belt, a pressing belt, a support plate, a blade, a liquid leakage plate, a transmission mechanism and a frame. When the hole punching machine is working, the conveyor belt with holes drives the salted egg to pass through the cutting mechanism, and the high-speed motor drives the high-speed rotating blade to cut off a small part of the eggshell. During the cutting process, the top of the salted egg is pressed by a soft pressing belt that runs synchronously with the conveyor belt. A small part of the eggshell that is cut off and the outflowing egg liquid and egg yolk are collected by the collecting device respectively, and most of the remaining eggshells are collected. Collected separately for filling the shell with other foods. The salted egg shell cutting machine is efficient, the egg shell is cut neatly, and the egg yolk is not damaged.

Figure 201910528465

Description

咸蛋切壳开孔方法及切壳式开孔机Salted egg shell cutting method and shell cutting machine

技术领域technical field

本发明涉及禽蛋加工技术领域,尤其是涉及一种咸蛋切壳开孔方法及切壳式开孔机。The invention relates to the technical field of poultry egg processing, in particular to a method and a shell-cutting hole-cutting machine for salted eggs.

背景技术Background technique

中国是最大的禽蛋消费国和贸易国,随着生活水平的提高,人们对于蛋品的需要也越来越多样化。在蛋品的加工中,有时需要将蛋壳开孔,尤其是在生蛋上开孔,从孔中灌入食品或调料,或将蛋清或蛋黄从孔中分离出。目前市场上存在的蛋品开孔装置大多是简易的手持式开孔器,通过圆筒状器械反复敲击蛋壳同一个部位使蛋壳沿着圆形破裂,达到开孔目的,一次只能开一个蛋,存在效率低,开孔边缘不光滑,蛋壳容易破损等问题。China is the largest consumer and trader of poultry eggs. With the improvement of living standards, people's needs for eggs are becoming more and more diverse. In the processing of egg products, it is sometimes necessary to open holes in eggshells, especially raw eggs, to pour food or seasonings into the holes, or to separate egg whites or egg yolks from the holes. At present, most of the egg opening devices on the market are simple hand-held opening devices. The same part of the egg shell is repeatedly knocked by a cylindrical device to break the egg shell along the circle, so as to achieve the purpose of opening holes. An egg has problems such as low efficiency, rough edges of the opening, and easy breakage of the eggshell.

发明内容SUMMARY OF THE INVENTION

为解决以上问题,本发明提供了一种咸蛋切壳开孔方法及切壳式开孔机,实现连续开孔,工作高效,蛋壳切割后切口整齐,能够满足后续的加工要求。In order to solve the above problems, the present invention provides a salted egg shell-cutting and hole-cutting method and a shell-cutting hole-cutting machine, which can realize continuous hole-cutting, work efficiently, and have neat cuts after eggshell cutting, which can meet subsequent processing requirements.

本发明采用的技术方案是:一种咸蛋切壳开孔方法,包括以下步骤:The technical scheme adopted in the present invention is: a method for cutting shells and opening holes for salted eggs, comprising the following steps:

a、启动电机,带动输送带和压紧带同步运转;a. Start the motor to drive the conveyor belt and the pressing belt to run synchronously;

b、启动高速旋转的用于切割的高速电机,带动切割刀片高速旋转;b. Start the high-speed motor for cutting that rotates at high speed to drive the cutting blade to rotate at high speed;

c、将咸蛋沿长轴方向竖直放入输送带的孔洞中;c. Put the salted egg vertically into the hole of the conveyor belt along the long axis direction;

d、咸蛋在输送带的带动下沿输送带下方的托板的凹槽运动,运动到压紧带下方时,在同步运动的压紧带的压紧作用下,靠近高速旋转的刀片;d. Driven by the conveyor belt, the salted egg moves along the groove of the support plate below the conveyor belt. When it moves to the bottom of the pressing belt, it is close to the high-speed rotating blade under the pressing action of the synchronously moving pressing belt;

e、咸蛋经过刀片时,压紧带将咸蛋一端压紧,高速旋转的刀片将咸蛋的另一端切下开孔;e. When the salted egg passes through the blade, the compression belt presses one end of the salted egg, and the high-speed rotating blade cuts the other end of the salted egg to open a hole;

f、被切掉的小部分蛋壳及一部分蛋液流入收集斗一;大部分蛋清后落入收集斗二。f. A small part of the egg shell and a part of the egg liquid that have been cut off flow into the collection bucket 1; most of the egg whites fall into the collection bucket 2.

作为优选,步骤f中,流出蛋清后的带蛋黄或不带蛋黄的蛋壳继续随输送带运动,在输送带出口端被收集起来。Preferably, in step f, the egg shells with or without egg yolk after the egg whites flow out continue to move with the conveyor belt, and are collected at the outlet end of the conveyor belt.

进一步的,当开孔直径大于蛋黄直径时,蛋黄流出,否则,凝固的咸蛋黄留在蛋壳内,在输送带出口端随蛋壳一起收集,用于生产蛋壳内有蛋黄的食品。Further, when the diameter of the opening is larger than the diameter of the egg yolk, the egg yolk flows out, otherwise, the solidified salted egg yolk remains in the egg shell and is collected together with the egg shell at the outlet end of the conveyor belt to produce food with egg yolk in the egg shell.

更进一步的,咸蛋上开孔大小通过调整旋转的刀片平面与输送带平面间的间距而调整,间距越小,开孔越大,间距越大,开孔越小。Further, the size of the opening on the salted egg is adjusted by adjusting the distance between the plane of the rotating blade and the plane of the conveyor belt. The smaller the distance, the larger the opening, and the larger the distance, the smaller the opening.

一种咸蛋切壳式开孔机,包括传动机构、机架、输送带、压紧带、托板和刀片,其特征在于:所述输送带上开有一排或多排用于放置咸蛋的孔洞,所述输送带下方设有用于支撑输送带的托板,固定设置在机架上;所述输送带的上方设有与输送带同步运动的压紧带,所述传动机构带动输送带和压紧带同步运动;所述输送带下方的托板切口处安装有刀片,所述刀片由高速电机驱动旋转;所述输送带下方设有收集斗一和收集斗二,所述高速电机、收集斗一和收集斗二均固定在机架上。A salted egg shell cutting type hole punching machine, comprising a transmission mechanism, a frame, a conveyor belt, a pressing belt, a support plate and a blade, characterized in that: the conveyor belt is provided with one or more rows for placing salted eggs The bottom of the conveyor belt is provided with a support plate for supporting the conveyor belt, which is fixed on the frame; the top of the conveyor belt is provided with a pressing belt that moves synchronously with the conveyor belt, and the transmission mechanism drives the conveyor belt It moves synchronously with the pressing belt; a blade is installed at the incision of the pallet below the conveyor belt, and the blade is driven to rotate by a high-speed motor; a collection bucket 1 and a collection bucket 2 are arranged under the conveyor belt, and the high-speed motor, The first collection bucket and the second collection bucket are fixed on the frame.

作为优选,所述托板折成槽型,托板的凸出面支撑输送带,使输送带不下垂,托板凹槽与输送带孔洞对应。Preferably, the supporting plate is folded into a groove shape, the convex surface of the supporting plate supports the conveyor belt so that the conveyor belt does not sag, and the grooves of the supporting plate correspond to the holes of the conveyor belt.

作为优选,所述输送带为一个连接成环状的平皮带,套在输送带主动辊筒、输送带从动辊筒和张紧辊筒上,由传动机构的传动链带动输送带主动辊筒使输送带运动;在输送带主动辊筒和输送带从动辊筒上设置有防止输送带跑偏的挡环。Preferably, the conveyor belt is a flat belt connected in a ring shape, sleeved on the conveyor belt driving roller, the conveyor belt driven roller and the tensioning roller, and the conveyor belt driving roller is driven by the transmission chain of the transmission mechanism. The conveyor belt is moved; a retaining ring to prevent the conveyor belt from deviating is provided on the conveyor belt driving roller and the conveyor belt driven roller.

进一步的,所述输送带的下方的机架上安装有防止输送带下垂的托条,所述托条、托板和漏液板相互组合,防止输送带下垂;调整托板、托条以及漏液板的高度,进而调整输送带与刀片间的距离,达到调整咸蛋上开孔大小的目的。Further, a support strip to prevent the conveyor belt from sagging is installed on the frame below the conveyor belt. The support strip, the support plate and the leakage plate are combined with each other to prevent the conveyor belt from sagging; adjust the support plate, the support strip and the leakage plate. The height of the liquid plate, and then adjust the distance between the conveyor belt and the blade, to achieve the purpose of adjusting the size of the opening on the salted egg.

作为优选,所述输送带上孔洞的直径为25~45mm。Preferably, the diameter of the holes on the conveyor belt is 25-45 mm.

作为优选,所述压紧带为一个用柔软物质制成的柔软的平带,连接呈环状,套在压紧带主动辊筒和压紧带从动辊筒上,通过传动链,使其与输送带同步运动,用于压紧咸蛋,防止咸蛋在切割过程中发生偏斜和滚动。Preferably, the pressing belt is a soft flat belt made of a soft substance, connected in a ring shape, sleeved on the driving roller of the pressing belt and the driven roller of the pressing belt, and passed through the transmission chain to make it It moves synchronously with the conveyor belt to compress the salted eggs and prevent the salted eggs from skewing and rolling during the cutting process.

作为优选,所述刀片直径为90~120mm,厚度为0.8~1.5mm的圆形薄刀片,金属材料或精钢砂材料或其组合;刀片通过压紧盘夹紧安装在高速旋转的较短的刀轴上,刀轴通过传动箱、传动轴、联轴器与高速电机连接,传动箱内设有一对弧形齿锥齿轮传动改变传动方向,由高速电机驱动旋转;传动箱通过传动箱安装支架夹紧固定在机架上,高度通过传动箱夹紧螺丝调节,高速电机通过高速电机安装支架夹紧固定在机架上,高度通过高速电机夹紧螺丝随传动箱的高度作相应的调节,高速电机上安装了防护罩,防止蛋液流入。Preferably, the diameter of the blade is 90-120mm, the thickness is 0.8-1.5mm, the circular thin blade, metal material or fine steel sand material or its combination; On the cutter shaft, the cutter shaft is connected with the high-speed motor through a transmission box, a transmission shaft and a coupling. A pair of arc-shaped bevel gears are arranged in the transmission box to change the transmission direction and are driven to rotate by the high-speed motor; the transmission box is installed through the transmission box. It is clamped and fixed on the frame, and the height is adjusted by the clamping screw of the transmission box. The high-speed motor is clamped and fixed on the frame by the high-speed motor mounting bracket. A protective cover is installed on the motor to prevent the inflow of egg liquid.

进一步的,所述刀片旋转速度为6000~13000r/min。Further, the rotational speed of the blade is 6000-13000 r/min.

作为优选,所述传动机构包括电机、链轮一、链轮二、链轮三、链轮四和传动链,电机固定在机架上,链轮一与电机连接,链轮二与输送带主动辊筒连接,链轮三与压紧带主动辊筒连接,链轮四通过轴承与链轮轴与链轮四支架连接,链轮四支架固定在机架上;链轮二与链轮三齿数比值等于输送带主动辊筒直径与压紧带主动辊筒上包裹的压紧带外径的比值;电机转动,带动输送带与压紧带同步运动,压紧带外层线速度等于输送带上咸蛋的线速度。Preferably, the transmission mechanism includes a motor, sprocket 1, sprocket 2, sprocket 3, sprocket 4 and a transmission chain, the motor is fixed on the frame, the first sprocket is connected to the motor, and the second sprocket is connected to the conveyor belt The roller is connected, the third sprocket is connected with the driving roller of the pressing belt, the fourth sprocket is connected with the sprocket shaft and the fourth bracket of the sprocket through the bearing, and the fourth bracket of the sprocket is fixed on the frame; the ratio of the teeth of the second sprocket and the third sprocket It is equal to the ratio of the diameter of the driving roller of the conveyor belt to the outer diameter of the pressing belt wrapped on the driving roller of the pressing belt; the motor rotates to drive the conveyor belt and the pressing belt to move synchronously. The linear velocity of the egg.

本发明取得的有益效果是:The beneficial effects obtained by the present invention are:

1、该咸蛋切壳式开孔机一次性可完成多枚蛋的开孔,工作效率高;1. The salted egg shell cutting machine can complete the opening of multiple eggs at one time, and the work efficiency is high;

2、切完的蛋壳切口齐整,有利于后续的加工;2. The cut eggshell has neat cuts, which is conducive to subsequent processing;

3、开孔大小可根据需要方便调节;3. The size of the opening can be easily adjusted as needed;

4、可以根据需要调整输送带的宽度以及刀片的数目,实现一次性开孔多排咸蛋,可大大提高生产效率。4. The width of the conveyor belt and the number of blades can be adjusted according to the needs, so as to realize one-time opening and multiple rows of salted eggs, which can greatly improve the production efficiency.

附图说明Description of drawings

图1-2为本发明的整体结构示意图;1-2 are schematic diagrams of the overall structure of the present invention;

图3为本发明输送机构及切割机构示意图;3 is a schematic diagram of the conveying mechanism and the cutting mechanism of the present invention;

图4为本发明切割机构示意图;Fig. 4 is the schematic diagram of cutting mechanism of the present invention;

图5为本发明工作原理简要示意图;Fig. 5 is a brief schematic diagram of the working principle of the present invention;

图6为本发明传动机构示意图;6 is a schematic diagram of the transmission mechanism of the present invention;

图7为本发明六排蛋案例示意图;7 is a schematic diagram of a case of six rows of eggs of the present invention;

附图标记:1-咸蛋;2-输送带;3-孔洞;4-压紧带;5-托板;6-托板凹槽;7-托板凸出面;8-刀片;9-收集斗一;10-收集斗二;11-漏液板;12-蛋壳;13-托板切口;14-高速电机;15-机架;16-漏液板切口;17-输送带主动辊筒;18-输送带从动辊筒;19-张紧辊筒;20-传动链;21-挡环;22-托带板;23-压紧带主动辊筒;24-压紧带从动辊筒;25-压紧盘;26-刀轴;27-传动箱;28-传动轴;29-联轴器;30-传动箱安装支架;31-高速电机安装支架;33-电机;34-链轮一;35-链轮二;36-链轮三;37-链轮四;38-链轮四支架;39-链轮轴;40-传动箱夹紧螺丝;41-高速电机夹紧螺丝。Reference signs: 1-salted egg; 2-conveyor belt; 3-hole; 4-pressing belt; 5-pallet; 6-pallet groove; 7-pallet protruding surface; 8-blade; 9-collection Bucket one; 10-collection bucket two; 11-leakage plate; 12-egg shell; 13-pallet cutout; 14-high-speed motor; 15-frame; 16-leakage plate cutout; 17-conveyor belt drive roller ; 18- Conveyor belt driven roller; 19- Tension roller; 20- Transmission chain; 21- Stop ring; 22- Belt support plate; 23- Pressure belt driving roller; 24- Pressure belt driven roller Cylinder; 25-compression plate; 26-tool shaft; 27-transmission box; 28-transmission shaft; 29-coupling; 30-transmission box mounting bracket; 31-high-speed motor mounting bracket; 33-motor; 34-chain Wheel one; 35-sprocket two; 36-sprocket three; 37-sprocket four; 38-sprocket four bracket; 39-sprocket shaft; 40-transmission box clamping screw; 41-high-speed motor clamping screw.

具体实施方式Detailed ways

下面结合附图和具体实施例对本发明作更进一步的说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

案例一:双排咸蛋切壳式开孔机Case 1: Double row salted egg shell cutting machine

如图1,2,3所示,一种咸蛋切壳式开孔机,包括传动机构、输送带2、压紧带4、托板5、刀片8和漏液板11。输送咸蛋1上开有一排或多排孔洞的输送带2;输送带2下方有一个折成槽型的托板5,托板凸出面7支撑输送带2不下垂,托板凹槽6防止赤道直径小于输送带孔洞3直径的咸蛋1从输送带2上漏掉,起托持咸蛋1的作用;在输送带2的上方有一个与输送带2同步运动的柔软的压紧带4,用于在切割蛋壳时压紧咸蛋1,防止咸蛋1倾斜和滚动;输送带2下方托板5的切口13处安装有高速旋转的刀片8,刀片8由高速电机14驱动旋转。As shown in Figures 1, 2, and 3, a salted egg shell cutting type hole punching machine includes a transmission mechanism, a conveyor belt 2, a pressing belt 4, a support plate 5, a blade 8 and a liquid leakage plate 11. There is a conveyor belt 2 with one or more rows of holes on the conveying salted egg 1; there is a tray 5 folded into a groove below the conveyor belt 2, the protruding surface 7 of the tray supports the conveyor belt 2 from sagging, and the tray groove 6 prevents The salted egg 1 whose equatorial diameter is smaller than the diameter of the conveyor belt hole 3 leaks from the conveyor belt 2, and plays the role of holding the salted egg 1; above the conveyor belt 2, there is a soft pressing belt 4 that moves synchronously with the conveyor belt 2. , used to press the salted egg 1 when cutting the eggshell to prevent the salted egg 1 from tilting and rolling; a high-speed rotating blade 8 is installed at the incision 13 of the support plate 5 below the conveyor belt 2, and the blade 8 is driven by a high-speed motor 14 to rotate.

如图1所示,输送带2是一个连接成环状的平皮带,套在输送带主动辊筒17,输送带从动辊筒18,张紧辊筒19上,由传动机构的传动链20带动输送带主动辊筒17使输送带2运动。输送带2上开有两排孔洞3,用以输送咸蛋1,根据咸蛋1开孔大小要求,输送带上孔洞3的直径在25毫米至45毫米之间。如图1-图3所示,在输送带主动辊筒17和输送带从动辊筒18上设置有防皮带跑偏的挡环21。如图3所示,在输送带2的下方的机架19上安装有托条22,其与呈槽型的托板5、漏液板11一起,防止输送带2下垂,并可以调节托板5、托条22、漏液板11的高度,进而调整输送带2与刀片8间的距离,达到适当调整咸蛋1上开孔大小的目的。As shown in Figure 1, the conveyor belt 2 is a flat belt connected in a ring shape, which is sleeved on the conveyor belt driving roller 17, the conveyor belt driven roller 18, and the tensioning roller 19, and is driven by the transmission chain 20 of the transmission mechanism. Drive the conveyor belt driving roller 17 to make the conveyor belt 2 move. There are two rows of holes 3 on the conveyor belt 2 for conveying the salted eggs 1. According to the size requirements of the salted eggs 1, the diameter of the holes 3 on the conveyor belt is between 25 mm and 45 mm. As shown in FIGS. 1-3 , the driving roller 17 and the driven roller 18 of the conveying belt are provided with a blocking ring 21 to prevent the belt from deviating. As shown in FIG. 3 , a support bar 22 is installed on the frame 19 below the conveyor belt 2 , which, together with the groove-shaped support plate 5 and the liquid leakage plate 11 , prevents the conveyor belt 2 from sagging, and can adjust the support plate 5. The height of the support strip 22 and the liquid leakage plate 11, and then adjust the distance between the conveyor belt 2 and the blade 8, so as to achieve the purpose of properly adjusting the size of the opening on the salted egg 1.

如图1所示,压紧带4位于输送带2以及刀片8的上方,是一个用柔软物质,如乳胶、布料、海绵、泡沫或其组合体,制成的柔软的平带,连接呈环状,套在压紧带主动辊筒23和压紧带从动辊筒24上,通过传动链20,使其与输送带2同步运动。工作时,压紧带4压紧咸蛋1,防止咸蛋1在切割过程中发生偏斜和滚动。由于压紧带4较厚且柔软,弹性滑动较大,在接触咸蛋1时其里层和外层线速度不一致,为了保证外层线速度与输送带上咸蛋1线速度相等,必须保证压紧带4包裹在压紧带主动辊筒23上的外径与输送带主动辊筒17直径的比值等于压紧带驱动用的链轮三36齿数与输送带驱动用链轮二35齿数的比值。为了保证压紧带4外层线速度与输送带2上的咸蛋1线速度相等,必须保证包裹在压紧带主动辊筒23上的压紧带4外径d3与输送带主动辊筒17直径d2的比值等于压紧带驱动用链轮三36齿数n3与输送带驱动用链轮二35齿数n2的比值,即d3/d2=n3/n2(因为使压紧带外层线速度v3与输送带线速度v2相等,v3=w3×d3/2,v2=w2×d2/2,即d3×w3=d2×w2,所以d3/d2=w2/w3=n3/n2)。As shown in FIG. 1, the pressing belt 4 is located above the conveyor belt 2 and the blade 8, and is a soft flat belt made of soft substances, such as latex, cloth, sponge, foam or a combination thereof, connected in a ring. It is sleeved on the driving roller 23 of the pressing belt and the driven roller 24 of the pressing belt, and moves synchronously with the conveyor belt 2 through the transmission chain 20 . When working, the pressing belt 4 presses the salted egg 1 to prevent the salted egg 1 from being deflected and rolled during the cutting process. Because the compression belt 4 is thick and soft, and the elastic sliding is large, the linear speed of the inner layer and the outer layer are inconsistent when they contact the salted egg 1. In order to ensure that the linear speed of the outer layer is equal to that of the salted egg on the conveyor belt, it must be ensured The ratio of the outer diameter of the pressing belt 4 wrapped on the driving roller 23 of the pressing belt to the diameter of the driving roller 17 of the conveyor belt is equal to the ratio of the number of teeth of the third sprocket for driving the pressing belt with 36 teeth and the number of teeth of the second sprocket for driving the conveyor belt with 35 teeth. ratio. In order to ensure that the linear speed of the outer layer of the pressure belt 4 is equal to the linear speed of the salted egg 1 on the conveyor belt 2, it must be ensured that the outer diameter d3 of the pressure belt 4 wrapped on the pressure belt driving roller 23 and the conveyor belt driving roller 17 The ratio of the diameter d2 is equal to the ratio of the number of teeth n3 of the third sprocket for driving the compression belt to the number of teeth n2 of 35 teeth for the driving of the conveyor belt, that is, d3/d2=n3/n2 (because the linear velocity v3 of the outer layer of the compression belt is equal to The linear speed v2 of the conveyor belt is equal, v3=w3×d3/2, v2=w2×d2/2, that is, d3×w3=d2×w2, so d3/d2=w2/w3=n3/n2).

如图5所示,托板5是一个有不锈钢板折成槽状的零件,槽的上凸出面7托持输送带,托板凹槽6用于防止直径过小的咸蛋1从输送带孔中漏落,保证咸蛋1在输送带上稳定。托板5一端的头部开有切口13,用于安装刀片8,切口13高度视刀片8高度调整范围而定,在切口13内调整刀片8的高度,也可以改变刀片8与输送带2间的间距,进而调整咸蛋1上的开孔大小。如图5所示,切口13呈半圆状,切口13边缘与刀片8边缘留有间隙,托板5安装在机架15上,安装高度可以调节。As shown in Figure 5, the support plate 5 is a part with a stainless steel plate folded into a groove shape. The upper convex surface 7 of the groove supports the conveyor belt, and the support plate groove 6 is used to prevent the salted egg 1 from being too small in diameter from the conveyor belt. Leakage in the hole ensures that the salted egg 1 is stable on the conveyor belt. The head of one end of the pallet 5 is provided with an incision 13 for installing the blade 8. The height of the incision 13 depends on the height adjustment range of the blade 8. Adjusting the height of the blade 8 in the incision 13 can also change the distance between the blade 8 and the conveyor belt 2. distance, and then adjust the size of the opening on the salted egg 1. As shown in FIG. 5 , the incision 13 is in a semicircular shape, and there is a gap between the edge of the incision 13 and the edge of the blade 8 . The support plate 5 is installed on the frame 15 , and the installation height can be adjusted.

如图5所示,刀片8是一个直径90-120毫米,厚度0.8-1.5毫米的圆形薄刀片,是由金属材料或精钢砂材料或其组合制成。如图5所示,刀片8通过压紧盘25夹紧安装在高速旋转的较短的刀轴26上,刀轴26通过传动箱27、传动轴28、联轴器29与高速电机14连接,传动箱内为一对弧形齿锥齿轮传动改变传动方向,由高速电机14驱动旋转,刀片8旋转速度在6000转/分钟至13000转/分钟之间,传动箱27通过传动箱安装支架30夹紧固定在机架上,高度可以通过传动箱夹紧螺丝40调节,高速电机14通过高速电机安装支架31夹紧固定在机架15上,高度可以通过高速电机夹紧螺丝41随传动箱的高度作相应的调节,电机上安装了防护罩32,防止蛋液流入。As shown in FIG. 5 , the blade 8 is a circular thin blade with a diameter of 90-120 mm and a thickness of 0.8-1.5 mm, which is made of metal material or fine steel grit material or a combination thereof. As shown in FIG. 5 , the blade 8 is clamped and mounted on the shorter cutter shaft 26 rotating at high speed through the pressing plate 25, and the cutter shaft 26 is connected with the high-speed motor 14 through the transmission box 27, the transmission shaft 28 and the coupling 29, In the transmission box, a pair of arc-shaped bevel gears are driven to change the transmission direction, which is driven by the high-speed motor 14 to rotate. The rotation speed of the blade 8 is between 6000 rpm and 13,000 rpm. The transmission box 27 is clamped by the transmission box mounting bracket 30 It is tightly fixed on the frame, the height can be adjusted by the clamping screw 40 of the transmission box, the high-speed motor 14 is clamped and fixed on the frame 15 by the high-speed motor mounting bracket 31, and the height can be adjusted according to the height of the transmission box through the clamping screw 41 of the high-speed motor For corresponding adjustment, a protective cover 32 is installed on the motor to prevent the inflow of egg liquid.

如图6所示,传动机构由电机33、链轮一34、链轮二35、链轮三36、链轮四37、传动链20和链轮四支架38组成。电机16固定在机架15上,链轮一34与电机33连接,链轮二35与输送带主动辊筒17连接,链轮三36与压紧带主动辊筒23连接,链轮四37通过轴承与链轮轴39与链轮四支架38连接,链轮四支架38固定在机架15上。其中,链轮二35与链轮三36齿数比值等于输送带主动辊筒17直径与压紧带主动辊筒23上包裹的压紧带4外径的比值。工作时,电机33转动,带动输送带2与压紧带4同步运动,压紧带4外层线速度等于输送带2上咸蛋1的线速度。As shown in FIG. 6 , the transmission mechanism is composed of the motor 33 , the first sprocket 34 , the second sprocket 35 , the third sprocket 36 , the fourth sprocket 37 , the transmission chain 20 and the fourth sprocket bracket 38 . The motor 16 is fixed on the frame 15, the first sprocket 34 is connected to the motor 33, the second sprocket 35 is connected to the conveyor belt driving roller 17, the third sprocket 36 is connected to the pressing belt driving roller 23, and the fourth sprocket 37 passes through The bearing and the sprocket shaft 39 are connected to the four sprocket brackets 38 , and the four sprocket brackets 38 are fixed on the frame 15 . The ratio of the teeth of the second sprocket 35 to the third sprocket 36 is equal to the ratio of the diameter of the driving roller 17 of the conveyor belt to the outer diameter of the pressing belt 4 wrapped on the driving roller 23 of the pressing belt. During operation, the motor 33 rotates to drive the conveyor belt 2 and the pressing belt 4 to move synchronously.

如图5所示,漏液板11是一个上面开有很多小孔的不锈钢薄板,安装在机架15上,其高度可以在机架15上调节,其高度与刀片8上表面平齐或略低于刀片上平面,漏液板11对着刀片8的方向上开有半圆形切口16,刀片8的一部分圆弧处于其中,刀片8圆弧与漏液板半圆形切口16之间留有缝隙。As shown in FIG. 5 , the leakage plate 11 is a thin stainless steel plate with many small holes on it, which is installed on the frame 15 , and its height can be adjusted on the frame 15 , and its height is flush with the upper surface of the blade 8 or slightly Below the upper plane of the blade, the liquid leakage plate 11 is provided with a semicircular incision 16 in the direction facing the blade 8, a part of the circular arc of the blade 8 is located therein, and there is a gap between the circular arc of the blade 8 and the semicircular incision 16 of the liquid leakage plate. There are gaps.

一种咸蛋切壳开孔方法,包括以下步骤:A method for cutting shells and opening holes for salted eggs, comprising the following steps:

a、启动电机33,使其上开有一排或多排孔洞3的输送带2和上方柔软的压紧带4运转;a. Start the motor 33, so that the conveyor belt 2 with one or more rows of holes 3 and the soft pressing belt 4 above it run;

b、启动高速旋转的用于切割的高速电机14,使切割刀片8高速旋转;b. Start the high-speed motor 14 for cutting that rotates at a high speed, so that the cutting blade 8 rotates at a high speed;

c、在输送带的孔洞3中沿长轴方向垂直放入咸蛋1(咸鸭蛋或咸鸡蛋);c. Put salted eggs 1 (salted duck eggs or salted eggs) vertically in the hole 3 of the conveyor belt along the long axis direction;

d、咸蛋1在输送带的带动下沿托板5的托板凹槽6向前移动,在同步运动的压紧带4压紧下靠近高速旋转的刀片8;d. The salted egg 1 moves forward along the supporting plate groove 6 of the supporting plate 5 under the driving of the conveyor belt, and is close to the high-speed rotating blade 8 under the pressing of the pressing belt 4 of the synchronous movement;

e、咸蛋经过刀片8时,柔软的压紧带4将咸蛋1一端适当压紧,高速旋转的刀片8将咸蛋1的另一端切下;e. When the salted egg passes through the blade 8, one end of the salted egg 1 is properly compressed by the soft pressing belt 4, and the other end of the salted egg 1 is cut off by the high-speed rotating blade 8;

f、被切掉的小部分蛋壳及一部分蛋液在刀片8下方流入收集斗一9;大部分蛋液和蛋黄经过漏液板11后落入收集斗二10;流出蛋清后的带蛋黄或不带蛋黄的蛋壳12继续随输送带2运动,在输送带出口端被收集起来;蛋黄是否流出蛋壳12,视开孔大小而定,当开孔直径大于蛋黄直径时,蛋黄流出,否则,凝固的咸蛋黄留在蛋壳12内,在输送带出口端随蛋壳12一起收集,用于生产蛋壳12内有蛋黄的食品,如金蛋粽等;咸蛋1上开孔大小可以通过调整旋转的刀片8平面与输送带2平面间的间距而调整,间距越小,开孔越大,反之亦反。f. A small part of the eggshell and a part of the egg liquid that have been cut off flow into the collection hopper one 9 under the blade 8; most of the egg liquid and egg yolk fall into the collection hopper two 10 after passing through the liquid leakage plate 11; The egg shell 12 without egg yolk continues to move with the conveyor belt 2 and is collected at the outlet end of the conveyor belt; whether the egg yolk flows out of the egg shell 12 depends on the size of the opening, when the opening diameter is larger than the egg yolk diameter, the egg yolk flows out, otherwise , the solidified salted egg yolk remains in the egg shell 12, and is collected together with the egg shell 12 at the outlet end of the conveyor belt, and is used to produce food with egg yolk in the egg shell 12, such as golden egg dumplings, etc.; the size of the opening on the salted egg 1 can be It is adjusted by adjusting the distance between the plane of the rotating blade 8 and the plane of the conveyor belt 2. The smaller the distance, the larger the opening, and vice versa.

该两排式咸蛋切壳式开孔机,装置简单高效,适合于小工厂生产。The two-row salted egg shell cutting machine is simple and efficient, and is suitable for small factories.

案例二:六排咸蛋切壳式开孔机Case 2: Six-row Salted Egg Shell Cutting Machine

为了提高工作效率,实现大规模批量咸蛋的开孔,本发明提供了六排咸蛋切壳式开孔机。该六排式咸蛋开孔机,整体结构与上述两排咸蛋切壳式开孔机相似,六排咸蛋切壳式开孔机的托板5、漏液板11相比两排式开孔机更宽,输送带输送六排咸蛋1,有三组刀片2在同时工作,每组刀片可以切割两排咸蛋1。工作原理、具体工作步骤与两排式咸蛋切壳式开孔机无异。In order to improve the work efficiency and realize the opening of large-scale batches of salted eggs, the present invention provides a six-row salted egg shell-cutting type opening machine. The overall structure of the six-row salted egg punching machine is similar to the above-mentioned two-row salted egg shell-cutting punching machine. The opening machine is wider, the conveyor belt conveys six rows of salted eggs 1, there are three sets of blades 2 working at the same time, and each set of blades can cut two rows of salted eggs 1. The working principle and specific working steps are no different from the two-row salted egg shell cutting machine.

以上显示和描述了本发明的基本原理和主要结构特征。本发明不受上述实例的限制,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明的范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main structural features of the present invention have been shown and described above. The present invention is not limited by the above examples, and without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.

Claims (6)

1. The utility model provides a shell formula tapping machine is cut to salted duck egg, includes drive mechanism, frame (15), conveyer belt (2), compressing band (4), layer board (5) and blade (8), its characterized in that: one or more rows of holes (3) for placing the salted eggs (1) are formed in the conveying belt (2), and a supporting plate (5) for supporting the conveying belt (2) is arranged below the conveying belt (2) and fixedly arranged on the rack (15); a pressing belt (4) which moves synchronously with the conveying belt (2) is arranged above the conveying belt (2), and the conveying belt (2) and the pressing belt (4) are driven by the transmission mechanism to move synchronously; a blade (8) is arranged at a notch (13) of the supporting plate (5) below the conveying belt (2), and the blade (8) is driven to rotate by a high-speed motor (14); a first collecting hopper (9) and a second collecting hopper (10) are arranged below the conveying belt (2), and the high-speed motor (14), the first collecting hopper (9) and the second collecting hopper (10) are all fixed on the rack (15);
a support strip (22) for preventing the conveyer belt (2) from sagging is arranged on the rack (15) below the conveyer belt (2), and the support strip (22), the supporting plate (5) and the liquid leakage plate (11) are combined with each other to prevent the conveyer belt (2) from sagging; the heights of the supporting plate (5), the supporting strip (22) and the liquid leakage plate (11) are adjusted, so that the distance between the conveying belt (2) and the blade (8) is adjusted, and the purpose of adjusting the size of the opening on the salted egg (1) is achieved; the supporting plate (5) is folded into a groove shape, the protruding surface (7) of the supporting plate supports the conveying belt (2) to enable the conveying belt (2) not to droop, and the supporting plate groove (6) corresponds to the conveying belt hole (3).
2. The salted egg shell-cutting tapping machine of claim 1 wherein: the conveyer belt (2) is a flat belt connected into a ring shape, is sleeved on a conveyer belt driving roller (17), a conveyer belt driven roller (18) and a tensioning roller (19), and the conveyer belt driving roller (17) is driven by a transmission chain (20) of a transmission mechanism to enable the conveyer belt (2) to move; and baffle rings (21) for preventing the conveying belt from deviating are arranged on the driving roller (17) and the driven roller (18) of the conveying belt.
3. The salted egg shell-cutting tapping machine of claim 1 wherein: the pressing belt (4) is a soft flat belt made of soft materials, is connected in an annular shape, is sleeved on a driving roller (23) and a driven roller (24) of the pressing belt, and moves synchronously with the conveying belt (2) through the transmission chain (20) to press the salted duck eggs (1) and prevent the salted duck eggs (1) from deflecting and rolling in the cutting process.
4. The salted egg shell-cutting tapping machine of claim 1 wherein: the blade (8) is a round thin blade with the diameter of 90-120 mm and the thickness of 0.8-1.5 mm, a metal material or a refined steel sand material or a combination thereof; the cutter blade (8) is tightly clamped and installed on a short cutter shaft (26) rotating at a high speed through a pressing disc (25), the cutter shaft (26) is connected with a high-speed motor (14) through a transmission box (27), a transmission shaft (28) and a coupler (29), a pair of arc-shaped bevel gears are arranged in the transmission box (27) and used for changing the transmission direction, and the transmission box is driven to rotate by the high-speed motor (14); the transmission case (27) is clamped and fixed on the rack (15) through the transmission case mounting bracket (30), the height of the transmission case is adjusted through the transmission case clamping screw (40), the high-speed motor (14) is clamped and fixed on the rack (15) through the high-speed motor mounting bracket (31), the height of the transmission case (27) is correspondingly adjusted through the high-speed motor clamping screw (41), and the protection cover (32) is mounted on the high-speed motor (14) to prevent egg liquid from flowing in.
5. The salted egg shell-cutting tapping machine of claim 1 wherein: the transmission mechanism comprises a motor (33), a first chain wheel (34), a second chain wheel (35), a third chain wheel (36), a fourth chain wheel (37) and a transmission chain (20), the motor (16) is fixed on the rack (15), the first chain wheel (34) is connected with the motor (33), the second chain wheel (35) is connected with the conveying belt driving roller (17), the third chain wheel (36) is connected with the pressing belt driving roller (23), the fourth chain wheel (37) is connected with a fourth chain wheel support (38) through a bearing and a chain wheel shaft (39), and the fourth chain wheel support (38) is fixed on the rack (15); the tooth number ratio of the second chain wheel (35) to the third chain wheel (36) is equal to the ratio of the diameter of the driving roller (17) of the conveying belt to the outer diameter of the pressing belt (4) wrapped on the driving roller (23) of the pressing belt; the motor (33) rotates to drive the conveying belt (2) and the pressing belt (4) to move synchronously, and the linear velocity of the outer layer of the pressing belt (4) is equal to the linear velocity of the salted eggs (1) on the conveying belt (2).
6. A method for cutting shells and opening holes of salted eggs by using the shell-cutting type hole opening machine for salted eggs as defined in any one of claims 1-5, comprising the following steps:
a. the motor (33) is started to drive the conveying belt (2) and the pressing belt (4) to synchronously run;
b. starting a high-speed motor (14) which rotates at a high speed and is used for cutting, and driving a cutting blade (8) to rotate at a high speed;
c. vertically placing the salted eggs (1) into the holes (3) of the conveying belt (2) along the long axis direction;
d. the salted eggs (1) move along the grooves (6) of the supporting plate (5) below the conveying belt under the driving of the conveying belt (2), and approach the blades (8) rotating at high speed under the pressing action of the pressing belt (4) moving synchronously when moving below the pressing belt (4);
e. when the salted eggs pass through the blades (8), the upper ends of the salted eggs (1) are compressed by the compression belts (4), and the lower ends of the salted eggs (1) are cut to form holes by the blades (8) rotating at a high speed; the size of the opening on the salted egg (1) is adjusted by adjusting the distance between the plane of the rotating blade (8) and the plane of the conveying belt (2), the smaller the distance is, the larger the opening is, the larger the distance is, and the smaller the opening is;
f. a small part of the cut eggshells and a part of the egg liquid flow into a first collecting hopper (9); most egg white falls into a second collecting hopper (10), and the egg shells (12) with or without egg yolk after the egg white flows out continue to move along with the conveying belt (2) and are collected at the outlet end of the conveying belt; when the opening diameter is larger than the yolk diameter, the yolk flows out, otherwise, the solidified salted yolk is left in the eggshell (12) and collected together with the eggshell (12) at the outlet end of the conveyor belt for producing the food with the yolk in the eggshell (12).
CN201910528465.7A 2019-06-18 2019-06-18 Salted egg shell cutting method and shell cutting machine Expired - Fee Related CN110216726B (en)

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CN110658045B (en) * 2019-11-21 2024-12-06 天津开发区合普工贸有限公司 A drilling device for cutting eggshells with fine incisions without internal damage
CN112720623B (en) * 2020-11-24 2022-07-22 华中农业大学 Salted egg yolk production line and salted egg shell cutting, perforating and yolk taking method
CN112293555A (en) * 2020-11-27 2021-02-02 安徽雨杏食品有限公司 Large-scale egg white and egg yolk separation device and working method thereof
CN114179136B (en) * 2021-12-07 2024-03-12 安徽适客食品股份有限公司 Chicken breast slicing device

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US3958505A (en) * 1974-11-21 1976-05-25 Lamar Baker Egg cracking machine
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JPH0928302A (en) * 1995-07-18 1997-02-04 Q P Corp Egg breaking device
JPH11269A (en) * 1997-06-12 1999-01-06 Daihan:Kk Egg breaking egg
JP2952772B1 (en) * 1998-05-18 1999-09-27 株式会社ミタカ電機 Automatic egg breaking device
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