CN110216726B - Salted egg shell cutting and punching method and shell cutting and punching machine - Google Patents
Salted egg shell cutting and punching method and shell cutting and punching machine Download PDFInfo
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- CN110216726B CN110216726B CN201910528465.7A CN201910528465A CN110216726B CN 110216726 B CN110216726 B CN 110216726B CN 201910528465 A CN201910528465 A CN 201910528465A CN 110216726 B CN110216726 B CN 110216726B
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/147—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with horizontal cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D2007/0012—Details, accessories or auxiliary or special operations not otherwise provided for
- B26D2007/0018—Trays, reservoirs for waste, chips or cut products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
The invention relates to a salted egg shell cutting and tapping method and a shell cutting and tapping machine. The salted egg shell cutting and perforating machine comprises a conveying belt, a pressing belt, a supporting plate, a blade, a liquid leakage plate, a transmission mechanism and a rack. When the perforating machine works, the conveying belt with the holes drives the salted eggs to pass through the cutting mechanism, and the high-speed motor drives the high-speed rotating blade to cut off a small part of the eggshells. In the cutting process, the upper part of the salted egg is pressed by a soft pressing belt which synchronously runs with a conveying belt, a small part of cut-off eggshells, the flowing egg liquid and the flowing egg yolks are respectively collected by a collecting device, and the rest most of eggshells are separately collected and used for filling other foods into the eggshells. The salted egg shell cutting type tapping machine is efficient in working, the eggshell cut is neat, and the yolk is not damaged.
Description
Technical Field
The invention relates to the technical field of poultry egg processing, in particular to a salted egg shell cutting and punching method and a shell cutting and punching machine.
Background
China is the largest poultry egg consuming country and the largest trading country, and with the improvement of living standard, the needs of people for eggs are more and more diversified. In the processing of egg products, it is sometimes necessary to open a hole in the shell of an egg, particularly in a raw egg, pour a food or seasoning into the hole, or separate the albumen or yolk from the hole. Egg product trompil device that exists on the existing market is simple and easy hand-held type hole digger mostly, strikes the same position of eggshell through cylindric apparatus repeatedly and makes the eggshell break along circular, reaches the trompil purpose, can only open an egg once, has inefficiency, and the trompil edge is not smooth, the easy damaged scheduling problem of eggshell.
Disclosure of Invention
In order to solve the problems, the invention provides a salted egg shell cutting and tapping method and a shell cutting and tapping machine, which realize continuous tapping, have high working efficiency, have neat cut after eggshell cutting and can meet the subsequent processing requirements.
The technical scheme adopted by the invention is as follows: a salted egg shell cutting and hole opening method comprises the following steps:
a. starting a motor to drive the conveying belt and the pressing belt to synchronously run;
b. starting a high-speed motor which rotates at a high speed and is used for cutting, and driving a cutting blade to rotate at a high speed;
c. vertically placing salted eggs into holes of a conveying belt along the long axis direction;
d. the salted eggs are driven by the conveying belt to move along the groove of the supporting plate below the conveying belt, and when the salted eggs move below the pressing belt, the salted eggs are close to the blade rotating at a high speed under the pressing action of the synchronously moving pressing belt;
e. when the salted eggs pass through the blade, one end of the salted eggs is pressed by the pressing belt, and the other end of the salted eggs is cut to form a hole by the blade rotating at a high speed;
f. a small part of cut eggshells and a part of egg liquid flow into a first collecting hopper; most egg white falls into the second collecting hopper.
Preferably, in step f, the egg shells with or without yolk after the egg white has flowed out continue to move with the conveyor belt and are collected at the outlet end of the conveyor belt.
Further, when the opening diameter is larger than the yolk diameter, the yolk flows out, otherwise the solidified salted yolk remains in the eggshell and is collected with the eggshell at the outlet end of the conveyor belt for producing the food with the yolk in the eggshell.
Furthermore, the size of the opening on the salted egg is adjusted by adjusting the distance between the plane of the rotating blade and the plane of the conveying belt, and the smaller the distance is, the larger the opening is, the larger the distance is, and the smaller the opening is.
The utility model provides a salted duck egg cuts shell type tapping machine, includes drive mechanism, frame, conveyer belt, compressing band, layer board and blade, its characterized in that: the conveying belt is provided with one or more rows of holes for holding salted eggs, a supporting plate for supporting the conveying belt is arranged below the conveying belt and is fixedly arranged on the rack; a pressing belt which moves synchronously with the conveying belt is arranged above the conveying belt, and the conveying belt and the pressing belt are driven by the transmission mechanism to move synchronously; a blade is arranged at the position of the supporting plate cut below the conveying belt and is driven to rotate by a high-speed motor; a first collecting hopper and a second collecting hopper are arranged below the conveying belt, and the high-speed motor, the first collecting hopper and the second collecting hopper are all fixed on the rack.
Preferably, the supporting plate is folded into a groove shape, the protruding surface of the supporting plate supports the conveying belt to prevent the conveying belt from sagging, and the groove of the supporting plate corresponds to the hole of the conveying belt.
Preferably, the conveyer belt is a flat belt connected into a ring shape, and is sleeved on the conveyer belt driving roller, the conveyer belt driven roller and the tensioning roller, and the conveyer belt driving roller is driven by a transmission chain of the transmission mechanism to move the conveyer belt; and baffle rings for preventing the conveying belt from deviating are arranged on the driving roller and the driven roller of the conveying belt.
Further, a support strip for preventing the conveying belt from sagging is arranged on the rack below the conveying belt, and the support strip, the support plate and the liquid leakage plate are combined with each other to prevent the conveying belt from sagging; the heights of the supporting plate, the supporting strip and the liquid leakage plate are adjusted, so that the distance between the conveying belt and the blade is adjusted, and the purpose of adjusting the size of the opening on the salted egg is achieved.
Preferably, the diameter of the holes on the conveying belt is 25-45 mm.
Preferably, the pressing belt is a soft flat belt made of soft materials, is connected into a ring shape, is sleeved on the driving roller and the driven roller of the pressing belt, and synchronously moves with the conveying belt through a transmission chain to press salted eggs so as to prevent the salted eggs from deflecting and rolling in the cutting process.
Preferably, the blade is a round thin blade with the diameter of 90-120 mm and the thickness of 0.8-1.5 mm, a metal material or a fine steel sand material or a combination thereof; the cutter blades are clamped and installed on a short cutter shaft rotating at high speed through a pressing disc, the cutter shaft is connected with a high-speed motor through a transmission box, a transmission shaft and a coupler, a pair of arc-shaped bevel gears are arranged in the transmission box and used for changing the transmission direction, and the cutter blades are driven to rotate by the high-speed motor; the transmission case is fixed on the frame through the transmission case mounting bracket clamp, the height is adjusted through the transmission case clamping screw, the high-speed motor is fixed on the frame through the high-speed motor mounting bracket clamp, the height is adjusted correspondingly along with the height of the transmission case through the high-speed motor clamping screw, and the protective cover is mounted on the high-speed motor to prevent the egg liquid from flowing in.
Further, the rotating speed of the blade is 6000-13000 r/min.
Preferably, the transmission mechanism comprises a motor, a first chain wheel, a second chain wheel, a third chain wheel, a fourth chain wheel and a transmission chain, the motor is fixed on the rack, the first chain wheel is connected with the motor, the second chain wheel is connected with the driving roller of the conveying belt, the third chain wheel is connected with the driving roller of the pressing belt, the fourth chain wheel is connected with a fourth chain wheel support through a bearing and a chain wheel shaft, and the fourth chain wheel support is fixed on the rack; the tooth number ratio of the second chain wheel to the third chain wheel is equal to the ratio of the diameter of the driving roller of the conveying belt to the outer diameter of the pressing belt wrapped on the driving roller of the pressing belt; the motor rotates to drive the conveying belt and the pressing belt to move synchronously, and the linear velocity of the outer layer of the pressing belt is equal to the linear velocity of the salted eggs on the conveying belt.
The beneficial effects obtained by the invention are as follows:
1. the shell-cutting type perforating machine for salted eggs can complete perforation of a plurality of eggs at one time, and has high working efficiency;
2. the cut eggshell cuts are neat, which is beneficial to the subsequent processing;
3. the size of the opening can be conveniently adjusted according to needs;
4. the width of conveyer belt and the figure of blade can be adjusted as required, realize disposable trompil multirow salted duck egg, can improve production efficiency greatly.
Drawings
FIGS. 1-2 are schematic views of the overall structure of the present invention;
FIG. 3 is a schematic view of a conveying mechanism and a cutting mechanism according to the present invention;
FIG. 4 is a schematic view of a cutting mechanism according to the present invention;
FIG. 5 is a schematic view of the working principle of the present invention;
FIG. 6 is a schematic view of the transmission mechanism of the present invention;
FIG. 7 is a schematic diagram of a six-row egg case of the present invention;
reference numerals: 1-salted eggs; 2-a conveyor belt; 3-holes; 4-a compression belt; 5-a supporting plate; 6-a pallet groove; 7-a pallet convex surface; 8-a blade; 9-a first collecting hopper; 10-a second collecting hopper; 11-a liquid leakage plate; 12-eggshell; 13-a splint cut; 14-a high speed motor; 15-a frame; 16-liquid leakage plate cut; 17-conveyer belt drive roller; 18-belt driven rollers; 19-a tensioning roller; 20-a drive chain; 21-a baffle ring; 22-a belt supporting plate; 23-pressing belt driving roller; 24-a driven roller of the pressing belt; 25-a compacting plate; 26-a cutter shaft; 27-a transmission case; 28-a drive shaft; 29-a coupling; 30-a transmission case mounting bracket; 31-a high-speed motor mounting bracket; 33-a motor; 34-a first chain wheel; 35-a second chain wheel; 36-sprocket III; 37-sprocket four; 38-sprocket four bracket; 39-sprocket shaft; 40-transmission case clamping screw; 41-high speed motor clamping screw.
Detailed Description
The invention will be further described with reference to the following drawings and specific embodiments.
Case one: double-row salted egg shell cutting type perforating machine
As shown in fig. 1, 2 and 3, the salted egg shell-cutting type tapping machine comprises a transmission mechanism, a conveying belt 2, a pressing belt 4, a supporting plate 5, a blade 8 and a liquid leakage plate 11. A conveying belt 2 with one or more rows of holes is arranged on the conveying salted egg 1; a supporting plate 5 folded into a groove shape is arranged below the conveying belt 2, the supporting plate protruding surface 7 supports the conveying belt 2 not to droop, and the supporting plate groove 6 prevents the salted eggs 1 with the diameter of the equator smaller than that of the holes 3 of the conveying belt from leaking from the conveying belt 2 and plays a role in supporting the salted eggs 1; a soft pressing belt 4 which moves synchronously with the conveying belt 2 is arranged above the conveying belt 2 and is used for pressing the salted eggs 1 when the eggshells are cut so as to prevent the salted eggs 1 from inclining and rolling; a blade 8 rotating at a high speed is arranged at the notch 13 of the supporting plate 5 below the conveying belt 2, and the blade 8 is driven to rotate by a high-speed motor 14.
As shown in fig. 1, the conveyer 2 is a flat belt connected in a ring shape, and is sleeved on the conveyer driving roller 17, the conveyer driven roller 18 and the tension roller 19, and the conveyer driving roller 17 is driven by the driving chain 20 of the transmission mechanism to move the conveyer 2. Two rows of holes 3 are formed in the conveying belt 2 and used for conveying the salted eggs 1, and the diameters of the holes 3 in the conveying belt are 25-45 mm according to the opening size requirement of the salted eggs 1. As shown in fig. 1-3, a baffle ring 21 for preventing the belt from deviating is arranged on the driving roller 17 and the driven roller 18 of the conveyer belt. As shown in fig. 3, a support strip 22 is mounted on the frame 19 below the conveyor belt 2, and together with the groove-shaped support plate 5 and the liquid leakage plate 11, the support strip 22 prevents the conveyor belt 2 from sagging, and the heights of the support plate 5, the support strip 22 and the liquid leakage plate 11 can be adjusted, so as to adjust the distance between the conveyor belt 2 and the blade 8, thereby achieving the purpose of properly adjusting the size of the opening on the salted duck egg 1.
As shown in fig. 1, the pressing belt 4 is located above the conveyer belt 2 and the blade 8, and is a soft flat belt made of soft material, such as latex, cloth, sponge, foam or a combination thereof, and is connected in a ring shape, and is sleeved on a driving roller 23 and a driven roller 24 of the pressing belt, and is moved synchronously with the conveyer belt 2 through a transmission chain 20. During operation, the pressing belt 4 presses the salted duck egg 1 to prevent the salted duck egg 1 from deflecting and rolling in the cutting process. Because the hold-down belt 4 is thick and soft, elastic sliding is great, and its nexine is inconsistent with outer layer linear velocity when contact salted duck egg 1, for guaranteeing that outer layer linear velocity equals with salted duck egg 1 linear velocity on the conveyer belt, must guarantee that the ratio of the external diameter of hold-down belt 4 parcel on hold-down belt drive roller 23 and conveyer belt drive roller 17 diameter equals the ratio of the number of teeth of the sprocket three 36 for the drive of hold-down belt and the number of teeth of the sprocket two 35 for the drive of conveyer belt. In order to ensure that the linear speed of the outer layer of the pressing belt 4 is equal to the linear speed of the salted egg 1 on the conveyer belt 2, the ratio of the outer diameter d3 of the pressing belt 4 wrapped on the driving roller 23 of the pressing belt to the diameter d2 of the driving roller 17 of the conveyer belt is equal to the ratio of the three 36 teeth n3 of the chain wheel for driving the pressing belt to the two 35 teeth n2 of the chain wheel for driving the conveyer belt, namely d3/d2 ═ n3/n2 (because the linear speed v3 of the outer layer of the pressing belt is equal to the linear speed v2 of the conveyer belt, v3 ═ w3 × d3/2, v2 ═ w2 × d2/2, namely d3 × w3 ═ d2 × w2, and d3/d2 ═ w2/w3 ═ n3/n 2.
As shown in fig. 5, the supporting plate 5 is a part with a stainless steel plate folded into a groove shape, an upper convex surface 7 of the groove supports the conveying belt, and the supporting plate groove 6 is used for preventing the salted eggs 1 with undersized diameters from leaking from the conveying belt hole and ensuring the stability of the salted eggs 1 on the conveying belt. The head of one end of the supporting plate 5 is provided with a notch 13 for installing the blade 8, the height of the notch 13 is determined according to the height adjusting range of the blade 8, the height of the blade 8 is adjusted in the notch 13, and the distance between the blade 8 and the conveying belt 2 can also be changed, so that the size of the opening on the salted duck egg 1 is adjusted. As shown in fig. 5, the notch 13 is semicircular, a gap is left between the edge of the notch 13 and the edge of the blade 8, and the supporting plate 5 is mounted on the frame 15, and the mounting height can be adjusted.
As shown in fig. 5, the blade 8 is a circular thin blade having a diameter of 90-120 mm and a thickness of 0.8-1.5 mm, and is made of a metal material or a fine steel sand material or a combination thereof. As shown in figure 5, the blade 8 is clamped and installed on a short cutter shaft 26 rotating at a high speed through a pressing disc 25, the cutter shaft 26 is connected with a high-speed motor 14 through a transmission case 27, a transmission shaft 28 and a coupler 29, the transmission direction is changed through transmission of a pair of arc-shaped bevel gears in the transmission case, the cutter shaft is driven to rotate by the high-speed motor 14, the rotating speed of the blade 8 is between 6000 rpm and 13000 rpm, the transmission case 27 is clamped and fixed on a rack through a transmission case mounting bracket 30, the height can be adjusted through a transmission case clamping screw 40, the high-speed motor 14 is clamped and fixed on the rack 15 through a high-speed motor mounting bracket 31, the height can be correspondingly adjusted along with the height of the transmission case through a high-speed motor clamping screw 41, and a protective cover 32 is installed on.
As shown in fig. 6, the transmission mechanism is composed of a motor 33, a first chain wheel 34, a second chain wheel 35, a third chain wheel 36, a fourth chain wheel 37, a transmission chain 20 and a fourth chain wheel support 38. The motor 16 is fixed on the frame 15, the first chain wheel 34 is connected with the motor 33, the second chain wheel 35 is connected with the conveying belt driving roller 17, the third chain wheel 36 is connected with the pressing belt driving roller 23, the fourth chain wheel 37 is connected with the fourth chain wheel support 38 through the chain wheel shaft 39 and the bearing, and the fourth chain wheel support 38 is fixed on the frame 15. The tooth number ratio of the second chain wheel 35 to the third chain wheel 36 is equal to the ratio of the diameter of the driving roller 17 of the conveying belt to the outer diameter of the pressing belt 4 wrapped on the driving roller 23 of the pressing belt. During operation, motor 33 rotates, drives conveyer belt 2 and compressing band 4 synchronous motion, and the outer linear velocity of compressing band 4 equals the linear velocity of salted duck egg 1 on conveyer belt 2.
As shown in fig. 5, the weep plate 11 is a stainless steel thin plate with many small holes on it, and is installed on the frame 15, the height of the weep plate can be adjusted on the frame 15, the height of the weep plate is flush with the upper surface of the blade 8 or slightly lower than the upper plane of the blade, the weep plate 11 is provided with a semicircular notch 16 facing the blade 8, a part of the circular arc of the blade 8 is located in the semicircular notch 16, and a gap is left between the circular arc of the blade 8 and the semicircular notch 16 of the weep plate.
A salted egg shell cutting and hole opening method comprises the following steps:
a. starting a motor 33 to enable the conveying belt 2 provided with one or more rows of holes 3 and the flexible pressing belt 4 above to run;
b. starting a high-speed motor 14 for cutting rotating at high speed to rotate the cutting blade 8 at high speed;
c. the salted eggs 1 (salted duck eggs or salted eggs) are vertically placed in the holes 3 of the conveyer belt along the long axis direction;
d. the salted duck egg 1 is driven by the conveyer belt to move forwards along the supporting plate groove 6 of the supporting plate 5 and is pressed by the pressing belt 4 which moves synchronously to be close to the blade 8 rotating at a high speed;
e. when the salted eggs pass through the blade 8, one end of the salted eggs 1 is properly pressed by the soft pressing belt 4, and the other end of the salted eggs 1 is cut by the blade 8 rotating at a high speed;
f. a small part of cut eggshells and a part of egg liquid flow into a first collecting hopper 9 below the blade 8; most of egg liquid and yolk fall into a second collecting hopper 10 after passing through a liquid leaking plate 11; the egg shells 12 with or without yolk after the egg white flows out continue to move along with the conveyer belt 2 and are collected at the outlet end of the conveyer belt; whether the yolk flows out of the eggshell 12 or not is determined according to the size of the opening, when the diameter of the opening is larger than that of the yolk, the yolk flows out, otherwise, the solidified salted yolk is left in the eggshell 12 and is collected together with the eggshell 12 at the outlet end of the conveying belt for producing food with the yolk in the eggshell 12, such as golden egg rice dumplings and the like; the size of the opening on the salted duck egg 1 can be adjusted by adjusting the distance between the plane of the rotating blade 8 and the plane of the conveying belt 2, the smaller the distance is, the larger the opening is, and vice versa.
This two rows of formula salted duck egg shell type tapping machines, the device is simple high-efficient, is suitable for the production of little mill.
Case two: six-row salted egg shell cutting type perforating machine
In order to improve the working efficiency and realize the tapping of large-scale batch salted eggs, the invention provides a six-row salted egg shell-cutting type tapping machine. This six row formula salted duck egg tapping machine, overall structure is similar with two rows of salted duck egg shell type tapping machines of the aforesaid, and two rows of formula tapping machines are wider than to layer board 5, the hourglass liquid board 11 of six rows of salted duck egg shell type tapping machines, and six rows of salted duck egg 1 are carried to the conveyer belt, have three blade 2 in simultaneous working, and every group blade can cut two rows of salted duck egg 1. The working principle and the specific working steps are the same as those of the two-row type salted egg shell cutting type tapping machine.
The foregoing shows and describes the general principles and principal structural features of the present invention. The present invention is not limited to the above examples, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a shell formula tapping machine is cut to salted duck egg, includes drive mechanism, frame (15), conveyer belt (2), compressing band (4), layer board (5) and blade (8), its characterized in that: one or more rows of holes (3) for placing the salted eggs (1) are formed in the conveying belt (2), and a supporting plate (5) for supporting the conveying belt (2) is arranged below the conveying belt (2) and fixedly arranged on the rack (15); a pressing belt (4) which moves synchronously with the conveying belt (2) is arranged above the conveying belt (2), and the conveying belt (2) and the pressing belt (4) are driven by the transmission mechanism to move synchronously; a blade (8) is arranged at a notch (13) of the supporting plate (5) below the conveying belt (2), and the blade (8) is driven to rotate by a high-speed motor (14); a first collecting hopper (9) and a second collecting hopper (10) are arranged below the conveying belt (2), and the high-speed motor (14), the first collecting hopper (9) and the second collecting hopper (10) are all fixed on the rack (15);
a support strip (22) for preventing the conveyer belt (2) from sagging is arranged on the rack (15) below the conveyer belt (2), and the support strip (22), the supporting plate (5) and the liquid leakage plate (11) are combined with each other to prevent the conveyer belt (2) from sagging; the heights of the supporting plate (5), the supporting strip (22) and the liquid leakage plate (11) are adjusted, so that the distance between the conveying belt (2) and the blade (8) is adjusted, and the purpose of adjusting the size of the opening on the salted egg (1) is achieved; the supporting plate (5) is folded into a groove shape, the protruding surface (7) of the supporting plate supports the conveying belt (2) to enable the conveying belt (2) not to droop, and the supporting plate groove (6) corresponds to the conveying belt hole (3).
2. The salted egg shell-cutting tapping machine of claim 1 wherein: the conveyer belt (2) is a flat belt connected into a ring shape, is sleeved on a conveyer belt driving roller (17), a conveyer belt driven roller (18) and a tensioning roller (19), and the conveyer belt driving roller (17) is driven by a transmission chain (20) of a transmission mechanism to enable the conveyer belt (2) to move; and baffle rings (21) for preventing the conveying belt from deviating are arranged on the driving roller (17) and the driven roller (18) of the conveying belt.
3. The salted egg shell-cutting tapping machine of claim 1 wherein: the pressing belt (4) is a soft flat belt made of soft materials, is connected in an annular shape, is sleeved on a driving roller (23) and a driven roller (24) of the pressing belt, and moves synchronously with the conveying belt (2) through the transmission chain (20) to press the salted duck eggs (1) and prevent the salted duck eggs (1) from deflecting and rolling in the cutting process.
4. The salted egg shell-cutting tapping machine of claim 1 wherein: the blade (8) is a round thin blade with the diameter of 90-120 mm and the thickness of 0.8-1.5 mm, a metal material or a refined steel sand material or a combination thereof; the cutter blade (8) is tightly clamped and installed on a short cutter shaft (26) rotating at a high speed through a pressing disc (25), the cutter shaft (26) is connected with a high-speed motor (14) through a transmission box (27), a transmission shaft (28) and a coupler (29), a pair of arc-shaped bevel gears are arranged in the transmission box (27) and used for changing the transmission direction, and the transmission box is driven to rotate by the high-speed motor (14); the transmission case (27) is clamped and fixed on the rack (15) through the transmission case mounting bracket (30), the height of the transmission case is adjusted through the transmission case clamping screw (40), the high-speed motor (14) is clamped and fixed on the rack (15) through the high-speed motor mounting bracket (31), the height of the transmission case (27) is correspondingly adjusted through the high-speed motor clamping screw (41), and the protection cover (32) is mounted on the high-speed motor (14) to prevent egg liquid from flowing in.
5. The salted egg shell-cutting tapping machine of claim 1 wherein: the transmission mechanism comprises a motor (33), a first chain wheel (34), a second chain wheel (35), a third chain wheel (36), a fourth chain wheel (37) and a transmission chain (20), the motor (16) is fixed on the rack (15), the first chain wheel (34) is connected with the motor (33), the second chain wheel (35) is connected with the conveying belt driving roller (17), the third chain wheel (36) is connected with the pressing belt driving roller (23), the fourth chain wheel (37) is connected with a fourth chain wheel support (38) through a bearing and a chain wheel shaft (39), and the fourth chain wheel support (38) is fixed on the rack (15); the tooth number ratio of the second chain wheel (35) to the third chain wheel (36) is equal to the ratio of the diameter of the driving roller (17) of the conveying belt to the outer diameter of the pressing belt (4) wrapped on the driving roller (23) of the pressing belt; the motor (33) rotates to drive the conveying belt (2) and the pressing belt (4) to move synchronously, and the linear velocity of the outer layer of the pressing belt (4) is equal to the linear velocity of the salted eggs (1) on the conveying belt (2).
6. A method for cutting shells and opening holes of salted eggs by using the shell-cutting type hole opening machine for salted eggs as defined in any one of claims 1-5, comprising the following steps:
a. the motor (33) is started to drive the conveying belt (2) and the pressing belt (4) to synchronously run;
b. starting a high-speed motor (14) which rotates at a high speed and is used for cutting, and driving a cutting blade (8) to rotate at a high speed;
c. vertically placing the salted eggs (1) into the holes (3) of the conveying belt (2) along the long axis direction;
d. the salted eggs (1) move along the grooves (6) of the supporting plate (5) below the conveying belt under the driving of the conveying belt (2), and approach the blades (8) rotating at high speed under the pressing action of the pressing belt (4) moving synchronously when moving below the pressing belt (4);
e. when the salted eggs pass through the blades (8), the upper ends of the salted eggs (1) are compressed by the compression belts (4), and the lower ends of the salted eggs (1) are cut to form holes by the blades (8) rotating at a high speed; the size of the opening on the salted egg (1) is adjusted by adjusting the distance between the plane of the rotating blade (8) and the plane of the conveying belt (2), the smaller the distance is, the larger the opening is, the larger the distance is, and the smaller the opening is;
f. a small part of the cut eggshells and a part of the egg liquid flow into a first collecting hopper (9); most egg white falls into a second collecting hopper (10), and the egg shells (12) with or without egg yolk after the egg white flows out continue to move along with the conveying belt (2) and are collected at the outlet end of the conveying belt; when the opening diameter is larger than the yolk diameter, the yolk flows out, otherwise, the solidified salted yolk is left in the eggshell (12) and collected together with the eggshell (12) at the outlet end of the conveyor belt for producing the food with the yolk in the eggshell (12).
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| CN201910528465.7A CN110216726B (en) | 2019-06-18 | 2019-06-18 | Salted egg shell cutting and punching method and shell cutting and punching machine |
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| CN201910528465.7A CN110216726B (en) | 2019-06-18 | 2019-06-18 | Salted egg shell cutting and punching method and shell cutting and punching machine |
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| CN110216726A CN110216726A (en) | 2019-09-10 |
| CN110216726B true CN110216726B (en) | 2020-10-27 |
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| CN112720623B (en) * | 2020-11-24 | 2022-07-22 | 华中农业大学 | Salted egg yolk production line and salted egg shell cutting, perforating and yolk taking method |
| CN112293555A (en) * | 2020-11-27 | 2021-02-02 | 安徽雨杏食品有限公司 | Large-scale egg white and egg yolk separation device and working method thereof |
| CN114179136B (en) * | 2021-12-07 | 2024-03-12 | 安徽适客食品股份有限公司 | Chicken breast slicing device |
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| US3958505A (en) * | 1974-11-21 | 1976-05-25 | Lamar Baker | Egg cracking machine |
| JPH0757213B2 (en) * | 1992-01-10 | 1995-06-21 | 株式会社千石 | Egg breaker |
| JPH0928302A (en) * | 1995-07-18 | 1997-02-04 | Q P Corp | Egg shell breaker |
| JPH11269A (en) * | 1997-06-12 | 1999-01-06 | Daihan:Kk | Egg breaker |
| JP2952772B1 (en) * | 1998-05-18 | 1999-09-27 | 株式会社ミタカ電機 | Automatic egg breaking device |
| CN205547223U (en) * | 2016-03-31 | 2016-09-07 | 吕斌 | Automatic broken egg separation eggshell yellow and white machine |
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