CN110216049B - Wireless electronic band steel anchor clamps system - Google Patents

Wireless electronic band steel anchor clamps system Download PDF

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Publication number
CN110216049B
CN110216049B CN201910463171.0A CN201910463171A CN110216049B CN 110216049 B CN110216049 B CN 110216049B CN 201910463171 A CN201910463171 A CN 201910463171A CN 110216049 B CN110216049 B CN 110216049B
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China
Prior art keywords
clamp
frame
flat bar
flat steel
bottom plate
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CN201910463171.0A
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Chinese (zh)
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CN110216049A (en
Inventor
芮健灵
赵云涛
常婉丽
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Hudong Zhonghua Shipbuilding Group Co Ltd
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Hudong Zhonghua Shipbuilding Group Co Ltd
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Priority to CN201910463171.0A priority Critical patent/CN110216049B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

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  • Electric Cable Installation (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention discloses a wireless electric flat steel clamp system which comprises a bottom plate and a clamp mounting frame, wherein a guide rail groove is formed in the bottom plate, rollers are arranged at the bottom of the clamp mounting frame, the clamp mounting frame comprises a frame, a flat steel clamp is arranged in the frame, the flat steel clamp is connected with a rotating shaft, the rotating shaft is installed on the frame through a bearing, a driving motor is arranged on one side of the frame, the driving motor is connected with a transmission shaft through a transmission mechanism, a limit switch is arranged in the guide rail groove, an electric power output coil is arranged on the bottom plate, an electric power receiving coil is arranged on the clamp mounting frame, the limit switch is connected with a power supply, the power supply is connected with the electric power output coil, and the electric power receiving coil is connected with the. The wireless electric flat steel clamp system is used for coating standard flat steel fittings, is beneficial to improving the coating efficiency and the space utilization rate, and effectively reduces the workload in the coating process.

Description

Wireless electronic band steel anchor clamps system
Technical Field
The invention belongs to the technical field of ship construction, and particularly relates to a wireless electric flat steel clamp system for coating ship standard flat steel outfitting parts.
Background
Standard flat steel outfitting is generally painted before use. The coating operation of the standard flat steel in the shipyard is carried out by paving the flat steel on the ground, carrying out single-side spraying or brushing, drying and curing one side, and then coating the other side. The traditional treatment method has long construction period, low working efficiency and low space utilization rate.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a wireless electric flat steel clamp system, which can coat two sides of flat steel simultaneously, and greatly improves the working efficiency and the space utilization rate.
In order to achieve the purpose, the invention adopts the following technical scheme:
the invention provides a wireless electric flat steel clamp system which comprises a bottom plate and a clamp mounting frame, wherein a guide rail groove is formed in the bottom plate, a roller matched with the guide rail groove is arranged at the bottom of the clamp mounting frame, the clamp mounting frame comprises a frame, a flat steel clamp is arranged in the frame, the flat steel clamp is connected with a rotating shaft, the rotating shaft is installed on the frame through a bearing, a driving motor is arranged on one side of the frame and connected with a transmission shaft through a transmission mechanism, a limit switch is arranged in the guide rail groove, an electric power output coil is arranged on the bottom plate, an electric power receiving coil is arranged on the clamp mounting frame, the limit switch is connected with a power supply, the power supply is connected with the electric power output coil, and the electric power receiving coil is connected with the driving motor.
As a preferable technical scheme, the transmission mechanism comprises a gear and a rack, the gear is arranged on the power end of the driving motor and on the rotating shaft, and the gear is meshed with the rack.
As a preferable technical scheme, the number of the guide rail grooves is 4, and the number of the 4 guide rail grooves is two rows and two columns.
As a preferable technical scheme, the guide rail groove is formed by combining two guide rail plates which are parallel to each other, and the guide rail plates are vertically installed on the bottom plate.
According to a preferable technical scheme, the flat steel clamp comprises a lower clamp and an upper clamp, the lower clamp is mounted on the rotating shaft, the upper clamp is mounted at the top of the rectangular frame through a bearing, and the lower clamp and the upper clamp are identical in structure and are symmetrically arranged.
As a preferred technical scheme, the lower clamp comprises two clamping plates which are arranged in parallel, and a clamping groove is formed between the two clamping plates.
As a preferable technical scheme, at least two flat steel clamps are arranged, and clamping grooves of adjacent flat steel clamps are parallel to each other and have a distance of more than or equal to 30 mm.
As a preferred technical solution, the driving motor is a dc motor, an ac motor, a brush motor or a brushless motor.
As a preferred technical scheme, the power supply is a storage battery or an external power supply, and the storage battery is detachably arranged in the bottom plate.
As a preferred technical scheme, a time delay device is connected in series between the limit switch and the power supply.
Compared with the prior art, the invention has the beneficial effects that: the wireless electric flat steel clamp system is used for coating standard flat steel fittings, the design that the flat steel is vertically placed greatly saves space, the purpose of automatic coating is realized by using the limit switch, the space utilization rate and the coating efficiency are improved, and the workload in the coating process is effectively reduced. In addition, the clamp system of the invention has no external cable, flexible movement and simple operation, and the shell has no external interface, so the structure is complete and closed, the internal structure is protected, the damage of paint mist to the internal precise structure is reduced, and the clamp system can be widely applied to coating workshops and construction sites.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of a wireless electric flat steel clamp system according to the present invention.
FIG. 2 is a front view of a clamp mount of the cordless electrical flat bar clamp system of the present invention.
Figure 3 is a top view of the base plate of the cordless power flat bar clamp system of the present invention.
Fig. 4 is a schematic structural diagram of a transmission mechanism in the wireless electric flat steel clamp system.
Wherein the reference numerals are specified as follows: the device comprises a bottom plate 1, a guide rail groove 2, a limit switch 3, a power output coil 4, a clamp mounting frame 5, a power receiving coil 6, a driving motor 7, a rack 8, a rotating shaft 9, a flat steel clamp 10, a bearing 11, an upper clamp 12, a lower clamp 13, a roller 14, a guide rail plate 15, a clamping plate 16, a clamping groove 17 and a gear 18.
Detailed Description
In the description of the present invention, it is to be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
As shown in fig. 1, a wireless electric flat steel clamp system includes a base plate 1 and a clamp mounting frame 5.
As shown in fig. 3, the bottom plate 1 is a rectangular plate, 4 guide rail grooves 2 are provided on the bottom plate 1, the 4 guide rail grooves 2 are arranged in two rows and two columns, wherein the guide rail grooves 2 are formed by combining two parallel guide rail plates 15, a limit switch 3 is provided at the bottom of one of the guide rail grooves 2, an electric power output coil 4 is further provided on the bottom plate 1, the electric power output coil 4 is located at the central position of the formation area of the 4 guide rail grooves 2, the electric power output coil 4 is connected to a storage battery inside the bottom plate 1, and the electric power output coil 4 can also be connected to an external power supply. The limit switch 3 is electrically connected with the storage battery, and a delayer is connected between the limit switch 3 and the storage battery in series and is used for controlling the rotating angle of the flat steel clamp 10.
As shown in fig. 2, the fixture mounting bracket 5 is a rectangular frame, and may be designed in other shapes according to the use requirement. One side of the rectangular frame is provided with an electrical installation cabinet, a driving motor 7 is arranged in the electrical installation cabinet, and the driving motor 7 can be set to be any one of a direct current motor, an alternating current motor, a brush motor and a brushless motor according to the use requirement. 4 groups of flat steel clamps 10 are installed in the rectangular frame, and the distance between the adjacent flat steel clamps 10 is required to be not less than 30 mm so as to ensure that the adjacent flat steels can not contact each other in the rotating process of the flat steels. The flat steel clamp 10 comprises an upper clamp 12 and a lower clamp 13, the upper clamp 12 and the lower clamp 13 are respectively arranged at the top and the bottom of the rectangular frame and are symmetrically arranged, the upper end of the upper clamp 12 is mounted at the top of the rectangular frame through a bearing 11, the bottom of the lower clamp 13 is fixedly mounted at the top of the rotating shaft 9, and the bottom of the rotating shaft 9 is mounted on the rectangular frame through the bearing 11. The upper clamp 12 and the lower clamp 13 are composed of two parallel clamping plates 16, a clamping groove 17 is formed between the two clamping plates 16, and the clamping groove 17 is used for fixing the flat steel. The clamping grooves 17 of the 4 flat steel clamps 10 are parallel to one another, so that the surfaces to be coated of the flat steel in each flat steel clamp 10 are simultaneously rotated into a frontal position.
Gears 18 are arranged on the power end of the driving motor 7 and the rotating shaft 9, and the specifications and the number of teeth of all the gears 18 are the same. A rack 8 is provided outside the gear 18, and the rack 8 is engaged with all the gears 18. When the driving motor 7 rotates, power is transmitted to the rotating shaft 9 through the gear 18 and the rack 8, the rotating shaft 9 rotates to drive the flat steel clamp 10 to rotate, and therefore the flat steel is driven to rotate, and the coating operation is convenient when the flat steel working face faces outwards.
The bottom of the clamp mounting frame 5 is provided with 4 rollers 14, and the positions of the 4 rollers 14 are matched with the positions of the 4 guide rail grooves 2. The clamp mounting frame 5 is provided with a power receiving coil 6, and the power receiving coil 6 is connected with a driving motor 7. The power output coil 4 delivers power to the power receiving coil 6 by magnetic flux, further powering the drive motor 7. The battery setting is carried out on bottom plate 1 with this embodiment, need not carry out the dismouting to anchor clamps mounting bracket 5 and carry out the replacement of power, has guaranteed anchor clamps mounting bracket 5's integrality.
The working process of the embodiment is as follows: when needs carry out the application to the band steel, insert the band steel perpendicularly in proper order in the band steel anchor clamps 10, the top of band steel is inserted in anchor clamps 12, the bottom of band steel is inserted in anchor clamps 13 down, push into guide rail groove 2 with gyro wheel 14, when limit switch 3 senses the pressure of anchor clamps mounting bracket 5, the power is turned on, the battery supplies power to power output coil 4, power output coil 4 passes through the magnetic flux with power transfer to power receiving coil 6, power receiving coil 6 supplies power for driving motor 7, driving motor 7 rotates and makes and drive rack 8 and rotate, rack 8 rotates and drives gear 18 on the axis of rotation 9, thereby drive axis of rotation 9 and rotate, thereby further drive band steel anchor clamps 10 and rotate thereby make the working face of band steel to the outside just application operation. After the coating operation is finished, the clamp mounting frame 5 is pushed away from the bottom plate 1 along the guide rail groove 2.
Although the present invention has been described in detail with respect to the above embodiments, it will be understood by those skilled in the art that modifications or improvements based on the disclosure of the present invention may be made without departing from the spirit and scope of the invention, and these modifications and improvements are within the spirit and scope of the invention.

Claims (10)

1. The wireless electric flat steel clamp system is characterized by comprising a bottom plate (1) and a clamp mounting frame (5), wherein a guide rail groove (2) is installed on the bottom plate (1), rollers (14) matched with the guide rail groove (2) are arranged at the bottom of the clamp mounting frame (5), the clamp mounting frame (5) comprises a frame, a flat steel clamp (10) is arranged in the frame, the flat steel clamp (10) is connected with a rotating shaft (9), the rotating shaft (9) is installed on the frame through a bearing (11), a driving motor (7) is arranged on one side of the frame, the driving motor is connected with the rotating shaft (9) through a transmission mechanism, a limit switch (3) is arranged in the guide rail groove (2), an electric output coil (4) is arranged on the bottom plate (1), and an electric receiving coil (6) is arranged on the clamp mounting frame (5), the limiting switch (3) is connected with a power supply, the power supply is connected with the power output coil (4), and the power receiving coil (6) is connected with the driving motor (7).
2. A cordless electrical flat bar clamp system according to claim 1, characterized in that the transmission mechanism comprises a gear (18) and a rack (8), the gear (18) is arranged on both the power end of the drive motor (7) and the rotation shaft (9), and the gear (18) is engaged with the rack (8).
3. A cordless electrical flat bar clamp system according to claim 1, characterized in that the rail grooves (2) are arranged in 4, 4 rail grooves (2) are arranged in two rows and two columns.
4. A cordless electrical flat bar clamp system according to claim 3, characterized in that the rail channel (2) is formed by the combination of two rail plates (15) parallel to each other, the rail plates (15) being mounted vertically on the base plate (1).
5. A cordless electrical flat bar clamp system according to claim 1, characterized in that the flat bar clamp comprises a lower clamp (13) and an upper clamp (12), the lower clamp (13) being mounted on the rotating shaft (9), the upper clamp (12) being mounted on top of the frame by means of bearings (11), the lower clamp (13) and the upper clamp (12) being structurally identical and symmetrically arranged.
6. A cordless electrical flat bar clamp system according to claim 5, characterized in that the lower clamp (13) comprises two clamping plates (16) arranged in parallel, a clamping slot (17) being formed between the two clamping plates (16).
7. An cordless electrical flat bar clamp system according to claim 6, characterized in that there are at least two flat bar clamps (10), adjacent flat bar clamps (10) being parallel to each other and at a distance of 30 mm or more.
8. A cordless electrical flat steel gripper system according to claim 1, characterized in that the drive motor (7) is a dc motor, an ac motor, a brush motor or a brushless motor.
9. A cordless electrical flat bar clamp system according to claim 1, characterized in that the power source is an external power source or a detachable accumulator arranged inside the bottom plate (1).
10. A cordless electrical flat bar clamp system according to claim 9, characterized in that a time delay is connected in series between the limit switch (3) and the power supply.
CN201910463171.0A 2019-05-30 2019-05-30 Wireless electronic band steel anchor clamps system Active CN110216049B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910463171.0A CN110216049B (en) 2019-05-30 2019-05-30 Wireless electronic band steel anchor clamps system

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Application Number Priority Date Filing Date Title
CN201910463171.0A CN110216049B (en) 2019-05-30 2019-05-30 Wireless electronic band steel anchor clamps system

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CN110216049B true CN110216049B (en) 2021-06-01

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837334A (en) * 2010-05-27 2010-09-22 广州敏瑞汽车零部件有限公司 Workpiece painting turning device
CN203508291U (en) * 2013-09-27 2014-04-02 淮安欣展高分子科技有限公司 Semi-conductive adhesive roller core rod rubber coating machine
DE202014003271U1 (en) * 2014-04-17 2014-06-16 K. Domeier GmbH Transport device with rotating supports, height adjustable and adjustable
CN105817370A (en) * 2016-05-25 2016-08-03 芜湖求精紧固件有限公司 Casting painting device
CN205753664U (en) * 2016-06-03 2016-11-30 上海安荣物业管理服务有限公司 Automatically move barrier system
CN207271581U (en) * 2017-09-18 2018-04-27 深圳市宝腾科技有限公司 A kind of Full-automatic baking varnish equipment
CN208865811U (en) * 2018-03-18 2019-05-17 刘畅 Workbench is used in a kind of spraying of machine components

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101837334A (en) * 2010-05-27 2010-09-22 广州敏瑞汽车零部件有限公司 Workpiece painting turning device
CN203508291U (en) * 2013-09-27 2014-04-02 淮安欣展高分子科技有限公司 Semi-conductive adhesive roller core rod rubber coating machine
DE202014003271U1 (en) * 2014-04-17 2014-06-16 K. Domeier GmbH Transport device with rotating supports, height adjustable and adjustable
CN105817370A (en) * 2016-05-25 2016-08-03 芜湖求精紧固件有限公司 Casting painting device
CN205753664U (en) * 2016-06-03 2016-11-30 上海安荣物业管理服务有限公司 Automatically move barrier system
CN207271581U (en) * 2017-09-18 2018-04-27 深圳市宝腾科技有限公司 A kind of Full-automatic baking varnish equipment
CN208865811U (en) * 2018-03-18 2019-05-17 刘畅 Workbench is used in a kind of spraying of machine components

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