CN110213844A - A kind of automatic compensating method of air cushioning machine and its heater strip heating power - Google Patents

A kind of automatic compensating method of air cushioning machine and its heater strip heating power Download PDF

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Publication number
CN110213844A
CN110213844A CN201910573538.4A CN201910573538A CN110213844A CN 110213844 A CN110213844 A CN 110213844A CN 201910573538 A CN201910573538 A CN 201910573538A CN 110213844 A CN110213844 A CN 110213844A
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power offset
heater strip
dynamic power
value
environment temperature
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CN110213844B (en
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涂宗铃
卓远斌
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Xiamen Ameson New Material Inc
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Xiamen Ameson New Material Inc
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B1/00Details of electric heating devices
    • H05B1/02Automatic switching arrangements specially adapted to apparatus ; Control of heating devices

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Abstract

The invention discloses a kind of air cushioning machine and its automatic compensating methods of heater strip heating power, comprising: according to environment temperature, carries out preheating compensation calculation in start-up course, forms the setting performance number of system;Calculate the static power offset of operational process;Calculate the initial value of the dynamic power offset of operational process starting;In the process of running, superposition setting performance number, the real value of static power offset and dynamic power offset, the power output of co- controlling heater strip;The real value of dynamic power offset is elongated with runing time, constantly periodically successively decreases, until being 0;During operation suspension, superposition setting performance number, the real value of static power offset and dynamic power offset calculate real-time power desired value, when resuming operation immediately, using real-time power desired value as the power output of heater strip.Method of the invention optimizes the temperature curve of the devices heater strip such as air cushioning machine, and can adapt to the variation of environment temperature automatically, guarantees to walk film heat-sealing normally.

Description

A kind of automatic compensating method of air cushioning machine and its heater strip heating power
Technical field
The present invention relates to buffer air cushion machine field more particularly to the automatic benefits of a kind of air cushioning machine and its heater strip heating power Compensation method.
Background technique
Heat block or heating tube are whole fever, whole temperature when traditional heating tube or heat block heat-sealing wound membrane Equally, the temperature of heating tube perhaps heat block can measure one hole of brill for example in heating tube or heat block, installation One detector is the temperature that can measure heating tube or heat block.But during heater strip seals wound membrane, since heating is taken turns It is constantly in the state of moving in turn with silica gel wheel, environment locating for each point is different on heater strip, the heat-sealing of heater strip contact membranes Point and be different in the environment of the point to move in turn, so the temperature of each point of heater strip be it is different, technically very Difficulty is monitored the surface heat temperature of the intersection position of the heater strip of heating wheel surface, can only be by hardware circuit to heating The electric current of silk is monitored, then the surface temperature of heater strip is tentatively judged by current value.
Chinese patent CN106217847B discloses a kind of temperature-compensation method for buffer air cushion machine, including two steps It is rapid: a) to set the temperature value T of heating tube;B) set temperature correction value T1.Wherein temperature corrected value T1 includes turn-on temperature amendment At least one of value TK, room temperature correction value TS and buffer air cushion machine runing time correction value TY, in 30s~15min of starting, The practical heating temperature of heating tube is higher than set temperature T, and turn-on temperature correction value TK is carried out according to the baseplate temp of air cushioning machine Setting, the temperature of heating tube, the baseplate temp of air cushioning machine are all to detect to obtain by temperature sensor, temperature corrected value T1 according to The difference of the room temperature detected is configured, and runing time correction value TY is obtained according to penalty function, penalty function is according to liter Warm trend show that heating tube stops heating after being heated to T+TY.The abscissa of penalty function is buffer air cushion machine runing time, is indulged Coordinate is buffer air cushion machine runing time correction value TY, and penalty function includes linear line I (1) and linear line II (2), linearly The abscissa of straight line I (1) starting point is 0, in Y when penalty function can be reduced according to heating belt wear and/or radiating block radiating efficiency All negative direction translations increase the ordinate of linear line I (1) starting point and increase linear line II (2) starting point when heating belt wear Ordinate, if temporarily cease among buffer air cushion machine, the temperature of heating tube is begun to decline, when buffer air cushion machine again When starting, penalty function is determined not since former starting point according to the baseplate temp of the temperature of radiating block, buffer air cushion machine New starting point.The temperature of heating tube can be directly measured in the invention, although considering in the heating tube temperature compensation method Influence of the environment temperature to heating tube heat-sealing temperature, but it is not suitable for the compensation control of heater strip temperature, it does not account for yet and adds The variation of process and equipment the starting operation and stopped process of heat pipe heat radiation, the precision of compensation adjustment is not high enough, existing defects.
Chinese patent CN105183041B discloses a kind of air cushioning machine heater strip temprature control method, first to being installed to Heater strip is detected in buffer air cushion machine;Then Real-time Feedback adjusting is carried out to the output temperature of heater strip according to testing result And control.Specific feedback regulation method is to carry out self-check program, and the power and electric current of real-time sampling heater strip calculate its slope Then K, actual slope K adjust the deviation of actual slope K and theoretical slope K1, are close to theory compared with theoretical slope K1 Slope K 1 is practical to solve the problems, such as it is how to control the temperature of heater strip to keep surely to allow the stable output power of heater strip It is fixed constant.Herein, influence of the environment temperature to heater strip overall electrical resistance is minimum, ignores.In such control method In, due to being that real-time measurement loads overall power and overall current on entire heater strip, control be heater strip entirety Temperature, can not control the temperature of each point on heater strip, so a kind of method of temperature-compensating is needed to be compensated again Control is to reinforce heater strip temperature control precision.
Heater strip in buffer air cushion machine is divided into two sections, and every section of semicircular in shape and along the circumferential direction and is equably wrapped in The heating wheel surface of idler wheel, heater strip can generate heat in the energized state and in the contact position of heating wheel and silica gel wheel to by band Film is sealed.Heater strip can OnNow heat immediately, and it is low in energy consumption, at low cost.But at present air cushioning machine heater strip plus Thermal power can not be adjusted accordingly with the variation of environment temperature, and user need to be according to different environment temperatures when using equipment It is normal to guarantee to walk film heat-sealing to manually adjust heating power.Equipment setting under different regions, Various Seasonal, different use environments Determine that parameter spread is uneven, while the after-sales service difficulty of company is excessive.
Summary of the invention
In view of the above drawbacks of the prior art, an object of the present invention be to provide a kind of heater strip heating power from Dynamic compensation method, optimizes the temperature curve of air cushioning machine heater strip, so that the temperature curve of air cushioning machine heater strip can be automatically by ring The variation of border temperature is adjusted accordingly, guarantees to walk film heat-sealing normally.
The second object of the present invention is to provide a kind of air cushioning machine, using the automatic compensation side of heater strip heating power as above Method.
The first purpose to realize the present invention, the present invention provides following technical schemes:
A kind of automatic compensating method of heater strip heating power, comprising the following steps:
Environment temperature is detected on startup;
Environment temperature when according to starting carries out warm-up power compensation calculation in start-up course, forms the setting function of system Rate value, and calculate the initial value of the static power offset of operational process and the dynamic power offset of operational process;
In the process of running, superposition setting performance number, the real value of static power offset and dynamic power offset, altogether With the power output of control heater strip;The real value of the dynamic power offset from the initial value of dynamic power compensating value, with Runing time is elongated, constantly periodically successively decreases, until being 0;
During operation suspension, superposition sets the real-time of performance number, static power offset and dynamic power offset Value calculates real-time power desired value, defeated as the power of heater strip using the real-time power desired value when resuming operation immediately Out;The real value of the dynamic power offset, elongated with time out, constantly timing is incremented by, until the dynamic power is mended The real value for repaying value is equal to the initial value of dynamic power offset.Further, the warm-up power compensation, passes through the first curve Equation calculating and setting performance number, first fitting equation are the decreasing functions with environment temperature negative correlation.
Further, first fitting equation are as follows:
Y=kx+b, (k<0, b>0)
Wherein, y is setting performance number, and x is environment temperature, and k, b are constant.
Further, the static power compensation, the static power compensation, is obtained static by the second fitting equation Power compensating value, second fitting equation are the decreasing functions with environment temperature negative correlation.
Further, second fitting equation is parabolic equation formula:
Y=ax2- bx+c, (a > 0, b > 0, c > 0)
Wherein, x is environment temperature, and y is static power offset, and a, b, c are constant.
Further, the dynamic power compensation, comprising the following steps:
On startup, the initial value y0 of dynamic power offset, the third curve are obtained by third fitting equation Equation is the decreasing function with environment temperature negative correlation;
In the process of running, the real value of dynamic power offset is obtained by the 4th fitting equation, the described 4th is bent Line equation is the decreasing function with time negative correlation, until the real value of dynamic power offset is from dynamic power compensating value Initial value y0 is finally down to 0;
During operation suspension, the real value of dynamic power offset is obtained by the 5th fitting equation, described the Five curves are can finally to rise to y0 by 0 with time positively related increasing function, the real value of the dynamic power offset.
Further, the third fitting equation are as follows:
The dynamic power compensation, the initial value of dynamic power offset is obtained by parabolic manner:
Y0=ax2- bx+c, (y0 >=0, a > 0, b > 0, c > 0)
Wherein, x is environment temperature, and y0 is the initial value of dynamic power compensation, and a, b, c are constant.
Further, the 4th fitting equation are as follows:
5th fitting equation are as follows:
Wherein, x is environment temperature, and y is dynamic power offset, and y0 is the initial value of dynamic power compensation, and y (t) is fortune The function of row time t or operation suspension time t, indicate the real value of dynamic power offset, and Δ y1 is dynamic in operational process The increment of power compensating value, Δ y2 are the increment of dynamic power offset during operation suspension.
The automatic compensating method of heater strip heating power of the invention can optimize the temperature curve of air cushioning machine heater strip, protect The temperature curve of card air cushioning machine heater strip can be adjusted accordingly automatically by the variation of environment temperature, guarantee walking film heat-sealing just Often.
It has following technical effect that
(1) pre- thermal compensation is carried out according to temperature in startup stage, keeps the temperature of heater strip when preheating constant;
(2) at the initial stage of operational process, decline performance power compensation is added, it can be in heater strip in operation initial power jump Under be rapidly achieved preferably walk film temperature, and operational process keep walk film temperature it is constant;
(3) in operation suspension process, incremental dynamic power compensation calculation is added, can be carried out when resuming operation immediately Power jump is rapidly achieved and preferably walks film temperature, and keeps film temperature constant in operational process.
The second purpose to realize the present invention, the present invention also provides following technical schemes:
A kind of air cushioning machine includes at least heating wheel and controller, further includes environmental detection set, the environment measuring dress To controller, the controller application is above-mentioned to be added the environment temperature feedback set and detected to environment temperature, and will test The automatic compensating method of heated filament heating power automatically adjusts the heating power of the heater strip of heating wheel according to environment temperature in real time, Steadily to be sealed to wound membrane.
Further, the heating power of the heater strip, which is adjusted, uses pulse regulation mode, when the duty ratio of pulse is bigger, Heater strip temperature increases faster.
The automatic compensation of the heater strip heating power that air cushioning machine of the invention is realized by environment temperature, can easily and effectively The heat-sealing temperature of air cushioning machine is controlled, guarantees to walk film heat-sealing normally, can effectively reduce the after-sales service difficulty of company.
Detailed description of the invention
Fig. 1 is the heating power control flow chart of the heater strip of the embodiment of the present invention;
Fig. 2 is heating power-time diagram of heater strip;
Fig. 3 is the setting performance number compensation experiment curv figure of heater strip;
Fig. 4 is the dynamic power compensation experiment curv figure of heater strip;
Fig. 5 is the structure and functional schematic one of air cushioning machine;
Fig. 6 is the structure and functional schematic two of air cushioning machine.
Specific embodiment
To further illustrate that each embodiment, the present invention are provided with attached drawing.These attached drawings are that the invention discloses one of content Point, mainly to illustrate embodiment, and the associated description of specification can be cooperated to explain the operation principles of embodiment.Cooperation ginseng These contents are examined, those of ordinary skill in the art will be understood that other possible embodiments and advantages of the present invention.In figure Component be not necessarily to scale, and similar component symbol is conventionally used to indicate similar component.
Now in conjunction with the drawings and specific embodiments, the present invention is further described.
The invention discloses a kind of specific embodiments of the automatic compensating method of heater strip heating power, as shown in Figure 1, logical Environmental assay chips real-time detection environment temperature feedback is crossed to controller, power compensation is carried out, compensates performance number and environment temperature It for linear relationship or parabolic relation, is superimposed with setting control power, co- controlling control is the heating power value of heater strip.
As shown in Fig. 2, change curve of the heating power value of heater strip of the invention according to operating status, in which:
At S1, S4 operational process initial stage, dynamic power offset is at decrement states at this time, until being 0;
S2 be operational process the stage of stable development, at this time dynamic power offset be 0, heater strip performance number be setting performance number and The superposition of static power offset,
S3 is operation suspension process, and heater strip performance number is equal to 0 at this time, but controls program and calculating instant recovery operation Heater strip performance number S31.
1, the setting power value-based algorithm of start-up course:
Air cushioning machine needs first to be preheated at runtime, just can reach within the preheating cycle of air cushioning machine very short usual 1-2 seconds pre- Determine temperature.In the present embodiment, preheating temperature is set as 40 DEG C, it would be desirable to carry out pre- thermal compensation shape according to different environment temperatures At setting performance number to heating wheel preheating, and temperature is heated to preheating temperature in warm-up phase.
It sets performance number and environment temperature is in a linear relationship;Environment temperature is higher, and setting performance number is lower.
Film-passing speed is run from slow to fast, to guarantee that heat-sealing effect is consistent in accelerator.
Setting performance number-environment temperature curve is that the film heat-sealing effect of walking by a large amount of equipment in the different temperatures stage is tested What card obtained, it is fitted to linear relationship, in the present embodiment, the linear relationship of fitting is y=-0.550x+21.66, and wherein x is Environment temperature, y is setting performance number, as shown in table 1 and Fig. 3.
Table 1:
2, the static power backoff algorithm in operational process:
Equipment will extract the environment temperature of starting moment after starting every time, and converse static function by parabolic equation formula Rate offset, static power offset are worth superimposed, the power of co- controlling heater strip with setting performance number after starting operation Output, the value after the completion of equipment starting moment conversion until will not change during equipment operation suspension, therefore it is referred to as quiet State power compensating value.
The expression formula of above-mentioned parabolic equation formula in a device is y=ax2- bx+c, in the present embodiment, a=0.01, B=1, c=25, wherein x is temperature value, and x < 50 (i.e. the upper limit of the environment temperature of theoretical installation is 50 DEG C), y is power compensation Value.
Such as it is 25 DEG C that the environment temperature of starting moment is extracted when equipment starts for the first time, then static power offset For y1=0.01*25*25-25+25=6.25W, period static power offset out of service is always all after equipment starting For 6.25W;Detect that current environmental temperature is 30 DEG C when starting for second of equipment, then static power offset is y2= 0.01*30*30-30+25=4W, until the period out of service static power offset is all 4W always after equipment starting.
The curve is that the film heat-sealing compliance test result of walking by a large amount of equipment in the different temperatures stage obtains, from low-temperature space From large to small to high-temperature region slope, parabolic equation formula is fitted, in the present embodiment, which is y= 0.01x2- 0.999x+24.95, wherein x is ambient temperature value, and y is static power offset, as shown in table 2 and Fig. 4.
Table 2:
3, the dynamic power backoff algorithm in operational process:
The environment temperature that equipment will extract starting moment for the first time after the power-up is primary, and by parabolic equation formula (with quiet The parabolic equation formula of state power compensation) converse the initial value of dynamic power offset.
Dynamic power offset is superimposed in the setting performance number of operational process and equipment, static power offset, jointly The power output of heater strip is controlled, the dynamic power offset and runing time are linear, which exists As runing time is elongated after the completion of starting moment conversion, constantly can periodically it successively decrease, until being 0.
The reason of dynamic power offset is successively decreased is since the heater strip on heating wheel is after heating through overfill The best heat-sealing power that power heating reaches heater strip is repaid, dynamic power offset is if remaining unchanged at this time, temperature mistake Height, which will scald film, to be broken, and the power of dynamic compensation at this time will successively decrease, prevent the temperature of heater strip is from too high so that being more than Best heat-sealing temperature.The timing value that the timing is successively decreased and environment temperature be inversely proportional (environment temperature is higher, and timing value is smaller, Decline rate is faster).Such as equipment, when starting for the first time after the power-up, environment temperature is 20 DEG C instantly, the dynamic extracted at this time Power compensating value is y1=0.01*20*20-20+25=9W, sets timing value as 20s, then the 0.45W that successively decreases each second is until arrive Then 0W no longer successively decreases.For example the environment temperature when equipment starts for the first time after the power-up, when being 40 DEG C, that extracts at this time is dynamic State power compensating value be y2=0.01*40*40-40+25=1W, set timing decrement value 10s, then successively decrease each second 0.1W until To 0W, then no longer successively decrease.
Equipment is after operation suspension, since heating wheel and silica gel wheel can be cooled down constantly when equipment is suspended until being returned to ring Border temperature, when environment temperature is higher, heating wheel is slower with the cooling of silica gel wheel, therefore in equipment operation suspension, Wu Fazhi The temperature for connecing measurement heater strip, cannot converse dynamic power offset by environment temperature, and by parabolic equation formula Real value, therefore, it is necessary to be estimated by controlling program.In this embodiment, when equipment operation suspension, equipment The dynamic power offset that control program calculates heating wheel heats the dynamic power offset of wheel when the rigid operation suspension of equipment It is 0, the real value of the dynamic power offset will also be elongated with runing time, can constantly timing be incremented by, until the value arrives Incremental calculation is no longer carried out after up to the initial value of dynamic power offset, is equal to heating wheel at this time and silica gel wheel is completely cold But.
When equipment is resumed operation, to be directly superimposed setting performance number, the reality of static power value and dynamic power offset The instant desired value of duration, the power output of co- controlling heater strip, into operational process.
The automatic compensating method of heater strip heating power of the invention can optimize the temperature curve of air cushioning machine heater strip, protect The temperature curve of card air cushioning machine heater strip can be adjusted accordingly automatically by the variation of environment temperature, guarantee walking film heat-sealing just Often.
It has following technical effect that
(1) pre- thermal compensation is carried out according to temperature in startup stage, keeps the temperature of heater strip when preheating constant;
(2) at the initial stage of operational process, decline performance power compensation is added, it can be in heater strip in operation initial power jump Under be rapidly achieved preferably walk film temperature, and operational process keep walk film temperature it is constant;
(3) in operation suspension process, incremental dynamic power compensation calculation is added, can be carried out when resuming operation immediately Power jump is rapidly achieved and preferably walks film temperature, and keeps film temperature constant in operational process.
As shown in Figure 5 and Figure 6, such as the invention also discloses a kind of embodiments of air cushioning machine, using above-mentioned heater strip power Automatic compensating method, including wound membrane apparatus for placing 1, heat-sealing expansion device 2, motor 5, environmental detection set 6 and controller 7, Middle heat-sealing expansion device 2 includes heating wheel 3 and gas tube 4;Wound membrane apparatus for placing 1 places wound membrane, and heat-sealing expansion device 2 is by filling Tracheae 4 carries out heat-sealing inflation to wound membrane, and environmental detection set 6 detects environment temperature, and it is anti-to will test environment temperature It is fed to controller 7,7 pairs of controller setting performance numbers, static power value and dynamic power value carry out operation and dynamic power value Successively decrease or be incremented by, is automatically adjusted in real time according to environment temperature above the heater strip that pulse power is output on heating wheel 3, motor 5 Driving heating wheel 3 rotation, heating wheel 3 pairs of wound membranes steadily sealed, when pulse power output pulse duty factor it is bigger, heat Silk temperature increases faster.The power regulation of heater strip uses pulse regulation mode, does not change the instantaneous heating power of heater strip, has There is the features such as heater circuit is simple, power regulation precision is high, easy to adjust.
In the present embodiment, environmental detection set 6 includes temperature sensor and sensing circuit, and controller 7 is a single-chip microcontroller, It can carry out floating point math operation.
Although specifically showing and describing the present invention in conjunction with preferred embodiment, those skilled in the art should be bright It is white, it is not departing from the spirit and scope of the present invention defined by the appended claims, it in the form and details can be right The present invention makes a variety of changes, and is protection scope of the present invention.

Claims (10)

1. a kind of automatic compensating method of heater strip heating power, it is characterised in that: the following steps are included:
Environment temperature is detected on startup;
Environment temperature when according to starting carries out warm-up power compensation calculation in start-up course, forms the setting performance number of system, And calculate the initial value of the static power offset of operational process and the dynamic power offset of operational process;
In the process of running, superposition setting performance number, the real value of static power offset and dynamic power offset, it is common to control The power output of heater strip processed;The real value of the dynamic power offset is from the initial value of dynamic power compensating value, with operation Time is elongated, constantly periodically successively decreases, until being 0;
During operation suspension, superposition setting performance number, the real value of static power offset and dynamic power offset, meter Real-time power desired value is calculated, when resuming operation immediately, using the real-time power desired value as the power output of heater strip;It is described The real value of dynamic power offset, elongated with time out, constantly timing is incremented by, until the reality of the dynamic power offset Duration is equal to the initial value of dynamic power offset.
2. automatic compensating method as described in claim 1, it is characterised in that: the warm-up power compensation passes through the first curve Equation calculating and setting performance number, first fitting equation are the decreasing functions with environment temperature negative correlation.
3. automatic compensating method as claimed in claim 2, it is characterised in that: first fitting equation are as follows:
Y=kx+b, (k<0, b>0)
Wherein, y is setting performance number, and x is environment temperature, and k, b are constant.
4. automatic compensating method as described in claim 1, it is characterised in that: the static power compensation passes through the second curve Equation obtains static power offset, and second fitting equation is the decreasing function with environment temperature negative correlation.
5. automatic compensating method as claimed in claim 4, it is characterised in that: second fitting equation is parabolic equation Formula:
Y=ax2- bx+c, (y >=0, a > 0, b > 0, c > 0)
Wherein, x is environment temperature, and y is static power offset, and a, b, c are constant.
6. automatic compensating method as described in claim 1, it is characterised in that: the dynamic power compensation, comprising the following steps:
On startup, the initial value y0 of dynamic power offset, the third curvilinear equation are obtained by third fitting equation Formula is the decreasing function with environment temperature negative correlation;
In the process of running, the real value of dynamic power offset, the 4th curve side are obtained by the 4th fitting equation Formula is the decreasing function with time negative correlation, until the real value of dynamic power offset is from the initial of dynamic power compensating value Value y0 is finally down to 0;
During operation suspension, the real value of dynamic power offset is obtained by the 5th fitting equation, the described 5th is bent Line is can finally to rise to y0 by 0 with time positively related increasing function, the real value of the dynamic power offset.
7. automatic compensating method as claimed in claim 6, it is characterised in that: the third fitting equation are as follows:
Y0=ax2- bx+c, (y0 >=0, a > 0, b > 0, c > 0)
Wherein, x is environment temperature, and y0 is the initial value of dynamic power compensation, and a, b, c are constant.
8. automatic compensating method as claimed in claim 6, it is characterised in that: the 4th fitting equation are as follows:
5th fitting equation are as follows:
Wherein, x is environment temperature, and y is dynamic power offset, and y0 is the initial value of dynamic power compensation, when y (t) is operation Between the function of t or operation suspension time t, indicate dynamic power offset real value, Δ y1 be operational process in dynamic power The increment of offset, Δ y2 are the increment of dynamic power offset during operation suspension.
9. a kind of air cushioning machine includes at least heating wheel and controller, the heating wheel includes heater strip, it is characterised in that: is also wrapped Environmental detection set is included, the environmental detection set detects environment temperature, and the environment temperature feedback that will test arrives Controller, the automatic compensating method of the described in any item heater strip heating powers of the controller application such as claim 1-8, root The heating power of the heater strip of heating wheel is automatically adjusted, in real time according to environment temperature steadily to be sealed to wound membrane.
10. air cushioning machine as claimed in claim 9, it is characterised in that: the heating power of the heater strip, which is adjusted, uses pulse tune Section mode, when the duty ratio of pulse is bigger, heater strip temperature increases faster.
CN201910573538.4A 2019-06-28 2019-06-28 Air cushion machine and automatic compensation method for heating power of heating wire of air cushion machine Active CN110213844B (en)

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CN113091327A (en) * 2021-04-06 2021-07-09 丁胜 Electric boiler system and electric boiler control method

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