CN110209147A - The recognition methods of bogie abort situation and system, mapping relations method for building up device - Google Patents
The recognition methods of bogie abort situation and system, mapping relations method for building up device Download PDFInfo
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- CN110209147A CN110209147A CN201910505759.8A CN201910505759A CN110209147A CN 110209147 A CN110209147 A CN 110209147A CN 201910505759 A CN201910505759 A CN 201910505759A CN 110209147 A CN110209147 A CN 110209147A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0259—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
- G05B23/0262—Confirmation of fault detection, e.g. extra checks to confirm that a failure has indeed occurred
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24065—Real time diagnostics
Abstract
The present invention provides a kind of railway goods train bogie hanging element abort situation recognition methods, comprising: obtains the kinetic characteristics testing result of rail side safety detection device;Kinetic characteristics testing result is exported to the mapping relations database prestored;Being associated with corresponding train operation in mapping relations database according to kinetic characteristics testing result influences information;According to the corresponding train operation of kinetic characteristics testing result influence information determine train whether failure, it influences to judge train fault-free or existing failure and kinetic characteristics onrelevant in the case that information meets setting range in the corresponding train operation of kinetic characteristics testing result, in the case where the corresponding train operation of kinetic characteristics testing result influences information beyond setting range, judge train fault, and information is influenced according to wherein abnormal train operation and determines train fault position.The precise positioning of bogie suspension element fault source and abort situation may be implemented.
Description
Technical field
The present invention relates to train fault identifications, more particularly to a kind of bogie abort situation recognition methods and system, reflect
Penetrate relation establishing method device.
Background technique
Current maintenance of the China to goods train vehicle, implements the maintenance policy puted prevention first for a long time, executes regular
Planned repair system, periodic inspection, that is, plan and control have played important function to the repair quality of guarantee vehicle, traffic safety, but same
When also expose some drawbacks.Periodic inspection specific aim is not strong, is not distinguish for the particular technique state of each car, according to
Relevant maintenance rules and regulations to almost all of components carry out repair and maintenance, exist excessively maintenance phenomenon, cause maintenance at
This waste, in addition, existing periodic inspection overlong time, overhauls content and complex process, on the one hand causes the waste of cost,
On the other hand inconvenience is brought to shunting, seriously affects conevying efficiency.
As China railways train marshalling list constantly expands, train pull weight is continuously increased, and loading capacity is continuously increased, vehicle
Military service performance more deteriorates, and gradually recognizes that rolling stock maintenance should be using actual vehicle operation state as foundation, to close
Reason extends the service life of vehicle component, avoids waste caused by regular maintenance, improves rolling stock utilization rate,
Reduce maintenance workload, there is an urgent need to establish the railway freight-car status maintenance system based on travel condition of vehicle.
Running mechanism of the bogie system of railway freight-car as vehicle, the operation product of the state of hanging element to vehicle
Matter and safety in operation are most important, and existing vehicle trouble recognition detection mainly passes through artificially detection or traditional railway 5T
Detection system, existing TPDS system can unbalance loading to vehicle and wheel damage have certain breakdown judge ability, TADS can
Noise when with by passing through to bogie carries out certain judgement to bearing fault, and THDS is also by axis temperature to bearing fault
State carries out certain identification, but these fault identifications are only for the small part components of bogie, for most of suspension
Identification judgement is difficult to realize for the malfunction of element, the identification of bogie suspension element fault state is in the prior art and side
It is difficult to realize under method, therefore, there is an urgent need to the fault identifications that new method realizes bogie suspension element.
Summary of the invention
The purpose of the embodiment of the present invention is that provide a kind of railway goods train bogie hanging element abort situation recognition methods and
System, wherein this method passes through the kinetic characteristics testing result of rail side safety detection device that will acquire and exports to prestoring
Mapping relations database determines whether the associated train operation influence information of the kinetic characteristics data got is abnormal,
In the case that the train operation influence information being associated with exceeds setting range, judging that train exists influences train dynamics characteristic
Failure can influence information according to the exception train operation and determine train fault position, the event of bogie suspension element may be implemented
The precise positioning in barrier source and abort situation.
To achieve the goals above, the embodiment of the present invention provides a kind of railway goods train bogie hanging element abort situation knowledge
Other method, this method comprises:
Obtain the kinetic characteristics testing result of rail side safety detection device;
The kinetic characteristics testing result is exported to the mapping relations database prestored;And
Corresponding train operation shadow is associated in the mapping relations database according to the kinetic characteristics testing result
Ring information;
According to the corresponding train operation of the kinetic characteristics testing result influence information determine train whether failure,
In, judgement column in the case that information meets setting range are influenced in the corresponding train operation of the kinetic characteristics testing result
Vehicle fault-free or existing failure and kinetic characteristics onrelevant, in the corresponding train fortune of the kinetic characteristics testing result
In the case that row influence information exceeds setting range, train fault is judged, and true according to wherein abnormal train operation influence information
Determine train fault position.
Optionally, the kinetic characteristics testing result of the rail side safety detection device of acquisition includes: wheel rail force, wheel pair
Traversing amount and rail vibration information.
Optionally, influence information of the wheel rail force to train operation includes: that rate of wheel load reduction, derailment coefficients and impact are worked as
Amount;
Influence information of the wheel to traversing amount to train operation includes: unstability amplitude, frequency and wheel to the angle of attack.
Optionally, the train operation that the basis is associated with influences information and determines that train fault position includes:
It is determined in the mapping relations database related to traversing amount to the wheel rail force and the wheel got
The train operation of connection influences information;
By the wheel rail force and it is described wheel on the associated train operation of traversing amount influence information again with the rail
Vibration information association, to determine train fault position.
The embodiment of the present invention also provides a kind of railway goods train bogie hanging element abort situation identifying system, the system packet
It includes:
Acquisition device, for obtaining the kinetic characteristics testing result of rail side safety detection device;
Transmitting device, the kinetic characteristics testing result for getting the acquisition device are exported to prestoring
Mapping relations database;And
Processing unit, for being associated with correspondence in the mapping relations database according to the kinetic characteristics testing result
Train operation influence information, information is influenced according to the corresponding train operation of the kinetic characteristics testing result and determines train
Whether failure, wherein influence information in the corresponding train operation of the kinetic characteristics testing result and meet setting range
In the case of judge train fault-free or existing failure and kinetic characteristics onrelevant, in the kinetic characteristics testing result phase
In the case that corresponding train operation influence information exceeds setting range, train fault is judged, and according to wherein abnormal train fortune
Row influences information and determines train fault position.
Optionally, the kinetic characteristics testing result of the rail side safety detection device of acquisition includes: wheel rail force, wheel pair
Traversing amount and rail vibration information.
Optionally, influence information of the wheel rail force to train operation includes: that rate of wheel load reduction, derailment coefficients and impact are worked as
Amount;
Influence information of the wheel to traversing amount to train operation includes: unstability amplitude, frequency and wheel to the angle of attack.
Optionally, the processing unit determines that train fault position is wrapped according to the train operation influence information being associated with
It includes:
It is determined in the mapping relations database related to traversing amount to the wheel rail force and the wheel got
The train operation of connection influences information;
By the wheel rail force and it is described wheel on the associated train operation of traversing amount influence information again with the rail
Vibration information association, to determine train fault position.
The embodiment of the present invention also provides a kind of railway goods train bogie failure and kinetic characteristics mapping relations method for building up,
This method comprises:
Obtain the simulated failure information of train;
According to the kinetic characteristics model prestored, calculate train dynamics characteristic calculated value under the simulated failure state and
Dynamics of orbits characteristic calculated value;
Obtain train dynamics characteristic actual value and dynamics of orbits characteristic actual value that rail side safety detection device provides;
By the train dynamics characteristic calculated value and dynamics of orbits characteristic calculated value difference under the simulated failure state
It is compared with corresponding train dynamics characteristic actual value and dynamics of orbits characteristic actual value, it is special to correct the dynamics
The calculated result of property model;And
Mapping is established according to the calculated result of the revised kinetic characteristics model and the simulated failure information to close
System.
Optionally, the simulated failure information includes: single failure information and multiple failure information.
Optionally, the fault type of the simulated failure information include it is following one or more:
Side bearing failure, pillow spring fracture, rubber pad aging, axle box play, wheel out of round, left and right wheel footpath difference or wheel are flat
Scar.
Optionally, the train dynamics characteristic includes: wheel rail force and wheel to traversing amount;
The dynamics of orbits characteristic includes: rail vibration information.
Optionally, the wheel rail force includes: wheel-rail lateral force and vertical wheel rail force;
The wheel includes: to take turns to traversing and wheel to the angle of attack to traversing amount.
Optionally, further include in the mapping relations
The corresponding fault mode of the simulated failure information, wherein the fault mode includes: security classes failure, flat
Steady class failure and Stabilized failure;
The security classes failure, steady class failure and Stabilized failure are respectively with the wheel rail force, wheel to traversing amount and steel
Rail vibration information is corresponding related.
The embodiment of the present invention also provides a kind of railway goods train bogie failure and kinetic characteristics mapping relations establish device,
The device includes:
Optionally, reading unit, for obtaining the simulated failure information of train;
Control unit, step for performing the following operations:
According to the kinetic characteristics model prestored calculate train dynamics characteristic calculated value under the simulated failure state and
Dynamics of orbits characteristic calculated value;
Obtain train dynamics characteristic actual value and dynamics of orbits characteristic actual value that rail side safety detection device provides;
By the train dynamics characteristic calculated value and dynamics of orbits characteristic calculated value difference under the simulated failure state
It is compared with corresponding train dynamics characteristic actual value and dynamics of orbits characteristic actual value, it is special to correct the dynamics
The calculated result of property model;And
Mapping is established according to the calculated result of the revised kinetic characteristics model and the simulated failure information to close
System.
Optionally, the simulated failure information includes: single failure information and multiple failure information.
Optionally, the fault type of the simulated failure information include it is following one or more:
Side bearing failure, pillow spring fracture, rubber pad aging, axle box play, wheel out of round, left and right wheel footpath difference or wheel are flat
Scar.
Optionally, the train dynamics characteristic includes: wheel rail force and wheel to traversing amount;
The dynamics of orbits characteristic includes: rail vibration information.
Optionally, the wheel rail force includes: wheel-rail lateral force and vertical wheel rail force;
The wheel includes: to take turns to traversing and wheel to the angle of attack to traversing amount.
Optionally, further include in the mapping relations
The corresponding fault mode of the simulated failure information, wherein the fault mode includes: security classes failure, flat
Steady class failure and Stabilized failure;
The security classes failure, steady class failure and Stabilized failure are respectively with the wheel rail force, wheel to traversing amount and steel
Rail vibration information is corresponding related.
Through the above technical solutions, obtaining the kinetic characteristics testing result of rail side safety detection device first, and will obtain
The kinetic characteristics testing result for the rail side safety detection device got is exported to the mapping relations database prestored, is determined and is obtained
Whether the associated train operation influence information of the kinetic characteristics data arrived is abnormal, associated according to kinetic characteristics data
Whether train operation influence information, which meets setting range, determines train with the presence or absence of the failure for influencing train dynamics characteristic, in phase
In the case that associated train operation influences Information abnormity (exceeding setting range), judging that train exists influences train dynamics spy
Property failure, can according to the exception train operation influence information determine train fault position, may be implemented bogie suspension member
The precise positioning of the part source of trouble and abort situation reduces unnecessary maintenance, while reducing the cost of overhaul.
The other feature and advantage of the embodiment of the present invention will the following detailed description will be given in the detailed implementation section.
Detailed description of the invention
Attached drawing is to further understand for providing to the embodiment of the present invention, and constitute part of specification, under
The specific embodiment in face is used to explain the present invention embodiment together, but does not constitute the limitation to the embodiment of the present invention.Attached
In figure:
Fig. 1 is the Establishing process signal of bogie failure provided in an embodiment of the present invention and kinetic characteristics mapping relations
Figure;
Fig. 2 is the train dynamics characterization schematic diagram under hanging element malfunction provided in an embodiment of the present invention;
Fig. 3 is the mapping relations of hanging element failure and kinetic characteristics provided in an embodiment of the present invention;
Fig. 4 is that the apparatus structure of establishing of bogie failure provided in an embodiment of the present invention and kinetic characteristics mapping relations shows
It is intended to;
Fig. 5 is that the process of railway goods train bogie hanging element abort situation recognition methods provided in an embodiment of the present invention is shown
It is intended to;
Fig. 6 is the structural schematic diagram of mapping relations database provided in an embodiment of the present invention;
Fig. 7 is that the structure of railway goods train bogie hanging element abort situation identifying system provided in an embodiment of the present invention is shown
It is intended to.
Specific embodiment
It is described in detail below in conjunction with specific embodiment of the attached drawing to the embodiment of the present invention.It should be understood that this
Locate described specific embodiment and be merely to illustrate and explain the present invention embodiment, is not intended to restrict the invention embodiment.
The Establishing process that Fig. 1 shows bogie failure provided in an embodiment of the present invention and kinetic characteristics mapping relations shows
It is intended to, as shown in Figure 1, the simulated failure type of train can be obtained in the various faults type prestored, it is dynamic based on what is prestored
Mechanical characteristic model calculates kinetic characteristics calculated value and dynamics of orbits characteristic in the simulated failure state Train
Calculated value, and the train dynamics characteristic actual value and dynamics of orbits characteristic reality of the offer of rail side safety detection device are provided
Value, further, by the train dynamics characteristic calculated value and dynamics of orbits characteristic calculated value under the simulated failure state
It is compared respectively with corresponding train dynamics characteristic actual value and dynamics of orbits characteristic actual value, to correct the power
Learn the calculated result of characteristic model, i.e. train dynamics characteristic actual value and dynamics of orbits characteristic actual value by getting
The train dynamics characteristic calculated value and dynamics of orbits characteristic calculated value under simulated failure state are corrected respectively, are based on above-mentioned behaviour
Make the relationship that can determine kinetic characteristics under the type fault message and the malfunction, according to revised kinetic characteristics
The calculated result of model and the simulated failure information establish mapping relations, can be realized as the progress of railway freight-car unit failure state
It accurately identifies and provides convenient and fast identification condition with source of trouble positioning.
Fig. 2 shows the train dynamics under hanging element malfunction provided in an embodiment of the present invention to characterize schematic diagram,
As shown in Fig. 2, there are many fault type of railway goods train bogie hanging element, it include side bearing failure, pillow spring fracture, rubber pad
Aging, axle box play, wheel out of round, left and right wheel footpath difference or wheel flat etc., in above-mentioned a plurality of types of fault messages
In one or more fault models that can form different faults type, based on the railway freight-car kinetic simulation established in advance
Type establishes the associative simulation model for considering different hanging element fault models, analyzes the dynamic performance under different faults type,
The corner of analysis mainly includes the three parts such as kinetic stability, safety in operation and running stability, i.e., is divided into fault type
The security fault of train is influenced, train running stability failure is influenced and influences train stability failure.Specifically, according to simulation
The fault type quantity that fault message includes, simulated failure information can be divided into single failure information and multiple failure information.In mould
In the case that quasi- fault message is single failure information, which can be calculated by the railway freight-car kinetic model pre-established
One malfunction Train kinetic characteristics calculated value and dynamics of orbits characteristic calculated value.It is multiple event in simulated failure information
In the case where hindering information, it is special that the following vehicle dynamics of the multiple failure state can be calculated by the associative simulation model pre-established
Property calculated value and dynamics of orbits characteristic calculated value.
As shown in Fig. 2, train dynamics characteristic of the train fault to influence, wherein the train dynamics characteristic being affected
It include wheel rail force, wheel to traversing amount, the orbital mechanics characteristic that same train fault has an effect on, wherein the orbital mechanics being affected
Characteristic includes rail vibration information, and the train dynamics characteristic being affected and the orbital mechanics characteristic being affected composition failure influence
Kinetic characteristics.The corresponding relationship between kinetic characteristics influenced according to fault type and failure, can establish failure classes
Mapping relations between type and dynamic performance index.Kinetic characteristics are refined and are defined, specifically wheel track is vertical
Power, wheel-rail lateral force, wheel track are traversing, take turns to five dynamic performances such as the angle of attack and rail vibration.
Fig. 3 shows the mapping relations of hanging element failure and kinetic characteristics provided in an embodiment of the present invention, such as Fig. 3 institute
Show, the mapping relations between railway goods train bogie failure and dynamic performance further define, with bogie
Side bearing failure for, can safety in operation to vehicle and kinetic stability have an impact, side bearing failure leads to returning for vehicle
Turn underdamping, reduce vehicle critical speed, be embodied in wheel and increase traversing amount and show apparent harmonic wave, in addition, also
It will lead to wheel-rail lateral force and significantly increase increase with derailment coefficients, be embodied in significantly increasing for wheel rail force.The event of wheel out of round
Barrier state affects wheel rail force and rail vibration, the fault condition of pillow spring fracture wheel rail force, etc..
By the railway freight-car kinetic model or associative simulation model established, calculating simulation malfunction Train
Kinetic characteristics calculated value and dynamics of orbits characteristic calculated value calculate vertical wheel rail force, wheel under simulated failure state
Rail cross force, wheel are to traversing, wheel to the angle of attack and rail vibration information.It examines safely on rail side by being mounted on train path road
Device is surveyed, the actual vertical wheel rail force of detection train, wheel-rail lateral force, wheel are to traversing, wheel to the angle of attack and rail vibration information.It is right
Than the simulation result and measured result of analyzing mapping relations, simulation result is further corrected and perfect, to obtain
Mapping relations between bogie malfunction and dynamics index, form bogie malfunction and dynamics index mapping is closed
The database of system, the identification for railway goods train bogie malfunction provide foundation, realize the state inspection of railway goods train bogie
It repairs.Based on above content, the mapping relations between every kind of bogie malfunction and dynamics index are determining.Such as Fig. 3 institute
Show it is known that the fault type for influencing train operational safety includes side bearing failure, pillow spring fracture, rubber pad aging, axle box
Drawing strickle guide gap, wheel out of round, left and right wheel footpath difference and wheel flat, and the Kinetic Characterization for influencing train operational safety is
The variation of wheel rail force.The fault type for influencing train operation stationarity includes side bearing failure, pillow spring fracture, rubber pad aging, axis
Case drawing strickle guide gap, left and right wheel footpath difference and wheel flat, and influencing the Kinetic Characterization of train operation stationarity is wheel to cross
The variation of shifting amount, the fault type for influencing train stability includes wheel out of round, there are left and right wheel footpath difference and wheel flats, and
The Kinetic Characterization for influencing train stable phase is the variation of rail vibration.
By taking side bearing as an example, the failure of side bearing is mainly that wearing plate abrasion are ruptured to limit, side bearing body, at this time corresponding dynamics
Characterization are as follows: pre compressed magnitude is insufficient, and the flywheel moment for showing as vehicle is insufficient, and then will affect vehicle wheel-rail lateral force.It is being built
Emulated on the basis of vertical railway freight-car kinetic model, export the calculated value of lateral wheel force, meanwhile, laboratory,
The test that the same terms are carried out on route, exports corresponding wheel rail force measured value, is compareed with simulation result.If output
Index performance is similar, then can continue the emulation of other failures, export corresponding mapping relations, and be deposited into database
In, otherwise, then correction model, until model correctly carries out subsequent simulation work again.
What Fig. 4 showed bogie failure provided in an embodiment of the present invention and kinetic characteristics mapping relations establishes device knot
Structure schematic diagram, as shown in figure 4, the apparatus may include reading units and control unit, wherein the reading unit can prestore
Various faults type in obtain the simulated failure type of train, based on the kinetic characteristics model prestored, control unit control
The kinetic characteristics model calculates the kinetic characteristics calculated value and dynamics of orbits in the simulated failure state Train
Characteristic calculated value, the control unit can also control reading unit and obtain the train dynamics spy that rail side safety detection device provides
Property actual value and dynamics of orbits characteristic actual value, further, by the train dynamics characteristic under the simulated failure state
Calculated value and dynamics of orbits characteristic calculated value respectively with corresponding train dynamics characteristic actual value and dynamics of orbits characteristic
Actual value is compared, to correct the calculated result of the kinetic characteristics model, i.e., special by the train dynamics got
Property actual value and dynamics of orbits characteristic actual value correct respectively train dynamics characteristic calculated value under simulated failure state and
Dynamics of orbits characteristic calculated value can determine that dynamics is special under the type fault message and the malfunction based on aforesaid operations
Property relationship, mapping relations are established according to the calculated result of revised kinetic characteristics model and the simulated failure information, i.e.,
It can be achieved to be accurately identified for railway freight-car unit failure state and provide convenient and fast identification condition with source of trouble positioning.
It include that side bearing failure, pillow spring are disconnected as shown in Fig. 2, there are many fault type of railway goods train bogie hanging element
It splits, rubber pad aging, axle box play, wheel out of round, left and right wheel footpath difference or wheel flat etc., above-mentioned a plurality of types of failures
It is dynamic based on the railway freight-car established in advance in one of information or a variety of fault models that can form different faults type
Mechanical characteristic model establishes the associative simulation model for considering different hanging element fault models, analyzes under different faults type
Dynamic performance, the corner of analysis mainly include the three parts such as kinetic stability, safety in operation and running stability, i.e., by event
Barrier type, which is divided into, to be influenced the security fault of train, influence train running stability failure and influences train stability failure.Specifically
Ground, the fault type quantity for including according to simulated failure information, simulated failure information can be divided into single failure information and multiple event
Hinder information.In the case where simulated failure information is single failure information, control unit can be by the railway goods that pre-establishes
Vehicle dynamics model, and control the railway freight-car kinetic model and calculate single failure state Train kinetic characteristics calculating
Value and dynamics of orbits characteristic calculated value.In the case where simulated failure information is multiple failure information, control unit can lead to
It crosses the associative simulation model pre-established and calculates the multiple failure state Train kinetic characteristics calculated value and dynamics of orbits
Characteristic calculated value.
As shown in Fig. 2, train dynamics characteristic of the train fault to influence, wherein the train dynamics characteristic being affected
It include wheel rail force, wheel to traversing amount, the orbital mechanics characteristic that same train fault has an effect on, wherein the orbital mechanics being affected
Characteristic includes rail vibration information, and the train dynamics characteristic being affected and the orbital mechanics characteristic being affected composition failure influence
Kinetic characteristics.The corresponding relationship between kinetic characteristics influenced according to fault type and failure, can establish failure classes
Mapping relations between type and dynamic performance index.Kinetic characteristics are refined and are defined, specifically wheel track is vertical
Power, wheel-rail lateral force, wheel are to traversing, wheel to five dynamic performances such as the angle of attack and rail vibration.
As shown in figure 3, having been carried out further to the mapping relations between railway goods train bogie failure and dynamic performance
Define, by taking the side bearing failure of bogie as an example, can safety in operation to vehicle and kinetic stability have an impact, side bearing is lost
Effect causes the gyrodaming of vehicle insufficient, reduces vehicle critical speed, is embodied in wheel and increases traversing amount and show obvious
Harmonic wave be embodied in the obvious increasing of wheel rail force in addition, also resulting in wheel-rail lateral force significantly increases increase with derailment coefficients
Greatly.The fault condition of wheel out of round wheel rail force and rail vibration, pillow spring fracture fault condition wheel rail force, etc.
Deng.
By the railway freight-car kinetic model or associative simulation model established, calculating simulation malfunction Train
Kinetic characteristics calculated value and dynamics of orbits characteristic calculated value calculate vertical wheel rail force, wheel under simulated failure state
Rail cross force, wheel are to traversing, wheel to the angle of attack and rail vibration information.It examines safely on rail side by being mounted on train path road
Device is surveyed, the actual vertical wheel rail force of detection train, wheel-rail lateral force, wheel are to traversing, wheel to the angle of attack and rail vibration information.It is right
Than the simulation result and measured result of analyzing mapping relations, simulation result is further corrected and perfect, to obtain
Mapping relations between bogie malfunction and dynamics index, form bogie malfunction and dynamics index mapping is closed
The database of system, the identification for railway goods train bogie malfunction provide foundation, realize the state inspection of railway goods train bogie
It repairs.Based on above content, the mapping relations between every kind of bogie malfunction and dynamics index are determining.Such as Fig. 3 institute
Show it is known that the fault type for influencing train operational safety includes side bearing failure, pillow spring fracture, rubber pad aging, axle box
Drawing strickle guide gap, wheel out of round, left and right wheel footpath difference and wheel flat, and the Kinetic Characterization for influencing train operational safety is
The variation of wheel rail force.The fault type for influencing train operation stationarity includes side bearing failure, pillow spring fracture, rubber pad aging, axis
Case drawing strickle guide gap, left and right wheel footpath difference and wheel flat, and influencing the Kinetic Characterization of train operation stationarity is wheel to cross
The variation of shifting amount, the fault type for influencing train stability includes wheel out of round, there are left and right wheel footpath difference and wheel flats, and
The Kinetic Characterization for influencing train stable phase is the variation of rail vibration.
By taking side bearing as an example, the failure of side bearing is mainly that wearing plate abrasion are ruptured to limit, side bearing body, at this time corresponding dynamics
Characterization are as follows: pre compressed magnitude is insufficient, and the flywheel moment for showing as vehicle is insufficient, and then will affect vehicle wheel-rail lateral force.It is being built
Emulated on the basis of vertical railway freight-car kinetic model, export the calculated value of lateral wheel force, meanwhile, laboratory,
The test that the same terms are carried out on route, exports corresponding wheel rail force measured value, is compareed with simulation result.If output
Index performance is similar, then can continue the emulation of other failures, export corresponding mapping relations, and be deposited into database
In, otherwise, then correction model, until model correctly carries out subsequent simulation work again.
Fig. 5 shows the stream of railway goods train bogie hanging element abort situation recognition methods provided in an embodiment of the present invention
Journey schematic diagram, as shown in figure 5, mainly including firstly, rail side safety detection device detects the kinetic characteristics of vehicle
Wheel-rail lateral force and vertical force, wheel to displacement and are taken turns to the angle of attack and rail vibration, are obtained rail side safety detection device and are detected
Kinetic characteristics corresponding testing result, i.e., acquisition wheel-rail lateral force and vertical force, wheel to displacement and take turns to the angle of attack and steel
Rail vibration.Then from three safety, stability and vibration characteristics angles, with bogie suspension element fault state and dynamics
The mapping relations of performance carry out check analysis, and the position of type and failure to failure carries out judgement identification, if test
Obtained result can not find corresponding fault type in mapping relations database, then bogie suspension element or not going out
Existing failure or be that the failure does not generate more apparent influence to the dynamic performance of vehicle;If failure and kinetics
Can mapping relations database in can find fault type corresponding with test result, then can realize the source of trouble and
The identification judgement of bogie suspension element fault is realized in the accurate positioning of abort situation.Specifically, kinetic characteristics are detected and is tied
Fruit exports into the mapping relations database prestored.Fig. 6 shows the knot of mapping relations database provided in an embodiment of the present invention
Structure schematic diagram, as shown in fig. 6, can test to obtain wheel rail force (cross force and vertical force), wheel by rail side safety detection device
The traversing amount of rail (wheel is to displacement and takes turns to the angle of attack) and rail vibration characteristic, the failure of every kind of bogie suspension element all correspond to more
The variation of a dynamic performance index.With bogie steel spring fracture malfunction identification for, wheel impacts equivalent it is bright
It is aobvious variation indicate bogie system there are wheel flat, wheel out of round or steel spring fracture etc. failures, rate of wheel load reduction
Significant change indicates that there are the failures such as wheel flat or steel spring fracture, from the point of view of the two indexs, wheel flat and steel spring
Be broken reflected dynamic performance be it is similar, judged by rail vibration auxiliary, wheel flat vibration frequency and wheel
Pair to turn frequency closely related, usually 1 times or at integral multiple, rail vibration frequency caused by steel spring is broken is uncertain
, therefore, auxiliary judgment identification can be carried out to malfunction by rail vibration.
The determination of abort situation is carried out through the above way, and steps are as follows:
Obtain the wheel rail force (cross force and vertical force) of rail side safety detection device detection, the traversing amount of wheel track (is taken turns to displacement
With wheel to the angle of attack) and rail vibration characteristic, and calculate wheel rail force (cross force and vertical force), the traversing amount of wheel track (is taken turns to displacement
With wheel on the angle of attack) corresponding train operation influences information, as shown in fig. 6, the corresponding train operation shadow of the variation of wheel rail force
Ringing information is rate of wheel load reduction, derailment coefficients and impact equivalent, and the corresponding train operation of the variation of the traversing amount that moves in turn influences
Information is unstability amplitude, frequency and wheel to the angle of attack.It is associated in mapping relations database according to kinetic characteristics testing result pair
The train operation answered influences information, influences information according to calculating according to the corresponding train operation of kinetic characteristics testing result
Information, which is influenced, to train operation determines train fault position.For example, calculating separately out wheel rail force and taking turns corresponding to traversing amount
Train operation influences information, that is, calculates separately the associated rate of wheel load reduction of wheel rail force, derailment coefficients and impact equivalent, take turns to cross
The associated unstability amplitude of shifting amount, frequency and wheel to the angle of attack, and by train operation influence information in each information respectively with accordingly set
Determine range to be compared, judges that train operation influences each information in information and determines with the presence or absence of abnormal conditions according to calculated result
In the case where the Information abnormity of rate of wheel load reduction, the extremely corresponding failure of rate of wheel load reduction is determined further according to mapping relations database
Type is that wheel flat and steel spring are broken, and further determines that train fault type is that wheel flat or steel spring are broken.Specifically
Ground, by rail vibration information come auxiliary judgment, wherein wheel flat vibration frequency and wheel pair turn frequent related, and generally 1
Times or integral multiple relationship, however steel spring fracture after caused rail vibration frequency be it is uncertain, according to rail vibration frequency
Rate can determine whether out turn frequent identical (1 times relationship) of the rail vibration frequency with wheel pair, hence, it can be determined that the fault type of train
It is wheel flat.
Fig. 7 is that the structure of railway goods train bogie hanging element abort situation identifying system provided in an embodiment of the present invention is shown
It is intended to, as shown in fig. 7, mainly including wheel track firstly, rail side safety detection device detects the kinetic characteristics of vehicle
Cross force and vertical force, wheel to displacement and are taken turns to the angle of attack and rail vibration, and acquisition rail side safety detection device detects dynamic
The corresponding testing result of mechanical characteristic, i.e. acquisition wheel-rail lateral force and vertical force, wheel to displacement and are taken turns to the angle of attack and rail vibration
It is dynamic.Then from three safety, stability and vibration characteristics angles, with bogie suspension element fault state and dynamic performance
Mapping relations carry out check analysis, the position of type and failure to failure carries out judgement identification, if test obtains
Result corresponding fault type can not be found in mapping relations database, then bogie suspension element otherwise do not occur therefore
Hinder or is that the failure does not generate more apparent influence to the dynamic performance of vehicle;If failure is reflected with dynamic performance
Fault type corresponding with test result can be found by penetrating in the database of relationship, then the source of trouble and failure can be realized
The identification judgement of bogie suspension element fault is realized in the accurate positioning of position.Specifically, kinetic characteristics testing result is defeated
Out into the mapping relations database prestored.The structure that Fig. 6 shows mapping relations database provided in an embodiment of the present invention is shown
It is intended to, as shown in fig. 6, can test to obtain wheel rail force (cross force and vertical force), wheel track cross by rail side safety detection device
Shifting amount (wheel is to displacement and takes turns to the angle of attack) and rail vibration characteristic, the failure of every kind of bogie suspension element all correspond to multiple dynamic
The variation of mechanical performance index.For the malfunction identification of bogie steel spring fracture, the obvious change of wheel impacts equivalent
Change indicate bogie system there are wheel flat, wheel out of round or steel spring fracture etc. failures, rate of wheel load reduction it is obvious
Variation indicates that there are the failures such as wheel flat or steel spring fracture, from the point of view of the two indexs, wheel flat and steel spring fracture
Reflected dynamic performance be it is similar, judged by rail vibration auxiliary, wheel flat vibration frequency and wheel pair
It is closely related to turn frequency, usually 1 times or at integral multiple, rail vibration frequency caused by steel spring is broken be it is uncertain, because
This, can carry out auxiliary judgment identification to malfunction by rail vibration.
The determination of abort situation is carried out through the above way, and steps are as follows:
Acquisition device obtains the wheel rail force (cross force and vertical force) of rail side safety detection device detection, the traversing amount of wheel track
(wheel is to displacement and takes turns to the angle of attack) and rail vibration characteristic, the kinetic characteristics that transmitting device gets acquisition device are examined
Result is surveyed to export to the mapping relations database prestored.Processing unit is according to kinetic characteristics testing result in the mapping relations
Corresponding train operation is associated in database influences information, is influenced according to the corresponding train operation of kinetic characteristics testing result
Information determine train whether failure.Specifically, processing unit calculates wheel rail force (cross force and vertical force), the traversing amount of wheel track
(wheel is on displacement and takes turns on the angle of attack) corresponding train operation influences information, as shown in fig. 6, the corresponding column of the variation of wheel rail force
Vehicle influence on system operation information is rate of wheel load reduction, derailment coefficients and impact equivalent, the corresponding train of variation of the traversing amount that moves in turn
Influence on system operation information is unstability amplitude, frequency and wheel to the angle of attack.Processing unit is closed according to kinetic characteristics testing result in mapping
It is to be associated with corresponding train operation in database to influence information, according to the corresponding train operation shadow of kinetic characteristics testing result
It rings information and determines train fault position according to train operation influence information is calculated.It is taken turns for example, processing unit calculates separately out
Rail power and wheel on the corresponding train operation of traversing amount influence information, that is, calculate separately the associated rate of wheel load reduction of wheel rail force,
Derailment coefficients and impact equivalent, wheel influence the associated unstability amplitude of traversing amount, frequency and wheel to the angle of attack, and by train operation
Each information is compared with corresponding setting range respectively in information, judges that each information is with the presence or absence of different in train operation influence information
Reason condition in the case where the Information abnormity for determining rate of wheel load reduction according to calculated result, is determined further according to mapping relations database
The extremely corresponding fault type of rate of wheel load reduction is that wheel flat and steel spring are broken, and further determines that train fault type is vehicle
Take turns flat scar or steel spring fracture.Specifically, by rail vibration information come auxiliary judgment, wherein wheel flat vibration frequency and wheel
Pair turn frequent correlation, the relationship of generally 1 times or integral multiple, however caused rail vibration frequency is not after steel spring fracture
Determining, turn frequent identical (1 times relationship) of the rail vibration frequency with wheel pair be can determine whether out according to rail vibration frequency, therefore,
The fault type that can determine train is wheel flat.
The optional embodiment of the embodiment of the present invention is described in detail in conjunction with attached drawing above, still, the embodiment of the present invention is simultaneously
The detail being not limited in above embodiment can be to of the invention real in the range of the technology design of the embodiment of the present invention
The technical solution for applying example carries out a variety of simple variants, these simple variants belong to the protection scope of the embodiment of the present invention.
It is further to note that specific technical features described in the above specific embodiments, in not lance
In the case where shield, it can be combined in any appropriate way.In order to avoid unnecessary repetition, the embodiment of the present invention pair
No further explanation will be given for various combinations of possible ways.
It will be appreciated by those skilled in the art that implementing the method for the above embodiments is that can pass through
Program is completed to instruct relevant hardware, which is stored in a storage medium, including some instructions are used so that single
Piece machine, chip or processor (processor) execute all or part of the steps of each embodiment the method for the application.And it is preceding
The storage medium stated includes: USB flash disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory
The various media that can store program code such as (RAM, Random Access Memory), magnetic or disk.
In addition, any combination can also be carried out between a variety of different embodiments of the embodiment of the present invention, as long as it is not
The thought of the embodiment of the present invention is violated, equally should be considered as disclosure of that of the embodiment of the present invention.
Claims (20)
1. a kind of railway goods train bogie hanging element abort situation recognition methods, which is characterized in that this method comprises:
Obtain the kinetic characteristics testing result of rail side safety detection device;
The kinetic characteristics testing result is exported to the mapping relations database prestored;And
Being associated with corresponding train operation in the mapping relations database according to the kinetic characteristics testing result influences letter
Breath;
According to the corresponding train operation of the kinetic characteristics testing result influence information determine train whether failure, wherein
It influences to judge train in the case that information meets setting range in the corresponding train operation of the kinetic characteristics testing result
Fault-free or existing failure and kinetic characteristics onrelevant, in the corresponding train operation of the kinetic characteristics testing result
In the case that influence information exceeds setting range, train fault is judged, and information is influenced according to wherein abnormal train operation and is determined
Train fault position.
2. the method according to claim 1, wherein the dynamics of the rail side safety detection device obtained is special
Property testing result include: wheel rail force, wheel to traversing amount and rail vibration information.
3. according to the method described in claim 2, it is characterized in that,
Influence information of the wheel rail force to train operation includes: rate of wheel load reduction, derailment coefficients and impact equivalent;
Influence information of the wheel to traversing amount to train operation includes: unstability amplitude, frequency and wheel to the angle of attack.
4. according to the method in claim 2 or 3, which is characterized in that the train operation that the basis is associated with influences
Information determines that train fault position includes:
It is determined in the mapping relations database associated to traversing amount with the wheel rail force and the wheel got
Train operation influences information;
By the wheel rail force and it is described wheel on the associated train operation of traversing amount influence information again with the rail vibration
Information association, to determine train fault position.
5. a kind of railway goods train bogie hanging element abort situation identifying system, which is characterized in that the system includes:
Acquisition device, for obtaining the kinetic characteristics testing result of rail side safety detection device;
Transmitting device, the kinetic characteristics testing result for getting the acquisition device are exported to the mapping prestored
Relational database;And
Processing unit, for being associated with corresponding column in the mapping relations database according to the kinetic characteristics testing result
Vehicle influence on system operation information influences whether information determines train according to the corresponding train operation of the kinetic characteristics testing result
Failure, wherein influence the case where information meets setting range in the corresponding train operation of the kinetic characteristics testing result
Lower judgement train fault-free or existing failure and kinetic characteristics onrelevant, it is corresponding in the kinetic characteristics testing result
Train operation influence information beyond in the case where setting range, judging train fault, and according to wherein abnormal train operation shadow
It rings information and determines train fault position.
6. system according to claim 5, which is characterized in that the dynamics of the rail side safety detection device of acquisition is special
Property testing result include: wheel rail force, wheel to traversing amount and rail vibration information.
7. system according to claim 6, which is characterized in that influence information of the wheel rail force to train operation includes:
Rate of wheel load reduction, derailment coefficients and impact equivalent;
Influence information of the wheel to traversing amount to train operation includes: unstability amplitude, frequency and wheel to the angle of attack.
8. system according to claim 6 or 7, which is characterized in that the processing unit is according to the train being associated with
Influence on system operation information determines that train fault position includes:
It is determined in the mapping relations database associated to traversing amount with the wheel rail force and the wheel got
Train operation influences information;
By the wheel rail force and it is described wheel on the associated train operation of traversing amount influence information again with the rail vibration
Information association, to determine train fault position.
9. a kind of railway goods train bogie failure and kinetic characteristics mapping relations method for building up, which is characterized in that this method packet
It includes:
Obtain the simulated failure information of train;
According to the kinetic characteristics model prestored, the train dynamics characteristic calculated value and track under the simulated failure state are calculated
Kinetic characteristics calculated value;
Obtain train dynamics characteristic actual value and dynamics of orbits characteristic actual value that rail side safety detection device provides;
By under the simulated failure state train dynamics characteristic calculated value and dynamics of orbits characteristic calculated value respectively with phase
The train dynamics characteristic actual value and dynamics of orbits characteristic actual value answered are compared, to correct the kinetic characteristics mould
The calculated result of type;And
Mapping relations are established according to the calculated result of the revised kinetic characteristics model and the simulated failure information.
10. according to the method described in claim 9, it is characterized in that, the simulated failure information include: single failure information and
Multiple failure information.
11. method according to claim 9 or 10, which is characterized in that the fault type of the simulated failure information includes
Below one or more:
Side bearing failure, pillow spring fracture, rubber pad aging, axle box play, wheel out of round, left and right wheel footpath difference or wheel flat.
12. according to the method described in claim 9, it is characterized in that, the train dynamics characteristic includes: wheel rail force and wheel pair
Traversing amount;
The dynamics of orbits characteristic includes: rail vibration information.
13. according to the method for claim 12, which is characterized in that the wheel rail force includes: that wheel-rail lateral force and wheel track hang down
Xiang Li;
The wheel includes: to take turns to traversing and wheel to the angle of attack to traversing amount.
14. method according to claim 12 or 13, which is characterized in that further include in the mapping relations
The corresponding fault mode of the simulated failure information, wherein the fault mode includes: security classes failure, steady class
Failure and Stabilized failure;
The security classes failure, steady class failure and Stabilized failure respectively shake to traversing amount and rail with the wheel rail force, wheel
Dynamic information is corresponding related.
15. a kind of railway goods train bogie failure and kinetic characteristics mapping relations establish device, which is characterized in that the device packet
It includes:
Reading unit, for obtaining the simulated failure information of train;
Control unit, step for performing the following operations:
The train dynamics characteristic calculated value and track under the simulated failure state are calculated according to the kinetic characteristics model prestored
Kinetic characteristics calculated value;
Obtain train dynamics characteristic actual value and dynamics of orbits characteristic actual value that rail side safety detection device provides;
By under the simulated failure state train dynamics characteristic calculated value and dynamics of orbits characteristic calculated value respectively with phase
The train dynamics characteristic actual value and dynamics of orbits characteristic actual value answered are compared, to correct the kinetic characteristics mould
The calculated result of type;And
Mapping relations are established according to the calculated result of the revised kinetic characteristics model and the simulated failure information.
16. device according to claim 15, which is characterized in that the simulated failure information includes: single failure information
With multiple failure information.
17. device according to claim 15 or 16, which is characterized in that the fault type of the simulated failure information includes
Below one or more:
Side bearing failure, pillow spring fracture, rubber pad aging, axle box play, wheel out of round, left and right wheel footpath difference or wheel flat.
18. device according to claim 15, which is characterized in that the train dynamics characteristic includes: wheel rail force and wheel
To traversing amount;
The dynamics of orbits characteristic includes: rail vibration information.
19. device according to claim 18, which is characterized in that the wheel rail force includes: that wheel-rail lateral force and wheel track hang down
Xiang Li;
The wheel includes: to take turns to traversing and wheel to the angle of attack to traversing amount.
20. device described in 8 or 19 according to claim 1, which is characterized in that further include in the mapping relations
The corresponding fault mode of the simulated failure information, wherein the fault mode includes: security classes failure, steady class
Failure and Stabilized failure;
The security classes failure, steady class failure and Stabilized failure respectively shake to traversing amount and rail with the wheel rail force, wheel
Dynamic information is corresponding related.
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