CN110206992A - A kind of fast and safely hand oiling device and its application method - Google Patents
A kind of fast and safely hand oiling device and its application method Download PDFInfo
- Publication number
- CN110206992A CN110206992A CN201910416583.9A CN201910416583A CN110206992A CN 110206992 A CN110206992 A CN 110206992A CN 201910416583 A CN201910416583 A CN 201910416583A CN 110206992 A CN110206992 A CN 110206992A
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- China
- Prior art keywords
- oil
- outlet
- fast
- threeway
- dispenser
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N21/00—Conduits; Junctions; Fittings for lubrication apertures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N25/00—Distributing equipment with or without proportioning devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N27/00—Proportioning devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/38—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/20—Amount of lubricant
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/70—Supply
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lubricants (AREA)
- General Details Of Gearings (AREA)
Abstract
The invention discloses a kind of fast and safely hand oiling device and its application methods, belong to the overhaul of the equipments of metallurgy industry hot tandem, maintenance technique field.For the present invention by installing a progressive type dry oil dispenser at the position of inlet guide working side securely, which is equipped with an oil inlet, is equipped with 6-8 oil outlet；Each oil outlet of progressive type dry oil dispenser is respectively equipped with threeway, and one end connects lubricant housings, and the other end connects the oil outlet of first order grease distributor；The oil inlet of progressive type dry oil dispenser and the outlet oil filling pipe of lubricating pump connect.The present invention fully considers the actual demand of field operation, simplifies refueling operation step, reduces operation downtime, and simple installation only need to dismount an oil pipe, can carry out repairing operation to multiple oil sites simultaneously；It is widely used in that work condition environment is severe, perseveration is frequently in all kinds of mechanical equipments.
Description
Technical field
The present invention relates to a kind of fast and safely hand oiling device and its application methods, belong to metallurgy industry continuous hot-rolling mill
Group overhaul of the equipments, maintenance technique field.
Background technique
For guide and guard class equipment in large-scale metallurgical industry and the higher manufacturing of the degree of automation using extensively, effect is to protect
Card strip can accurately import next device and carry out production rolling, prevent sideslip, and it is larger to absorb impact load, due to by height
The restriction of temperature and adverse circumstances influence factor, each mutual movement position mostly use the mode of dry oil lubrication.Taiyuan Iron and Steel Co. hot continuous rolling 1549
Production line finishing mill is equipped with seven inlet guides altogether, all using concentration drier oil timing self-lubricate, but is dried by high temperature
Roasting, dust influences, and causes disorderly closedown accident to avoid lubricant housings from lacking lubrication, each position must all carry out weekly a people
The manual repairing operation of work.Fuel feeding points in every guide and guard are more, and the manual filling-up area of single chassis is at least more than 6 points, protoplast
Work oiling method is to remove to be connected on manual dry oil pump by the oil pipe of corresponding points from grease distributor to refuel, after adding again
Pipeline is restored, since oily pipe joint abuts rolling line, and operating position is narrow, and when disassembling pipe is time-consuming and laborious,
Inefficiency (every guide and guard oiling once needs the used time 1 hour), while position of refueling is stung steel and throwing steel by strip and is influenced, and endangers
The dangerous waste paper injury that greatly, staff is easily thrown away by strip, there are biggish security risks.
Summary of the invention
The present invention is intended to provide a kind of fast and safely hand oiling method makes operation people during hand oiling
Member protects the life security of operator far from rolling line hazardous equipment, reduces the activity duration, reduces labor intensity, avoids tearing open repeatedly
Dress lubricating pipe and caused by conduit failure happen.
The present invention provides a kind of fast and safely hand oiling devices, dry equipped with the first order in mill housing sideway stance
Oil dispenser, then (should ensure that be position) in the inlet guide working side securely peace beside first order grease distributor
A progressive type dry oil dispenser is filled, which is equipped with an oil inlet, is equipped with 6-8 oil outlet；Progressive type dry oil is matched
Each oil outlet of device is respectively equipped with threeway, and one end connects lubricant housings, and the other end connects going out for first order grease distributor
Hydraulic fluid port；The oil inlet of progressive type dry oil dispenser and the outlet oil filling pipe of lubricating pump connect.
The threeway is the threeway of M16*1.5mm model, and all threeways are to be connected in parallel.
All drier oil pipelines use the sebific duct of M16*1.5*2000 ~ 3000mm, and connector uses the rule of M16*1.5-R3/8mm
Lattice number.
The present invention provides the application methods of above-mentioned fast and safely hand oiling device, comprising the following steps:
(1) by equipment manual oiling position in need pipeline (i.e. all drier oil fuel feeding objects of the equipment) disconnect, use
The method that the threeway of M16*1.5 specification is connected in parallel, threeway one end are connected to lubricant housings, and the other end is connected to first order drier oil
The oil outlet of the oil outlet of distributor, third end and stepwise type distributor connects；
(2) after whole piping connections, the outlet oil filling pipe of lubricating pump is connect with the oil inlet of progressive type dry oil dispenser,
At this point, starting lubricating pump, then oil site all in equipment can obtain dry oil lubrication.
In above-mentioned method, it is 3ml that the spool of lubricating pump, which acts primary each oil outlet oil pump capacity, is moistened according to each equipment
The oil starvation amount situation of sliding point is different, and manual dry oil pump continuous oil supply 30 minutes, spool acts 8-10 times, and all oil outlets are supplied to
The oil mass of equipment lubrication point is consistent, and each oil outlet fuel delivery is 24 ~ 30ml within every 30 minutes, can guarantee each equipment lubrication
Point obtains sufficient dry oil lubrication.
The present invention is mainly suitable for equipment, to absorb impact load larger, and opposite sliding and scroll actions are more frequently between component
Position, using concentrate drier oil station self-timing fuel feeding or using artificial periodically manual repairing by the way of be lubricated, simultaneously by
To high-temperature baking and the mechanical equipment of dust Eroded.
Beneficial effects of the present invention:
(1) the present invention is done by adding stepwise type distributor, and using the method for threeway parallel connection by the lubricant housings of equipment, commonly
Oil dispenser, progressive type dry oil dispenser oil outlet be attached, start lubricating pump, then all oil sites can be moistened
It is sliding to refuel；
(2) equipment downtime is greatly reduced, and every guide and guard refueling time is reduced to 0.5 hour, and single device saves 0.5 hour
More than, hand oiling operating efficiency is greatly improved, output of steel is increased；Installation position can avoid strip far from equipment danger zone
Whipping fragment collapses hurts sb.'s feelings out, is effectively improved safety work environment, prevents the generation of personnel safety accident；
(3) hand oiling method of the present invention fully considers the actual demand of field operation, simplifies refueling operation step, subtracts
Few operation downtime, simple installation only need to dismount an oil pipe, can carry out repairing operation, section to multiple oil sites simultaneously
The downtime of province can create 200 Yu Wanyuan of benefit every year, be widely used in that work condition environment is severe, perseveration is frequently each
In class mechanical equipment.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of hand oiling device of the invention.
1 is drier oil pumping plant in figure, and 2 be first order grease distributor, and 3 be progressive type dry oil dispenser, and 4 be lubricating pump, and 5 are
Threeway, 6 be lubricant housings.A-F is the oil outlet of first order grease distributor；A-f is progressive type dry oil dispenser oil outlet.
Specific embodiment
The present invention is further illustrated below by embodiment, but is not limited to following embodiment.
Embodiment 1:
As shown in Figure 1, A-F is the oil outlet of first order grease distributor；A-f is progressive type dry oil dispenser oil outlet；Threeway
The other end be the drier oil pipeline for being connected to equipment lubrication position.Progressive type dry oil dispenser is installed at equipment safety position, is passed
Six oil outlet a-f into formula grease distributor connect with the drier oil pipeline for being connected to equipment lubrication point using threeway is in parallel respectively
It connects.When hand oiling operation, only need to by the oil outlet piping connection of the oil inlet of progressive type dry oil dispenser and Manual lubrication pump,
After starting Manual lubrication pump, all equipment lubrication points can be lubricated, and entire operation process need to only dismount a pipeline, no
Need to dismount the oil outlet A-F of first order grease distributor, time saving and energy saving and highly effective and safe.
As shown in Figure 1, a kind of fast and safely hand oiling device, is equipped with first order drier oil in mill housing sideway stance
Then distributor is installed one at the position (being beside first order grease distributor) of inlet guide working side securely and is passed
Into formula grease distributor, which is equipped with an oil inlet, is equipped with 6-8 oil outlet；Each of progressive type dry oil dispenser
Oil outlet is respectively equipped with threeway, and one end connects lubricant housings, and the other end connects the oil outlet of first order grease distributor；It is progressive
The oil inlet of formula grease distributor and the outlet oil filling pipe of lubricating pump connect.
The threeway is the threeway of M16*1.5mm model, and all threeways are to be connected in parallel.
All drier oil pipelines use the sebific duct of M16*1.5*2000 (2000 refer to length of pipe) mm, and connector uses M16*
The specifications and models of 1.5-R3/8mm.
The present invention provides the application methods of above-mentioned fast and safely hand oiling device, comprising the following steps:
(1) by equipment manual oiling position in need pipeline disconnect, be connected in parallel using the threeway of M16*1.5 specification
Method, threeway one end are connected to lubricant housings, and the other end is connected to the oil outlet of first order grease distributor, third end with it is progressive
The oil outlet of formula distributor connects；
(2) after whole piping connections, the outlet oil filling pipe of lubricating pump is connect with the oil inlet of progressive type dry oil dispenser,
At this point, starting lubricating pump, then oil site all in equipment can obtain dry oil lubrication.
In above-mentioned method, it is 3ml that the spool of lubricating pump, which acts primary each oil outlet oil pump capacity, is moistened according to each equipment
The oil starvation amount situation of sliding point is different, and manual dry oil pump continuous oil supply 30 minutes, spool acts 8-10 times, and all oil outlets are supplied to
The oil mass of equipment lubrication point is consistent, and each oil outlet fuel delivery is 24 ~ 30ml within every 30 minutes, can guarantee each equipment lubrication
Point obtains sufficient dry oil lubrication.
The present invention operates that detailed process is as follows at the scene:
It is 2 months 2019, low for live hand oiling operating efficiency, and existing high risk condition, it determines to improve artificial add
The concrete operation method of oily operation improves operating efficiency.
It observes field working conditions environment in March, 2019, calculates relative mounting location, make specific improvement project, adaptation
Hose, connector and associated materials prepare.
In April, 2019 closes drier oil pumping plant, fixes in guide and guard working side ontological security position using maintenance downtime
Stepwise type distributor, while combing connection is carried out to each position pipeline, it is ensured that the component and pipeline installed do not interfere other set
Standby relevant action range.
Practice have shown that the oiling method fully considers the actual demand of field operation, simplified operation step reduces and makees
The industry time, simple installation, it can be achieved that: 1) need to only dismount primary manual oil filling pipe, oiling control can be carried out to multiple lubrications simultaneously
System；2) single device saving the disassembling pipe time 0.5 hour or more, operating efficiency is improved, downtime is reduced, increased steel and produce
Amount；3) far from equipment danger zone, avoidable strip whipping fragment collapses hurts sb.'s feelings out for stepwise type distributor installation position, is effectively improved
Safety work environment, prevents personnel casualty accidents；4) economic value created is considerable, it is contemplated that the operation downtime saved every year
The economic benefit of creation is up to 200 Yu Wanyuan.
Claims (5)
1. a kind of fast and safely hand oiling device is equipped with first order grease distributor in mill housing sideway stance, special
Sign is: a progressive type dry oil dispenser is installed beside first order grease distributor, which is equipped with an oil inlet,
Equipped with 6-8 oil outlet；Each oil outlet of progressive type dry oil dispenser is respectively equipped with threeway, and one end connects lubricant housings,
The oil outlet of other end connection first order grease distributor；It refuels the outlet of the oil inlet and lubricating pump of progressive type dry oil dispenser
Pipe connection.
2. fast and safely hand oiling device according to claim 1, it is characterised in that: the threeway is M16*
The threeway of 1.5mm model, all threeways are to be connected in parallel.
3. fast and safely hand oiling device according to claim 1, it is characterised in that: all drier oil pipelines use
The sebific duct of M16*1.5*2000 ~ 3000mm, connector use the specifications and models of M16*1.5-R3/8mm.
4. a kind of application method of the described in any item fast and safely hand oiling devices of claim 1 ~ 3, it is characterised in that:
The following steps are included:
(1) by equipment manual oiling position in need pipeline disconnect, be connected in parallel using the threeway of M16*1.5 specification
Method, threeway one end are connected to lubricant housings, and the other end is connected to the oil outlet of first order grease distributor, third end with it is progressive
The oil outlet of formula distributor connects；
(2) after whole piping connections, the outlet oil filling pipe of lubricating pump is connect with the oil inlet of progressive type dry oil dispenser,
At this point, starting lubricating pump, then oil site all in equipment can obtain dry oil lubrication.
5. the application method of fast and safely hand oiling device according to claim 4, it is characterised in that: lubricating pump
It is 3ml that spool, which acts primary each oil outlet oil pump capacity, different according to the oil starvation amount situation of each equipment lubrication point, manual drier oil
Pump continuous oil supply 30 minutes, spool act 8-10 times, and the oil mass that all oil outlets are supplied to equipment lubrication point is consistent, and every 30
Minute each oil outlet fuel delivery is 24 ~ 30ml, can guarantee that each equipment lubrication point obtains sufficient dry oil lubrication.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910416583.9A CN110206992B (en) | 2019-05-20 | 2019-05-20 | Rapid and safe manual refueling device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910416583.9A CN110206992B (en) | 2019-05-20 | 2019-05-20 | Rapid and safe manual refueling device and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110206992A true CN110206992A (en) | 2019-09-06 |
| CN110206992B CN110206992B (en) | 2021-10-22 |
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ID=67787758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910416583.9A Active CN110206992B (en) | 2019-05-20 | 2019-05-20 | Rapid and safe manual refueling device and using method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN110206992B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201836626U (en) * | 2010-10-28 | 2011-05-18 | 陈振宇 | Intelligent oil lubrication system |
| CN203052151U (en) * | 2012-12-24 | 2013-07-10 | 太重煤机有限公司 | Automatic concentration lubricating device of coal cutter |
| CN203431457U (en) * | 2013-06-26 | 2014-02-12 | 中信重工机械股份有限公司 | Intelligent thin and thick oil lubrication system for barrel mixer |
| CN203892851U (en) * | 2014-04-14 | 2014-10-22 | 淄博九洲润滑科技有限公司 | Intelligent dry-oil and oil-mist lubricating system |
| CN205447207U (en) * | 2015-12-24 | 2016-08-10 | 德阳中联机械制造有限公司 | A lubricating system for full -automatic forging line of sucker rod |
| CN206329902U (en) * | 2016-12-16 | 2017-07-14 | 常乘铭 | A kind of electronic grease lubrication system |
| CN208074551U (en) * | 2017-11-01 | 2018-11-09 | 大同煤矿集团有限责任公司 | Alternating current coalcutter dry oil lubrication oiling device |
| CN208154066U (en) * | 2018-03-28 | 2018-11-27 | 鞍钢股份有限公司 | A kind of air-fuel mixture lubricating arrangement |
-
2019
- 2019-05-20 CN CN201910416583.9A patent/CN110206992B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201836626U (en) * | 2010-10-28 | 2011-05-18 | 陈振宇 | Intelligent oil lubrication system |
| CN203052151U (en) * | 2012-12-24 | 2013-07-10 | 太重煤机有限公司 | Automatic concentration lubricating device of coal cutter |
| CN203431457U (en) * | 2013-06-26 | 2014-02-12 | 中信重工机械股份有限公司 | Intelligent thin and thick oil lubrication system for barrel mixer |
| CN203892851U (en) * | 2014-04-14 | 2014-10-22 | 淄博九洲润滑科技有限公司 | Intelligent dry-oil and oil-mist lubricating system |
| CN205447207U (en) * | 2015-12-24 | 2016-08-10 | 德阳中联机械制造有限公司 | A lubricating system for full -automatic forging line of sucker rod |
| CN206329902U (en) * | 2016-12-16 | 2017-07-14 | 常乘铭 | A kind of electronic grease lubrication system |
| CN208074551U (en) * | 2017-11-01 | 2018-11-09 | 大同煤矿集团有限责任公司 | Alternating current coalcutter dry oil lubrication oiling device |
| CN208154066U (en) * | 2018-03-28 | 2018-11-27 | 鞍钢股份有限公司 | A kind of air-fuel mixture lubricating arrangement |
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| Publication number | Publication date |
|---|---|
| CN110206992B (en) | 2021-10-22 |
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