CN110203737A - A kind of control method of 350 ms/min of high speed paper receiving machines - Google Patents
A kind of control method of 350 ms/min of high speed paper receiving machines Download PDFInfo
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- CN110203737A CN110203737A CN201910528468.0A CN201910528468A CN110203737A CN 110203737 A CN110203737 A CN 110203737A CN 201910528468 A CN201910528468 A CN 201910528468A CN 110203737 A CN110203737 A CN 110203737A
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- paper
- speed
- tension
- paper roll
- value
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- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000003139 buffering effect Effects 0.000 claims abstract description 18
- 238000012544 monitoring process Methods 0.000 claims abstract description 7
- 238000002360 preparation method Methods 0.000 claims abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004904 shortening Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1805—Flying splicing, i.e. the expiring web moving during splicing contact
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1884—Details for effecting a positive rotation of web roll, e.g. accelerating the replacement roll
- B65H19/1889—Details for effecting a positive rotation of web roll, e.g. accelerating the replacement roll related to driving arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/18—Attaching, e.g. pasting, the replacement web to the expiring web
- B65H19/1884—Details for effecting a positive rotation of web roll, e.g. accelerating the replacement roll
- B65H19/1894—Details for effecting a positive rotation of web roll, e.g. accelerating the replacement roll the replacement web being accelerated through contact with the expiring web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/192—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web motor-controlled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/08—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to a predetermined diameter
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
- B65H2701/11332—Size of webs strip, tape, narrow web
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses a kind of control method of 350 ms/min of high speed paper receiving machines, including A, real-time monitoring and controls paper roll and run under identical tension value；B, paper roll is with 350 ms/min of high-speed cruisings；C, one coil diameter value for changing paper is set to program, when paper roll operation, the speed and revolution that program is run by paper roll judge whether to reach the coil diameter value for needing to change paper；D, in the case where watt machine does not have to reduction of speed, draw rollers accelerates the tension of the common tension Collaborative Control splicing process paper for adjusting body paper by reduction of speed and with buffering trolley；E, body paper paper roll paper bonding out of service and with preparation, splicer cut off body paper, complete splicing；F, draw rollers adjusts the tension of new paper by accelerating simultaneous buffering trolley to slow down jointly, runs new paper roll.Present invention realization judges automatically whether need to change paper and splicing, and other machines normally keeps high-speed cruising when splicing, and splicing speed is faster, more stable, production efficiency is higher.
Description
Technical field
The present invention relates to splicer technical fields, more particularly to a kind of control method of 350 ms/min of high speed paper receiving machines.
Background technique
Existing splicer, the speed of service of paper roll are usually no more than 300 ms/min, need to judge by naked eyes former
When paper runs low, watt machine that back segment is currently running manually is subjected to reduction of speed to drive paper roll reduction of speed to can splicing speed,
It after paper roll cutting, is connected by double-sided adhesive and new paper roll, then by manually restoring the speed-raising of back segment watt machine to normal
The speed of service.The process of entire splicing needs to judge body paper residue situation by naked eyes, carries out reduction of speed using manual intervention and add
Speed, and often it is furnished with more splicers and watt machine on a production line, wherein having a watt of machine reduction of speed, then on this production line
All watts of machines all need while reduction of speed, and each splicer is respectively present again and needs to change paper process, the mistake of the continuous reduction of speed of watt machine
Journey inefficiency seriously affects production.In addition in the process of running, at the same need manually check continually on whether have paper relaxation or
The too tight problem of person, to artificially adjust paper tension.
Summary of the invention
The purpose of the present invention is to solve disadvantages existing in the prior art, and the 350 ms/min of high speeds of one kind proposed
The control method of splicer.
To achieve the goals above, present invention employs following technical solutions:
A kind of control method of 350 ms/min of high speed paper receiving machines, comprising the following steps:
Step A, it real-time monitoring and controls paper roll and is run under identical tension value, avoid generating paper roll too relaxation or tightly pull very much
It is disconnected；
Step B, paper roll is with 350 ms/min of high-speed cruisings；
Step C, one coil diameter value for changing paper is set to program, when paper roll operation, program is run by paper roll
Speed and revolution judge whether to reach the coil diameter value for needing to change paper, if do not reached, do not need to replace, if reaching value expression
Paper roll will be finished and then follow the steps D；
Step D, in the case where watt machine does not have to reduction of speed, draw rollers accelerates to adjust jointly former by reduction of speed and with buffering trolley
The tension of the tension Collaborative Control splicing process paper of paper；
Step E, body paper paper roll paper bonding out of service and with preparation, splicer cut off body paper, complete splicing；
Step F, draw rollers adjusts the tension of new paper by accelerating simultaneous buffering trolley to slow down jointly, runs new paper roll.
Preferably, the step A is further comprising the steps of:
Step A11, tension value is set according to the technological requirements；
Step A12, tension control system monitors current paper sheet tension in real time；
Step A13, by the tension value of monitoring and setting tension value comparison；
Step A14, when monitor value is less than setting tension value, increase tension automatically；
Step A15, when monitor value is greater than setting tension value, reduce tension automatically.
Preferably, the step C is further comprising the steps of:
Step C21, it is arranged one to program and changes paper roll diameter value；
Step C22, program calculates the paper roll coil diameter currently having by the speed of service of paper roll, the revolution of paper roll
Value；
Step C23, by the coil diameter value of current paper roll and the comparison of paper roll diameter value is changed.
Preferably, the step D is further comprising the steps of:
Step D31, system receives splicing signal；
Step D32, the draw rollers of draw rollers servo-drive reduces the body paper speed of service；
Step D33, buffering trolley SERVO CONTROL buffering trolley accelerates to drive the operation of buffer area paper；
Step D34: step D32 is acted on simultaneously with step D33, guarantees that paper tension is constant.
Preferably, the step F is further comprising the steps of:
F41: system receives the signal for completing splicing；
F42: draw rollers servo-drive draw rollers accelerates to drive new paper roll operation；
F43: buffering trolley servo-drive buffering trolley reduces the buffer area paper speed of service；
F44: step F42 is acted on simultaneously with step F43, ensures that paper tension is constant.
Compared with prior art, the beneficial effects of the present invention are:
1, by assigning one identical tension value of paper roll, constantly adjustment web tension makes its control in perseverance in the process of running
Force value makes back segment watt machine paper feed more stable, roll paper is allowed to be not easy to be torn in high-speed cruising, while not needing reduction of speed in a watt machine
In the case of, when splicing splicer can quickly reduction of speed to can splicing speed, be rapidly accelerated to 350 ms/min after completion splicing；
2, judging whether to need to change paper link, one coil diameter value for changing paper is set to program, when paper roll operation, journey
The speed and revolution that sequence is run automatically by paper roll judge whether to reach the coil diameter value for needing to change paper, execute if reaching and change paper
And the order of splicing；
3, increase a draw rollers, paper roll paper roll reduction of speed and new acceleration link in splicing process pass through servo-drive
The collective effect of draw rollers and original buffering trolley, guarantees that paper roll will not be too loose while greatly shortening reduction of speed, acceleration time
Or it is not torn.
Detailed description of the invention
Fig. 1 is the flow diagram of the embodiment of the present invention；
Fig. 2 is the flow diagram of step A in the present invention；
Fig. 3 is the flow diagram of step C in the present invention；
Fig. 4 is the flow diagram of step D in the present invention；
Fig. 5 is the flow diagram of step F in the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Current splicer, normal speed is slower, needs splicing whether is needed by artificial judgment, and ought wherein one connect
Paper machine needs to need when splicing machine all in whole production line while reduction of speed, and is often furnished on a production line
More splicers, every splicer splicing Shi Douxu reduction of speed are primary.In comparison, 350 ms/min of high speed paper receiving machine realizations are sentenced automatically
Disconnected whether to need to change paper and splicing, other machines normally keeps high-speed cruising when splicing, splicing speed faster, more stable, production
It is more efficient.
The control method of a kind of 350 ms/min of high speed paper receiving machines provided in this embodiment, as shown in Figure 1, including following step
It is rapid:
Step A, it real-time monitoring and controls paper roll and is run under identical tension value, avoid generating paper roll too relaxation or tightly pull very much
It is disconnected；
Step B, paper roll is with 350 ms/min of high-speed cruisings；
Step C, one coil diameter value for changing paper is set to program, when paper roll operation, program is run by paper roll
Speed and revolution judge whether to reach the coil diameter value for needing to change paper, if do not reached, do not need to replace, if reaching value expression
Paper roll will be finished and then follow the steps D；
Step D, in the case where watt machine does not have to reduction of speed, draw rollers accelerates to adjust jointly former by reduction of speed and with buffering trolley
The tension of the tension Collaborative Control splicing process paper of paper；
Step E, body paper paper roll paper bonding out of service and with preparation, splicer cut off body paper, complete splicing；
Step F, draw rollers adjusts the tension of new paper by accelerating simultaneous buffering trolley to slow down jointly, runs new paper roll.
In concrete operations of the present invention, as shown in Fig. 2, step A is further comprising the steps of:
Step A11, tension value is set according to the technological requirements；
Step A12, tension control system monitors current paper sheet tension in real time；
Step A13, by the tension value of monitoring and setting tension value comparison；
Step A14, when monitor value is less than setting tension value, increase tension automatically；
Step A15, when monitor value is greater than setting tension value, reduce tension automatically.
In concrete operations of the present invention, as shown in figure 3, step C is further comprising the steps of:
Step C21, it is arranged one to program and changes paper roll diameter value；
Step C22, program calculates the paper roll coil diameter currently having by the speed of service of paper roll, the revolution of paper roll
Value；
Step C23, by the coil diameter value of current paper roll and the comparison of paper roll diameter value is changed.
In concrete operations of the present invention, as shown in figure 4, step D is further comprising the steps of:
Step D31, system receives splicing signal；
Step D32, the draw rollers of draw rollers servo-drive reduces the body paper speed of service；
Step D33, buffering trolley SERVO CONTROL buffering trolley accelerates to drive the operation of buffer area paper；
Step D34: step D32 is acted on simultaneously with step D33, guarantees that paper tension is constant.
In concrete operations of the present invention, as shown in figure 5, step F is further comprising the steps of:
F41: system receives the signal for completing splicing；
F42: draw rollers servo-drive draw rollers accelerates to drive new paper roll operation；
F43: buffering trolley servo-drive buffering trolley reduces the buffer area paper speed of service；
F44: step F42 is acted on simultaneously with step F43, ensures that paper tension is constant.
On the basis of the original splicer of the present invention, increase tension control system, control method improved, can reach with
Lower technical effect: 1, by assigning one identical tension value of paper roll, constantly adjustment web tension makes its control exist in the process of running
Identical tension value makes back segment watt machine paper feed more stable, roll paper is allowed to be not easy to be torn in high-speed cruising, while not needing to drop in a watt machine
In the case where speed, when splicing splicer can quickly reduction of speed to can splicing speed, be rapidly accelerated to 350 ms/min after completion splicing；
2, judging whether to need to change paper link, one coil diameter value for changing paper is being set to program, when paper roll operation, program is led to automatically
The speed and revolution for crossing paper roll operation judge whether to reach the coil diameter value for needing to change paper, be executed changing paper and splicing if reaching
Order；3, increase a draw rollers, paper roll paper roll reduction of speed and new acceleration link in splicing process pass through servo-drive paper drawing
The collective effect of roller and original buffering trolley guarantees that paper roll will not relax very much or not while greatly shortening reduction of speed, acceleration time
It is torn.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (5)
1. a kind of control method of 350 ms/min of high speed paper receiving machines, which comprises the following steps:
Step A, it real-time monitoring and controls paper roll and is run under identical tension value, avoid generating paper roll too relaxation or tightly pull apart very much；
Step B, paper roll is with 350 ms/min of high-speed cruisings；
Step C, one coil diameter value for changing paper is set to program, when paper roll operation, speed that program is run by paper roll
Judge whether to reach with revolution and need to change the coil diameter value of paper and do not need to replace if do not reached, if reaching the value indicates paper roll
It will be finished and then follow the steps D；
Step D, in the case where watt machine does not have to reduction of speed, draw rollers accelerates to adjust body paper jointly by reduction of speed and with buffering trolley
The tension of tension Collaborative Control splicing process paper；
Step E, body paper paper roll paper bonding out of service and with preparation, splicer cut off body paper, complete splicing；
Step F, draw rollers adjusts the tension of new paper by accelerating simultaneous buffering trolley to slow down jointly, runs new paper roll.
2. a kind of control method of 350 ms/min of high speed paper receiving machines according to claim 1, which is characterized in that the step
Rapid A is further comprising the steps of:
Step A11, tension value is set according to the technological requirements；
Step A12, tension control system monitors current paper sheet tension in real time；
Step A13, by the tension value of monitoring and setting tension value comparison；
Step A14, when monitor value is less than setting tension value, increase tension automatically；
Step A15, when monitor value is greater than setting tension value, reduce tension automatically.
3. a kind of control method of 350 ms/min of high speed paper receiving machines according to claim 1, which is characterized in that the step
Rapid C is further comprising the steps of:
Step C21, it is arranged one to program and changes paper roll diameter value；
Step C22, program calculates the paper roll coil diameter value currently having by the speed of service of paper roll, the revolution of paper roll；
Step C23, by the coil diameter value of current paper roll and the comparison of paper roll diameter value is changed.
4. a kind of control method of 350 ms/min of high speed paper receiving machines according to claim 1, which is characterized in that the step
Rapid D is further comprising the steps of:
Step D31, system receives splicing signal；
Step D32, the draw rollers of draw rollers servo-drive reduces the body paper speed of service；
Step D33, buffering trolley SERVO CONTROL buffering trolley accelerates to drive the operation of buffer area paper；
Step D34: step D32 is acted on simultaneously with step D33, guarantees that paper tension is constant.
5. a kind of control method of 350 ms/min of high speed paper receiving machines according to claim 1, which is characterized in that the step
Rapid F is further comprising the steps of:
F41: system receives the signal for completing splicing；
F42: draw rollers servo-drive draw rollers accelerates to drive new paper roll operation；
F43: buffering trolley servo-drive buffering trolley reduces the buffer area paper speed of service；
F44: step F42 is acted on simultaneously with step F43, ensures that paper tension is constant.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910528468.0A CN110203737B (en) | 2019-06-18 | 2019-06-18 | Control method of 350 m/min high-speed paper receiving machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910528468.0A CN110203737B (en) | 2019-06-18 | 2019-06-18 | Control method of 350 m/min high-speed paper receiving machine |
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| Publication Number | Publication Date |
|---|---|
| CN110203737A true CN110203737A (en) | 2019-09-06 |
| CN110203737B CN110203737B (en) | 2021-03-05 |
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ID=67793247
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910528468.0A Expired - Fee Related CN110203737B (en) | 2019-06-18 | 2019-06-18 | Control method of 350 m/min high-speed paper receiving machine |
Country Status (1)
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2019
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| Publication number | Publication date |
|---|---|
| CN110203737B (en) | 2021-03-05 |
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