CN110202192A - Improve the milling method of surface roughness - Google Patents
Improve the milling method of surface roughness Download PDFInfo
- Publication number
- CN110202192A CN110202192A CN201910450270.5A CN201910450270A CN110202192A CN 110202192 A CN110202192 A CN 110202192A CN 201910450270 A CN201910450270 A CN 201910450270A CN 110202192 A CN110202192 A CN 110202192A
- Authority
- CN
- China
- Prior art keywords
- milling cutter
- pcd
- machined
- surface roughness
- milling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
Abstract
The present invention discloses a kind of milling method for improving surface roughness, first process and reserve using carbide-tipped milling cutter the machining allowance of 0.1mm on the machined surface of workpiece, the machining allowance is processed using PCD milling cutter again, and the machining allowance is divided into multiple machined layers by the PCD milling cutter, each machined layer with a thickness of 0.02-0.05mm.The beneficial effects of the present invention are: carbide-tipped milling cutter carries out roughing to the machined surface of workpiece to reserve to the machining allowance of PCD milling cutter, machining allowance is divided into repeatedly processing again to obtain the good machined surface of surface roughness by PCD milling cutter, and reduce the abrasion of PCD milling cutter, PCD milling cutter service life is improved, processing cost is reduced.
Description
[technical field]
The present invention relates to cutting technology technical field more particularly to a kind of Milling Process sides for improving surface roughness
Method.
[background technique]
With the development of society, scientific and technological progress, the function of the Computerized intelligents terminal such as mobile phone, plate is also stronger and stronger, soft
Property screen because that can fold be increasingly used in intelligent terminal, and intelligent terminal be when assembling will be flexible by gum
Screen is bonded on shell, but flexible screen has very high requirement to the surface roughness of bonding plane, if shell is after being processed
If the defects of generating knife mark on bonding plane or connecing knife step, flexible screen will be when bending by lacking on bonding plane
It falls into and highlights, affect the display effect of flexible screen.
In consideration of it, it is really necessary to provide a kind of milling method of raising surface roughness to overcome drawbacks described above.
[summary of the invention]
The object of the present invention is to provide a kind of milling methods, it is intended to by first carbide-tipped milling cutter being used to use again
The mode that PCD milling cutter processes the finished surface of workpieces processing improves the surface roughness of workpieces processing.
To achieve the goals above, the present invention provides a kind of milling method for improving surface roughness, first using hard
Matter alloy milling cutter process and reserve on the machined surface of workpiece the machining allowance of 0.1mm, then using PCD milling cutter to described
Machining allowance is processed, and the machining allowance is divided into multiple machined layers by the PCD milling cutter, each machined layer with a thickness of
0.02-0.05mm。
In a preferred embodiment, the carbide-tipped milling cutter and cutter track rail of the PCD milling cutter on machined surface
Mark is " returning " font.
In a preferred embodiment, the thickness of the machined layer is sequentially reduced according to process sequence.
In a preferred embodiment, the quantity of the machined layer is three.
In a preferred embodiment, the thickness of three machined layers is followed successively by 0.05mm, 0.03mm according to process sequence
With 0.02mm.
In a preferred embodiment, the revolving speed of the PCD milling cutter is 15000-20000r/min, and the amount of feeding is
2000-3000mm/min。
In a preferred embodiment, the revolving speed of the carbide-tipped milling cutter is 10000-18000r/min, the amount of feeding
For 2000-3000mm/min, milling depth 0.1-0.3mm.
The milling method provided by the invention for improving surface roughness passes through processing of the carbide-tipped milling cutter to workpiece
Face carries out roughing to reserve to the machining allowance of PCD milling cutter, and machining allowance is divided into repeatedly processing again to obtain by PCD milling cutter
The good machined surface of surface roughness, and the abrasion of PCD milling cutter is reduced, PCD milling cutter service life is improved, processing is reduced
Cost.
For enable invention above objects, features, and advantages be clearer and more comprehensible, present pre-ferred embodiments are cited below particularly, and
Cooperate appended attached drawing, is described in detail below.
[Detailed description of the invention]
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the cutter track trajectory diagram of the milling method provided by the invention for improving surface roughness.
[specific embodiment]
It is clear in order to be more clear the purpose of the present invention, technical solution and advantageous effects, below in conjunction with attached drawing and
Specific embodiment, the present invention will be described in further detail.It should be understood that specific implementation described in this specification
Mode is not intended to limit the present invention just for the sake of explaining the present invention.
The present invention provides a kind of milling method for improving surface roughness.
Referring to Fig. 1, in an embodiment of the present invention, the milling method for improving surface roughness is first using hard
Alloy milling cutter process and reserve on the machined surface of workpiece 10 20 machining allowance of 0.1mm thickness, then uses PCD
(Polycrystalline diamond polycrystal diamond cutter) milling cutter processes the machining allowance, and the PCD is milled
The machining allowance is divided into multiple machined layers to improve the surface roughness of machined surface 20 by carrying out repeatedly processing by knife, and
Each machined layer with a thickness of 0.02-0.05mm.In the present embodiment, the revolving speed of carbide-tipped milling cutter is 10000-
18000r/min, amount of feeding 2000-3000mm/min, milling depth 0.1-0.3mm；The revolving speed of PCD milling cutter is 15000-
20000r/min, amount of feeding 2000-3000mm/min.
It is understood that PCD milling cutter have high rigidity, high-termal conductivity, the coefficient of expansion, high elastic modulus, low friction
Coefficient and the extremely sharp feature of blade, and PCD milling cutter there are also with non-ferrous metal and it is nonmetallic between the lesser feature of affinity,
So that the machining accuracy of PCD milling cutter is higher and can mill out the good plane of finish (surface roughness can achieve
Ra0.06), costly because of PCD milling cutter, to first use PCD milling cutter to the machined surface of workpiece 10 again using carbide-tipped milling cutter
20 carry out Milling Process, it is possible to reduce the processing capacity of PCD milling cutter to reduce the abrasion of PCD milling cutter, and then is reduced and is processed into
This.
Further, in one embodiment, carbide-tipped milling cutter and PCD milling cutter are all made of hollow cutter track to workpiece 10
Machined surface 20 is processed, also that is, when processing, carbide-tipped milling cutter and cutter track rail of the PCD milling cutter on machined surface 20
Mark 30 is in " returning " font, in this way, carbide-tipped milling cutter or PCD milling cutter can be milled by the longitudinal direction on cutter track track 30 and laterally
Dynamic balance is cut, mismachining tolerance is reduced, improves machining accuracy.
Further, in one embodiment, the machining allowance is divided into three machined layers by PCD milling cutter, and three add
The thickness installation process sequence of work layer is sequentially reduced, and PCD milling cutter is processed thick with the surface for improving machined surface 20 three times
Rugosity.Specifically, PCD milling tool first is closed by hard with can effectively remove on machined surface 20 after second machined layer
The knife mark and connect knife step that golden milling cutter generates, PCD milling tool third machined layer is then used to improve the rough surface of machined surface 20
Degree.In the present embodiment, the thickness installation process sequence of three machined layers is followed successively by 0.05mm, 0.03mm and 0.02mm, also
That is, first machined layer maximumlly to remove the knife mark generated by carbide-tipped milling cutter and connects knife platform with a thickness of 0.05mm
Rank, second machined layer are 0.03mm to completely remove the knife mark generated by carbide-tipped milling cutter and connect knife step, and third adds
Work layer is 0.02mm with the surface roughness for improving machined surface 20.It learns after actual measurement, the work processed using the milling mode
10 surface of part can achieve the surface roughness of Ra0.06.
It should be noted that work to be conducive to the milling of PCD milling cutter, the milling of the last time processing of carbide-tipped milling cutter
Depth is 0.1mm, to avoid forming deeper knife mark on machined surface 20 and connecing knife step.For example, 10 machined surface 20 of workpiece
Total machining allowance is 0.4mm, and carbide-tipped milling cutter first uses the milling depth of 0.2mm to carry out time processing, then using 0.1mm's
After milling depth is processed, so that the machining allowance for reserving 0.1mm thickness gives PCD milling cutter, then PCD milling cutter adds according to above-mentioned
Work mode carries out Milling Process three times.
In summary, it is to be understood that the present invention carries out slightly the machined surface 20 of workpiece 10 by carbide-tipped milling cutter
To reserve to the machining allowance of PCD milling cutter, machining allowance is divided into repeatedly processing again to obtain rough surface by PCD milling cutter for processing
Good machined surface 20 is spent, and reduces the abrasion of PCD milling cutter, PCD milling cutter service life is improved, reduces processing cost.
The present invention is not only in the description and the implementation described, therefore for the personnel of familiar field
Other advantage and modification is easily implemented, therefore in the essence without departing substantially from universal defined by claim and equivalency range
In the case where mind and range, the present invention is not limited to specific details, representative equipment and diagrams shown and described herein
Example.
Claims (7)
1. a kind of milling method for improving surface roughness, which is characterized in that first processed using carbide-tipped milling cutter
And the machining allowance of 0.1mm is reserved on the machined surface of workpiece, then process to the machining allowance using PCD milling cutter,
And the machining allowance is divided into multiple machined layers by the PCD milling cutter, each machined layer with a thickness of 0.02-0.05mm.
2. the milling method according to claim 1 for improving surface roughness, which is characterized in that the hard alloy
Milling cutter and cutter track track of the PCD milling cutter on machined surface are " returning " font.
3. the milling method according to claim 1 for improving surface roughness, which is characterized in that the machined layer
Thickness is sequentially reduced according to process sequence.
4. the milling method according to claim 3 for improving surface roughness, which is characterized in that the machined layer
Quantity is three.
5. the milling method according to claim 4 for improving surface roughness, which is characterized in that three machined layers
Thickness is followed successively by 0.05mm, 0.03mm and 0.02mm according to process sequence.
6. the milling method according to claim 1 for improving surface roughness, which is characterized in that the PCD milling cutter
Revolving speed be 15000-20000r/min, amount of feeding 2000-3000mm/min.
7. the milling method according to claim 1 for improving surface roughness, which is characterized in that the hard alloy
The revolving speed of milling cutter is 10000-18000r/min, amount of feeding 2000-3000mm/min, milling depth 0.1-0.3mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910450270.5A CN110202192A (en) | 2019-05-28 | 2019-05-28 | Improve the milling method of surface roughness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910450270.5A CN110202192A (en) | 2019-05-28 | 2019-05-28 | Improve the milling method of surface roughness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110202192A true CN110202192A (en) | 2019-09-06 |
Family
ID=67789007
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910450270.5A Pending CN110202192A (en) | 2019-05-28 | 2019-05-28 | Improve the milling method of surface roughness |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110202192A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101905343A (en) * | 2010-08-05 | 2010-12-08 | 西安飞机工业（集团）有限责任公司 | Digital control processing method of thin-wall T-shaped rib |
| CN102825315A (en) * | 2012-08-21 | 2012-12-19 | 南京航空航天大学 | In-groove type helical milling method |
| CN103317176A (en) * | 2013-07-15 | 2013-09-25 | 中国南方航空工业(集团)有限公司 | Processing method for parts |
| CN103433540A (en) * | 2013-09-18 | 2013-12-11 | 沈阳飞机工业（集团）有限公司 | Axial milling method for titanium alloy slot cavity structure |
| CN105562796A (en) * | 2016-03-18 | 2016-05-11 | 沈阳飞机工业（集团）有限公司 | Step-type layered milling method for narrow-deep slot |
| CN107138960A (en) * | 2017-03-30 | 2017-09-08 | 北京理工大学 | Combined machining method and machining tool for improving composite processing quality |
| CN207309044U (en) * | 2017-09-18 | 2018-05-04 | 神龙汽车有限公司 | A kind of reducing layered milling cutter |
| CN108161380A (en) * | 2017-12-04 | 2018-06-15 | 南通斯迈尔精密设备有限公司 | A kind of pocket machining technique of semiconductor packaging mold |
| CN108994357A (en) * | 2018-08-08 | 2018-12-14 | 苏州顶裕节能设备有限公司 | A kind of CFRP profiled holes cutting apparatus and processing method |
-
2019
- 2019-05-28 CN CN201910450270.5A patent/CN110202192A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101905343A (en) * | 2010-08-05 | 2010-12-08 | 西安飞机工业（集团）有限责任公司 | Digital control processing method of thin-wall T-shaped rib |
| CN102825315A (en) * | 2012-08-21 | 2012-12-19 | 南京航空航天大学 | In-groove type helical milling method |
| CN103317176A (en) * | 2013-07-15 | 2013-09-25 | 中国南方航空工业(集团)有限公司 | Processing method for parts |
| CN103433540A (en) * | 2013-09-18 | 2013-12-11 | 沈阳飞机工业（集团）有限公司 | Axial milling method for titanium alloy slot cavity structure |
| CN105562796A (en) * | 2016-03-18 | 2016-05-11 | 沈阳飞机工业（集团）有限公司 | Step-type layered milling method for narrow-deep slot |
| CN107138960A (en) * | 2017-03-30 | 2017-09-08 | 北京理工大学 | Combined machining method and machining tool for improving composite processing quality |
| CN207309044U (en) * | 2017-09-18 | 2018-05-04 | 神龙汽车有限公司 | A kind of reducing layered milling cutter |
| CN108161380A (en) * | 2017-12-04 | 2018-06-15 | 南通斯迈尔精密设备有限公司 | A kind of pocket machining technique of semiconductor packaging mold |
| CN108994357A (en) * | 2018-08-08 | 2018-12-14 | 苏州顶裕节能设备有限公司 | A kind of CFRP profiled holes cutting apparatus and processing method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| Griffiths | Manufacturing surface technology: surface integrity & functional performance | |
| Wright et al. | Metal cutting | |
| Sharma et al. | Comparative analysis of chipping mechanics of float glass during rotary ultrasonic drilling and conventional drilling: For multi-shaped tools | |
| CN105665806B (en) | A kind of PCD milling cutters and its processing method | |
| Davim | Machinability of advanced materials | |
| JP4466956B2 (en) | Diamond tool manufacturing method | |
| Ezugwu et al. | High productivity rough turning of Ti-6Al-4V alloy, with flood and high-pressure cooling | |
| LAzAR | Cutting force modelling for drilling of fiber-reinforced composites | |
| Singh | Rsm: A key to optimize machining: multi-response optimization of CNC turning with Al-7020 alloy | |
| Marek | Design of CNC machine tools | |
| CN110202192A (en) | Improve the milling method of surface roughness | |
| Shalaby et al. | Effect of cutting speed on chipping and wear of the SiAlON ceramic tool in dry finish turning of the precipitation hardenable IN100 aerospace superalloy | |
| CN214557699U (en) | PCD highlight profiling arc cutter | |
| CN109604725A (en) | Shape high-efficient cutting processing method in a kind of thin-walled multiple-grooved chamber part | |
| Astakhov et al. | Drilling technology: fundamentals and recent advances | |
| CN107798081A (en) | Database model by different level based on material structure technical process correlation | |
| Hoshi | High-productivity machining research in Japan | |
| CN114472944B (en) | Finishing insert for reducing tool wear | |
| Rufe et al. | Fundamentals of manufacturing supplement | |
| CN214212336U (en) | Dagger drill for processing aluminum honeycomb material hole | |
| CN104551015A (en) | Titanium alloy casting turning and boring processing method | |
| JPS5942201A (en) | Cutting treatment for high hardness-quenched steel | |
| Zhu | Research on Parameter Optimization of Improving Machining Accuracy and Productivity of CNC Milling of Complex Parts | |
| CN216028140U (en) | Damping type PCD grooving turning tool | |
| CN207746427U (en) | A kind of inner hole deep groove rose reamer for lathe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190906 |