CN110200294A - A kind of shell breaking method of nut and the nut cracker that can be automatically controled broken shell pressure - Google Patents
A kind of shell breaking method of nut and the nut cracker that can be automatically controled broken shell pressure Download PDFInfo
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- CN110200294A CN110200294A CN201910541234.XA CN201910541234A CN110200294A CN 110200294 A CN110200294 A CN 110200294A CN 201910541234 A CN201910541234 A CN 201910541234A CN 110200294 A CN110200294 A CN 110200294A
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- Prior art keywords
- nut
- pressure
- top surface
- broken shell
- shell
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 241000557624 Nucifraga Species 0.000 title claims abstract description 16
- 238000005336 cracking Methods 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims description 42
- 235000013399 edible fruits Nutrition 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 6
- 239000000428 dust Substances 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000012946 outsourcing Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000132456 Haplocarpha Species 0.000 description 1
- 241000208467 Macadamia Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000035772 mutation Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The present invention relates to a kind of shell breaking method of nut and nut cracking are mechanical.Purpose is to provide a kind of nut cracking method and nut cracker, can automatically control broken shell pressure, has the characteristics that kernel, high without dust pollution, shell-breaking efficiency is not hurt in broken shell, structure is simple, easily fabricated and installation.Technical solution is: a kind of nut cracking method, carries out as follows: 1) being put into up and down nut and diameter is greater than in the casing of nut;2) one end for being directed at nut applies the pressure on top surface for being gradually increased and being parallel to casing axis, and reaction force identical as pressure on top surface size, contrary is provided in the other end of nut;The one sensor online pressure on top surface;3) pressure on top surface and reaction force, at least one is applied by knife;4) when sensor monitors that the variation reduced suddenly occurs for pressure on top surface, show that nut is open by broken shell;So the pressure on top surface and reaction force applied to nut can be withdrawn at once;Complete nut cracking.
Description
Technical field
The present invention relates to a kind of shell breaking method of nut and nut cracking machinery, especially a kind of shell breaking methods of nut
And it can be automatically controled the nut cracker of broken shell pressure.
Background technique
Recently as the continuous pursuit of improvement of living standard and health care, people increasingly like nut consumption
Love;So the requirement now to food processing and production equipment is higher and higher.However, the shell due to nut is more hard, fry
It needs to carry out broken shell in advance before system.For example, quite by the favorite macadamia of people, shell is especially hard, it is necessary to carry out dedicated
Equipment broken shell.
There are two types of existing equipment: pressing by feel one is manpower, large labor intensity, effect is bad, and there are not opening
Or the fruit directly crushed, unstable quality.Second is the equipment that one of openning is cut open on nut using saw blade;But exist
The problem of have: generate a large amount of dust when 1, processing, there is certain harm to environment and staff, 2, saw kerf fluting have it is certain
Loss, will increase cost.
Summary of the invention
The technical problem to be solved by the present invention is to overcome above-mentioned the deficiencies in the prior art, a kind of nut cracking method is provided
And nut cracker, the shell breaking method and rejuvenator of the nut should be able to automatically control broken shell pressure, and there is broken shell not hurt fruit
Benevolence, without the high feature of dust pollution, shell-breaking efficiency, and structure is simple, easily fabricated and installation.
Present invention provide the technical scheme that
A kind of nut cracking method carries out as follows:
1) nut is put into up and down and diameter is greater than in the casing of nut;
2) one end for being directed at nut applies the pressure on top surface for being gradually increased and being parallel to casing axis, and in the other end of nut
Reaction force identical as pressure on top surface size, contrary is provided;The one sensor online pressure on top surface;
3) pressure on top surface and reaction force, at least one is applied by knife;
4) when sensor monitors that the variation reduced suddenly occurs for pressure on top surface, show that nut is open by broken shell;So
The pressure on top surface and reaction force applied to nut can be withdrawn at once;Complete nut cracking.
The internal diameter of described sleeve pipe is greater than nut diameter 0.5-2mm.
A kind of nut cracker can be automatically controled broken shell pressure, including base, and be arranged on base fruit bucket, on
Expect mechanism and at least one shell-breaking mechanism;It is characterized by: each shell-breaking mechanism includes carry several for accommodating heavily fortified point
The die sleeve of fruit and be rotatably positioned the turntable on base, by power mechanism drive to die sleeve carry out relative motion to mould
Nut in set applies stressed pressure head, is fixed on the nut on the following base of turntable and being aligned in die sleeve to match with pressure head
It closes the knife for making nut be open, be mounted on power mechanism the sensor and the electrical connection sensing to monitor broken shell pressure
The controller of device and power mechanism to be withdrawn at once in nut cracking season power mechanism.
The knife position be also equipped with for nut positioning pallet, the pallet by spring can vertical motion it is fixed
Position is on base;The center of pallet offers interferes to avoid when tray motion with knife conducive to the current through slot of knife.
The power mechanism includes electric pushrod or the straight-line motion mechanism being driven by motor, and the pressure head is mounted on power
The front end of mechanism, the sensor are mounted between power mechanism and pressure head.
The straight-line motion mechanism is screw body.
The turntable includes that can rotationally be located in the supporting plate of base top around vertical axis and supporting plate is driven to determine angle
The position rotaring motor of intermittent rotary, several die sleeves are distributed in the circumferential direction of supporting plate, to carry nut successively in feed station, opening
Intermittent movement between station and discharging station.
Platen is provided between the turntable and base;The opening station of platen is offered for pallet up and down motion
Channel;The discharging station of platen offers the outlet for nut output, on base equipped with connect the outlet and will nut guiding it is outer
The sliding channel of portion's receiving hopper.
The die sleeve be up and down and diameter be greater than nut round tube, in favor of place nut.
The feed mechanism includes that fruit bucket bottom end is arranged in export the delivery outlet of nut, can rotationally determine around horizontal axis
Position delivery outlet with receive nut and by the dispenser of its time controlled released and positioned at the side of dispenser dispenser to be discharged
Nut be delivered to the transfer tube of feed station.
It is circumferentially uniformly distributed to accommodate the pit that nut is sunk to that several are offered in the cylindrical wheel profile surface of the dispenser.
The working principle of the invention is: nut is first poured into fruit bucket, the nut in fruit bucket is under the effect of gravity from fruit bucket
The delivery outlet of bottom end slides into the pit of dispenser;Then dispenser turns an angle (more than 90 degree) Shi Guodou from pit
It skids off and falls, tumbled by transfer tube into die sleeve (into the die sleeve of feed station);Subsequent die sleeve is driven by supporting plate to opening
Station simultaneously slides into the pallet of opening station, and pressure head moves down the nut pressed in die sleeve under power mechanism driving, makes
Nut moves down together with pallet, so that knife directly pushes up the bottom end for cutting nut;With the increase of pressure, the pressure that nut is subject to
Constantly increase, shell is punctured by knife, until nut shell ruptures;It is ruptured in a flash in nut shell, sensor detection
The mutation reduced suddenly occurs to pressure, sends a signal to controller immediately, controller issues order, stalls power mechanism
Then it rotates backward;Pressure head is lifted immediately and leaves die sleeve, and pallet drives nut to be detached from knife, and supporting plate drives die sleeve to turn again
It is dynamic that broken shell nut is made to leave opening station;When turning to discharging station, the broken shell nut in die sleeve falls from the outlet of platen
It falls, is slid by the sliding channel on base to receiving hopper.
Above each mechanism shuttling movement, nut cracking operation are carried out continuously.
The beneficial effects of the present invention are: provided hatch method and open device, hard due to using cutter press
The mode that fruit makes its broken shell and withdraws power mechanism counter motion rapidly in the moment of broken shell, not only effectively breaks nut
Shell, and it is intact injury-free to save kernel, and broken shell working efficiency is also obviously improved (compared with existing using saw blade
The mode of opening improves 2-3 times);Furthermore it does not cut there is no product loss, production cost not will increase yet;It will not produce
Raw dust pollution, is conducive to environmental protection and the health of operator;In addition, structure of the invention is relatively easy, it is easy to
Manufacture and installation and maintenance.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of the embodiment of the present invention.
Fig. 2 is the left view structural representation of the embodiment of the present invention.
Fig. 3 is the overlooking structure diagram of the embodiment of the present invention.
Fig. 4 is the structural schematic diagram of one of shell-breaking mechanism of Fig. 1.
Fig. 5 is the schematic diagram of left view direction of Fig. 4.
Fig. 6 is the fruit bucket structure schematic diagram in Fig. 1.
Specific embodiment
It is further illustrated below in conjunction with the embodiment shown in that figure.
Nut cracking method provided by the invention carries out as follows:
1) nut is put into up and down and diameter is greater than in the casing of nut;Casing plays enclosure wall, usual internal diameter
Greater than nut diameter 0.5-2mm, to prevent nut from escaping in opening;
2) one end for being directed at nut applies the pressure on top surface for being gradually increased and being parallel to casing axis, and in the other end of nut
Reaction force identical as pressure on top surface size, contrary is provided;The one sensor online pressure on top surface;
3) pressure on top surface and reaction force, at least one is applied by knife;
4) when sensor monitors that the variation reduced suddenly occurs for pressure on top surface, show that nut is open by broken shell;So
The pressure on top surface and reaction force applied to nut can be withdrawn at once;Nut opening operation is completed.
Also tiltable certain angle places (axis of casing is not straight down) to described sleeve pipe;The pressure on top surface and anti-work
Direction firmly still maintains parallel with casing axis.
Shown in the drawings is according to the nut cracker of the automatic control broken shell pressure of preceding method design, including base 13
And fruit bucket 1, feed mechanism and several each shell-breaking mechanisms on base are set;This is similar with existing nut cracker.
Improvement of the invention is: in the shell-breaking mechanism, turntable makes its positioning for accommodating nut;In the turntable:
Supporting plate 5 can rotationally be located in 3 top of platen around vertical axis, several die sleeves 6 (eight are shown in figure, can also be 4 or
6, or determine as needed) it is uniformly distributed and follow supporting plate rotation (die sleeve is fixed on support one by one along the circumferential direction of supporting plate
In each aperture on plate), the die sleeve is tubular structure, has inner cavity up and down and intracavity diameter is greater than nut, high
Degree is the half of nut diameter to 2/3rds, does not influence in favor of accommodating nut and the pressure head in the fortune of vertical direction
It is dynamic;Position rotaring motor 14 (preferably stepper motor) drives supporting plate to make to determine the gap rotation of angle, so that each die sleeve successively exists
(supporting plate pauses some time after turning an angle every time, is then rotated further by, stops for intermittent movement between discharge station opening station
, iterative cycles;Using the time paused every time, feeding and broken shell operation are carried out;The intermittent movement time is turned by adjusting
Position motor is realized).The platen 3 is arranged between turntable and pedestal, for jacking nut;Nut drags transfer work by die sleeve
When position, the bottom end of nut is slid in the upper surface of platen simultaneously.Be additionally provided on platen it is several allow be open nut fall
Outlet 3-1;Nut can pass sequentially through the splicing of the outlet, the connection of sliding channel 7 lower section on base under the effect of gravity
Bucket 18.
Pressure head 15 is fixed on the bottom end of power mechanism, can apply opening pressure to the nut in turntable relative to dial movement
Power (visible in figure: pressure head lower surface makes the die orifice for having indent, is not easy to slip after nut can be made to be pressurized).The power of drive ram
Mechanism is straight-line motion mechanism 17, including electric pushrod or the screw body driven by motor (preferably stepper motor).Sensing
Device 16 is mounted on power mechanism to monitor broken shell pressure and (recommend using pressure sensor;The pressure sensor is mounted on straight line
Between movement mechanism and pressure head);Show in figure: sensor is mounted on the bottom end of electric pushrod, and sensor is that the weighing of outsourcing passes
Sensor (recommends the PST type electrical using Anhui Ke Li);Electric pushrod motor 17-1 rotation, electric pushrod drive die sleeve together
It moves down.Knife 9 is fixed on the following base of turntable (display is fixed on base by tool apron 12 in figure), and
The nut being aligned in die sleeve;Knife may be designed to the circular arc matched with nut outer surface, and (length of arc-shaped blade can
It is selected as needed), it can cooperate with pressure head and nut is cut into openning.Knife position is also equipped with the pallet for nut positioning
10;The pallet can be located on base to vertical motion by spring 11 (shows spring bottom end by tool apron 1 in base in figure
On, pallet is then fixed on the top of spring), tray upper surface opens the positioning pit being formed with toward lower recess, positioning pit center and pressure head
Die orifice center up and down be aligned, nut rolls into can realize centering automatically in positioning pit;It is big that the center of pallet is also provided with spacing
It is current to be conducive to knife when pallet moves up and down in the through slot of knife thickness, it avoids interfering with knife.
The electrical connection sensor and power mechanism (is arranged in electric control box 19, outsourcing part) in controller, once
The nut cracking signal of sensor sending is received, order power mechanism withdraws (power mechanism reversion) at once.
The feed mechanism is (referring to fig. 4;The prior art) in, 1 bottom end of fruit bucket is provided with delivery outlet 1-1 for exporting heavily fortified point
Fruit;Dispenser 2 can be rotationally located in below delivery outlet by feed motor driven around horizontal axis, for receiving (the figure of nut 8
Middle display: several circumferentially uniformly distributed pit 2- to accommodate nut slide-in are offered in the cylindrical wheel profile surface of the dispenser
1) it and when turning an angle is discharged;Funnelform transfer tube 4 is located at the side of dispenser, for discharging dispenser
Nut be delivered to the feed station of supporting plate.
Correspondingly, in each shell-breaking mechanism, the supporting plate of turntable be circumferentially provided with one shell-breaking position of a feed station with
An and discharging station;Wherein the delivery outlet of feed station alignment fruit bucket bottom end, shell-breaking position are located under the vertical axis of pressure head
Side, two stations can be spaced 90 degree or 120 degree or 180 degree.
It is also shown in figure: settable 4 shell-breaking mechanisms of the present embodiment complete machine;Settable 4 delivery outlets in one fruit bucket bottom end,
Cooperate 4 dispensers and 4 funnelform transfer tubes, the automatic shell-breaking operation of serialization can be carried out.
--- each in running order -- start button -- each motor playback ----indexing of component that work brief process: powering on
-- feed motor rotation feeding-stepper motor starting pushes --- pressure value variation (nut opening) --- --- to motor work once electrified
Controller output order --- stepper motor stops and withdraws.
Claims (10)
1. a kind of shell breaking method of nut carries out as follows:
1) nut is put into up and down and diameter is greater than in the casing of nut;
2) one end for being directed at nut applies the pressure on top surface for being gradually increased and being parallel to casing axis, and provides in the other end of nut
Reaction force identical as pressure on top surface size, contrary;The one sensor online pressure on top surface;
3) pressure on top surface and reaction force, at least one is applied by knife;
4) when sensor monitors that the variation reduced suddenly occurs for pressure on top surface, show that nut is open by broken shell;So can be
Carve the pressure on top surface and reaction force withdrawn and applied to nut;Complete nut cracking.
2. the shell breaking method of nut according to claim 1, it is characterised in that: the internal diameter of described sleeve pipe is greater than nut diameter
0.5-2mm。
3. a kind of nut cracker that can be automatically controled broken shell pressure, including base (13), and the fruit bucket being arranged on base
(1), feed mechanism and at least one shell-breaking mechanism;It is characterized by: each shell-breaking mechanism includes carry several to be used for
It accommodates the die sleeve (6) of nut (8) and is rotatably positioned the turntable on base, driven by power mechanism to die sleeve progress phase
To movement to apply stressed pressure head (15) to the nut in die sleeve, be fixed on the following base of turntable and be aligned in die sleeve
Nut with so that nut is open with pressure head cooperation knife (9), be mounted on and monitor the sensing of broken shell pressure on power mechanism
The controller of device (16) and the electrical connection sensor and power mechanism to be withdrawn at once in nut cracking season power mechanism.
4. the nut cracker according to claim 3 that can be automatically controled broken shell pressure, it is characterised in that: the knife
Position is also equipped with the pallet (10) for nut positioning, and the pallet can be located in base to vertical motion by spring (11)
On;The center of pallet offers interferes to avoid when tray motion with knife conducive to the current through slot of knife.
5. the nut cracker according to claim 4 that can be automatically controled broken shell pressure, it is characterised in that: the engine
Structure includes electric pushrod or the straight-line motion mechanism being driven by motor, and the pressure head is mounted on the front end of power mechanism, the biography
Sensor is mounted between power mechanism and pressure head.
6. the nut cracker according to claim 5 that can be automatically controled broken shell pressure, it is characterised in that: the turntable packet
The indexing for including the supporting plate (5) that can be rotationally located in base top around vertical axis and supporting plate being driven to determine angle intermittent rotary is electric
Machine (14), several die sleeves are distributed in the circumferential direction of supporting plate, to carry nut successively in feed station, opening station and discharging
Intermittent movement between station.
7. the nut cracker according to claim 6 that can be automatically controled broken shell pressure, it is characterised in that: the turntable with
Platen (3) are provided between base;The opening station of platen offers the channel to move up and down for the pallet;The discharging of platen
Station offers the outlet (3-1) for nut output, equipped with connecting the outlet and by nut directed outwards receiving hopper on base
Sliding channel (7).
8. the nut cracker according to claim 7 that can be automatically controled broken shell pressure, it is characterised in that: the die sleeve is
Up and down and diameter be greater than nut round tube, in favor of place nut.
9. the nut cracker according to claim 8 that can be automatically controled broken shell pressure, it is characterised in that: the feeder
Structure include fruit bucket bottom end is set with export the delivery outlet (1-1) of nut, can be rotationally located in around horizontal axis delivery outlet with
It receives nut and is conveyed by the dispenser of its time controlled released (2) and positioned at the side of dispenser with the nut for discharging dispenser
To the transfer tube (4) of feed station.
10. the nut cracker according to claim 9 that can be automatically controled broken shell pressure, it is characterised in that: the feed
It is circumferentially uniformly distributed to accommodate the pit (2-1) that nut is sunk to that several are offered in the cylindrical wheel profile surface of device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910541234.XA CN110200294A (en) | 2019-06-21 | 2019-06-21 | A kind of shell breaking method of nut and the nut cracker that can be automatically controled broken shell pressure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910541234.XA CN110200294A (en) | 2019-06-21 | 2019-06-21 | A kind of shell breaking method of nut and the nut cracker that can be automatically controled broken shell pressure |
Publications (1)
Publication Number | Publication Date |
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CN110200294A true CN110200294A (en) | 2019-09-06 |
Family
ID=67793939
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201910541234.XA Withdrawn CN110200294A (en) | 2019-06-21 | 2019-06-21 | A kind of shell breaking method of nut and the nut cracker that can be automatically controled broken shell pressure |
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CN (1) | CN110200294A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022045904A1 (en) * | 2020-08-25 | 2022-03-03 | Amazon Nuts S.A.C. | Automatic device for cracking and selecting a brazil nut or similar |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57189685A (en) * | 1981-05-15 | 1982-11-22 | Meiji Seika Kaisha Ltd | Cracking method of nut |
CN2620971Y (en) * | 2003-05-25 | 2004-06-23 | 贺煦丽 | Physical open machine for pine nut |
CN201878726U (en) * | 2009-12-31 | 2011-06-29 | 中国热带农业科学院农业机械研究所 | Indented nut obtainer |
CN106617140A (en) * | 2017-02-21 | 2017-05-10 | 蚌埠天光传感器有限公司 | Full-automatic nutshell cracker |
CN108095135A (en) * | 2017-12-15 | 2018-06-01 | 重庆市妙果商贸有限公司 | A kind of walnut peeling device |
CN108685108A (en) * | 2018-08-23 | 2018-10-23 | 浙江鲜达环保科技有限公司 | A kind of novel machine for breaking shell of walnut and its application method |
CN210470934U (en) * | 2019-06-21 | 2020-05-08 | 临安小平五金机械有限公司 | Nut shell breaking machine capable of automatically controlling shell breaking pressure |
-
2019
- 2019-06-21 CN CN201910541234.XA patent/CN110200294A/en not_active Withdrawn
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS57189685A (en) * | 1981-05-15 | 1982-11-22 | Meiji Seika Kaisha Ltd | Cracking method of nut |
CN2620971Y (en) * | 2003-05-25 | 2004-06-23 | 贺煦丽 | Physical open machine for pine nut |
CN201878726U (en) * | 2009-12-31 | 2011-06-29 | 中国热带农业科学院农业机械研究所 | Indented nut obtainer |
CN106617140A (en) * | 2017-02-21 | 2017-05-10 | 蚌埠天光传感器有限公司 | Full-automatic nutshell cracker |
CN108095135A (en) * | 2017-12-15 | 2018-06-01 | 重庆市妙果商贸有限公司 | A kind of walnut peeling device |
CN108685108A (en) * | 2018-08-23 | 2018-10-23 | 浙江鲜达环保科技有限公司 | A kind of novel machine for breaking shell of walnut and its application method |
CN210470934U (en) * | 2019-06-21 | 2020-05-08 | 临安小平五金机械有限公司 | Nut shell breaking machine capable of automatically controlling shell breaking pressure |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022045904A1 (en) * | 2020-08-25 | 2022-03-03 | Amazon Nuts S.A.C. | Automatic device for cracking and selecting a brazil nut or similar |
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Application publication date: 20190906 |