CN110185464A - A kind of shield machine monitoring system - Google Patents
A kind of shield machine monitoring system Download PDFInfo
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- CN110185464A CN110185464A CN201910590687.1A CN201910590687A CN110185464A CN 110185464 A CN110185464 A CN 110185464A CN 201910590687 A CN201910590687 A CN 201910590687A CN 110185464 A CN110185464 A CN 110185464A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 40
- 238000007405 data analysis Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims description 9
- 238000005265 energy consumption Methods 0.000 claims description 4
- 230000001133 acceleration Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 230000008439 repair process Effects 0.000 abstract description 2
- 238000001514 detection method Methods 0.000 description 11
- 239000003245 coal Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 230000007257 malfunction Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013475 authorization Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000005641 tunneling Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D9/00—Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
- E21D9/06—Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
- E21D9/093—Control of the driving shield, e.g. of the hydraulic advancing cylinders
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
- E21F17/18—Special adaptations of signalling or alarm devices
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- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Environmental & Geological Engineering (AREA)
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
A kind of shield machine monitoring system disclosed by the invention, including processor, remote control module, monitoring module and local control module, the processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data analysis module and data memory module, the processor is connected by network with remote control module, the processor is connected by conducting wire with monitoring module, the processor is connected by conducting wire with local control module, and local control module and operation module, display module, power module is connected with alarm module forms main engine remote control device.A kind of shield machine monitoring system of the present invention, by the monitoring system and tele-control system of setting, it can be realized the monitoring of each component of shield machine and realize shield machine remote control, facilitate using and repair and its detecting for shield machine, with certain practicability, better prospect of the application is brought.
Description
Technical field
The present invention relates to shield machine field, in particular to a kind of shield machine monitoring system.
Background technique
Long-range control, refers to that administrative staff are dialled in strange land by computer network strange land or both sides access Internet etc.
Means are connected to the computer that need to be controlled, the desktop environment of controlled computer are shown on the computer of oneself, local is passed through
The work such as computer configures remote computer, software installation procedure, modification.For example, remote wake up technology (WOL,
It Wake-on-LAN) is other software and hardwares with network interface card, by sending specific data frame to the network interface card being in standby,
Realize a kind of technology for start from shutdown status of computer, for many years, coal mine hard rock driving, dig anchor synchronization job, section once at
The key technology difficulties such as type, working face dedusting have become the common problem urgently to be resolved that coal industry is faced, currently, coal
The mining capital equipment in tunnelling has boom-type roadheader or continuous miner, they send out in coal road and alternate heading
Larger effect is waved, but in stone drifting, when rock individual event compression strength is greater than 80MPa, domestic and international existing cantilevered
Development machine is difficult to be applicable in;The product collection is mechanical, electrical, hydraulic, laser, observing and controlling, sensing, wireless transmission, automatic control, automatic
The multinomial advanced technologies such as diagnosis, to solve the above problems, to reduce traditional big gun pick pollution on the environment, are led to
Cross mechanization, automated job improves efficiency, reduce energy consumption, meet safe coal production, clean manufacturing, green production and machinery
Change and substitute, automation subtracts the urgent need of people.
Summary of the invention
The main purpose of the present invention is to provide a kind of shield machine monitoring systems, can effectively solve asking in background technique
Topic.
To achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of shield machine monitoring system, including processor, remote control module, monitoring module and local control module, institute
Stating processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data analysis module
And data memory module, the processor are connected by network with remote control module, the processor passes through conducting wire and prison
Control module is connected, and the processor is connected by conducting wire with local control module, and local control module and operation module,
Display module, power module and alarm module, which are connected, forms main engine remote control device.
Preferably, the operation module of the main engine remote control device be by remote control control button, motor, cutterhead control switch,
Each oil cylinder control switch composition, and operation button of remote controller include emergency stop, reset, remote controler be authorized, remote controler start-stop button, institute
State motor, cutterhead control switch includes that atomizing pump, Oil pump electrical machinery, two fortune motors, a fortune motor, cutterhead damper brake, cutterhead are positive and negative
It switchs and forms to, cutterhead starting stoppings, cutter fed rat retrogressings, dedusting fan, Pulp pump, before each oil cylinder control switch includes
Upper supporting oil cylinder stretches out withdrawal, preceding lower support one stretches out withdrawal, the stretching of preceding lower support two is withdrawn, the stretching of preceding support boots one is withdrawn, is preceding
The support stretching of boots two is withdrawn, the stretching of back brace boots one is withdrawn, back brace boots two stretch out withdrawal, rear support stretches out withdrawal, left steering oil cylinder is stretched
It withdraws out, right turn oil cylinder stretches out retract switch, the remote control control button, motor, cutterhead control switch, the control of each oil cylinder
Switch is electrically connected.
Preferably, between the local control module, operation module, display module, power module and alarm module electrically
Connection, and be electrically connected between local control module, operation module, display module, power module and alarm module and processor.
Preferably, the display module is made of display and LED light group, and between display and LED light group electrically
Connection.
Preferably, the power module is made of utility grid and battery components, and the utility grid of power module
It is connected with alternating current electric wire.
Preferably, the monitoring module is by temperature sensor, pressure sensor, obliquity sensor, position sensor, liquid
Face sensor, energy consumption sensor, velocity sensor, heat-sensitive sensor, acceleration transducer and vibrating sensor composition, and monitor
The sensor of module is mounted on shield machine component.
Preferably, the remote control module is provided with remote manipulator, and the component and main engine remote control of remote manipulator
The operation module component of device is similar.
Preferably, the alarm module is provided with LED light group and microprocessor, and the setting of LED light group alarm module is micro-
The connection of processor electric wire.
Compared with prior art, the invention has the following beneficial effects: the shield machine monitoring systems:
By the monitoring system and tele-control system of setting, it can be realized the monitoring of each component of shield machine and realize shield
Machine remote control facilitates using and repair and its detecting for shield machine;
Entire shield machine monitoring system structure is simple, and easy to operate, the effect used is more preferable relative to traditional approach.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of shield machine monitoring system of the present invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to
Specific embodiment, the present invention is further explained.
In the description of the present invention, it should be noted that term " on ", "lower", "inner", "outside" " front end ", " rear end ",
The orientation or positional relationship of the instructions such as " both ends ", " one end ", " other end " is to be based on the orientation or positional relationship shown in the drawings, only
It is that for the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " the
Two " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " is set
Be equipped with ", " connection " etc., shall be understood in a broad sense, such as " connection ", may be a fixed connection, may be a detachable connection or one
Connect to body;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be indirect by intermediary
It is connected, can be the connection inside two elements.For the ordinary skill in the art, on being understood with concrete condition
State the concrete meaning of term in the present invention.
As shown in Figure 1, a kind of shield machine monitoring system, including processor, remote control module, monitoring module and short range control
Molding block, processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data analysis
Module and data memory module, processor are connected by network with remote control module, and processor passes through conducting wire and monitoring mould
Block is connected, and processor is connected by conducting wire with local control module, and local control module and operation module, display mould
Block, power module and alarm module, which are connected, forms main engine remote control device.
The operation module of main engine remote control device is opened by remote control control button, motor, cutterhead control switch, the control of each oil cylinder
Close composition, and operation button of remote controller include emergency stop, reset, remote controler be authorized, remote controler start-stop button, motor, cutterhead control
Switch include atomizing pump, Oil pump electrical machinery, two fortune motors, a fortune motor, cutterhead damper brake, cutterhead are forward and reverse, cutterhead starting stops,
Cutter fed rat retrogressing, dedusting fan, Pulp pump switch composition, each oil cylinder control switch include preceding upper supporting oil cylinder stretch out withdraw,
Preceding lower support one stretches out withdrawal, preceding lower support two stretches out withdrawal, the stretching of preceding support boots one is withdrawn, the stretching of preceding support boots two is withdrawn, back brace
Boots one stretch out withdrawal, back brace boots two stretch out withdrawal, rear support stretching is withdrawn, the stretching of left steering oil cylinder is withdrawn, right turn oil cylinder is stretched
Retract switch out, remote control control button, motor, cutterhead control switch, each oil cylinder control switch are electrically connected;Local control mould
Be electrically connected between block, operation module, display module, power module and alarm module, and local control module, operation module,
It is electrically connected between display module, power module and alarm module and processor;Display module is by display and LED light group group
At, and be electrically connected between display and LED light group;Power module is made of utility grid and battery components, and power supply
The utility grid of module is connected with alternating current electric wire;Monitoring module be by temperature sensor, pressure sensor, obliquity sensor,
Position sensor, liquid level sensor, energy consumption sensor, velocity sensor, heat-sensitive sensor, acceleration transducer and vibrating sensing
Device composition, and the sensor of monitoring module is mounted on shield machine component;Remote control module is provided with remote manipulator, and remote
The component of journey remote controler is similar to the operation module component of main engine remote control device;Alarm module is provided with LED light group and microprocessor,
And the microprocessor electric wire connection of LED light group alarm module setting.
It should be noted that the present invention is a kind of shield machine monitoring system, using steps are as follows:
(1) host logon step
1. after host electric cabinet switch hand handle is closed, host computer Auto Power On, and jump out start-up picture;
2. screen jumps out login screen after clicking login button;
3. after inputting user name and password enter booting detection picture, system can carry out automatically adhesion detection, detection of electrical leakage,
Sensor detection, voltage failure detection, detection are in the event of failure red, are not in the event of failure green, progress bar below can be shown
Show detection progress;" startup self-detection " button for clicking key frame lower part can also pass through startup self-detection picture.Detect errorless rear main picture
" motor " of face lower part shows that greening can start by sequence each motor: oil pump, two fortune, a fortune motor, main picture after electric motor starting
Motor in face shows to be green.(the machine is set there are two types of logon rights: operator's logon rights and engineer log in power
Limit.After operator inputs username and password login, normal operating and monitoring can only be carried out;Engineer inputs user name and close
After code login in addition to it can carry out normal operating and monitoring, parameter setting can also be carried out and adjustment corrects);
4. " key frame " of clicking screen lower part after the completion of detection enters key frame.There are two types of working conditions for the machine: work
State and malfunction.Operation first has to control the long-range control of switching switch selection or local control by the remote control on station
Then operation adjusts fuselage posture by indicator knob selection " malfunction " on the right side of key frame, selection " work after adjusting
State " carries out driving operation under " working condition ".State selection, duty parameter monitoring, running parameter setting, malfunction coefficient,
The displays such as operation order show and operate in computer screen;" fltting speed setting conversion " is additionally provided in the key frame upper left corner to press
Button is rubato state when pressing greening;It can achieve system maximum speed.Otherwise it can only achieve maximum setting speed;
Key frame is additionally provided with the monitoring display of left and right rotation angles oil cylinder working-pressure.It is equipped with disorderly closedown on the right side of key frame and a fortune shuts down display button,
It is green when normal operation, reddens in the event of failure.
(2) remote control ground control switching
When equipment gets out start operation, remote control is normal with host communication, can pass through the remote control ground on remote-control operation platform
Control switching switch authorizes remote control and ground control;Switching switch is controlled when remote control at middle position, " remote control " on computer screen
Character and " control " character are primary colors, and the control of remote control ground cannot be used;" remote control " word when selection " remote control ", on computer screen
Greening is accorded with, at this moment equipment can be controlled by remote-control operation platform;When selectively controlling, " control " character on computer screen becomes
It is green, at this moment equipment can be controlled by operating room main engine remote control device;Two kinds of operations are latched each other.When remote control is broken down,
" remote control " can be shielded by computer, at this moment " nearly control " character greening on computer screen, equipment are controlled by main engine remote control device.
Electric motor starting: the control of remote control ground is pressed on the left of remote controler " remote controler authorization " after having switched (such as selection local control) and is pressed
Then button presses " remote controler starting " knob starting remote controler on the right side of remote controler to remote controler authorization;After remote controler starting
Equipment is operated, motor is started by sequence: Oil pump electrical machinery, atomizing pump, two fortune motors, a fortune motor, above-mentioned electric motor starting
Switch successively arranges example on telecontrol panel.According to operation sequence to cutterhead and each operation of oil cylinde after electric motor starting.(shield machine
Mating waste stone exhaust system individually controls afterwards)
(3) working condition switches
The machine has two kinds of operating statuses: a, working condition (comprising feeding and retreating two states);B, malfunction, two
Kind state is changeable in display screen.Normal driving selection working condition, at this moment each movement needs to operate by operation order;Failure shape
Each executive component of state can act alone, be convenient for troubleshooting.Current upper, front lower left, front lower right support and front left, front right support boots
When (failure) is not stretched out in detection, rear left, rear right support boots stretch out.Front support and the uphill gradient that is latched in of preceding support boots are less than
10 degree can shield and close and (have permission operation in a computer).
Pay special attention to: upper support, front lower left, preceding right support and front left, front right support boots each other before under any working condition
Locking;Preceding upper bearing, front lower left, preceding right support are not stretched out, and front left, front right support boots cannot be withdrawn;Front left, front right support boots are not stretched
Out, preceding upper, front lower left, front lower right support cannot be withdrawn, and prevent the sport car in upward slope work.
(4) sequence of movement
Cutterhead, cutter fed rat, front upper and lower support, front left and right support boots, rear left and right support boots, the sequence of movement of rear support are manual
Operation, and have restricting relation;Feeding state is adjusted under first equipment is nonserviceabled before feeding: cutterhead propelling cylinder withdraws,
Front left and front right support boots stretch out, rear left and rear right support boots stretching, preceding upper support withdrawal, front lower left support and front lower right support are received
It returns, rear support withdrawal, this state is feeding state, and all operations are since feeding state.After the completion of preparation, in screen
Selection " working condition " operates each executive component in the following order:
Feeding state operation order: fuselage is operated after being adjusted to feeding state by following sequence
Cutterhead unlock-cutterhead forward direction starting-cutter fed rat-cutterhead retreats 20mm-cutterhead stalling-cutterhead braking-
Preceding upper, front lower left, front lower right support stretching-rear support stretching-front left, front right support boots withdrawal-rear left, rear right support boots are received
Return-cutterhead retreats (propelling cylinder withdrawal)-front left, front right supports boots stretching-rear left, rear right support boots stretching-is preceding upper, front lower
Left, front lower right support withdrawal-rear support is withdrawn.
Fallback state operation order: fuselage is operated after being adjusted to feeding state by following sequence
After preceding upper, front lower left, front lower right support stretching-- rear support stretching-- front left, front right support boots withdrawal--
Left, rear right support boots withdrawal-- cutter fed rat (propelling cylinder stretching)-- front left, front right support boots stretching-- rear left, rear right support
Preceding upper, front lower left, the front lower right support withdrawal-- rear support withdrawal-- cutterhead of boots stretching-- retreats (propelling cylinder withdrawal).
The operation order of working condition setting prompts on a display screen.
Preceding upper support and rear support oil cylinder are not withdrawn, and cutterhead propelling cylinder cannot be promoted and be retreated;Cutterhead is first stalled and is closed again
Lock is first unlocked and is restarted;By process control.
(5) driving and retrogressing
1, normally (working condition) is tunneled
Fuselage is adjusted to feeding state after electric motor starting, sets cutting parameter on computers: each executive component pressure,
Cutterhead revolution, cutter fed rat speed etc. select " working condition " in key frame, by the operation order of setting on a remote control by knife
Disk automatic brake switch spanner determines cutterhead rotation side to forward position to the unlock of starting position cutterhead, by the forward and reverse switch spanner of cutterhead
To, by cutterhead starting shutdown switch pull starting position starting cutterhead, by cutter fed rat retreat switch spanner to supplying position driving
Start, tunneling process carries out automatically, and driving speed and propelling pressure are in range of set value according to resistance adjust automatically.It tunneled
Parameter of each executive component such as pressure, stroke etc. is in computer screen real-time display in journey.
Each feeding circulation of cutterhead is 1 meter, after the completion of feeding, and the propulsion on display screen shows that the feeding that reddens stops, will
Cutter fed rat retreats switch spanner and arrives going-back position, and cutterhead does not stop to retreat to pull to middle position after 20mm (see propulsion stroke show) and stop
Thrust is remained in operation shipment into, cutterhead, after observation one transports clean cargo, cutterhead direct-reverse switch is pulled to middle position, cutterhead stops
Only operate.Note: must could be operated after cutterhead unlocks, it is necessary to be that cutterhead is latched after first stopping cutterhead.In tunneling process at any time
Pay attention to the pressure of four support boots, when pressure decreases timely ftercompction.
If downtime is more than 10 minutes, cutterhead automatic blocking.Restarting needs all switch Hui Zhongwei, presses by reset
Key → cutterhead unlock → cutterhead forward direction switch starting, operation order restart.
2, it retreats
Fuselage is adjusted to feeding state, selects " working condition " on the screen, operates and retreats by back operation sequence.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (8)
1. a kind of shield machine monitoring system, it is characterised in that: including processor, remote control module, monitoring module and short range control
Molding block, the processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data
Analysis module and data memory module, the processor are connected by network with remote control module, and the processor passes through
Conducting wire is connected with monitoring module, and the processor is connected by conducting wire with local control module, and local control module with
Operation module, display module, power module and alarm module, which are connected, forms main engine remote control device.
2. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the operation mould of the main engine remote control device
Block is made of remote control control button, motor, cutterhead control switch, each oil cylinder control switch, and operation button of remote controller packet
Include emergency stop, reset, remote controler are authorized, remote controler start-stop button, the motor, cutterhead control switch include atomizing pump, oil pump electricity
Machine, two fortune motors, a fortune motor, cutterhead damper brake, cutterhead are forward and reverse, cutterhead starting stops, cutter fed rat retreats, dedusting wind
Machine, Pulp pump switch composition, each oil cylinder control switch include that preceding upper supporting oil cylinder stretches out withdrawal, preceding lower support one is stretched out and received
It returns, the stretching of preceding lower support two is withdrawn, the stretching of preceding support boots one is withdrawn, preceding support boots two stretch out withdrawal, back brace boots one stretch out withdrawal, back brace
Boots two stretch out withdrawal, rear support stretches out withdrawal, the stretching of left steering oil cylinder is withdrawn, right turn oil cylinder stretching retract switch, described distant
Device control button, motor, cutterhead control switch, each oil cylinder control switch is controlled to be electrically connected.
3. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the local control module, operation
It is electrically connected between module, display module, power module and alarm module, and local control module, operation module, display mould
It is electrically connected between block, power module and alarm module and processor.
4. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the display module is by display
And LED light group composition, and be electrically connected between display and LED light group.
5. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the power module is by alternating current electricity
Net and battery components composition, and the utility grid of power module is connected with alternating current electric wire.
6. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the monitoring module is passed by temperature
Sensor, pressure sensor, obliquity sensor, position sensor, liquid level sensor, energy consumption sensor, velocity sensor, temperature-sensitive pass
Sensor, acceleration transducer and vibrating sensor composition, and the sensor of monitoring module is mounted on shield machine component.
7. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the remote control module is provided with
Remote manipulator, and the component of remote manipulator is similar to the operation module component of main engine remote control device.
8. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the alarm module is provided with LED
Lamp group and microprocessor, and the microprocessor electric wire connection of LED light group alarm module setting.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112922622A (en) * | 2021-02-05 | 2021-06-08 | 上海航天卫星应用有限公司 | Remote control system of shield machine |
CN114060039A (en) * | 2021-11-03 | 2022-02-18 | 辽宁三三工业有限公司 | Remote monitoring and diagnosing system and method for shield machine |
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