CN110185464A - A kind of shield machine monitoring system - Google Patents

A kind of shield machine monitoring system Download PDF

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Publication number
CN110185464A
CN110185464A CN201910590687.1A CN201910590687A CN110185464A CN 110185464 A CN110185464 A CN 110185464A CN 201910590687 A CN201910590687 A CN 201910590687A CN 110185464 A CN110185464 A CN 110185464A
Authority
CN
China
Prior art keywords
module
shield machine
processor
cutterhead
monitoring system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910590687.1A
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Chinese (zh)
Inventor
李宗福
黄昌文
李文树
王小岑
楚开万
郭臣业
张晓波
陈朝鲜
陈均浩
毛迅
许增亮
游祖峰
兰春生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Energy Technology Investment Group Co Ltd
Original Assignee
Chongqing Energy Technology Investment Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Energy Technology Investment Group Co Ltd filed Critical Chongqing Energy Technology Investment Group Co Ltd
Priority to CN201910590687.1A priority Critical patent/CN110185464A/en
Publication of CN110185464A publication Critical patent/CN110185464A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/093Control of the driving shield, e.g. of the hydraulic advancing cylinders
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

A kind of shield machine monitoring system disclosed by the invention, including processor, remote control module, monitoring module and local control module, the processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data analysis module and data memory module, the processor is connected by network with remote control module, the processor is connected by conducting wire with monitoring module, the processor is connected by conducting wire with local control module, and local control module and operation module, display module, power module is connected with alarm module forms main engine remote control device.A kind of shield machine monitoring system of the present invention, by the monitoring system and tele-control system of setting, it can be realized the monitoring of each component of shield machine and realize shield machine remote control, facilitate using and repair and its detecting for shield machine, with certain practicability, better prospect of the application is brought.

Description

A kind of shield machine monitoring system
Technical field
The present invention relates to shield machine field, in particular to a kind of shield machine monitoring system.
Background technique
Long-range control, refers to that administrative staff are dialled in strange land by computer network strange land or both sides access Internet etc. Means are connected to the computer that need to be controlled, the desktop environment of controlled computer are shown on the computer of oneself, local is passed through The work such as computer configures remote computer, software installation procedure, modification.For example, remote wake up technology (WOL, It Wake-on-LAN) is other software and hardwares with network interface card, by sending specific data frame to the network interface card being in standby, Realize a kind of technology for start from shutdown status of computer, for many years, coal mine hard rock driving, dig anchor synchronization job, section once at The key technology difficulties such as type, working face dedusting have become the common problem urgently to be resolved that coal industry is faced, currently, coal The mining capital equipment in tunnelling has boom-type roadheader or continuous miner, they send out in coal road and alternate heading Larger effect is waved, but in stone drifting, when rock individual event compression strength is greater than 80MPa, domestic and international existing cantilevered Development machine is difficult to be applicable in;The product collection is mechanical, electrical, hydraulic, laser, observing and controlling, sensing, wireless transmission, automatic control, automatic The multinomial advanced technologies such as diagnosis, to solve the above problems, to reduce traditional big gun pick pollution on the environment, are led to Cross mechanization, automated job improves efficiency, reduce energy consumption, meet safe coal production, clean manufacturing, green production and machinery Change and substitute, automation subtracts the urgent need of people.
Summary of the invention
The main purpose of the present invention is to provide a kind of shield machine monitoring systems, can effectively solve asking in background technique Topic.
To achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of shield machine monitoring system, including processor, remote control module, monitoring module and local control module, institute Stating processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data analysis module And data memory module, the processor are connected by network with remote control module, the processor passes through conducting wire and prison Control module is connected, and the processor is connected by conducting wire with local control module, and local control module and operation module, Display module, power module and alarm module, which are connected, forms main engine remote control device.
Preferably, the operation module of the main engine remote control device be by remote control control button, motor, cutterhead control switch, Each oil cylinder control switch composition, and operation button of remote controller include emergency stop, reset, remote controler be authorized, remote controler start-stop button, institute State motor, cutterhead control switch includes that atomizing pump, Oil pump electrical machinery, two fortune motors, a fortune motor, cutterhead damper brake, cutterhead are positive and negative It switchs and forms to, cutterhead starting stoppings, cutter fed rat retrogressings, dedusting fan, Pulp pump, before each oil cylinder control switch includes Upper supporting oil cylinder stretches out withdrawal, preceding lower support one stretches out withdrawal, the stretching of preceding lower support two is withdrawn, the stretching of preceding support boots one is withdrawn, is preceding The support stretching of boots two is withdrawn, the stretching of back brace boots one is withdrawn, back brace boots two stretch out withdrawal, rear support stretches out withdrawal, left steering oil cylinder is stretched It withdraws out, right turn oil cylinder stretches out retract switch, the remote control control button, motor, cutterhead control switch, the control of each oil cylinder Switch is electrically connected.
Preferably, between the local control module, operation module, display module, power module and alarm module electrically Connection, and be electrically connected between local control module, operation module, display module, power module and alarm module and processor.
Preferably, the display module is made of display and LED light group, and between display and LED light group electrically Connection.
Preferably, the power module is made of utility grid and battery components, and the utility grid of power module It is connected with alternating current electric wire.
Preferably, the monitoring module is by temperature sensor, pressure sensor, obliquity sensor, position sensor, liquid Face sensor, energy consumption sensor, velocity sensor, heat-sensitive sensor, acceleration transducer and vibrating sensor composition, and monitor The sensor of module is mounted on shield machine component.
Preferably, the remote control module is provided with remote manipulator, and the component and main engine remote control of remote manipulator The operation module component of device is similar.
Preferably, the alarm module is provided with LED light group and microprocessor, and the setting of LED light group alarm module is micro- The connection of processor electric wire.
Compared with prior art, the invention has the following beneficial effects: the shield machine monitoring systems:
By the monitoring system and tele-control system of setting, it can be realized the monitoring of each component of shield machine and realize shield Machine remote control facilitates using and repair and its detecting for shield machine;
Entire shield machine monitoring system structure is simple, and easy to operate, the effect used is more preferable relative to traditional approach.
Detailed description of the invention
Fig. 1 is a kind of overall structure diagram of shield machine monitoring system of the present invention.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
In the description of the present invention, it should be noted that term " on ", "lower", "inner", "outside" " front end ", " rear end ", The orientation or positional relationship of the instructions such as " both ends ", " one end ", " other end " is to be based on the orientation or positional relationship shown in the drawings, only It is that for the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specifically Orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " the Two " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " is set Be equipped with ", " connection " etc., shall be understood in a broad sense, such as " connection ", may be a fixed connection, may be a detachable connection or one Connect to body;It can be mechanical connection, be also possible to be electrically connected;It can be directly connected, it can also be indirect by intermediary It is connected, can be the connection inside two elements.For the ordinary skill in the art, on being understood with concrete condition State the concrete meaning of term in the present invention.
As shown in Figure 1, a kind of shield machine monitoring system, including processor, remote control module, monitoring module and short range control Molding block, processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data analysis Module and data memory module, processor are connected by network with remote control module, and processor passes through conducting wire and monitoring mould Block is connected, and processor is connected by conducting wire with local control module, and local control module and operation module, display mould Block, power module and alarm module, which are connected, forms main engine remote control device.
The operation module of main engine remote control device is opened by remote control control button, motor, cutterhead control switch, the control of each oil cylinder Close composition, and operation button of remote controller include emergency stop, reset, remote controler be authorized, remote controler start-stop button, motor, cutterhead control Switch include atomizing pump, Oil pump electrical machinery, two fortune motors, a fortune motor, cutterhead damper brake, cutterhead are forward and reverse, cutterhead starting stops, Cutter fed rat retrogressing, dedusting fan, Pulp pump switch composition, each oil cylinder control switch include preceding upper supporting oil cylinder stretch out withdraw, Preceding lower support one stretches out withdrawal, preceding lower support two stretches out withdrawal, the stretching of preceding support boots one is withdrawn, the stretching of preceding support boots two is withdrawn, back brace Boots one stretch out withdrawal, back brace boots two stretch out withdrawal, rear support stretching is withdrawn, the stretching of left steering oil cylinder is withdrawn, right turn oil cylinder is stretched Retract switch out, remote control control button, motor, cutterhead control switch, each oil cylinder control switch are electrically connected;Local control mould Be electrically connected between block, operation module, display module, power module and alarm module, and local control module, operation module, It is electrically connected between display module, power module and alarm module and processor;Display module is by display and LED light group group At, and be electrically connected between display and LED light group;Power module is made of utility grid and battery components, and power supply The utility grid of module is connected with alternating current electric wire;Monitoring module be by temperature sensor, pressure sensor, obliquity sensor, Position sensor, liquid level sensor, energy consumption sensor, velocity sensor, heat-sensitive sensor, acceleration transducer and vibrating sensing Device composition, and the sensor of monitoring module is mounted on shield machine component;Remote control module is provided with remote manipulator, and remote The component of journey remote controler is similar to the operation module component of main engine remote control device;Alarm module is provided with LED light group and microprocessor, And the microprocessor electric wire connection of LED light group alarm module setting.
It should be noted that the present invention is a kind of shield machine monitoring system, using steps are as follows:
(1) host logon step
1. after host electric cabinet switch hand handle is closed, host computer Auto Power On, and jump out start-up picture;
2. screen jumps out login screen after clicking login button;
3. after inputting user name and password enter booting detection picture, system can carry out automatically adhesion detection, detection of electrical leakage, Sensor detection, voltage failure detection, detection are in the event of failure red, are not in the event of failure green, progress bar below can be shown Show detection progress;" startup self-detection " button for clicking key frame lower part can also pass through startup self-detection picture.Detect errorless rear main picture " motor " of face lower part shows that greening can start by sequence each motor: oil pump, two fortune, a fortune motor, main picture after electric motor starting Motor in face shows to be green.(the machine is set there are two types of logon rights: operator's logon rights and engineer log in power Limit.After operator inputs username and password login, normal operating and monitoring can only be carried out;Engineer inputs user name and close After code login in addition to it can carry out normal operating and monitoring, parameter setting can also be carried out and adjustment corrects);
4. " key frame " of clicking screen lower part after the completion of detection enters key frame.There are two types of working conditions for the machine: work State and malfunction.Operation first has to control the long-range control of switching switch selection or local control by the remote control on station Then operation adjusts fuselage posture by indicator knob selection " malfunction " on the right side of key frame, selection " work after adjusting State " carries out driving operation under " working condition ".State selection, duty parameter monitoring, running parameter setting, malfunction coefficient, The displays such as operation order show and operate in computer screen;" fltting speed setting conversion " is additionally provided in the key frame upper left corner to press Button is rubato state when pressing greening;It can achieve system maximum speed.Otherwise it can only achieve maximum setting speed; Key frame is additionally provided with the monitoring display of left and right rotation angles oil cylinder working-pressure.It is equipped with disorderly closedown on the right side of key frame and a fortune shuts down display button, It is green when normal operation, reddens in the event of failure.
(2) remote control ground control switching
When equipment gets out start operation, remote control is normal with host communication, can pass through the remote control ground on remote-control operation platform Control switching switch authorizes remote control and ground control;Switching switch is controlled when remote control at middle position, " remote control " on computer screen Character and " control " character are primary colors, and the control of remote control ground cannot be used;" remote control " word when selection " remote control ", on computer screen Greening is accorded with, at this moment equipment can be controlled by remote-control operation platform;When selectively controlling, " control " character on computer screen becomes It is green, at this moment equipment can be controlled by operating room main engine remote control device;Two kinds of operations are latched each other.When remote control is broken down, " remote control " can be shielded by computer, at this moment " nearly control " character greening on computer screen, equipment are controlled by main engine remote control device.
Electric motor starting: the control of remote control ground is pressed on the left of remote controler " remote controler authorization " after having switched (such as selection local control) and is pressed Then button presses " remote controler starting " knob starting remote controler on the right side of remote controler to remote controler authorization;After remote controler starting Equipment is operated, motor is started by sequence: Oil pump electrical machinery, atomizing pump, two fortune motors, a fortune motor, above-mentioned electric motor starting Switch successively arranges example on telecontrol panel.According to operation sequence to cutterhead and each operation of oil cylinde after electric motor starting.(shield machine Mating waste stone exhaust system individually controls afterwards)
(3) working condition switches
The machine has two kinds of operating statuses: a, working condition (comprising feeding and retreating two states);B, malfunction, two Kind state is changeable in display screen.Normal driving selection working condition, at this moment each movement needs to operate by operation order;Failure shape Each executive component of state can act alone, be convenient for troubleshooting.Current upper, front lower left, front lower right support and front left, front right support boots When (failure) is not stretched out in detection, rear left, rear right support boots stretch out.Front support and the uphill gradient that is latched in of preceding support boots are less than 10 degree can shield and close and (have permission operation in a computer).
Pay special attention to: upper support, front lower left, preceding right support and front left, front right support boots each other before under any working condition Locking;Preceding upper bearing, front lower left, preceding right support are not stretched out, and front left, front right support boots cannot be withdrawn;Front left, front right support boots are not stretched Out, preceding upper, front lower left, front lower right support cannot be withdrawn, and prevent the sport car in upward slope work.
(4) sequence of movement
Cutterhead, cutter fed rat, front upper and lower support, front left and right support boots, rear left and right support boots, the sequence of movement of rear support are manual Operation, and have restricting relation;Feeding state is adjusted under first equipment is nonserviceabled before feeding: cutterhead propelling cylinder withdraws, Front left and front right support boots stretch out, rear left and rear right support boots stretching, preceding upper support withdrawal, front lower left support and front lower right support are received It returns, rear support withdrawal, this state is feeding state, and all operations are since feeding state.After the completion of preparation, in screen Selection " working condition " operates each executive component in the following order:
Feeding state operation order: fuselage is operated after being adjusted to feeding state by following sequence
Cutterhead unlock-cutterhead forward direction starting-cutter fed rat-cutterhead retreats 20mm-cutterhead stalling-cutterhead braking- Preceding upper, front lower left, front lower right support stretching-rear support stretching-front left, front right support boots withdrawal-rear left, rear right support boots are received Return-cutterhead retreats (propelling cylinder withdrawal)-front left, front right supports boots stretching-rear left, rear right support boots stretching-is preceding upper, front lower Left, front lower right support withdrawal-rear support is withdrawn.
Fallback state operation order: fuselage is operated after being adjusted to feeding state by following sequence
After preceding upper, front lower left, front lower right support stretching-- rear support stretching-- front left, front right support boots withdrawal-- Left, rear right support boots withdrawal-- cutter fed rat (propelling cylinder stretching)-- front left, front right support boots stretching-- rear left, rear right support Preceding upper, front lower left, the front lower right support withdrawal-- rear support withdrawal-- cutterhead of boots stretching-- retreats (propelling cylinder withdrawal).
The operation order of working condition setting prompts on a display screen.
Preceding upper support and rear support oil cylinder are not withdrawn, and cutterhead propelling cylinder cannot be promoted and be retreated;Cutterhead is first stalled and is closed again Lock is first unlocked and is restarted;By process control.
(5) driving and retrogressing
1, normally (working condition) is tunneled
Fuselage is adjusted to feeding state after electric motor starting, sets cutting parameter on computers: each executive component pressure, Cutterhead revolution, cutter fed rat speed etc. select " working condition " in key frame, by the operation order of setting on a remote control by knife Disk automatic brake switch spanner determines cutterhead rotation side to forward position to the unlock of starting position cutterhead, by the forward and reverse switch spanner of cutterhead To, by cutterhead starting shutdown switch pull starting position starting cutterhead, by cutter fed rat retreat switch spanner to supplying position driving Start, tunneling process carries out automatically, and driving speed and propelling pressure are in range of set value according to resistance adjust automatically.It tunneled Parameter of each executive component such as pressure, stroke etc. is in computer screen real-time display in journey.
Each feeding circulation of cutterhead is 1 meter, after the completion of feeding, and the propulsion on display screen shows that the feeding that reddens stops, will Cutter fed rat retreats switch spanner and arrives going-back position, and cutterhead does not stop to retreat to pull to middle position after 20mm (see propulsion stroke show) and stop Thrust is remained in operation shipment into, cutterhead, after observation one transports clean cargo, cutterhead direct-reverse switch is pulled to middle position, cutterhead stops Only operate.Note: must could be operated after cutterhead unlocks, it is necessary to be that cutterhead is latched after first stopping cutterhead.In tunneling process at any time Pay attention to the pressure of four support boots, when pressure decreases timely ftercompction.
If downtime is more than 10 minutes, cutterhead automatic blocking.Restarting needs all switch Hui Zhongwei, presses by reset Key → cutterhead unlock → cutterhead forward direction switch starting, operation order restart.
2, it retreats
Fuselage is adjusted to feeding state, selects " working condition " on the screen, operates and retreats by back operation sequence.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its Equivalent thereof.

Claims (8)

1. a kind of shield machine monitoring system, it is characterised in that: including processor, remote control module, monitoring module and short range control Molding block, the processor includes arithmetic and logic unit, register block and control unit, and processor is internally provided with data Analysis module and data memory module, the processor are connected by network with remote control module, and the processor passes through Conducting wire is connected with monitoring module, and the processor is connected by conducting wire with local control module, and local control module with Operation module, display module, power module and alarm module, which are connected, forms main engine remote control device.
2. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the operation mould of the main engine remote control device Block is made of remote control control button, motor, cutterhead control switch, each oil cylinder control switch, and operation button of remote controller packet Include emergency stop, reset, remote controler are authorized, remote controler start-stop button, the motor, cutterhead control switch include atomizing pump, oil pump electricity Machine, two fortune motors, a fortune motor, cutterhead damper brake, cutterhead are forward and reverse, cutterhead starting stops, cutter fed rat retreats, dedusting wind Machine, Pulp pump switch composition, each oil cylinder control switch include that preceding upper supporting oil cylinder stretches out withdrawal, preceding lower support one is stretched out and received It returns, the stretching of preceding lower support two is withdrawn, the stretching of preceding support boots one is withdrawn, preceding support boots two stretch out withdrawal, back brace boots one stretch out withdrawal, back brace Boots two stretch out withdrawal, rear support stretches out withdrawal, the stretching of left steering oil cylinder is withdrawn, right turn oil cylinder stretching retract switch, described distant Device control button, motor, cutterhead control switch, each oil cylinder control switch is controlled to be electrically connected.
3. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the local control module, operation It is electrically connected between module, display module, power module and alarm module, and local control module, operation module, display mould It is electrically connected between block, power module and alarm module and processor.
4. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the display module is by display And LED light group composition, and be electrically connected between display and LED light group.
5. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the power module is by alternating current electricity Net and battery components composition, and the utility grid of power module is connected with alternating current electric wire.
6. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the monitoring module is passed by temperature Sensor, pressure sensor, obliquity sensor, position sensor, liquid level sensor, energy consumption sensor, velocity sensor, temperature-sensitive pass Sensor, acceleration transducer and vibrating sensor composition, and the sensor of monitoring module is mounted on shield machine component.
7. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the remote control module is provided with Remote manipulator, and the component of remote manipulator is similar to the operation module component of main engine remote control device.
8. a kind of shield machine monitoring system according to claim 1, it is characterised in that: the alarm module is provided with LED Lamp group and microprocessor, and the microprocessor electric wire connection of LED light group alarm module setting.
CN201910590687.1A 2019-07-02 2019-07-02 A kind of shield machine monitoring system Pending CN110185464A (en)

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Cited By (2)

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CN112922622A (en) * 2021-02-05 2021-06-08 上海航天卫星应用有限公司 Remote control system of shield machine
CN114060039A (en) * 2021-11-03 2022-02-18 辽宁三三工业有限公司 Remote monitoring and diagnosing system and method for shield machine

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CN108708733A (en) * 2018-05-16 2018-10-26 中铁工程装备集团有限公司 A kind of shield machine remote data acquisition transmission device and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112922622A (en) * 2021-02-05 2021-06-08 上海航天卫星应用有限公司 Remote control system of shield machine
CN112922622B (en) * 2021-02-05 2024-04-16 上海航天卫星应用有限公司 Remote control system of shield tunneling machine
CN114060039A (en) * 2021-11-03 2022-02-18 辽宁三三工业有限公司 Remote monitoring and diagnosing system and method for shield machine

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