CN110184914A - A kind of vertical connecting plate girder construction and production method - Google Patents

A kind of vertical connecting plate girder construction and production method Download PDF

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Publication number
CN110184914A
CN110184914A CN201910556441.2A CN201910556441A CN110184914A CN 110184914 A CN110184914 A CN 110184914A CN 201910556441 A CN201910556441 A CN 201910556441A CN 110184914 A CN110184914 A CN 110184914A
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CN
China
Prior art keywords
plate body
rail
plate
longitudinal
girder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910556441.2A
Other languages
Chinese (zh)
Inventor
钱振地
吴元文
邓斌
覃婷
税卓平
崔进福
姚力
肖大庆
张忠
陈逊
周炼
邓玉竹
陈宝林
毕小毛
魏运鸿
孙春平
杨刚
罗炯
任志江
肖伟
林晓波
谭斌
王光亮
黄廣
陈刚
刘学毅
王平
金学松
翁华甫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Tianfu Rail Valley Science And Technology Co Ltd
Original Assignee
Chengdu Tianfu Rail Valley Science And Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chengdu Tianfu Rail Valley Science And Technology Co Ltd filed Critical Chengdu Tianfu Rail Valley Science And Technology Co Ltd
Priority to CN201910556441.2A priority Critical patent/CN110184914A/en
Publication of CN110184914A publication Critical patent/CN110184914A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/12Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/12Grating or flooring for bridges; Fastening railway sleepers or tracks to bridges
    • E01D19/125Grating or flooring for bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D2101/00Material constitution of bridges
    • E01D2101/20Concrete, stone or stone-like material
    • E01D2101/24Concrete
    • E01D2101/26Concrete reinforced
    • E01D2101/28Concrete reinforced prestressed

Abstract

The present invention relates to a kind of vertical connecting plate girder construction and production methods, belong to track and technical field of bridge engineering, including rail plate-girder, the rail plate-girder includes plate body, longitudinal post-tensioned prestressing duct and the lacing hole for installing longitudinal lacing wire between beam slab are reserved in the plate body, longitudinal post-tensioned prestressing duct has camber, and there are two parallel, interval rail support grooves in plate body top surface;The plate body top surface is recessed the rail support groove, and the rail support groove longitudinally runs through the both ends of the surface of plate body.Track function and bridge function are combined into one by the present invention, are not merely compriseed simply, and can reduce construction cost, are a kind of superstructures of completely new bridge;Multiple rail plate-girders are joined together to form long section or completely vertical connecting plate beam by filling longitudinal lacing wire in lacing hole by the lacing hole that longitudinal lacing wire between installing beam slab is reserved in plate body.When one end stress of rail plate-girder, the other end is held to bow and be upturned downwards by longitudinal lacing wire, can enhance the overall stability of track.

Description

A kind of vertical connecting plate girder construction and production method
Technical field
The present invention relates to track and technical field of bridge engineering more particularly to a kind of vertical connecting plate girder constructions and production method.
Background technique
Railroad bridge is railway across river, lake, straits, mountain valley or other barriers, and to realize rail track Crossings on different level with rail track or road and the structures built.Railroad bridge is divided into railway bridge and road and rail two by purposes Use bridge;It is divided into beam bridge, arch bridge, rigid frame bridge, suspension bridge, cable-stayed bridge and combined system birdge etc. by structure.Railroad bridge is using most More is beam bridge.It is a kind of most popular bridge pattern, can be subdivided into simply supported girder bridge, continuous bridge and cantilever beam Bridge.
With the development of the social economy, Transport Facility Construction demand is increasing.Track is as basic facility, construction week Phase, cost are the important indicator of examination.Plate-girder is the superstructure of bridge.Existing railroad bridge, track plates are track plates, plate Beam is plate-girder, and structure is complicated, and construction method is cumbersome, and the construction period is long, and construction cost is high.
In addition, to form a track, need to be laid with multiple track plates, when rail vehicle passes through, vehicle along track circuit Wheel successively rolls the both ends of track plates, and track plates is made to rise one after another, and causes plate-girder frequent vibration, accelerates plate-girder damage;Shadow simultaneously Ring train comfort.
Summary of the invention
The present invention is intended to provide a kind of vertical connecting plate girder construction and production method, track function and bridge function, which are closed two, is One, it constitutes simply, construction cost can be reduced;It can prevent rail plate from rising one after another simultaneously, enhance the overall stability of track.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
Vertical connecting plate girder construction, including rail plate-girder, the rail plate-girder includes plate body, and it is pre- that longitudinal post-tensioning is reserved in the plate body Stress duct and lacing hole for installing longitudinal lacing wire between beam slab, longitudinal post-tensioned prestressing duct has camber, plate body top surface There are two parallel, interval rail support grooves.
Further, plate body is the frame plate that there is hollow out in center, and lacing hole runs through the end face of hollow out and plate body.
Further, the plate body top surface is recessed the rail support groove, and the rail support groove longitudinally runs through the both ends of plate body Face.
Preferably, there are at least two groups in post-tensioned prestressing duct, and the lower section of two rail support grooves has one group of longitudinal direction post-tensioning pre- respectively Stress duct.
It is further preferred that longitudinal post-tensioned prestressing duct shares 4-6.
Further, plate body side is provided with pre-buried emepalcement casing and the fixed pipe sleeve of third rail bracket.
Further, the both ends of plate body have runs through rail with the limit matched constraint notch of convex block machine, constraint notch vertically The top and bottom of plate-girder.
Preferably, the lacing hole is symmetrically arranged with two.
The production method of above-mentioned vertical connecting plate girder construction, includes the following steps,
Step a binds the reinforcement cage skeleton of plate body, is incorporated to punching block;
Step b installs lacing hole pore-forming pvc pipe between vertical connecting plate joist steel mould end and interior punching block, and fixed, interior Punching block corresponds to the hollow out on plate body;
Corresponding position in post-tensioned prestressing duct installs bellows and bushing pipe, and bushing pipe goes out side and touches, and installs service sleeve;
Step c, casting concrete extract bushing pipe, and continue steam curing after concrete initial set;
Step d, demoulding, hangs out, and examines.
Compared with prior art, the invention has the following advantages:
1, track function and bridge function are combined into one by the present invention, are not merely compriseed simply, and can reduce construction cost, It is a kind of superstructure of completely new bridge;Longitudinal direction post-tensioned prestressing duct is reserved in plate body, by wearing prestressing force in it Beam applies pre-tensile stress to prestressing tendon, to apply prestressing force in advance in plate body, so that plate body before train operation Compression is born, and then it is made to generate certain deformation, to resist train impact load;
2, the lacing hole of longitudinal lacing wire between installation beam slab is reserved in plate body, it will be more by filling longitudinal lacing wire in lacing hole A rail plate-girder is joined together to form long section or completely indulges connecting plate beam.When one end stress of rail plate-girder, the other end is indulged It holds to bow and be upturned downwards to lacing wire, the overall stability of track can be enhanced.
Detailed description of the invention
Fig. 1 is main view of the invention;
Fig. 2 is top view of the invention;
Fig. 3 is left view of the invention;
Fig. 4 is the top view of the invention indulged when connecting together;
Fig. 5 is the partial enlarged view in Fig. 4 at A;
In figure: longitudinal lacing wire, 5- third rail bracket fixing pipe between 1- plate body, 2- rail, the pre-buried emepalcement casing of 3-, 4- beam slab Set, 6- limit convex block machine, 11- rail support groove, 12- constrain notch, 13- lacing hole, 14- hollow out, the longitudinal direction 15- post-tensioned prestressing hole Road.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing, to the present invention into Row is further described.
As shown in Figure 1-3, vertical connecting plate girder construction disclosed by the invention, it includes plate body 1, after being reserved with longitudinal direction in plate body 1 Tension prestress duct 15 and lacing hole 13 for installing longitudinal lacing wire between beam slab.Longitudinal post-tensioned prestressing duct 15 it is several According to needing to be arranged.By wearing prestressing tendon in longitudinal post-tensioned prestressing duct 15, in plate body 1 before by external force, to prestressing force Beam applies pre-tensile stress, to apply prestressing force in advance in plate body 1, so that plate body 1 bears compression, and then it is made to generate one Fixed deformation, to improve its bending resistance and rigidity.
In present embodiment, plate body 1 is frame plate, and there is a hollow out 14 in center, and lacing hole 13 is through the hollow out 14 and plate body 1 End face.
When above-mentioned plate body 1 is used for railroad bridge, to avoid Short wave irregularity, 1 top surface of plate body has what is be recessed to be used for It is embedded in the rail support groove 11 of rail, the longitudinal both ends of the surface for running through plate body 1 of rail support groove 11,11 parallel interval of rail support groove is equipped with two.This " top surface " in specific embodiment refers to upper surface when plate body 1 is installed and used.Longitudinal post-tensioned prestressing duct 15 has two groups, Two groups of longitudinal directions post-tensioned prestressing duct 15 is located at the lower section of a wherein rail support groove 11.Two groups of longitudinal directions post-tensioned prestressing duct 15 are symmetrical arranged, and longitudinal post-tensioned prestressing duct 15 shares 6.Certainly, longitudinal post-tensioned prestressing duct 15 may be alternatively provided as 3 Group, 4 groups it is even more, but the lower section of two rail support grooves 11 should respectively have one group.In use, rail to be directly inlaid in rail support groove 11 In, continuous support can be provided rail, the vibration source of the overwhelming majority is consumed, keep train operation smooth, extend rail and train Service life.1 side of plate body is provided with pre-buried emepalcement casing 3 and the fixed pipe sleeve 5 of third rail bracket.
The both ends of plate body 1 have and limit the matched constraint notch 12 of convex block machine, by that will constrain notch 12 and limit convex The assembly of type block machine, can limit single plate body 1.
Invention additionally discloses a kind of hardened structures of longitudinal connected track, and as shown in Figure 4,5, it includes multiple rail plate-girders and limit convex Block machine 6, multiple rail plate-girders are longitudinal, interval is laid with, limit convex block machine 6 in constraint notch 12, two neighboring rail plate-girder by Longitudinal lacing wire 4 links together between two beam slabs, and longitudinal lacing wire 4 is in lacing hole 13 between beam slab.Constraining notch is U-shaped or half Circle, two neighboring PCslab girder share the same limit convex block machine 6.Rail 2 is inlaid in rail support groove 11.
The size of plate body 1 is set as needed, the thickness of plate body 1 and its length direct proportionality.In present embodiment The length of plate body 1 be 4.8m-9.8m, plate body 1 with a thickness of 400~700mm.In addition, present embodiment additionally provide thickness with The relation table of length, is shown in Table 1.
Table 1
Track plate is long (mm) Track plates plate thickness (mm)
4800 400
5800 450
6800 500
7800 580
8800 650
9800 700
The production method of above-mentioned vertical connecting plate girder construction disclosed by the invention, early period, needs produced and the matched steel of plate body 1 Then model is produced according to the following steps:
Step a binds the reinforcement cage skeleton of plate body 1, is incorporated to punching block;
Step b installs 13 pore-forming pvc pipe of lacing hole between vertical connecting plate joist steel mould end and interior punching block, and fixed; Interior punching block corresponds to the hollow out 14 of plate body 1.
Corresponding position in longitudinal post-tensioned prestressing duct 15 installs bellows+bushing pipe or other pipelines, bushing pipe or other Pipeline goes out side and touches.The lower surface when upper surface of plate body 1 during installation is prefabricated has the one of rail support groove 11 face-down.Plate body 1 exists Inverted camber is set when prefabricated, the pipeline of longitudinal 15 corresponding position of post-tensioned prestressing duct installation sets same inverted camber.Plate body is longitudinal Post-tensioned prestressing duct 15 has 4-6.Changed according to the length of plate body 1, longitudinal post-tensioned prestressing duct 15 can be increased or decreased Number.
Step c, casting concrete extract bushing pipe and pvc pipe, and continue steam curing after concrete initial set;
Step d, demoulding, hangs out plate body 1, is verified.The spatial position for taking out bushing pipe and pvc pipe, i.e., in the original of bushing pipe Longitudinal post-tensioned prestressing duct 15 is formed at beginning position, the home position of pvc pipe forms lacing hole 13, completes the production of plate body 1.
After plate body 1 completes, subsequent progress prestressed stretch-draw and continue to conserve.Specific step is as follows;
Step 1, prestressing tendon is worn in longitudinal post-tensioned prestressing duct 15;
Step 2, using jack tension prestressing tendon, when tensioning, plate body 1 is that reverse side is placed, and has the one of rail support groove 11 Down.After the completion of tensioning, sealing off and covering anchorage is carried out using macromolecule concrete.Make the arch 5mm-10mm in advance of plate body 1 by prestressed stretch-draw.
Step 3, the rail plate-girder after sealing off and covering anchorage hang in water support pond, continue water support and natural curing.
The present invention provides a kind of superstructure of completely new bridge, track function and bridge function is combined into one, not only It constitutes simply, and construction cost can be reduced.Longitudinal direction post-tensioned prestressing duct is reserved in plate body, by wearing prestressing force in it Beam applies prestressing force in advance in plate body, so that plate body bears compression, and then it is made to generate certain deformation, when train passes through Out-of-date, the prestressing tendon inside worn can first resist train impact load.
The lacing hole that longitudinal lacing wire between installing beam slab is reserved in plate body, will be multiple by filling longitudinal lacing wire in lacing hole Rail plate-girder is joined together to form long section or completely indulges connecting plate beam.When one end stress of rail plate-girder, the other end is by longitudinal direction Lacing wire is held to bow and be upturned downwards, can enhance the overall stability of track.And the present invention can be to rail Continuous support is provided, it is smooth conducive to train operation, extend the service life of rail and train.
Certainly, the present invention can also have other numerous embodiments, without departing substantially from the vertical even feelings of thought and its essence of the present invention Under condition, those skilled in the art can make various corresponding changes and modifications according to the present invention, but these change accordingly Become and deformation all should fall within the scope of protection of the appended claims of the present invention.

Claims (10)

1. a kind of vertical connecting plate girder construction, it is characterised in that: including rail plate-girder, the rail plate-girder includes plate body, pre- in the plate body Lacing hole there are longitudinal post-tensioned prestressing duct and for installing longitudinal lacing wire between beam slab, longitudinal post-tensioned prestressing duct has There are two parallel, interval rail support grooves in camber, plate body top surface.
2. vertical connecting plate girder construction according to claim 1, it is characterised in that: plate body is the frame plate that there is hollow out in center, is drawn The end face of hollow out and plate body is run through in muscle hole.
3. vertical connecting plate girder construction according to claim 1, it is characterised in that: the plate body top surface is recessed the support rail Slot, the rail support groove longitudinally run through the both ends of the surface of plate body.
4. vertical connecting plate girder construction according to claim 1 or 3, it is characterised in that: longitudinal post-tensioned prestressing duct has at least Two groups, there is one group of longitudinal direction post-tensioned prestressing duct in the lower section of two rail support grooves respectively.
5. rail slab and girder system according to claim 1,2 or 3, it is characterised in that: longitudinal post-tensioned prestressing duct is total There are 4-6.
6. vertical connecting plate girder construction according to claim 1 or 3, it is characterised in that: plate body side is provided with pre-buried lifting set Pipe and the fixed pipe sleeve of third rail bracket.
7. vertical connecting plate girder construction according to claim 1 or 3, it is characterised in that: the both ends of plate body have and limit convex gear The matched constraint notch of platform, constraint notch run through the top and bottom of rail plate-girder vertically.
8. the hardened structure of longitudinal connected track according to claim 7, it is characterised in that: the constraint notch is U-shaped or semicircle.
9. the hardened structure of longitudinal connected track according to claim 1, it is characterised in that: the lacing hole is symmetrically arranged with two.
10. the production method of vertical connecting plate girder construction according to claim 1 to 9, it is characterised in that: including with Lower step,
Step a binds the reinforcement cage skeleton of plate body, is incorporated to punching block;
Step b installs lacing hole pore-forming pvc pipe, and fixed, interior punching block between vertical connecting plate joist steel mould end and interior punching block Hollow out on corresponding plate body;
Corresponding position in post-tensioned prestressing duct installs bellows and bushing pipe, and bushing pipe goes out side and touches, and installs service sleeve;
Step c, casting concrete extract bushing pipe, and continue steam curing after concrete initial set;
Step d, demoulding, hangs out, and examines.
CN201910556441.2A 2019-06-25 2019-06-25 A kind of vertical connecting plate girder construction and production method Pending CN110184914A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110616634A (en) * 2019-10-24 2019-12-27 成都天府轨谷科技有限公司 Embedded assembled continuous supporting rail plate beam structure and production method
CN110700017A (en) * 2019-10-24 2020-01-17 成都天府轨谷科技有限公司 Construction method of through-type continuous supporting track system
CN115365466A (en) * 2022-08-26 2022-11-22 马鞍山钢铁股份有限公司 Roller way beam base correction device and using method thereof

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CN201695285U (en) * 2010-06-18 2011-01-05 江苏东强股份有限公司 Tensioning lock for longitudinal connection of ballastless track slab
CN102296491A (en) * 2011-06-02 2011-12-28 中铁二十三局集团有限公司 Post-tensioned prestressed track board of non-ballast track
US20130264394A1 (en) * 2010-12-17 2013-10-10 Railway Engineering Research Institute Of China Academy Of Railway Science Pre-stressed concrete track slab of slab-type ballast-less track
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CN204455723U (en) * 2015-02-15 2015-07-08 中铁二十三局集团有限公司 A kind of reinforcing cage and track plates thereof
CN107217549A (en) * 2017-07-10 2017-09-29 中铁第四勘察设计院集团有限公司 The basic board connecting structure of non-fragment orbit and the non-fragment orbit with the attachment structure
WO2019011101A1 (en) * 2017-07-10 2019-01-17 中铁第四勘察设计院集团有限公司 Ballastless track base plate connecting structure and ballastless track having same
CN210262719U (en) * 2019-06-25 2020-04-07 成都天府轨谷科技有限公司 Longitudinal connecting plate beam structure

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201695285U (en) * 2010-06-18 2011-01-05 江苏东强股份有限公司 Tensioning lock for longitudinal connection of ballastless track slab
US20130264394A1 (en) * 2010-12-17 2013-10-10 Railway Engineering Research Institute Of China Academy Of Railway Science Pre-stressed concrete track slab of slab-type ballast-less track
CN102296491A (en) * 2011-06-02 2011-12-28 中铁二十三局集团有限公司 Post-tensioned prestressed track board of non-ballast track
CN204185734U (en) * 2014-09-16 2015-03-04 廊坊合力天一机械设备有限公司 CRTS III plate-type non-fragment orbit self-compacting concrete is built and is used block pulp device
CN204455723U (en) * 2015-02-15 2015-07-08 中铁二十三局集团有限公司 A kind of reinforcing cage and track plates thereof
CN107217549A (en) * 2017-07-10 2017-09-29 中铁第四勘察设计院集团有限公司 The basic board connecting structure of non-fragment orbit and the non-fragment orbit with the attachment structure
WO2019011101A1 (en) * 2017-07-10 2019-01-17 中铁第四勘察设计院集团有限公司 Ballastless track base plate connecting structure and ballastless track having same
CN210262719U (en) * 2019-06-25 2020-04-07 成都天府轨谷科技有限公司 Longitudinal connecting plate beam structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110616634A (en) * 2019-10-24 2019-12-27 成都天府轨谷科技有限公司 Embedded assembled continuous supporting rail plate beam structure and production method
CN110700017A (en) * 2019-10-24 2020-01-17 成都天府轨谷科技有限公司 Construction method of through-type continuous supporting track system
CN115365466A (en) * 2022-08-26 2022-11-22 马鞍山钢铁股份有限公司 Roller way beam base correction device and using method thereof

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