CN110181124A - High speed and dry rolling cut technique - Google Patents

High speed and dry rolling cut technique Download PDF

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Publication number
CN110181124A
CN110181124A CN201910513483.8A CN201910513483A CN110181124A CN 110181124 A CN110181124 A CN 110181124A CN 201910513483 A CN201910513483 A CN 201910513483A CN 110181124 A CN110181124 A CN 110181124A
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China
Prior art keywords
speed
rolling cut
dry
workpiece
cutter
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Pending
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CN201910513483.8A
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Chinese (zh)
Inventor
张鹏飞
曾建峰
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Shangchi Group Co Ltd
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Shangchi Group Co Ltd
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Priority to CN201910513483.8A priority Critical patent/CN110181124A/en
Publication of CN110181124A publication Critical patent/CN110181124A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • B23F5/20Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)

Abstract

The invention discloses high speed and dry rolling cut techniques, include the following steps;Step S1: suitable high-speed numeric control gear-hobbing machine is selected, and selects suitable cutting tool;Before carrying out Rolling-cut shear, the work in every data of detailed inspection high-speed numeric control gear-hobbing machine are answered, it is ensured that the joint of power circuit enables high-speed numeric control gear-hobbing machine to work normally there is no situation is loosened;Step S2: will need the workpiece for carrying out Rolling-cut shear to be clamped on the pawl disk of high-speed numeric control gear-hobbing machine by automatic fixture, before carrying out DRY CUTTING, determine selected machining condition when rolling cut;The parameter of high speed and dry rolling cut is input to high-speed numeric control gear-hobbing machine, rolling cut scheme is that high-speed dry cuts gear hobbing, and gear cuts helical teeth to be dry;The present invention reduces environmental pollution, avoids chip there is a situation where gluing knife, advantageously reduces workpiece machined surface roughness;Meanwhile machining working hour is shortened, production efficiency is improved, processing cost is reduced.

Description

High speed and dry rolling cut technique
Technical field
The present invention relates to technical fields of mechanical processing, specially high speed and dry rolling cut technique.
Background technique
Conventional gears manufacture mostly uses wet type rolling cut technique, and during wet type rolling cut, cutting fluid is usually most of One of indispensable production factors in machining to guarantee machining accuracy, improve surface quality and production efficiency with important Effect;As the enhancing of global environment consciousness and the requirement of environmental regulation are increasingly stringenter, negative work of the cutting fluid to environment The problems such as with being also more and more obvious, being largely easy to cause ecological environmental pollution and worker's occupational health hazards using cutting fluid;And DRY CUTTING is to carry out cutting under the conditions of without cold liquid to protect environment, reducing cost consciously without using cutting fluid and add The method of the machining of work;High speed and dry rolling cut technique in the prior art, during rolling cut, due to lacking cutting fluid Lubricating action so that rolling cut generate chip be not readily separated with workpiece, be easy to appear in the case of a high temperature so as to cause chip The case where viscous knife, the quality of rolling cut is influenced, therefore, design high speed and dry rolling cut technique is necessary.
Summary of the invention
The purpose of the present invention is to provide high speed and dry rolling cut techniques, to solve the problems mentioned in the above background technology.
The purpose of the present invention can be achieved through the following technical solutions:
High speed and dry rolling cut technique, includes the following steps;
Step S1: suitable high-speed numeric control gear-hobbing machine is selected, and selects suitable cutting tool;Carrying out Rolling-cut shear Before, answer the work in every data of detailed inspection high-speed numeric control gear-hobbing machine, it is ensured that there is no loosen for the joint of power circuit Situation enables high-speed numeric control gear-hobbing machine to work normally;
Step S2: the workpiece for carrying out Rolling-cut shear will be needed to be clamped to high-speed numeric control gear-hobbing machine by automatic fixture On pawl disk, before carrying out DRY CUTTING, selected machining condition when rolling cut is determined;The parameter of high speed and dry rolling cut is input to height Fast chain digital control gear hobbing machine, rolling cut scheme are that high-speed dry cuts gear hobbing, and gear cuts helical teeth to be dry;Hobboing cutter is helical teeth hobboing cutter;
Step S3: during rolling cut, when hobboing cutter is contacted with workpiece, can make hobboing cutter carry out rolling cut to workpiece, from And generate chip;With the variation of rolling cut speed so that the temperature of rolling cut can also generate variation, workpiece during the cutting process, with Speed increase, cutting temperature increases, and friction factor reduces and mechanical property is deteriorated, so that cutting force be made to reduce, when rolling cut speed When degree reaches the speed of high-speed rolling-cutting, influence of the speed to cutting temperature is smaller and smaller, so that temperature ascendant trend slows down;
Step S4: during gear DRY CUTTING, using lubricating oil to cutter carry out micro lubricating, lubricating oil with knife When tool and workpiece contact, high temperature can evaporate lubricating oil atomization, and precision, surface quality and the internal stress of workpiece be not by micro profit The negative effect of lubricating oil, and blown the chip that rolling cut generates off from cutter by compressed air and chip suction unit, so that Chip is fallen in chip suction unit, and chip is avoided to be clipped between cutter and workpiece, the surface of defective work piece;
Step S5: after the completion of rolling cut, after the workpiece that rolling cut is completed is removed from the pawl disk of high-speed numeric control slitting mill, to work Part carries out quality inspection and cleans workpiece after quality inspection is qualified, storage storage is carried out after oiling;The cutter that rolling cut is used removes progress It stores, pass hull closure power supply, manually and clears up chip and equipment, to complete rolling cut after maintenance.
As a further solution of the present invention: in the step S1, suitable rolling is selected when carrying out high speed and dry rolling cut The requirement content of cutter includes:
A, the coefficient of friction between chip and cutter wants as small as possible, can coat layer of surface on the surface of cutter when necessary Coating, and it is aided with the good cutter structure of chip removal, reduce heat build-up;
B, the cutter of selection should have excellent high temperature resistance, can work under the conditions of no cutting fluid;
C, Dry Cutting Tool should have intensity more higher than wet type cutting tool and toughness.
As a further solution of the present invention: in the step S2,25CrMo4 being selected to process material as the experiment of workpiece Material, and the diameter of workpiece is f92-f98mm.
As a further solution of the present invention: in the step S2, hobboing cutter revolving speed is 900r/min, hobboing cutter axial feeding For 2mm/min.
As a further solution of the present invention: in the step S4, the injection rate of lubricating oil be per hour using 10~ 50ml。
As a further solution of the present invention: in the step S4, chip suction unit includes blanking rack, cabinet, air inlet Mouth, charging conduit, storage bin, stock chest, pumping components, ventilation hole, installation partition, yielding rubber, material cabinet, handle, pedestal and Non-slip mat, the two sides of the cabinet offer ventilation hole, and the top outer of the cabinet is equipped with blanking by being welded and fixed Frame, the center of top of the blanking rack offer charging conduit, and the two sides of the blanking rack offer air inlet, the cabinet Center of inside is equipped with installation partition by bolt, and the center of top of the installation partition is equipped with storage bin by bolt, and Charging conduit is connected to the top of storage bin, and the inside of the storage bin offers stock chest, and object is fitted in stock chest The outside center of material cabinet, the material cabinet is equipped with handle by screw, and the top two sides of the installation partition are provided with pumping Component is inhaled, the underfill of the installation partition has yielding rubber, and the bottom surrounding of the cabinet passes through screw and is equipped with base Seat, and the bottom of pedestal is equipped with non-slip mat by screw.
As a further solution of the present invention: the pumping components include air inlet pipe, air pump and exhaust pipe, and the air pump is logical The top two sides that bolt is mounted on installation partition are crossed, the top of the air pump is equipped with air inlet pipe, and air inlet by connecting flange The top of pipe is connected to air inlet, and the bottom of the air pump is equipped with exhaust pipe by connecting flange, and exhaust pipe passes through installation Partition is connected to ventilation hole.
Beneficial effects of the present invention: the present invention has little time a large amount of cutting heat by using high cutting speed It is transmitted to workpiece just to be taken away by chip, so that workpiece surface temperature distortion is small;It, can due to the cutter cutter material good using thermohardening Not have to cutting fluid to carry out dry cutting, reduce environmental pollution, avoids chip there is a situation where gluing knife, advantageously reduce Workpiece machined surface roughness;Simultaneously as using higher cutting speed and feed speed, so that the material of unit time is cut Except rate greatly increases, machining working hour is shortened, production efficiency is improved, reduces processing cost;Moreover, by using cutting It considers suction unit to be worth doing, the chip that rolling cut generates can be inhaled to the inside for dropping into cabinet, and then store into material cabinet, convenient for subsequent clear Clean cleaning improves clean convenience.
Detailed description of the invention
In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the drawings.
Fig. 1 is the overall structure diagram of chip suction unit of the present invention;
Fig. 2 is the cross-sectional view of the cabinet of chip suction unit of the present invention;
In figure: 1, blanking rack;2, cabinet;3, air inlet;4, charging conduit;5, storage bin;6, stock chest;7, pumping components; 8, air inlet pipe;9, air pump;10, exhaust pipe;11, ventilation hole;12, partition is installed;13, yielding rubber;14, material cabinet;15, it holds ?;16, pedestal;17, non-slip mat.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with embodiment, it is clear that described reality Applying example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is general Logical technical staff all other embodiment obtained without creative efforts belongs to what the present invention protected Range.
As shown in Figs. 1-2, high speed and dry rolling cut technique, includes the following steps;
Step S1: suitable high-speed numeric control gear-hobbing machine is selected, and selects suitable cutting tool;Carrying out Rolling-cut shear Before, answer the work in every data of detailed inspection high-speed numeric control gear-hobbing machine, it is ensured that there is no loosen for the joint of power circuit Situation enables high-speed numeric control gear-hobbing machine to work normally;
Wherein, the requirement content for selecting suitable Roll-turning tool when carrying out high speed and dry rolling cut includes:
A, the coefficient of friction between chip and cutter wants as small as possible, can coat layer of surface on the surface of cutter when necessary Coating, and it is aided with the good cutter structure of chip removal, reduce heat build-up;
B, the cutter of selection should have excellent high temperature resistance, can work under the conditions of no cutting fluid;
C, Dry Cutting Tool should have intensity more higher than wet type cutting tool and toughness;
Step S2: the workpiece for carrying out Rolling-cut shear will be needed to be clamped to high-speed numeric control gear-hobbing machine by automatic fixture On pawl disk, before carrying out DRY CUTTING, selected machining condition when rolling cut is determined;The parameter of high speed and dry rolling cut is input to height Fast chain digital control gear hobbing machine, rolling cut scheme are that high-speed dry cuts gear hobbing, and gear cuts helical teeth to be dry;Hobboing cutter is helical teeth hobboing cutter;
Wherein, experiment rapidoprint of the 25CrMo4 as workpiece is selected, and the diameter of workpiece is f92-f98mm;Hobboing cutter turns Speed is 900r/min, and hobboing cutter axial feeding is 2mm/min;
Step S3: during rolling cut, when hobboing cutter is contacted with workpiece, can make hobboing cutter carry out rolling cut to workpiece, from And generate chip;With the variation of rolling cut speed so that the temperature of rolling cut can also generate variation, workpiece during the cutting process, with Speed increase, cutting temperature increases, and friction factor reduces and mechanical property is deteriorated, so that cutting force be made to reduce, when rolling cut speed When degree reaches the speed of high-speed rolling-cutting, influence of the speed to cutting temperature is smaller and smaller, so that temperature ascendant trend slows down;
Step S4: during gear DRY CUTTING, using lubricating oil to cutter carry out micro lubricating, lubricating oil with knife When tool and workpiece contact, high temperature can evaporate lubricating oil atomization, and precision, surface quality and the internal stress of workpiece be not by micro profit The negative effect of lubricating oil, and blown the chip that rolling cut generates off from cutter by compressed air and chip suction unit, so that Chip is fallen in chip suction unit, and chip is avoided to be clipped between cutter and workpiece, the surface of defective work piece;
Wherein, the injection rate of lubricating oil is to use 10~50ml per hour;
Wherein, chip suction unit includes blanking rack 1, cabinet 2, air inlet 3, charging conduit 4, storage bin 5, stock chest 6, takes out Inhale component 7, ventilation hole 11, installation partition 12, yielding rubber 13, material cabinet 14, handle 15, pedestal 16 and non-slip mat 17, cabinet 2 Two sides offer ventilation hole 11, the top outer of cabinet 2 is equipped with blanking rack 1 by being welded and fixed, the top of blanking rack 1 Center offers charging conduit 4, and the two sides of blanking rack 1 offer air inlet 3, and the center of inside of cabinet 2 is equipped with by bolt Partition 12 is installed, the center of top of installation partition 12 is equipped with storage bin 5, and the top of charging conduit 4 and storage bin 5 by bolt Connection, the inside of storage bin 5 offers stock chest 6, and material cabinet 14 is fitted in stock chest 6, the outside of material cabinet 14 Center is equipped with handle 15 by screw, and the top two sides of installation partition 12 are provided with pumping components 7, install the bottom of partition 12 Portion is filled with yielding rubber 13, and the bottom surrounding of cabinet 2 passes through screw and is equipped with pedestal 16, and the bottom of pedestal 16 passes through spiral shell Nail is equipped with non-slip mat 17;
Wherein, pumping components 7 include air inlet pipe 8, air pump 9 and exhaust pipe 10, and air pump 9 is mounted on installation partition by bolt The top of 12 top two sides, air pump 9 is equipped with air inlet pipe 8 by connecting flange, and the top of air inlet pipe 8 and air inlet 3 connect Logical, the bottom of air pump 9 is equipped with exhaust pipe 10 by connecting flange, and exhaust pipe 10 passes through installation partition 12 and ventilation hole 11 connects It is logical;
Pedestal 16 and non-slip mat 17 can provide support for cabinet 2, and chip suction unit is placed on high-speed numeric control gear hobbing Chip can be inhaled by pumping components 7 and be fallen by the bottom of machine, and the air pump 9 of installation 12 top two sides of partition works, and pass through air inlet pipe 8 and air inlet 3, enable to charging conduit 4 to generate suction, the air of sucking through exhaust pipe 10 and 11 row of ventilation hole outwardly;It falls Hopper 4 generates suction, chip is dropped into storage bin 5 through the charging conduit 4 in 1 center of blanking rack, due to material cabinet 14 It is mounted in stock chest 6, so that chip by handle 15 through that after the completion of rolling cut, can be incited somebody to action in the entrance material cabinet 14 of stock chest 6 Material cabinet 14 is pulled out from the stock chest 6 of storage bin 5, is facilitated and is carried out recycling cleaning, and yielding rubber 13 can be improved installation partition 12 stability of strutting system;
Step S5: after the completion of rolling cut, after the workpiece that rolling cut is completed is removed from the pawl disk of high-speed numeric control slitting mill, to work Part carries out quality inspection and cleans workpiece after quality inspection is qualified, storage storage is carried out after oiling;The cutter that rolling cut is used removes progress It stores, pass hull closure power supply, manually and clears up chip and equipment, to complete rolling cut after maintenance.
Present invention disclosed above preferred embodiment is only intended to help to illustrate the present invention.There is no detailed for preferred embodiment All details are described, are not limited the invention to the specific embodiments described.Obviously, according to the content of this specification, It can make many modifications and variations.These embodiments are chosen and specifically described to this specification, is in order to better explain the present invention Principle and practical application, so that skilled artisan be enable to better understand and utilize the present invention.The present invention is only It is limited by claims and its full scope and equivalent.

Claims (7)

1. high speed and dry rolling cut technique, which is characterized in that include the following steps;
Step S1: suitable high-speed numeric control gear-hobbing machine is selected, and selects suitable cutting tool;Before carrying out Rolling-cut shear, answer The work in every data of detailed inspection high-speed numeric control gear-hobbing machine, it is ensured that the joint of power circuit, which is not present, loosens situation, High-speed numeric control gear-hobbing machine is worked normally;
Step S2: the pawl disk that the workpiece for carrying out Rolling-cut shear will be needed to be clamped to by automatic fixture high-speed numeric control gear-hobbing machine On, before carrying out DRY CUTTING, determine selected machining condition when rolling cut;The parameter of high speed and dry rolling cut is input to high speed number Gear-hobbing machine is controlled, rolling cut scheme is that high-speed dry cuts gear hobbing, and gear cuts helical teeth to be dry;Hobboing cutter is helical teeth hobboing cutter;
Step S3: during rolling cut, when hobboing cutter is contacted with workpiece, hobboing cutter can be made to carry out rolling cut to workpiece, to produce Raw chip;With the variation of rolling cut speed so that the temperature of rolling cut can also generate variation, workpiece during the cutting process, with speed Degree increases, and cutting temperature increases, and friction factor reduces and mechanical property is deteriorated, to make cutting force reduce, when rolling cut speed reaches To high-speed rolling-cutting speed when, influence of the speed to cutting temperature is smaller and smaller, so that temperature ascendant trend slows down;
Step S4: during gear DRY CUTTING, using lubricating oil to cutter carry out micro lubricating, lubricating oil with cutter and When workpiece contacts, high temperature can evaporate lubricating oil atomization, and precision, surface quality and the internal stress of workpiece be not by micro lubricating oil Negative effect, and the chip that rolling cut generates is blown off from cutter by compressed air and chip suction unit, so that chip It falls in chip suction unit, chip is avoided to be clipped between cutter and workpiece, the surface of defective work piece;
Step S5: after the completion of rolling cut, by rolling cut complete workpiece removed from the pawl disk of high-speed numeric control slitting mill after, to workpiece into Workpiece is cleaned after quality inspection is qualified, storage storage is carried out after oiling by row quality inspection;The cutter that rolling cut is used, which is removed, to be maintained After store, pass hull closure power supply is artificial and clear up chip and equipment, to complete rolling cut.
2. high speed and dry rolling cut technique according to claim 1, which is characterized in that in the step S1, carrying out high speed The requirement content for selecting suitable Roll-turning tool when Dry Hobbing includes:
A, the coefficient of friction between chip and cutter wants as small as possible, can coat layer of surface on the surface of cutter when necessary and apply Layer, and it is aided with the good cutter structure of chip removal, reduce heat build-up;
B, the cutter of selection should have excellent high temperature resistance, can work under the conditions of no cutting fluid;
C, Dry Cutting Tool should have intensity more higher than wet type cutting tool and toughness.
3. high speed and dry rolling cut technique according to claim 1, which is characterized in that in the step S2, select 25CrMo4 As the experiment rapidoprint of workpiece, and the diameter of workpiece is f92-f98mm.
4. high speed and dry rolling cut technique according to claim 1, which is characterized in that in the step S2, hobboing cutter revolving speed is 900r/min, hobboing cutter axial feeding are 2mm/min.
5. high speed and dry rolling cut technique according to claim 1, which is characterized in that in the step S4, the note of lubricating oil Entering amount is to use 10~50ml per hour.
6. high speed and dry rolling cut technique according to claim 1, which is characterized in that in the step S4, chip suction dress Set including blanking rack (1), cabinet (2), air inlet (3), charging conduit (4), storage bin (5), stock chest (6), pumping components (7), Ventilation hole (11), installation partition (12), yielding rubber (13), material cabinet (14), handle (15), pedestal (16) and non-slip mat (17), the two sides of the cabinet (2) offer ventilation hole (11), and the top outer of the cabinet (2) is by being welded and fixed peace Equipped with blanking rack (1), the center of top of the blanking rack (1) is offered charging conduit (4), and the two sides of the blanking rack (1) are opened Equipped with air inlet (3), the center of inside of the cabinet (2) is equipped with installation partition (12), the installation partition by bolt (12) center of top is equipped with storage bin (5) by bolt, and charging conduit (4) is connected to the top of storage bin (5), the storage The inside of feed bin (5) offers stock chest (6), and is fitted with material cabinet (14) in stock chest (6), the material cabinet (14) Outside center be equipped with handle (15) by screw, it is described installation partition (12) top two sides be provided with pumping components (7), the underfill of installation partition (12) has yielding rubber (13), and the bottom surrounding of the cabinet (2) passes through screw It is equipped with pedestal (16), and the bottom of pedestal (16) is equipped with non-slip mat (17) by screw.
7. high speed and dry rolling cut technique according to claim 6, which is characterized in that the pumping components (7) include air inlet (8), air pump (9) and exhaust pipe (10) are managed, the air pump (9) is mounted on the top two sides of installation partition (12), institute by bolt The top for stating air pump (9) is equipped with air inlet pipe (8) by connecting flange, and the top of air inlet pipe (8) is connected to air inlet (3), The bottom of the air pump (9) is equipped with exhaust pipe (10) by connecting flange, and exhaust pipe (10) pass through installation partition (12) with Ventilation hole (11) connection.
CN201910513483.8A 2019-06-14 2019-06-14 High speed and dry rolling cut technique Pending CN110181124A (en)

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Publication number Priority date Publication date Assignee Title
WO2001023129A1 (en) * 1998-04-15 2001-04-05 Mitsubishi Heavy Industries, Ltd. Hobbing machine for dry cutting
CN1915569A (en) * 2006-09-11 2007-02-21 重庆机床(集团)有限责任公司 Digital control automatic dry cutting gear-hobbing machine in high speed
CN105618867A (en) * 2016-03-17 2016-06-01 上海金兆节能科技有限公司 Minimum quantity lubrication hobbing protection system of gear machine tool
CN207272845U (en) * 2017-09-27 2018-04-27 江西亚鸿电子材料科技协同创新有限公司 A kind of scrap collection mechanism of metal-cutting machine
CN207344253U (en) * 2017-09-29 2018-05-11 深圳市敦信模具制品有限公司 A kind of mould machining chips cleaning plant
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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CN207344253U (en) * 2017-09-29 2018-05-11 深圳市敦信模具制品有限公司 A kind of mould machining chips cleaning plant
CN108326372A (en) * 2018-02-06 2018-07-27 湖州利明五金机电设备有限公司 A kind of handware cutting process
CN109465499A (en) * 2018-12-18 2019-03-15 浙江振兴阿祥集团有限公司 A kind of processing method that chain digital control gear hobbing machine hobbing is compound
CN210306954U (en) * 2019-06-14 2020-04-14 上齿集团有限公司 Chip suction device for high-speed dry type hobbing process

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曹华军,李先广,陈鹏著: "《绿色高速干切滚齿工艺理论与关键技术》", 31 August 2016, 重庆大学出版社, pages: 106 - 109 *

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