CN110172236A - A kind of surface modified carbon microballoon/unsaturated polyester (UP) composite flame-proof material preparation method and applications - Google Patents

A kind of surface modified carbon microballoon/unsaturated polyester (UP) composite flame-proof material preparation method and applications Download PDF

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Publication number
CN110172236A
CN110172236A CN201910010811.2A CN201910010811A CN110172236A CN 110172236 A CN110172236 A CN 110172236A CN 201910010811 A CN201910010811 A CN 201910010811A CN 110172236 A CN110172236 A CN 110172236A
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unsaturated polyester
carbosphere
parts
flame retardant
solution
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喻源
陈忠伟
张庆武
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Nanjing Tech University
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Nanjing Tech University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • C08K7/24Expanded, porous or hollow particles inorganic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The invention discloses a kind of modified hydridization carbosphere/unsaturated polyester (UP) composite flame-proof materials in surface.The composite flame-proof material is mainly composed of the following raw materials by weight: 97~100 parts of unsaturated polyester (UP), 1~3 part of carbosphere, 2~6 parts of surface modifier, 1~2 part of phosphate, 2~6 parts of urea, 2 parts of initiator.Appropriate surface modified carbon microballoon, initiator and unsaturated polyester resin are sufficiently mixed rear curing molding to get product.The present invention has the advantages that surface modifying method raw material sources used in (1) are extensive, environmentally protective, cost is relatively low, and process simple process, it is suitble to industrialized production;(2) composite flame-proof material provided solves the problems, such as that compatibility is poor between carbosphere and unsaturated polyester (UP) to a certain extent;(3) composite flame-proof material provided, which is compared pure unsaturated polyester (UP) and compared, has higher thermal stability and oxygen index (OI).

Description

A kind of surface modified carbon microballoon/unsaturated polyester (UP) composite flame-proof material preparation method and It is applied
Technical field
The invention belongs to carbon material hydridization flame-retardant high-molecular technical fields, and in particular to and a kind of surface modified carbon microballoon/no Saturated polyester composite flame-proof material and preparation method thereof.
Background technique
Unsaturated polyester (UP) is extensive due to its excellent mechanical performance, workability, high chemical resistance and corrosion resistance As automobile, aviation, electronics, building and packaging industry.But unsaturated polyester (UP) itself is inflammable, and generates in combustion a large amount of Smog and toxic gas, seriously threaten environmental and human health impacts, hinder it and development is widely applied.Therefore, increasingly increased quotient Industry demand promotes people to develop effective and environmentally friendly fire retardant to enhance the fire protecting performance of unsaturated polyester (UP).
As a kind of emerging carbon material, the outstanding chemical stability of carbosphere and thermal stability make it from numerous novel Fire proofing in show one's talent.But biggish specific surface area and higher surface energy, lead to carbosphere and unsaturated polyester (UP) Between compatibility it is poor, seriously compromise the durability of unsaturated polyester (UP) composite flame-proof material.To overcome disadvantage mentioned above, the present invention Surface modification treatment is carried out to carbosphere, enhances its compatibility between unsaturated polyester (UP), and then it is multiple to improve unsaturated polyester (UP) Flame retardant property, thermal stability and the durability of condensation material.
Patent CN108752892A and patent CN108752893A discloses a kind of new flame retardant type unsaturated polyester (UP), but Synthetic route is more complex and cost is excessively high.Patent CN108192307A discloses a kind of system of high-fire resistance unsaturated polyester resin Preparation Method, but the fire retardant type added is excessive.Surface modified carbon microballoon provided by the invention/unsaturated polyester (UP) composite flame-proof material Expect that synthetic route is simpler, and fire retardant additive amount and type are less.
Summary of the invention
In order to solve deficiency in the prior art, the object of the present invention is to provide a kind of surface modified carbon microballoon/unsaturations Polyester composite flame retardant material and preparation method thereof.
To achieve the goals above, the present invention adopts the following technical scheme:
A kind of modified hydridization carbosphere/unsaturated polyester (UP) composite flame-proof material in surface, the high flame retardant unsaturated polyester (UP) Resin is mainly composed of the following raw materials by weight: 97~100 parts of unsaturated polyester (UP), 1~3 part of carbosphere, and surface modifier 2~6 Part, 1~2 part of phosphate, 2~6 parts of urea, 2 parts of initiator.
The surface modifier is that chitin, chitosan and cellulose are any one or more of.
The phosphate is that triethyl phosphate, phosphoric acid and phosphorus pentoxide are any one or more of.
The initiator is benzoyl peroxide.
A kind of above-mentioned surface is modified the preparation method of hydridization carbosphere/unsaturated polyester (UP) composite flame-proof material, mainly includes Following steps:
(1) carbosphere is weighed to stir 60~240 minutes under 40-60 DEG C of water bath condition in sodium hydroxide solution, spend from Sub- water washing is dried to obtain particle A;
(2) surface modifier is dissolved in acetic acid solution, obtains solution B;
(3) it disperses particle A in deionized water, is added in solution B, stir 100~500 minutes, obtain solution C;
(4) supernatant is removed after standing solution C, is successively washed using acetic acid solution and deionized water, is dried to obtain Grain D;
(5) it disperses particle D and urea in dimethylformamide, is heated to 110-120 DEG C, is added under agitation Phosphate stirs 100~500 minutes, and benefit is washed with deionized, and obtains surface modified carbon microballoon after dry;
(6) surface modified carbon microballoon, initiator benzoyl peroxide are added in unsaturated polyester resin, stirring 20~ 60 minutes, solution E was obtained after mixing;
(7) solution E is poured into Teflon mould, drying box is put into after injection molding, obtains a kind of table after solidification demoulding Face is modified hydridization carbosphere/unsaturated polyester (UP) composite flame-proof material.
The step (1), (3), (5), (6) described stirring revolving speed be 100~700 revs/min.
In the step (6) additive amount of the modified hydridization carbosphere in surface be unsaturated polyester resin weight 1%~ 3%;The additive amount of initiator is the 2% of unsaturated polyester resin weight.
Condition of cure described in the step (7) are as follows: constant temperature 60 minutes under the conditions of 80 DEG C, constant temperature 180 divides under the conditions of 110 DEG C Clock.
Compared with prior art, the present invention has the advantage that:
(1) surface modifying method raw material sources provided by the invention are extensive, environmentally protective, cost is relatively low, and process Simple process is suitble to industrialized production.
(2) surface modified carbon microballoon/unsaturated polyester composite provided by the invention compares unmodified carbosphere/insatiable hunger And polyester composite, solve the problems, such as that compatibility is poor between carbosphere and unsaturated polyester (UP) to a certain extent.
(3) surface modified carbon microballoon/unsaturated polyester (UP) flame retardant composite material provided by the invention, it is micro- to compare unmodified carbon Ball/unsaturated polyester composite and pure unsaturated polyester (UP), surface modifier and phosphatic introducing have been postponed and have reached maximum heat The time of weight loss rate, composite material have higher thermal stability.
Detailed description of the invention
Fig. 1 is the FTIR spectrum figure of carbosphere used in embodiment 2 and 3.
Fig. 2 is the FTIR spectrum figure of surface modified carbon microballoon prepared by embodiment 3.
Fig. 3 is the thermogravimetric (left side) after the unsaturated polyester composite that embodiment 1,2 and 6 provides solidifies in nitrogen atmosphere With thermal weight loss rate (right side) curve.
Specific embodiment
The present invention is done below with reference to specific embodiment and more comprehensively, is meticulously described, but protection scope of the present invention It is not limited to embodiment in detail below.
To facilitate the understanding of the present invention, the present invention is made below in conjunction with Figure of description and preferred embodiment more complete Face meticulously describes, but the protection scope of the present invention is not limited to the following specific embodiments.
Unless otherwise defined, all technical terms used hereinafter and the normally understood meaning of those skilled in the art It is identical.Technical term used herein is intended merely to the purpose of description specific embodiment, is not intended to the limitation present invention Protection scope.
Except there is a special instruction, the various reagents used in the present invention, raw material be can commodity commercially or Person can the product as made from well known method.
With reference to the accompanying drawings and examples, the technical solution used to invention is further elaborated.
Embodiment 1
The preparation of pure unsaturated polyester (UP), specifically comprises the following steps:
2 parts of benzoyl peroxides are added in 100 parts of unsaturated polyester (UP)s, stirred 30~60 points with revolving speed 500r/ minutes Mold is poured into after clock, 80 DEG C constant temperature 1 hour, 110 DEG C of constant temperature 3h, cooling and demolding after taking-up.
Referring to table 1, it can be seen that the oxygen index (OI) of embodiment 1 is only 19.8%.
Referring to attached drawing 3, it is thermogravimetric (left side) and thermal weight loss rate (right side) curve of the embodiment 1 in nitrogen atmosphere.It can be with The temperature (T0.1) for finding out 2 weightlessness 10% of embodiment is 334 DEG C, and Residual carbon is 10.9wt%, thermal weight loss after 750 DEG C Temperature (the T of rate peak valuemax) be 415 DEG C, maximum weight loss rate be 1.44%/DEG C, thermal stability is poor.
Embodiment 2
3 parts of carbospheres and 2 parts of benzoyl peroxides are added separately in 97 parts of unsaturated polyester (UP), with 500 turns of revolving speed/ Minute stirring 20~pour into mold after sixty minutes, 80 DEG C constant temperature 1 hour, 110 DEG C of constant temperature 3h, cooling and demolding after taking-up.
Referring to table 1, it can be seen that the oxygen index (OI) of embodiment 2 is 21.4%, and 19.8% than embodiment 1 is high by 1.6%.
Referring to attached drawing 3, it is the thermogravimetric (left side) in a nitrogen atmosphere of embodiment 2 and thermal weight loss rate (right side) curve.It can be with Find out, the temperature (T of 2 weightlessness 10% of embodiment0.1) it is 353 DEG C, than 1 high 19 DEG C of embodiment.Carbon residue of the embodiment 2 at 750 DEG C Rate is 19.7wt%, also 3.9wt% higher than the Residual carbon of embodiment 3 much larger than the 10.9wt% of embodiment 1.Thermal weight loss rate Temperature (the T of peak valuemax) promoted from 415 DEG C of embodiment 1 to 417 DEG C, and maximum weight loss rate from 1.44%/DEG C be reduced to 1.32%/DEG C.
Embodiment 3
3 parts of carbospheres are stirred 180 minutes under 45 DEG C of water bath conditions with 300 revs/min of revolving speed in sodium hydroxide solution, Particle A is dried to obtain after being washed with deionized;
6 parts of chitosans are dissolved in acetic acid solution, solution B is obtained;
It disperses 1 part of particle A in deionized water, is added in solution B, stirred 240 minutes with 300 revs/min of revolving speed, Obtain solution C;
Supernatant is removed after solution C is stood, is successively washed using acetic acid solution and deionized water, and particle D is dried to obtain;
It disperses 3 parts of particle D and 6 parts of urea in dimethylformamide, is heated to 110 DEG C, 3 are added under agitation Part phosphoric acid, is stirred 180 minutes with 300 revs/min of revolving speed, and benefit is washed with deionized, and obtains surface modified carbon microballoon after dry;
3 parts of surface modified carbon microballoons and 2 parts of benzoyl peroxides are added separately in 97 parts of unsaturated polyester (UP), to turn Fast 500r/ minutes stirring 20~pour into mold after sixty minutes, 80 DEG C constant temperature 1 hour, 110 DEG C of constant temperature 3h, it is cooling de- after taking-up Mould.
Referring to attached drawing 1, it is the FTIR spectrum figure of carbosphere.As seen from Figure 1, it is located at 1034cm-1With 3430cm-1The 2 strong peak at place respectively corresponds bending and the stretching vibration peak of-OH, 1634cm-1Occur that-C=O's is flexible Vibration peak illustrates that carbosphere surface has oxygen-containing functional group, provides possibility for surface modification.
Referring to attached drawing 2, it is the FTIR spectrum figure of surface modified carbon microballoon and surface modifier chitosan.By scheming 2 as can be seen that be located at 1400cm-1For the crystallization sensitivity peak of chitosan, 1602cm-1And 3156cm-1Be-NH bending vibration and Stretching vibration absworption peak, 3415cm-1The stretching vibration absworption peak that neighbouring strong absworption peak is-OH.And for surface modified carbon microballoon For, it is located at 3156cm-1And 1602cm-1- NH stretching vibration and bending vibration absorption peak disappear, and in 544cm-1, 1150cm-1And 1632cm-1Place has found new characteristic peak, respectively corresponds the spy of the stretching vibration and-NHCO- with P-O and P=O Levy peak.
Referring to table 1, it can be seen that the oxygen index (OI) of embodiment 3 is 21.5%, and 19.8% than embodiment 1 is high by 1.7%, and real It is close to apply example 2, is higher by 0.1%.
Referring to attached drawing 3, it is the thermogravimetric (left side) in a nitrogen atmosphere of embodiment 3 and thermal weight loss rate (right side) curve.By Fig. 3 As can be seen that temperature (the T of 3 weightlessness 10% of embodiment0.1) it is 351 DEG C, than 1 high 17 DEG C of embodiment, 2 low 2 DEG C of embodiment.Implement Residual carbon of the example 3 at 750 DEG C is 15.8wt%, greater than the 10.9wt% of embodiment 1, but it is 3.9wt% smaller than embodiment 2, this It is because surface modifier and phosphatic introducing can promote surface modified carbon microballoon/unsaturated polyester (UP) flame retardant composite material heat It decomposes, leaves less carbon residue, but the carbon-coating formed is finer and close, this is the T of embodiment 30.1It is lower than embodiment 2, but reach Temperature (the T of thermal weight loss rate peak valuemax) higher, maximum heat weight loss rate bigger reason.
A kind of surface modified carbon microballoon/unsaturated polyester (UP) flame retardant composite material, the limit as obtained by above-described embodiment Oxygen index (OI) and vertical combustion grade are as shown in table 1:
1 embodiment 1,2 of table and 3 limit oxygen index and vertical combustion grade
Embodiment Embodiment 1 Embodiment 2 Embodiment 3
Oxygen index (OI) (%) 19.8 21.4 21.5
A kind of surface modified carbon microballoon/unsaturated polyester (UP) flame retardant composite material as obtained by above-described embodiment, in nitrogen Thermogravimetric Data under gas atmosphere is as shown in table 2:
Thermogravimetric Data under 2 embodiment of table, 1,2,3 nitrogen atmosphere

Claims (8)

1. a kind of modified hydridization carbosphere/unsaturated polyester (UP) composite flame-proof material in surface, which is characterized in that the unsaturated polyester (UP) Flame retardant composite material is mainly composed of the following raw materials by weight: 97~100 parts of unsaturated polyester (UP), 1~3 part of carbosphere, surface changes 2~6 parts of agent, 1~2 part of phosphate, 2~6 parts of urea, 2 parts of initiator of property.
2. the modified hydridization carbosphere/unsaturated polyester (UP) flame retardant composite material in surface according to claim 1, feature exist In the surface modifier is that chitin, chitosan and cellulose are any one or more of.
3. the modified hydridization carbosphere/unsaturated polyester (UP) flame retardant composite material in surface according to claim 1, feature exist In the phosphate is that triethyl phosphate, phosphoric acid and phosphorus pentoxide are any one or more of.
4. the modified hydridization carbosphere/unsaturated polyester (UP) flame retardant composite material in surface according to claim 1, feature exist In the initiator is benzoyl peroxide.
5. a kind of preparation method of the modified hydridization carbosphere/unsaturated polyester (UP) flame retardant composite material in surface described in claim 1, It is characterized in that, mainly comprising the steps that
(1) it weighs carbosphere to stir 60~240 minutes under 40-60 DEG C of water bath condition in sodium hydroxide solution, uses deionized water Washing is dried to obtain particle A;
(2) surface modifier is dissolved in acetic acid solution, obtains solution B;
(3) it disperses particle A in deionized water, is added in solution B, stir 100~500 minutes, obtain solution C;
(4) supernatant is removed after standing solution C, is successively washed using acetic acid solution and deionized water, and particle D is dried to obtain;
(5) it disperses particle D and urea in dimethylformamide, is heated to 110-120 DEG C, phosphoric acid is added under agitation Salt stirs 100~500 minutes, and benefit is washed with deionized, and obtains surface modified carbon microballoon after dry;
(6) surface modified carbon microballoon, initiator benzoyl peroxide are added in unsaturated polyester resin, stir 20~60 points Clock obtains solution E after mixing;
(7) solution E is poured into Teflon mould, is put into drying box after injection molding, a kind of surface is obtained after solidification demoulding and is changed Property hydridization carbosphere/unsaturated polyester (UP) composite flame-proof material.
6. the preparation method of the modified hydridization carbosphere/unsaturated polyester (UP) flame retardant composite material in surface according to claim 5, It is characterized in that, (1), (3), (5), (6) described stirring revolving speed be 100~700 revs/min.
7. the preparation method of the modified hydridization carbosphere/unsaturated polyester (UP) flame retardant composite material in surface according to claim 5, It is characterized in that, the additive amount of the modified hydridization carbosphere in surface is the 1%~3% of unsaturated polyester resin weight in step (6); The additive amount of initiator is the 2% of unsaturated polyester resin weight.
8. the preparation method of high flame retardant unsaturated polyester composite according to claim 5, which is characterized in that step (7) condition of cure described in are as follows: constant temperature 60 minutes under the conditions of 80 DEG C, constant temperature 180 minutes under the conditions of 110 DEG C.
CN201910010811.2A 2019-01-04 2019-01-04 A kind of surface modified carbon microballoon/unsaturated polyester (UP) composite flame-proof material preparation method and applications Pending CN110172236A (en)

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Publication number Priority date Publication date Assignee Title
CN103421283A (en) * 2013-08-23 2013-12-04 太原理工大学 Molten-drop-resistant highly-flame-retardant PET composite material and preparation method thereof
CN104817836A (en) * 2015-05-12 2015-08-05 浙江镜湖建设集团有限公司 Unsaturated-polyester-base composite material for pipelines and preparation method thereof
CN111117180A (en) * 2020-01-10 2020-05-08 南京工业大学 Preparation method and application of flame-retardant unsaturated polyester resin composite material containing nano hybrid of nitrogen and carbon

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103421283A (en) * 2013-08-23 2013-12-04 太原理工大学 Molten-drop-resistant highly-flame-retardant PET composite material and preparation method thereof
CN104817836A (en) * 2015-05-12 2015-08-05 浙江镜湖建设集团有限公司 Unsaturated-polyester-base composite material for pipelines and preparation method thereof
CN111117180A (en) * 2020-01-10 2020-05-08 南京工业大学 Preparation method and application of flame-retardant unsaturated polyester resin composite material containing nano hybrid of nitrogen and carbon

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