CN110161908A - A kind of electronic hoisting frame wireless supervisory control system of direct current generator and its monitoring method - Google Patents
A kind of electronic hoisting frame wireless supervisory control system of direct current generator and its monitoring method Download PDFInfo
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- CN110161908A CN110161908A CN201910402497.2A CN201910402497A CN110161908A CN 110161908 A CN110161908 A CN 110161908A CN 201910402497 A CN201910402497 A CN 201910402497A CN 110161908 A CN110161908 A CN 110161908A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 17
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
Abstract
A kind of electronic hoisting frame wireless supervisory control system of direct current generator of the present invention and its monitoring method, belong to direct current generator electronic hoisting frame wireless monitoring technology field；Technical problem to be solved are as follows: the improvement of a kind of electronic hoisting frame wireless supervisory control system hardware configuration of direct current generator and monitoring method is provided；Solve the technical solution of technical problem use are as follows: monitoring indoor upper control machine including setting, the upper control machine passes through wireless network and more the next unit machines are wirelessly connected；The bottom unit machine is internally provided with cell controller, and the cell controller is connected with LCD display, keyboard, power module, data acquisition module, wireless communication module, direct current generator drive module respectively by conducting wire；The direct current generator drive module setting is connected in the bottom of the next unit machine, the signal output end of the direct current generator drive module with direct current generator, and load transducer, infrared sensor, position sensor are provided on the direct current generator；The present invention is applied to hoisting frame and monitors place.
Description
Technical field
A kind of electronic hoisting frame wireless supervisory control system of direct current generator of the present invention and its monitoring method, it is electronic to belong to direct current generator
Hoisting frame wireless monitoring technology field.
Background technique
Hoisting frame is the new type scaffold system used in recent years, is mainly used in high-layer shear force wall formula building, its energy
It is moved up or down along building body surface, hoisting frame is divided into fluid pressure type, electrodynamic type, manpower hand pulling type etc. according to power resources
Main several classes, general electrodynamic type hoisting frame mainly carry out lifting drive output using common alternating current generator driving electric hoist.
But hoisting frame used at present, in control process, electric hoist driving speed is constant, go up and down start and stop when, impact compared with
Greatly, speed adjustment cannot be carried out according to hoisting rack local environment, as when hoisting rack combined area is larger or when ambient wind velocity is larger,
Lifting speed should be reduced, hoisting rack is made to realize even running；In the process of running, existing alternating current generator electric hoist raising mode without
Method monitors each unit motor output loads situation in lifting process, is easy to appear asynchronous or overload failure, hoisting frame is caused to incline
Tiltedly.
On the other hand, in existing promotion frame control system, each unit module connection is attached using fieldbus, existing
Field wiring is time-consuming and laborious, due to site environment complexity, is easy to cause cable connection to loosen, cable breakdown problem, so as to cause logical
News are interrupted, and control failure occurs.
Summary of the invention
The present invention is in order to overcome the deficiencies in the prior art, technical problem to be solved are as follows: provides a kind of direct current
The improvement of motor powered hoisting frame wireless supervisory control system hardware configuration and monitoring method.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention are as follows: a kind of electronic hoisting frame of direct current generator without
Line monitoring system, including setting, in the indoor upper control machine of monitoring, the upper control machine passes through under wireless network and more platforms
Bit location machine is wirelessly connected；
The bottom unit machine is internally provided with cell controller, and the cell controller is shown with LCD respectively by conducting wire
Screen, keyboard, power module, data acquisition module, wireless communication module, direct current generator drive module are connected；
The direct current generator drive module setting is exported in the bottom of the next unit machine, the signal of the direct current generator drive module
End is connected with direct current generator, and load transducer, infrared sensor, position sensor, the load are provided on the direct current generator
Lotus sensor, infrared sensor, position sensor signal output end be connected with data acquisition module；
The upper control machine is wirelessly connected by external communication module and wireless communication module；
Wind speed wind direction sensor and height sensor, the wind speed wind direction sensor and height sensor are provided on hoisting frame
Signal output end be connected with upper control machine.
The upper control machine is also connected with sound and light alarm module.
The chip that the direct current generator drive module uses is control chip U1, the circuit of the direct current generator drive module
Structure are as follows:
1 foot of the control chip U1 and one end of connecting resistance R10, the anode of diode D1, the anode of diode D2, diode
It is connected after the anode of D3 with 15V input power；
2 feet to 7 feet of the control chip U1 are connected with the signal output end of cell controller respectively；
It is connected after the 8 feet concatenation light emitting diode D4 of the control chip U1 with the other end of resistance R10；
9 feet of the control chip U1 are connected with one end of resistance R11,11 feet and the one of resistance R12 of the control chip U1
End is connected；
One end of the 12 foot shunt-wound capacitance C1 of the control chip U1, is grounded behind one end of resistance R13, the capacitor C1's is another
End is connected with 15V input power, the other end of the resistance R12 and the other end of connecting resistance R11, after the other end of resistance R13
Ground connection；
It is connected after the 14 foot series resistor R9 of the control chip U1 with the grid of field-effect tube Q6；
It is connected after the 15 foot series resistor R8 of the control chip U1 with the grid of field-effect tube Q5；
It is connected after the 16 foot series resistor R7 of the control chip U1 with the grid of field-effect tube Q4；
It is connected behind 18 feet for controlling chip U1 and one end of connecting resistance R6 with one end of capacitor C4, the resistance R6's is another
End is connected with the C phase port of direct current generator；
It is connected after the 19 foot series resistor R5 of the control chip U1 with the grid of field-effect tube Q3, the 20 of the control chip U1
The cathode of diode D3 is connected after the other end of foot shunt-wound capacitance C4；
It is connected behind one end of the 22 foot shunt-wound capacitance C3 of the control chip U1 with one end of resistance R4, the resistance R4's is another
End is connected with the B phase port of direct current generator；
It is connected after the 23 foot series resistor R3 of the control chip U1 with the grid of field-effect tube Q2；
It is connected after the other end of the 24 foot shunt-wound capacitance C3 of the control chip U1 with the cathode of diode D2；
It is connected behind one end of the 26 foot shunt-wound capacitance C2 of the control chip U1 with one end of resistance R2, the resistance R2's is another
End is connected with the A phase port of direct current generator；
It is connected after the 27 foot series resistor R1 of the control chip U1 with the grid of field-effect tube Q1, the 28 of the control chip U1
Foot is simultaneously connected after connecing the cathode of diode D1 with the other end of capacitor C2；
The drain electrode of the field-effect tube Q6 and the drain electrode for meeting field-effect tube Q5, are grounded after the drain electrode of field-effect tube Q4；
The source electrode of the field-effect tube Q6 is connected with the drain electrode of field-effect tube Q3；
The source electrode of the field-effect tube Q5 is connected with the drain electrode of field-effect tube Q2；
The source electrode of the field-effect tube Q4 is connected with the drain electrode of field-effect tube Q1；
The source electrode of the field-effect tube Q1 and the source electrode for meeting field-effect tube Q2, after the source electrode of field-effect tube Q3 with VCC input power
It is connected.
The chip that the cell controller uses is control chip U2, the circuit structure of the cell controller are as follows:
It is connected after the power end VBAT for controlling chip U2 and the cathode for meeting diode D5 with one end of capacitor C7, two pole
The anode of pipe D5 is connected with 3.3V input power, the other end of the capacitor C7 and the cathode for meeting diode D6, and battery BT1's is negative
It is extremely grounded afterwards, the anode of the diode D6 is connected with the anode of battery BT1；
One end of the reseting port RESET and connecting resistance R15 of the control chip U2, behind one end of capacitor C9 with reset switch K1
One end be connected, be grounded after the other end of the other end shunt-wound capacitance C9 of the reset switch K1, the other end of the resistance R15
It is connected with 3.3V input power；
The clock OSC output end of the control chip U2 simultaneously connects one end of crystal oscillator Y2, behind one end of resistance R14 with capacitor C8 one
End is connected, and the clock OSC input terminal of the control chip U2 simultaneously connects the other end of crystal oscillator Y2, after the other end of resistance R14 with electricity
The one end for holding C7 is connected, and is grounded after the other end of the other end shunt-wound capacitance C7 of the capacitor C8；
It is connected behind the clock end PC15 for controlling chip U2 and the one end for meeting crystal oscillator Y1 with one end of capacitor C6, the control core
The clock end PC14 of piece U2 is simultaneously connected after connecing the other end of crystal oscillator Y1 with one end of capacitor C5, and the other end of the capacitor C6 simultaneously connects
It is grounded after the other end of capacitor C5；
The port PC3 of the control chip U2 is connected with one end of resistance R24, the other end and connecting resistance R25 of the resistance R24
One end after be grounded, the other end of the resistance R25 is connected with 3.3V input power.
The chip that the wireless communication module uses is communication chip U3, the circuit structure of the wireless communication module are as follows:
4 feet, 5 feet of the communication chip U3 are connected with the signal output end of cell controller；
One end of 9 feet of the communication chip U3 and connecting resistance X1 is connected behind one end of resistance R16 with one end of capacitor C10, institute
State the other end ground connection of capacitor C10；
It is grounded after the other end serial capacitance C11 of the resistance X1；
10 feet of the communication chip U3 are connected with the other end of resistance R16；
One end of the 11 foot shunt-wound capacitance C12 of the communication chip U3 is connected behind one end of capacitor C13 with one end of inductance L2,
The capacitor C12, capacitor C13 the other end be grounded；
12 feet of the communication chip U3 are simultaneously connected after connecing one end of inductance L1 with the other end of inductance L2；
13 feet of the communication chip U3 are simultaneously connected after connecing the other end of inductance L1 with one end of inductance L3, and the inductance L3's is another
One end is connected with one end of capacitor C14, is connected behind one end of the other end shunt-wound capacitance C15 of the capacitor C14 with communication antenna,
The other end of the capacitor C15 is grounded；
15 feet of the communication chip U3 and 18 feet for meeting communication chip U3, one end of capacitor C16, behind one end of capacitor C17 with
VDD input power is connected；
16 feet of the communication chip U3 are connected with one end of resistance R17；
The other end of the resistance R17 is simultaneously grounded after connecing 17 feet of communication chip U3,20 feet；
It is grounded after the 19 foot serial capacitance C18 of the communication chip U3.
The model STM32F103ZET6 of the control chip U2.
A kind of electronic hoisting frame wireless monitoring method of direct current generator, includes the following steps:
Step 1: starting upper control machine, the connection status of upper control machine check and each functional module and sensor；
Step 2: operation upper control machine and each the next unit machine establish connection, while acquiring upper control machine surrounding enviroment number
According to, including temperature and humidity, wind speed and direction, altitude information, and will accordingly connect data and environmental data is shown on a display screen；
Step 3: the downward bit location machine of upper control machine sends data acquisition instructions, and the next unit machine is adopted by respective sensor
Collect load weight, the height position data of direct current generator, and corresponding data is fed back into upper control machine；
Step 4: upper control machine is compared by that will acquire data with preset parameter threshold, judges whether to transfinite；
Such as judge collected upper control machine surrounding enviroment data over run, then upper control machine issues sound-light alarm；
Step 5: if judged that upper control machine receives operational order, then action command is issued to each the next unit machine, controls direct current
Motor work, while acquiring the load and location parameter of direct current generator, and upper control machine is by the number of collected each direct current generator
According to being compared, judge each direct current generator in lifting process, stress and height whether consistent, the upper control if inconsistent
Machine processed issues sound-light alarm, and bit location machine feeds back latch signal downwards, controls corresponding direct current generator and stops working；
Step 6: after direct current generator stops working, staff can be adaptively adjusted by operation upper control machine control,
The load of corresponding direct current generator and altitude information are adaptively adjusted, after meeting hoisting frame safe action parameter, under control
Bit location machine releases the lock instruction of direct current generator, and control works on, while continuing to acquire the environment on upper control machine periphery
The operating parameter of parameter and direct current generator.
What the present invention had compared with the existing technology has the beneficial effect that hoisting frame monitoring system provided by the invention is controlling
In electronic hoisting frame lifting process, motor output loads situation in the lifting speed and detection lifting process of hoisting frame is controlled, no
Hoisting frame only may be implemented steadily to go up and down, it can also be by detecting lifting motor output loads, the entire hoisting frame of accurate judgement exists
Go up and down operation process in state, avoid hoisting frame because inclination or it is asynchronous cause hoisting frame to break down, prevent the hair of accident
It is raw；The driving power that the present invention replaces conventional electric hoist alternating current generator to go up and down as hoisting frame using direct current generator, control process
Motor mode is controlled using PWM, realizes hoisting frame even running；The present invention replaces traditional wire communication mould using wireless communication
Formula reduces on-site cable arrangement, improves each intermodule communication reliability in system.
Detailed description of the invention
The present invention will be further described with reference to the accompanying drawing:
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is electrical block diagram of the invention；
Fig. 3 is the circuit diagram of direct current generator drive module of the present invention；
Fig. 4 is the circuit diagram of invention unit controller；
Fig. 5 is the circuit diagram of wireless communication module of the present invention；
Fig. 6 is the flow chart of the present invention control hoisting frame course of work；
In figure: 1 be upper control machine, 2 be the next unit machine, 3 be cell controller, 4 be LCD display, 5 be keyboard, 6 be electricity
Source module, 7 be data acquisition module, 8 be wireless communication module, 9 be direct current generator drive module, 10 be direct current generator, 11 be
Load transducer, 12 be infrared sensor, 13 be position sensor, 14 be communication module, 15 be wind speed wind direction sensor, 16 be
Height sensor, 17 are sound and light alarm module.
Specific embodiment
As shown in Figures 1 to 6, a kind of electronic hoisting frame wireless supervisory control system of direct current generator of the present invention, including setting are being supervised
It controls indoor upper control machine (1), the upper control machine (1) is wirelessly connected by wireless network and more the next unit machines (2)
It connects；
Bottom unit machine (2) is internally provided with cell controller (3), and the cell controller (3) is distinguished by conducting wire
It is driven with LCD display (4), keyboard (5), power module (6), data acquisition module (7), wireless communication module (8), direct current generator
Dynamic model block (9) is connected；
The direct current generator drive module (9) is arranged in the bottom of the next unit machine (2), the direct current generator drive module (9)
Signal output end be connected with direct current generator (10), be provided with load transducer (11), infrared biography on the direct current generator (10)
Sensor (12), position sensor (13), the load transducer (11), infrared sensor (12), position sensor (13) letter
Number output end is connected with data acquisition module (7)；
The upper control machine (1) is wirelessly connected by external communication module (14) and wireless communication module (8)；
Wind speed wind direction sensor (15) and height sensor (16), the wind speed wind direction sensor (15) are provided on hoisting frame
It is connected with upper control machine (1) with the signal output end of height sensor (16).
The upper control machine (1) is also connected with sound and light alarm module (17).
The chip that the direct current generator drive module (9) uses is control chip U1, the direct current generator drive module (9)
Circuit structure are as follows:
1 foot of the control chip U1 and one end of connecting resistance R10, the anode of diode D1, the anode of diode D2, diode
It is connected after the anode of D3 with 15V input power；
2 feet to 7 feet of the control chip U1 are connected with the signal output end of cell controller (3) respectively；
It is connected after the 8 feet concatenation light emitting diode D4 of the control chip U1 with the other end of resistance R10；
9 feet of the control chip U1 are connected with one end of resistance R11,11 feet and the one of resistance R12 of the control chip U1
End is connected；
One end of the 12 foot shunt-wound capacitance C1 of the control chip U1, is grounded behind one end of resistance R13, the capacitor C1's is another
End is connected with 15V input power, the other end of the resistance R12 and the other end of connecting resistance R11, after the other end of resistance R13
Ground connection；
It is connected after the 14 foot series resistor R9 of the control chip U1 with the grid of field-effect tube Q6；
It is connected after the 15 foot series resistor R8 of the control chip U1 with the grid of field-effect tube Q5；
It is connected after the 16 foot series resistor R7 of the control chip U1 with the grid of field-effect tube Q4；
It is connected behind 18 feet for controlling chip U1 and one end of connecting resistance R6 with one end of capacitor C4, the resistance R6's is another
End is connected with the C phase port of direct current generator (10)；
It is connected after the 19 foot series resistor R5 of the control chip U1 with the grid of field-effect tube Q3, the 20 of the control chip U1
The cathode of diode D3 is connected after the other end of foot shunt-wound capacitance C4；
It is connected behind one end of the 22 foot shunt-wound capacitance C3 of the control chip U1 with one end of resistance R4, the resistance R4's is another
End is connected with the B phase port of direct current generator (10)；
It is connected after the 23 foot series resistor R3 of the control chip U1 with the grid of field-effect tube Q2；
It is connected after the other end of the 24 foot shunt-wound capacitance C3 of the control chip U1 with the cathode of diode D2；
It is connected behind one end of the 26 foot shunt-wound capacitance C2 of the control chip U1 with one end of resistance R2, the resistance R2's is another
End is connected with the A phase port of direct current generator (10)；
It is connected after the 27 foot series resistor R1 of the control chip U1 with the grid of field-effect tube Q1, the 28 of the control chip U1
Foot is simultaneously connected after connecing the cathode of diode D1 with the other end of capacitor C2；
The drain electrode of the field-effect tube Q6 and the drain electrode for meeting field-effect tube Q5, are grounded after the drain electrode of field-effect tube Q4；
The source electrode of the field-effect tube Q6 is connected with the drain electrode of field-effect tube Q3；
The source electrode of the field-effect tube Q5 is connected with the drain electrode of field-effect tube Q2；
The source electrode of the field-effect tube Q4 is connected with the drain electrode of field-effect tube Q1；
The source electrode of the field-effect tube Q1 and the source electrode for meeting field-effect tube Q2, after the source electrode of field-effect tube Q3 with VCC input power
It is connected.
The chip that the cell controller (3) uses is control chip U2, the circuit structure of the cell controller (3)
Are as follows:
It is connected after the power end VBAT for controlling chip U2 and the cathode for meeting diode D5 with one end of capacitor C7, two pole
The anode of pipe D5 is connected with 3.3V input power, the other end of the capacitor C7 and the cathode for meeting diode D6, and battery BT1's is negative
It is extremely grounded afterwards, the anode of the diode D6 is connected with the anode of battery BT1；
One end of the reseting port RESET and connecting resistance R15 of the control chip U2, behind one end of capacitor C9 with reset switch K1
One end be connected, be grounded after the other end of the other end shunt-wound capacitance C9 of the reset switch K1, the other end of the resistance R15
It is connected with 3.3V input power；
The clock OSC output end of the control chip U2 simultaneously connects one end of crystal oscillator Y2, behind one end of resistance R14 with capacitor C8 one
End is connected, and the clock OSC input terminal of the control chip U2 simultaneously connects the other end of crystal oscillator Y2, after the other end of resistance R14 with electricity
The one end for holding C7 is connected, and is grounded after the other end of the other end shunt-wound capacitance C7 of the capacitor C8；
It is connected behind the clock end PC15 for controlling chip U2 and the one end for meeting crystal oscillator Y1 with one end of capacitor C6, the control core
The clock end PC14 of piece U2 is simultaneously connected after connecing the other end of crystal oscillator Y1 with one end of capacitor C5, and the other end of the capacitor C6 simultaneously connects
It is grounded after the other end of capacitor C5；
The port PC3 of the control chip U2 is connected with one end of resistance R24, the other end and connecting resistance R25 of the resistance R24
One end after be grounded, the other end of the resistance R25 is connected with 3.3V input power.
The chip that the wireless communication module (8) uses is communication chip U3, the circuit knot of the wireless communication module (8)
Structure are as follows:
4 feet, 5 feet of the communication chip U3 are connected with the signal output end of cell controller (3)；
One end of 9 feet of the communication chip U3 and connecting resistance X1 is connected behind one end of resistance R16 with one end of capacitor C10, institute
State the other end ground connection of capacitor C10；
It is grounded after the other end serial capacitance C11 of the resistance X1；
10 feet of the communication chip U3 are connected with the other end of resistance R16；
One end of the 11 foot shunt-wound capacitance C12 of the communication chip U3 is connected behind one end of capacitor C13 with one end of inductance L2,
The capacitor C12, capacitor C13 the other end be grounded；
12 feet of the communication chip U3 are simultaneously connected after connecing one end of inductance L1 with the other end of inductance L2；
13 feet of the communication chip U3 are simultaneously connected after connecing the other end of inductance L1 with one end of inductance L3, and the inductance L3's is another
One end is connected with one end of capacitor C14, is connected behind one end of the other end shunt-wound capacitance C15 of the capacitor C14 with communication antenna,
The other end of the capacitor C15 is grounded；
15 feet of the communication chip U3 and 18 feet for meeting communication chip U3, one end of capacitor C16, behind one end of capacitor C17 with
VDD input power is connected；
16 feet of the communication chip U3 are connected with one end of resistance R17；
The other end of the resistance R17 is simultaneously grounded after connecing 17 feet of communication chip U3,20 feet；
It is grounded after the 19 foot serial capacitance C18 of the communication chip U3.
The model STM32F103ZET6 of the control chip U2.
A kind of electronic hoisting frame wireless monitoring method of direct current generator, includes the following steps:
Step 1: starting upper control machine (1), upper control machine (1) check the connection status with each functional module and sensor；
Step 2: operation upper control machine (1) and each the next unit machine (2) establish connection, while acquiring upper control machine (1) week
Surrounding environment data, including temperature and humidity, wind speed and direction, altitude information, and will accordingly connect data and environmental data shows and showing
On screen；
Step 3: bit location machine (2) sends data acquisition instructions to upper control machine (1) downwards, and the next unit machine (2) passes through corresponding
Sensor acquires the load weight of direct current generator (10), height position data, and corresponding data is fed back to upper control machine
(1)；
Step 4: upper control machine (1) is compared by that will acquire data with preset parameter threshold, judges whether to transfinite；
Such as judge collected upper control machine (1) surrounding enviroment data over run, then upper control machine (1) issues sound-light alarm；
Step 5: if judged that upper control machine (1) receives operational order, then action command, control are issued to each the next unit machine (2)
Direct current generator work processed, while the load and location parameter of direct current generator (10) are acquired, upper control machine (1) will be collected each
The data of direct current generator are compared, and judge each direct current generator in lifting process, whether stress and height are consistent, if not
Consistent then upper control machine (1) issues sound-light alarm, and bit location machine (2) feeds back latch signal downwards, controls corresponding direct current
Motor (10) stops working；
Step 6: after direct current generator (10) stops working, staff can be adapted to by operation upper control machine (1) control
Property adjustment, the load of corresponding direct current generator (10) and altitude information are adaptively adjusted, meet hoisting frame safe action join
After number, the lock instruction that the next unit machine (2) releases direct current generator (10) is controlled, control works on, while continuing in acquisition
The position environmental parameter on control machine (1) periphery and the operating parameter of direct current generator (10).
The present invention by the master controller of upper control machine, cell controller, direct current generator drive module, direct current generator and
The EM equipment modules such as external sensor composition；The master controller and cell controller are all made of ARM series CortexTM-M3 processing
Device STM32F103ZET6, processor processing signal capabilities are strong, low in energy consumption, have good Function Extension ability, support access
The sensor of multiple functions model carries out data monitoring.
The present invention is using STM32 single-chip microcontroller as processor, and LCD liquid crystal display screen realizes that processing data are externally shown, key
Disk realizes the operation to hoisting frame equipment, and cell controller controls direct current generator movement by direct current generator drive module, simultaneously
Detect direct current generator working condition, such as electric current, torque parameter and send back cell controller, direct current generator drive module according to
The control instruction driving direct current generator received is moved, and direct current generator drives electric hoist to realize rising or falling for hoisting frame
Movement；
The direct current generator drive module that the present invention uses is using control chip U1, specially the monolithic machine core of STC89C51 model
Piece, can also be general with AT89S51/52, AT89C51/52；Since the direct current generator that the present invention uses has good linear spy
Property, excellent control performance, support speed Control, can be controlled it using closed loop location servo-control system；Due to
The output power of the dedicated DC motor driver constituted in integrated circuit is limited, and being not suitable for high power DC electric machine driving needs
It asks, therefore the present invention is realized to drive high power DC electric machine by accessing field-effect tube in direct current motor drive circuit and be controlled
System；The driving circuit can satisfy various types direct current generator demand, and have the characteristics that quick, accurate, efficient, low-power consumption,
It can directly be connect with cell controller, the speed regulating control of direct current generator is realized using PWM technology.
The communication chip U3 model NRF24L01 that the present invention uses supports 2.4G radiofrequency signal long range radio transmissions,
Cooperate the communication module of upper control machine setting, more the next unit machines and upper control machine can be established into wireless signal and connected
It connecing, realizes the long-range control to different location direct current generator on hoisting frame, upper control machine controls each direct current generator synchronization action,
And the acquisition data of each direct current generator sensor feedback of real-time reception；Later period can also functionally expand wireless communication module
Exhibition makes the transmission of its data have both a variety of wireless transmission protocols, such as GSM/GPRS, WIFI, bluetooth, Infrared Transmission, improves to promotion
The reliability of frame motor wireless monitor.
The transmission of information is realized between each unit controller and master controller of the present invention by the way of fieldindustrybus,
Peripheral circuit is responsible for ambient wind velocity, temperature, humidity, height, load, system running state information real-time detection and feeds back to place
Reason device is handled in real time.
The driving power that the present invention replaces conventional electric hoist alternating current generator to go up and down as hoisting frame using direct current generator, control
Process controls motor mode using PWM, realizes hoisting frame even running；Replace traditional wire communication mould using wireless telecommunications
Formula reduces on-site cable arrangement, improves each inter-module communication reliability of system；
About specific structure of the present invention it should be noted that the mutual connection relationship of each component models for using of the present invention is
Determining, achievable, in addition to specified otherwise in embodiment, specific connection relationship can bring corresponding technology to imitate
Fruit, and be based under the premise of not depending on the execution of corresponding software program, technical problem proposed by the present invention is solved, is occurred in the present invention
Component, module, the model of specific component, connection type in addition to illustrating, belong to those skilled in the art and exist
The prior arts such as the available publication arrived, published journal article or common knowledge before the applying date, without superfluous
It states, so that the technical solution that this case provides is clear, complete, achievable, and phase can be reappeared or obtained according to the technological means
The physical product answered.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (7)
1. a kind of electronic hoisting frame wireless supervisory control system of direct current generator, it is characterised in that: indoor upper in monitoring including setting
Control machine (1), the upper control machine (1) are wirelessly connected by wireless network and more the next unit machines (2)；
Bottom unit machine (2) is internally provided with cell controller (3), and the cell controller (3) is distinguished by conducting wire
It is driven with LCD display (4), keyboard (5), power module (6), data acquisition module (7), wireless communication module (8), direct current generator
Dynamic model block (9) is connected；
The direct current generator drive module (9) is arranged in the bottom of the next unit machine (2), the direct current generator drive module (9)
Signal output end be connected with direct current generator (10), be provided with load transducer (11), infrared biography on the direct current generator (10)
Sensor (12), position sensor (13), the load transducer (11), infrared sensor (12), position sensor (13) letter
Number output end is connected with data acquisition module (7)；
The upper control machine (1) is wirelessly connected by external communication module (14) and wireless communication module (8)；
Wind speed wind direction sensor (15) and height sensor (16), the wind speed wind direction sensor (15) are provided on hoisting frame
It is connected with upper control machine (1) with the signal output end of height sensor (16).
2. the electronic hoisting frame wireless supervisory control system of a kind of direct current generator according to claim 1, it is characterised in that: on described
Position control machine (1) is also connected with sound and light alarm module (17).
3. the electronic hoisting frame wireless supervisory control system of a kind of direct current generator according to claim 2, it is characterised in that: described straight
The chip that stream motor drive module (9) uses is control chip U1, the circuit structure of the direct current generator drive module (9) are as follows:
1 foot of the control chip U1 and one end of connecting resistance R10, the anode of diode D1, the anode of diode D2, diode
It is connected after the anode of D3 with 15V input power；
2 feet to 7 feet of the control chip U1 are connected with the signal output end of cell controller (3) respectively；
It is connected after the 8 feet concatenation light emitting diode D4 of the control chip U1 with the other end of resistance R10；
9 feet of the control chip U1 are connected with one end of resistance R11,11 feet and the one of resistance R12 of the control chip U1
End is connected；
One end of the 12 foot shunt-wound capacitance C1 of the control chip U1, is grounded behind one end of resistance R13, the capacitor C1's is another
End is connected with 15V input power, the other end of the resistance R12 and the other end of connecting resistance R11, after the other end of resistance R13
Ground connection；
It is connected after the 14 foot series resistor R9 of the control chip U1 with the grid of field-effect tube Q6；
It is connected after the 15 foot series resistor R8 of the control chip U1 with the grid of field-effect tube Q5；
It is connected after the 16 foot series resistor R7 of the control chip U1 with the grid of field-effect tube Q4；
It is connected behind 18 feet for controlling chip U1 and one end of connecting resistance R6 with one end of capacitor C4, the resistance R6's is another
End is connected with the C phase port of direct current generator (10)；
It is connected after the 19 foot series resistor R5 of the control chip U1 with the grid of field-effect tube Q3, the 20 of the control chip U1
The cathode of diode D3 is connected after the other end of foot shunt-wound capacitance C4；
It is connected behind one end of the 22 foot shunt-wound capacitance C3 of the control chip U1 with one end of resistance R4, the resistance R4's is another
End is connected with the B phase port of direct current generator (10)；
It is connected after the 23 foot series resistor R3 of the control chip U1 with the grid of field-effect tube Q2；
It is connected after the other end of the 24 foot shunt-wound capacitance C3 of the control chip U1 with the cathode of diode D2；
It is connected behind one end of the 26 foot shunt-wound capacitance C2 of the control chip U1 with one end of resistance R2, the resistance R2's is another
End is connected with the A phase port of direct current generator (10)；
It is connected after the 27 foot series resistor R1 of the control chip U1 with the grid of field-effect tube Q1, the 28 of the control chip U1
Foot is simultaneously connected after connecing the cathode of diode D1 with the other end of capacitor C2；
The drain electrode of the field-effect tube Q6 and the drain electrode for meeting field-effect tube Q5, are grounded after the drain electrode of field-effect tube Q4；
The source electrode of the field-effect tube Q6 is connected with the drain electrode of field-effect tube Q3；
The source electrode of the field-effect tube Q5 is connected with the drain electrode of field-effect tube Q2；
The source electrode of the field-effect tube Q4 is connected with the drain electrode of field-effect tube Q1；
The source electrode of the field-effect tube Q1 and the source electrode for meeting field-effect tube Q2, after the source electrode of field-effect tube Q3 with VCC input power
It is connected.
4. the electronic hoisting frame wireless supervisory control system of a kind of direct current generator according to claim 3, it is characterised in that: the list
The chip that cell controller (3) uses is control chip U2, the circuit structure of the cell controller (3) are as follows:
It is connected after the power end VBAT for controlling chip U2 and the cathode for meeting diode D5 with one end of capacitor C7, two pole
The anode of pipe D5 is connected with 3.3V input power, the other end of the capacitor C7 and the cathode for meeting diode D6, and battery BT1's is negative
It is extremely grounded afterwards, the anode of the diode D6 is connected with the anode of battery BT1；
One end of the reseting port RESET and connecting resistance R15 of the control chip U2, behind one end of capacitor C9 with reset switch K1
One end be connected, be grounded after the other end of the other end shunt-wound capacitance C9 of the reset switch K1, the other end of the resistance R15
It is connected with 3.3V input power；
The clock OSC output end of the control chip U2 simultaneously connects one end of crystal oscillator Y2, behind one end of resistance R14 with capacitor C8 one
End is connected, and the clock OSC input terminal of the control chip U2 simultaneously connects the other end of crystal oscillator Y2, after the other end of resistance R14 with electricity
The one end for holding C7 is connected, and is grounded after the other end of the other end shunt-wound capacitance C7 of the capacitor C8；
It is connected behind the clock end PC15 for controlling chip U2 and the one end for meeting crystal oscillator Y1 with one end of capacitor C6, the control core
The clock end PC14 of piece U2 is simultaneously connected after connecing the other end of crystal oscillator Y1 with one end of capacitor C5, and the other end of the capacitor C6 simultaneously connects
It is grounded after the other end of capacitor C5；
The port PC3 of the control chip U2 is connected with one end of resistance R24, the other end and connecting resistance R25 of the resistance R24
One end after be grounded, the other end of the resistance R25 is connected with 3.3V input power.
5. the electronic hoisting frame wireless supervisory control system of a kind of direct current generator according to claim 4, it is characterised in that: the nothing
The chip that line communication module (8) uses is communication chip U3, the circuit structure of the wireless communication module (8) are as follows:
4 feet, 5 feet of the communication chip U3 are connected with the signal output end of cell controller (3)；
One end of 9 feet of the communication chip U3 and connecting resistance X1 is connected behind one end of resistance R16 with one end of capacitor C10, institute
State the other end ground connection of capacitor C10；
It is grounded after the other end serial capacitance C11 of the resistance X1；
10 feet of the communication chip U3 are connected with the other end of resistance R16；
One end of the 11 foot shunt-wound capacitance C12 of the communication chip U3 is connected behind one end of capacitor C13 with one end of inductance L2,
The capacitor C12, capacitor C13 the other end be grounded；
12 feet of the communication chip U3 are simultaneously connected after connecing one end of inductance L1 with the other end of inductance L2；
13 feet of the communication chip U3 are simultaneously connected after connecing the other end of inductance L1 with one end of inductance L3, and the inductance L3's is another
One end is connected with one end of capacitor C14, is connected behind one end of the other end shunt-wound capacitance C15 of the capacitor C14 with communication antenna,
The other end of the capacitor C15 is grounded；
15 feet of the communication chip U3 and 18 feet for meeting communication chip U3, one end of capacitor C16, behind one end of capacitor C17 with
VDD input power is connected；
16 feet of the communication chip U3 are connected with one end of resistance R17；
The other end of the resistance R17 is simultaneously grounded after connecing 17 feet of communication chip U3,20 feet；
It is grounded after the 19 foot serial capacitance C18 of the communication chip U3.
6. the electronic hoisting frame wireless supervisory control system of a kind of direct current generator according to claim 5, it is characterised in that: the control
The model STM32F103ZET6 of coremaking piece U2.
7. a kind of electronic hoisting frame wireless monitoring method of direct current generator, characterized by the following steps:
Step 1: starting upper control machine (1), upper control machine (1) check the connection status with each functional module and sensor；
Step 2: operation upper control machine (1) and each the next unit machine (2) establish connection, while acquiring upper control machine (1) week
Surrounding environment data, including temperature and humidity, wind speed and direction, altitude information, and will accordingly connect data and environmental data shows and showing
On screen；
Step 3: bit location machine (2) sends data acquisition instructions to upper control machine (1) downwards, and the next unit machine (2) passes through corresponding
Sensor acquires the load weight of direct current generator (10), height position data, and corresponding data is fed back to upper control machine
(1)；
Step 4: upper control machine (1) is compared by that will acquire data with preset parameter threshold, judges whether to transfinite；
Such as judge collected upper control machine (1) surrounding enviroment data over run, then upper control machine (1) issues sound-light alarm；
Step 5: if judged that upper control machine (1) receives operational order, then action command, control are issued to each the next unit machine (2)
Direct current generator work processed, while the load and location parameter of direct current generator (10) are acquired, upper control machine (1) will be collected each
The data of direct current generator are compared, and judge each direct current generator in lifting process, whether stress and height are consistent, if not
Consistent then upper control machine (1) issues sound-light alarm, and bit location machine (2) feeds back latch signal downwards, controls corresponding direct current
Motor (10) stops working；
Step 6: after direct current generator (10) stops working, staff can be adapted to by operation upper control machine (1) control
Property adjustment, the load of corresponding direct current generator (10) and altitude information are adaptively adjusted, meet hoisting frame safe action join
After number, the lock instruction that the next unit machine (2) releases direct current generator (10) is controlled, control works on, while continuing in acquisition
The position environmental parameter on control machine (1) periphery and the operating parameter of direct current generator (10).
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| CN201910402497.2A CN110161908A (en) | 2019-05-14 | 2019-05-14 | A kind of electronic hoisting frame wireless supervisory control system of direct current generator and its monitoring method |
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| CN201910402497.2A CN110161908A (en) | 2019-05-14 | 2019-05-14 | A kind of electronic hoisting frame wireless supervisory control system of direct current generator and its monitoring method |
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