CN110155646A - A kind of steel-making waste material fully-automatic production system - Google Patents
A kind of steel-making waste material fully-automatic production system Download PDFInfo
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- CN110155646A CN110155646A CN201910428733.8A CN201910428733A CN110155646A CN 110155646 A CN110155646 A CN 110155646A CN 201910428733 A CN201910428733 A CN 201910428733A CN 110155646 A CN110155646 A CN 110155646A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G25/00—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
- B65G25/02—Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having different forward and return paths of movement, e.g. walking beam conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
Abstract
The present invention relates to technical field of metallurgical equipment, more specifically, it is related to a kind of steel-making waste material fully-automatic production system, simple feeding is realized by intelligent crane, by surveying long conveying device, cut material conveying device, preceding conveying device is cut in slitting, stepping type conveying device realizes the transmission for being cut material, by centralising device realize by cut material in transmit process in, material will be cut and is first cut into strip material and then is cut into block material again with cataclasm cut by being cut by slitting, the separation of long material and short material is carried out after slitting shearing, realize length computation and the stepping type conveying device step-length of being cut material to obtain being cut the number sheared needed for material by magnetic roll and encoder, the collection of material is realized with three stations by two material frames of collection device, conveying roller intensity, rigidity is big, long service life.This system structure is simple, high degree of automation, product specification adjustability are strong, reduces labor intensity of workers, and production safety is efficient.
Description
Technical field
The present invention relates to technical field of metallurgical equipment, more specifically, are related to a kind of steel-making waste material fully-automatic production system
System.
Background technique
Pneumatic steelmaking is using molten iron, steel scrap, ferroalloy as primary raw material, not by external energy, by the object of iron liquid itself
The steelmaking process for generating heat and completing in converter is chemically reacted between reason heat and iron liquid component.Original of the steel scrap as pneumatic steelmaking
Material and coolant will have suitable lumpiness and outer dimension.The shape and lumpiness of steel scrap, which should ensure that smoothly to be added from fire door, to be turned
Furnace.
It in the steel rolling production-line operation of rolling, needs to cut off institute's rolled steel, be generated greatly during back-end crop and trimming
" waste material " of amount, these " waste materials " are although be no longer satisfied the size and shape requirement of mill product, but meet general
Steel performance index is the splendid raw material of the used steel scrap of steelmaking process.
The size, shape and thickness of " waste material " produced by rolling process are irregular.In order to efficiently use steel rolling
" waste material " caused by production line, be transported to after need to being collected after special production line is sheared as steel-making raw material or
Temperature adjustment materials use.But at present using the entire production process of production line all by being accomplished manually, there are production efficiencys
It is low, the shortcomings such as security risk height.
Application No. is the patents of invention of CN201610622654.7 " a kind of broken cutting system of steel plate " to propose that material will be cut
Slitting is carried out after segmentation, is finally cut into the scheme of fragment, and program shear history is complex；Secondly, because being cut material
There is shorter strip material after leading to slitting in scrambling, these shorter strip material are more tired when being sheared again after collecting
It is difficult；Again, the transport device of the patent is transported using belt or chain, is being conveyed irregularly, especially with pointed quilt
Cut deficiency short there are service life when material.
Summary of the invention
The purpose of the present invention is to provide a kind of process continuous-stable, high degree of automation, the steel-making of high production efficiency is used
Waste material fully-automatic production system.
In order to achieve the above objectives, technical solution provided by the invention are as follows:
A kind of steel-making waste material fully-automatic production system, including feed mechanism, transport mechanism and cutting mechanism, the feed mechanism
Using intelligent crane；The transport mechanism includes surveying long conveying device, being cut material conveying device and preceding conveying device is cut in slitting,
The long conveying device of survey includes conveying roller, magnetic roll, transmission device and encoder, and the intelligence crane will be cut material and be put into survey
On the conveying roller of long conveying device, material will be cut by conveying roller it will be sent to and be cut material conveying device, it is described to survey long conveying device
Cut material detection device close to cutting material conveying device side and being provided with, the conveying roller before being cut material detection device using magnetic roll,
It is described cut material by cut material detection device when, cut material detection device by control centre to encoder transmission cut expect into
Enter signal, the rotating cycle of encoder start recording magnetic roll is cut material end and left when being cut material detection device, cut material inspection
Survey device is cut material to control centre's transmission and leaves signal, and control centre's control encoder stops recording and will be cut the length of material
It is transmitted to control centre, is cut the length i.e. magnetic roll rotating cycle of material multiplied by the length of magnetic roll perimeter；The cutting mechanism
Cut including slitting, slitting shearing detection device, plate chain conveying device and it is cataclasm cut, it is described cut material through being cut material conveying device
Middle conveying roller is sent to slitting and cuts preceding conveying device, and conveying roller is sent to step-by-step movement conveying in conveying device before cutting through slitting
Device, then by stepping type conveying device transmit, when cut material be sent to slitting shearing detection device when, slitting shearing inspection
It surveys device and material entering signal is cut to stepping type conveying device transmission by control centre, stepping type conveying device is received and cut
It will be cut after material entering signal and stop and had hair cut by control centre to slitting after material cuts the distance for conveying a step-length to slitting
Send shear signal, slitting is cut receive shear signal after shear it is primary after signal completed into shearing be sent to stepping type conveying device,
Stepping type conveying device, which receives after signal is completed in shearing, continues that the distance for expecting to cut one step-length of conveying to slitting will be cut, so
It is reciprocal to have been sheared until being cut material；It is cut and expects that the strip material after slitting shreds is slid by gravity to the conveying of plate chain
Device, the plate chain one side of conveying device is provided with short material collecting robot people and short material collects material frame, the short material collecting robot
The short material for being less than setting length in plate chain conveying device in strip material is transported to short material and is collected in material frame by people, in strip material
Greater than the long material of setting length through plate chain conveying device continue to be sent to it is cataclasm cut carry out it is cataclasm, in the cataclasm shear action cut
Under, long material is cut into block material；The block material for being sheared completion is slipped in collection device under the effect of gravity to be collected.
Further, described survey long conveying device, cut material conveying device and slitting cut before conveying roller in conveying device
Using same model power roller.It is big that the conveying roller length ratio is cut material width；Adjacent conveyor roller spacing is 100mm-300mm.
Further, the magnetic roll is equal with conveying roller outer diameter, linear velocity is equal with conveying roller.
Further, described cut is provided with centralising device on material conveying device, and the material of being cut is by being cut material detection
Completely into material conveying device is cut after device, is cut and expect that detection device will be cut material and be transmitted into material conveying device signal is cut
To control centre, control centre's control is cut conveying roller in material conveying device and is stopped operating, and centralising device will be cut material and back
Cutter shear centre line alignment after, conveying roller restore rotation；The centralising device is to be cut material conveying device two sides
The structure of symmetrical hydraulic cylinder transmission, after the completion of centering, the hydraulic cylinder of centralising device is withdrawn.
Further, the stepping type conveying device uses the hydraulic cylinder with displacement sensor to realize step-by-step movement conveying,
Step conveying device automatically returns to fixed position after the completion of conveying task and executes next subtask.
Further, it is maximum less than it divided by taking after stepping type conveying device step-length will to be cut material length for the control centre
Integer is shearing number m, and stepping type conveying device indicates that being cut material is sheared completion after conveying m+1 step-length.
Further, the plate chain one side of conveying device is being provided with strip material detection device, the strip material detection dress
It installs after short material collecting robot people, the plate chain conveying device is provided with material-pulling device and receipts in assembly line direction end
Collect platform, described collecting platform one end is adjacent with plate chain conveying device, and the other end is provided with material conveying platform, the collecting platform and
Liftable adjustable end stop is provided between material conveying platform, the material conveying platform is provided with fixed gear close to collecting platform side
Plate；When long material is by strip material detection device, strip material detection device sends pusher signal by control centre and fills to pusher
It sets, after material-pulling device receives the pusher signal of strip material detection device sending, pushes away length to collecting platform after certain time t
Material, plate chain conveying device stops the long material of conveying simultaneously for material-pulling device push；The material-pulling device pushes strip to collecting platform
During material, long material can encounter the adjustable end stop in raised configuration, and the hydraulic cylinder of material-pulling device is after by certain pressure
Auto-returned, issues plate chain conveying device feed signal by control centre after return, and plate chain conveying device receives feed signal
After continue to convey long material, long material can by passing through control centre's transmission pusher signal when strip material detection device to material-pulling device,
Material-pulling device pushes long material to collecting platform after certain time t after receiving the pusher signal that strip material detection device issues,
When long material is when collecting platform is stacked into a certain amount of, adjustable end stop drops to the upper surface and collecting platform upper surface of adjustable end stop
Long material is pushed into material conveying platform, to material-pulling device in the next push period push of material-pulling device in same level
After piston rod is withdrawn, feed signal is issued to plate chain conveying device by control centre, plate chain conveying device receives feed signal
After continue to convey, long material adjustable end stop restores to raised configuration.
Further, material conveying platform side is cut adjacent with cataclasm, and the other side is provided with step-by-step movement material-pulling device, described cataclasm
Cut and be nearby provided with cataclasm shearing detection device, on material conveying platform long material by step-by-step movement driving means push to it is cataclasm cut,
Cataclasm shearing detection device detects long material and transmits stairstep signal, step-by-step movement to step-by-step movement driving means by control centre
After driving means receives stairstep signal, continues to stop after elapsing a step distance and send shear signal to cataclasm hair-cutting, it is broken
Disconnected cut receives shear signal and starts to shear, and by control centre sends shearing after the completion of shearing and completes signal and gives step-by-step movement pusher dress
It sets, step-by-step movement material-pulling device receives the long material that the cataclasm shearing cut is completed to continue to gather after signal and cuts conveying one to cataclasm
Stop after a step distance and sending shear signal to cataclasm hair-cutting by control centre, it is cataclasm cut receive shear signal after continue to cut
It cuts until long material shearing is completed.
Further, the collection device includes two material frames, a collection station and two handling stations, when collection work
After material frame on position fills block material, handling station is moved to by the dynamical system of collection device, meanwhile, in addition
Material frame on one handling station is also moved into collection station.
Further, the step length of the stepping type conveying device conveying is less than the width of plate chain conveying device；It is described
Long material length is less than collecting platform and material conveying platform width.
Compared with prior art, the advantageous effect of present invention is that:
The present invention provides a kind of steel-making waste material fully-automatic production systems, realize simple feeding by intelligent crane, pass through survey
Long conveying device, cut material conveying device, preceding conveying device is cut in slitting, stepping type conveying device is realized and cut the transmission of material,
It realizes to be cut by centralising device and expects transmission in transmit process, material will be cut and be first cut into strip with cataclasm cut by being cut by slitting
Then shape material is cut into block material again, the separation of long material and short material is carried out after slitting shearing, is realized by magnetic roll and encoder
Length computation and the stepping type conveying device step-length of material are cut to obtain being cut the number sheared needed for material, passes through collection device
Two material frames realize the collection of material with three stations, and conveying roller intensity, rigidity are big, long service life.This system structure is simple,
High degree of automation, product specification adjustability are strong, reduce labor intensity of workers, and production safety is efficient.
Detailed description of the invention
Fig. 1 is a kind of steel-making waste material fully-automatic production system main view provided by the invention；
Fig. 2 is a kind of steel-making waste material fully-automatic production system top view provided by the invention；
Fig. 3 be step-by-step movement material-pulling device, material conveying platform, it is cataclasm cut, cataclasm shearing detection device, collection device main view；
Fig. 4 is that centralising device will be cut material centering schematic diagram；
Fig. 5 is cutting mechanism schematic diagram；
Fig. 6 is that stepping type conveying device is lifted station schematic diagram；
Fig. 7 is that stepping type conveying device returns to station schematic diagram；
Fig. 8 is stepping type conveying device splicing station schematic diagram；
Fig. 9 is stepping type conveying device feeding station schematic diagram.
In figure: 1 be intelligent crane, 2 be survey long conveying device, 3 be magnetic roll, 4 be cut material detection device, 5 be centering
Device, 6 for cut material conveying device, 7 be slitting cut preceding conveying device, 8 be stepping type conveying device, 8a is lifting cylinder, 8b
For push cylinder, 8c be push top, 9 be slitting cut, 10 be slitting shear detection device, 11 be plate chain conveying device, 12 be short material
Collecting robot people, 13 for short material collect material frame, 14 be strip material detection device, 15 be material-pulling device, 16 be collecting platform, 17 be
Adjustable end stop, 18 be step-by-step movement material-pulling device, 19 be material conveying platform, 20 be it is cataclasm cut, 21 be cataclasm shearing detection device, 22
For collection device.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1-3, a kind of steel-making waste material fully-automatic production system, including feed mechanism, transport mechanism and shearing
Mechanism, the feed mechanism is using intelligent crane 1；The transport mechanism includes surveying long conveying device 2, being cut material conveying device 6
Conveying device 7 before cutting with slitting, the long conveying device 2 of survey includes conveying roller, magnetic roll 3, transmission device and encoder, institute
It states intelligent crane 1 and will be cut material and be put on the conveying roller for surveying long conveying device 2, material will be cut by conveying roller be sent to and be cut material
Conveying device 6, the conveying roller and magnetic roll 3 provide power by motor, and conveying roller and 3 top of magnetic roll, two outside are provided with
Baffle, for preventing steel plate to be detached from roller-way.It is described to survey long conveying device 2 and cut material close to cutting 6 side of material conveying device and be provided with
Detection device 4, the conveying roller before being cut material detection device 4 is using magnetic roll 3, and magnetic roll 3 is set as one or more, the quilt
Cut material by cut material detection device 4 when, cut material detection device 4 by control centre to encoder transmission cut material enter letter
Number, control centre controls the rotating cycle of encoder start recording magnetic roll 3, is cut material end and leaves to be cut and expects detection device 4
When, it is cut material detection device 4 material is cut to encoder transmission by control centre and leave signal, encoder stops recording and will be by
The length transmission of material is cut to control centre；As shown in figure 5, the cutting mechanism includes that 9, slitting shearing detection device is cut in slitting
10, plate chain conveying device 11 and it is cataclasm cut 20, it is described cut material and cut conveying roller in material conveying device 6 and be sent to slitting cut
Preceding conveying device 7, conveying roller is sent to stepping type conveying device 8 in conveying device 7 before cutting through slitting, then defeated by step-by-step movement
Device 8 is sent to transmit, when being cut material and being sent to slitting shearing detection device 10, slitting shears detection device 10 to step-by-step movement
Material entering signal is cut in the transmission of conveying device 8, stepping type conveying device 8 receives cut material entering signal after will be cut material to point
Item stops after cutting the distances of 9 one step-length of conveying and cuts 9 transmission shear signals to slitting, slitting cut 9 receive shear signal after cut
Signal is completed into shearing after cutting once and is sent to stepping type conveying device 8, stepping type conveying device 8 receives shearing and completes signal
Continue that the distance for expecting to cut 9 one step-length of conveying to slitting will be cut afterwards, has and so on been sheared until being cut material；Material is cut through dividing
Item cut 9 shred after strip material slid by gravity to plate chain conveying device 11,11 side of plate chain conveying device
It is provided with short material collecting robot people 12 and short material collects material frame 13, plate chain is simultaneously conveyed dress by the short identification of material collecting robot people 12
It sets the short material on 11 in strip material less than setting length to transport into short material collection material frame 13, setting is greater than in strip material and is grown
The long material of degree through plate chain conveying device 11 continue to be sent to it is cataclasm to cut 20 carry out cataclasm, it is long under the cataclasm shear action for cutting 20
Material is cut into block material；The block material for being sheared completion, which is slipped under the effect of gravity in collection device 22, to be collected.Quilt
Cut material 4 testing principle of detection device are as follows: cut material detection device 4 and be made of light launcher and light receiving device.Light
Emitter and light receiving device are arranged in the two sides for surveying long conveying device 2.When not cut material and being passed through, receiving device
It can receive the light that light launcher transmitting comes.When have cut material and passed through when, shelter from what light launcher was launched
Light, light receiving device can not receive the light that light launcher is launched at this time.I.e. when light receiving device can
It when receiving the light that light launcher is launched, is not cut material and is passed through, launched when not receiving light launcher
Light when have and cut material and pass through.Slitting shearing detection device 10, cataclasm shearing detection device 21 are filled with material detection is cut
It is identical to set 4 testing principles.
In the present embodiment, described survey long conveying device 2, cut material conveying device 6 and slitting cut before in conveying device 7
Conveying roller uses same model power roller；It is big that the conveying roller length ratio is cut material width；Adjacent conveyor roller spacing is 100mm-
300mm.In the present embodiment, control centre will survey the calculated material length of being cut of encoder in long conveying device 2 divided by stepping
The step-length of formula conveying device 8 go downwards it is whole obtain by cut material needed for shear number m after issued stepping type conveying device 8, stepping
Formula conveying device 8 indicates that being cut material is sheared completion after conveying m step-length.
In the present embodiment, the magnetic roll 3 is equal with conveying roller outer diameter, linear velocity is equal with conveying roller.Magnetic force
Being cut material for 3 pairs of roller has certain suction-operated, prevents inaccuracy caused by skidding between steel plate and roller when recording motor circle number.
In the present embodiment, described cut is provided with centralising device 5 on material conveying device 6, and the material of being cut is by being cut
Completely into material conveying device 6 is cut after material detection device 4, is cut material detection device 4 and will be cut to expect to enter to be cut and expect to convey dress
It sets 6 signals and is transmitted to control centre, control centre's control is cut conveying roller in material conveying device 6 and stopped operating, and centralising device 5 will
After being cut material centering, i.e., the shear centre line for being cut material and subsequent cutter is aligned, conveying roller restores rotation；The centering
Device 5 is in the structure for being cut the symmetrical hydraulic cylinder transmission in 6 two sides of material conveying device, and hydraulic cylinder telescopic rod end is set
Set level board, when centering, two side hydraulic cylinders are symmetrically stretched out terminal horizontal plate and supported to material is cut, and will be cut material and be pushed into centre, right
In after the completion of, the hydraulic cylinder of centralising device 5 is withdrawn, as shown in Figure 4.
In the present embodiment, the stepping type conveying device 8 realizes step-by-step movement using the hydraulic cylinder with displacement sensor
Conveying, step conveying device 8 automatically return to fixed position after the completion of conveying task and execute next subtask.As Fig. 6-9 institute
Show, lifting cylinder 8a, push cylinder 8b and push top 8c are provided on the stepping type conveying device 8, and the push top end 8c is provided with image
Identification device.Lifting cylinder 8a plays the role of lifting and reduces push cylinder 8b and push top 8c；By pushing the effect of cylinder 8b, can incite somebody to action
Push top 8c is pushed in the horizontal direction.Fig. 6-9 is the course of work of stepping type conveying device 8.It has been sheared being cut material for previous piece
The push cylinder 8b of stepping type conveying device 8 and push top 8c are lifted (i.e. Fig. 6 lifting station) by Cheng Hou, lifting cylinder 8a；Later, it is pushing away
Under the action of sending cylinder 8b, push top 8c far from slitting is cut 9, during cutting 9 far from slitting, cut material be striped cut before it is defeated
Device is sent to send the fixation position before cutting 9 to slitting, meanwhile, material is cut in the pattern recognition device identification for being mounted on the push top end 8c
End pushes cylinder 8b after recognizing the end for being cut material and stops working (i.e. Fig. 7 return station).Later, lifting cylinder 8a will be walked
Push cylinder 8b and push top 8c decline (i.e. Fig. 8 splicing station) into formula conveying device 8；Then, quilt under the action of pushing cylinder 8b
It cuts material to be conveyed to slitting with certain length and cut 9(i.e. Fig. 9 feeding station).Meanwhile next piece is cut material and is also transported to slitting and cuts
It is waited in conveying device 10 before cutting.Wherein stepping, which refers to, cuts 9 conveyings to slitting by required length under the action of pushing cylinder 8b
Stop conveying after being cut material, is cut after the completion of 9 shearings after slitting and cut material to cutting 9 conveyings to slitting again, be sheared until being cut material
It completes.Later, the push cylinder 8b of stepping type conveying device 8 and push top 8c lifting are then proceeded to lifting-return-by lifting cylinder 8a
Splicing-feeding process.
In the present embodiment, 11 side of plate chain conveying device is being provided with strip material detection device 14, the strip
Expect that detection device 14 is arranged after short material collecting robot people 12, the plate chain conveying device 11 is arranged in assembly line direction end
There are material-pulling device 15 and collecting platform 16, described 16 one end of collecting platform is adjacent with plate chain conveying device 11, and the other end is provided with
Material conveying platform 19, is provided with liftable adjustable end stop 17 between the collecting platform 16 and material conveying platform 19, the feeding is flat
Platform is provided with fixed baffle close to collecting platform side；When long material is by strip material detection device 14, strip material detection device
14 send pusher signal to material-pulling device 15 by control centre, and material-pulling device 15 receives pushing away for the sending of strip material detection device 14
After expecting signal, long material is pushed away to collecting platform 16 after certain time t, the push of material-pulling device 15 simultaneously stop by plate chain conveying device 11
The only long material of conveying, wherein time t is manually set by control centre；The material-pulling device 15 pushes strip to collecting platform 16
During material, long material can encounter the adjustable end stop 17 in raised configuration, and the hydraulic cylinder of material-pulling device 15 is by a level pressure
Auto-returned after power issues 11 feed signal of plate chain conveying device after return, it is subsequent that plate chain conveying device 11 receives feed signal
The continuous long material of conveying, long material can be by sending pusher signal to material-pulling device 15 when strip material detection device 14, material-pulling device 15 is received
Long material is pushed to collecting platform 16 after certain time t after the pusher signal issued to strip material detection device 14, is expected when long
When collecting platform 16 is stacked into a certain amount of, adjustable end stop 17 drops to the upper surface and 16 upper end of collecting platform of adjustable end stop 17
Face is in same level, in the push of the next push period of material-pulling device 15, long material is pushed to material conveying platform 19, wait push away
After expecting that 15 piston rod of device is withdrawn, feed signal is issued to plate chain conveying device 11, plate chain conveying device 11 receives feed signal
After continue to convey, long material adjustable end stop 17 restores to raised configuration.
In the present embodiment, 19 side of material conveying platform is cut 20 adjacent with cataclasm, and the other side is provided with step-by-step movement material-pulling device
18, cataclasm cut is provided with cataclasm shearing detection device 21 near 20, long material passes through step-by-step movement and pushes on material conveying platform 19
Device 18 push to it is cataclasm cut 20, cataclasm shearing detection device 21, which detects, long expect and is pushed by control centre to step-by-step movement
Device 18 transmits stairstep signal, after step-by-step movement driving means 18 receives stairstep signal, continues to stop after elapsing a step distance
Only and by control centre to cataclasm cut 20 transmission shear signals, it is cataclasm cut 20 and receive shear signal start to shear, shearing is completed
Afterwards send shearing complete signal to step-by-step movement material-pulling device 18, step-by-step movement material-pulling device 18 receive it is cataclasm cut 20 shearing complete
The long material for continuing will to gather after signal to it is cataclasm cut 20 conveying, one step distance after stop and cut 20 transmissions shearing to cataclasm
Signal, it is cataclasm cut 20 and receive continue shearing after shear signal until long material shearing is completed.
In the present embodiment, the collection device 22 includes two material frames, a collection station A and two handling station B
And C is moved to handling station by the dynamical system of collection device after the material frame on collection station A fills block material
B, meanwhile, the material frame on another handling station C, which is also moved into, collects station A, the full material frame in handling station B
It is middle to be cut after material is transported to designated position, empty material frame is shipped back in handling station B.
In the present embodiment, the step length that the stepping type conveying device 8 conveys is less than the width of plate chain conveying device 11
Degree；The long material length is less than collecting platform 16 and 17 width of material conveying platform.
In the present embodiment, the operation of control centre's control whole system, including intelligent crane 1 is run, conveying roller is run,
Magnetic roll 3 operation, centralising device 5 operation, stepping type conveying device 5 operation, it is cataclasm cut 20 operations, strip material detection device 14 transport
Capable, short operation of material collecting robot people 12 etc..
In the present embodiment, intelligent crane 1, conveying roller, magnetic roll 3, stepping type conveying device, strip material detection device,
Short material collecting robot uses equipment in the prior art per capita, can directly be commercially available, by respective parameter setting, and establish with
Its function in the present invention is realized in the connection of control centre.
In the present embodiment, conveying roller is made of decelerating motor and roller, and conveying roller length is cut material width than conveying
It is bigger；Magnetic roll 3 is equal with conveying roller length and outer diameter, and the setting of magnetic roll 3 is before being cut material detection device 4, conveying roller and magnetic
Power roller 3 is averagely arranged side by side, and is equidistant between adjacent conveyor roller and conveying roller, between adjacent conveyor roller and magnetic roll.Magnetic force
Roller 3 is cut material length for measuring, and is recorded circle number by encoder and is obtained being cut material length multiplied by the outer diameter perimeter of magnetic roll 3.
In the present embodiment, conveying roller stop operating i.e. conveying roll drive motor stop operating, conveying roller is in no motor driven at this time
Free state, conveying roller can rotate under the rubbing action for being cut material.
In the present embodiment, intelligent crane 1, survey long conveying device 2, conveying roller, magnetic roll 3, cut material detection device 4,
Centralising device 5, cut material conveying device 6, preceding conveying device 7 is cut in slitting, stepping type conveying device 8, slitting are cut 9, slitting and cut
It shears detection device 10, plate chain conveying device 11, short material collecting robot people 12, strip material detection device 14, material-pulling device 15, rise
Downshift plate 17, material conveying platform 19, cataclasm cuts 20, cataclasm shearing detection device 21, collection device 22 at step-by-step movement material-pulling device 18
Middle dynamical system is electrically connected with control centre respectively.
Only presently preferred embodiments of the present invention is explained in detail above, but the present invention is not limited to above-described embodiment,
Within the knowledge of a person skilled in the art, it can also make without departing from the purpose of the present invention each
Kind variation, various change should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of steel-making waste material fully-automatic production system, it is characterised in that: including feed mechanism, transport mechanism and cutter
Structure, the feed mechanism is using intelligent crane (1)；The transport mechanism includes surveying long conveying device (2), being cut material conveying device
(6) cut preceding conveying device (7) with slitting, it is described survey long conveying device (2) include conveying roller, magnetic roll (3), transmission device and
Encoder, the intelligence crane (1) will be cut material and will be put on the conveying roller for surveying long conveying device (2), will be cut by conveying roller
Material is sent to and is cut material conveying device (6), it is described survey long conveying device (2) close to cut material conveying device (6) side be provided with by
Material detection device (4) is cut, the conveying roller before being cut material detection device (4) is using magnetic roll (3), and the material of being cut is by being cut material
When detection device (4), material detection device (4) is cut to control centre's transmission and is cut material entering signal, control centre's control coding
The rotating cycle of device start recording magnetic roll (3), cut material end leave cut material detection device (4) when, cut material detection dress
It sets (4) and is cut material to control centre's transmission and leave signal, control centre's control encoder stops recording and calculates the length for being cut material
Degree；The cutting mechanism includes that slitting is cut (9), slitting shearing detection device (10), plate chain conveying device (11) and cataclasm cut
(20), it is described cut material and cut conveying roller in material conveying device (6) and be sent to slitting cut preceding conveying device (7), through slitting
It cuts conveying roller in preceding conveying device (7) to be sent to stepping type conveying device (8), then is transmitted by stepping type conveying device (8),
When being cut material and being sent to slitting shearing detection device (10), slitting shears detection device (10) by control centre to step
Cut material entering signal into formula conveying device (8) transmission, stepping type conveying device (8) receives cut material entering signal after will be by
Stop and (9) cut to slitting by control centre to send shear signal after cutting the distance for expecting to cut one step-length of (9) conveying to slitting,
Slitting cut (9) receive shear after shear signal it is primary after shearing completed signal be sent to step-by-step movement conveying by control centre to fill
It sets (8), stepping type conveying device (8), which receives shearing, to be completed to continue will to be cut material after signal and cut (9) to slitting and convey a step
Long distance has and so on been sheared until being cut material；It is cut and expects that cutting the strip material after (9) shred through slitting passes through gravity work
With sliding to plate chain conveying device (11), plate chain conveying device (11) side is provided with short material collecting robot people (12) and short
Material collects material frame (13), and the short material collecting robot people (12) will be less than setting length in strip material in plate chain conveying device (11)
The short material of degree is transported to short material and is collected in material frame (13), and the long material of setting length is greater than in strip material through plate chain conveying device
(11) continue to be sent to cataclasm cut (20) and carry out cataclasm, under the cataclasm shear action for cutting (20), long material is cut into block material；
The block material for being sheared completion, which is slipped under the effect of gravity in collection device (22), to be collected.
2. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the long conveying of the survey
Device (2) is cut material conveying device (6) and slitting cuts conveying roller in preceding conveying device (7) and uses same model power roller；Institute
It states conveying roller length ratio and is cut and expect that width is big；Adjacent conveyor roller spacing is 100mm-300mm.
3. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the magnetic roll
(3) equal with conveying roller outer diameter, linear velocity is equal with conveying roller.
4. it is according to claim 1 it is a kind of steel-making use waste material fully-automatic production system, it is characterised in that: it is described cut material it is defeated
Send and be provided with centralising device (5) on device (6), it is described cut material through being cut material detection device (4) after completely into cut expect
Conveying device (6) is cut material detection device (4) and will be cut and expects that entrance is cut material conveying device (6) signal and is transmitted to control centre,
Control centre's control is cut conveying roller in material conveying device (6) and is stopped operating, after centralising device (5) will be cut material centering, conveying
Roller restores rotation；The centralising device (5) is in the knot for being cut the symmetrical hydraulic cylinder transmission in material conveying device (6) two sides
Structure.
5. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the step-by-step movement is defeated
Device (8) are sent to realize step-by-step movement conveying using the hydraulic cylinder with displacement sensor, step conveying device (8) is complete in conveying task
Fixed position is automatically returned to after executes next subtask.
6. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the control centre
It is shearing number m, step-by-step movement conveying that material length, which will be cut, divided by being taken after stepping type conveying device (8) step-length less than its maximum integer
Device (8) indicates that being cut material is sheared completion after conveying m+1 step-length.
7. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the plate chain conveying
Device (11) side is being provided with strip material detection device (14), and strip material detection device (14) setting is in short material collection machine
After device people (12), the plate chain conveying device (11) is provided with material-pulling device (15) and collecting platform in assembly line direction end
(16), described collecting platform (16) one end is adjacent with plate chain conveying device (11), and the other end is provided with material conveying platform (19), described
It is provided between collecting platform (16) and material conveying platform (19) liftable adjustable end stop (17), the material conveying platform (19) is close
Collecting platform (16) side is provided with fixed baffle (17)；When long material is by strip material detection device (14), the detection of strip material
Device (14) sends pusher signal by control centre and gives material-pulling device (15), and material-pulling device (15) receives strip material detection device
(14) after the pusher signal issued, long material is pushed to collecting platform (16) after certain time t, material-pulling device (15) push is same
When plate chain conveying device (11) stop the long material of conveying；Mistake of the material-pulling device (15) to collecting platform (16) push strip material
Cheng Zhong, long material can encounter the adjustable end stop (17) in raised configuration, and the hydraulic cylinder of material-pulling device (15) is by certain pressure
Auto-returned afterwards, issues plate chain conveying device (11) feed signal by control centre after return, and plate chain conveying device (11) is received
Continue to convey long material after to feed signal, long material can be by sending pusher signal to material-pulling device when strip material detection device (14)
(15), material-pulling device (15) receive strip material detection device (14) sending pusher signal after after certain time t to collection
The long material of platform (16) push, when long material is when collecting platform (16) is stacked into a certain amount of, adjustable end stop (17) drops to lifting gear
The upper surface and collecting platform (16) upper end surface of plate (17) are in same level, in material-pulling device (15) next push period
When push, long material is pushed into material conveying platform (19), after the withdrawal of material-pulling device (15) piston rod, by control centre to plate chain
Conveying device (11) issues feed signal, and plate chain conveying device (11) continues to convey after receiving feed signal, long material adjustable end stop
(17) restore to raised configuration.
8. a kind of steel-making waste material fully-automatic production system according to claim 6, it is characterised in that: material conveying platform (19)
Side is adjacent with cataclasm cut (20), and the other side is provided with step-by-step movement material-pulling device (18), and cataclasm cut (20) are nearby provided with
Cataclasm shearing detection device (21), long material pushes to cataclasm cut by step-by-step movement driving means (18) on material conveying platform (19)
(20), cataclasm shearing detection device (21) detects long material and is transmitted by control centre to step-by-step movement driving means (18) and walked
Inlet signal after step-by-step movement driving means (18) receives stairstep signal, continues to stop after elapsing a step distance and passes through control
Center processed sends shear signal to cataclasm cut (20), it is cataclasm cut (20) and receive shear signal start to shear, pass through after the completion of shearing
Control centre sends shearing completion signal and gives step-by-step movement material-pulling device (18), and step-by-step movement material-pulling device (18) receives cataclasm cut
(20) length that shearing is completed to continue to gather after signal expects to pass through control to cataclasm cut after (20) convey a step distance
Center stops and sends shear signal to cataclasm cut (20), and cataclasm cut continues shearing after (20) receive shear signal until long material is cut
It cuts into.
9. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the collection device
It (22) include that two material frames, a collection station and two handling stations lead to after the material frame on collection station fills block material
The dynamical system for crossing collection device (22) is moved to handling station, meanwhile, the material frame on another handling station
Also it is moved into collection station.
10. a kind of steel-making waste material fully-automatic production system according to claim 1, it is characterised in that: the step-by-step movement
The step length of conveying device (8) conveying is less than the width of plate chain conveying device (11)；The long material length is less than collecting platform
(16) with material conveying platform (17) width.
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