CN110154118A - A kind of rotation knife system that can be compensated automatically - Google Patents

A kind of rotation knife system that can be compensated automatically Download PDF

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Publication number
CN110154118A
CN110154118A CN201910552432.6A CN201910552432A CN110154118A CN 110154118 A CN110154118 A CN 110154118A CN 201910552432 A CN201910552432 A CN 201910552432A CN 110154118 A CN110154118 A CN 110154118A
Authority
CN
China
Prior art keywords
mounting base
rotary shaft
bearing
bearing block
cutterhead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910552432.6A
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Chinese (zh)
Other versions
CN110154118B (en
Inventor
李沛海
汪健
吴印
张明明
彭期伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Changzheng Heavy Industry Co Ltd
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Chongqing Changzheng Heavy Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201910552432.6A priority Critical patent/CN110154118B/en
Publication of CN110154118A publication Critical patent/CN110154118A/en
Application granted granted Critical
Publication of CN110154118B publication Critical patent/CN110154118B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/12Fluid-pressure means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628Means for adjusting the position of the cutting member

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

The present invention relates to cutting blade fields, and in particular to the rotation knife system that one kind can compensate automatically.Including blade, cutterhead, mounting base, bearing block;Mounting base and cutterhead fixed setting, mounting base, bearing block pass through bearing and rotation axis connection;Bearing block and mounting base form cavity, at least provided with two thrust parts in cavity, thrust part is for pushing bearing block, bearing block drives direction of the axial rotary far from mounting base mobile, and then blade is pushed to be compensated automatically to cutterhead, solve the problems such as caused cut quality is bad, part of damage behind blade cutting abrasion generation gap.

Description

A kind of rotation knife system that can be compensated automatically
Technical field
The present invention relates to cutting blade field, especially a kind of rotation knife system that can be compensated automatically.
Background technique
In existing cutting equipment, including blade and cutterhead, blade are movable blade, and cutterhead is fixing cutter, and blade is tightly attached to On cutterhead, when cutting, material is fed from insert orientation, and hollow hole discharges from cutterhead;Blade is rotated relative to cutterhead, to be formed Cutting to material.For movable blades in cutting process, the edge of a knife contacted with cutterhead can accordingly generate abrasion, grind in movable blades After damage, gap is then formed between movable blades and cutterhead, influences cutting effect and blade life.In the prior art, occurring After cutter blade wears, needs manually to be adjusted, compensates abrasion.The mode of this compensation abrasion is not only cumbersome, but also It needs to carry out under shutdown status, to ensure safety;Cannot work continuously the defect low with production efficiency accordingly, there exist equipment, It needs to improve.
Summary of the invention
Goal of the invention of the invention is: asking for need to manually adjust after cutter blade wears of the existing technology Topic realizes that cutting blade is compensated automatically upon wear.
To achieve the goals above, the technical solution adopted by the present invention are as follows:
A kind of rotation knife system that can be compensated automatically, including rotary shaft and the blade for being fixedly connected on rotary shaft one end, It is characterized in that, further including the cutterhead and mounting base of fixed setting;Cutterhead is between mounting base and blade;It wears rotary shaft front end Cutterhead is crossed, rotary shaft is removable, and is rotatably arranged in mounting base, tail end of the mounting base close to rotary shaft;The tail of rotary shaft End is connected with bearing block by first bearing, and bearing block is able to drive rotary shaft towards far from the movement of mounting base direction;Bearing block with Thrust part is equipped between mounting base, thrust part pushes bearing block far from mounting base, so that blade is close to cutterhead.
In the solution of the present invention, cutterhead is equipped in front of the head of mounting base, cutterhead and mounting base are fixed setting.Knife Piece and cutterhead close to.Above-mentioned mounting base head is one end along rotary shaft close to blade, and tail end is the other end.Mounting base and axis Holding the thrust part between seat makes blade be close to cutterhead.
When occurring gap in blade cutting process, between cutterhead and blade, thrust part just pushes bearing block to separate The direction of cutterhead is mobile.On the rotary shaft due to bearing block clamping, then rotary shaft is driven to be moved.So that blade and cutterhead Moment is held against state, realizes the gap generated after automatic compensation blade abrasion.Wherein, thrust part can be spring, or Other components with thrust.
As a preferred solution of the present invention, sleeve is slidably connected in rotary shaft, sleeve passes through second bearing and mounting base It is fixedly connected.Rotary shaft forms axially opposing movement by axle sleeve and mounting base, is formed relatively by second bearing and mounting base Rotation had not only been axially movable but also rotatable movement relation with ensuring that rotary shaft has relative to mounting base, and structure is simple, function It can be reliable.
Wherein, it is set on sleeve there are two second bearing, axle sleeve is equipped between two second bearings;The sleeve is equipped with only Throw-out collar, thrust ring is for limiting inner end second bearing position.To form the axis to two second bearings by thrust ring and axle sleeve It is defined to position, so that two bearings, which are formed, stablizes support to rotary shaft.
As a preferred solution of the present invention, wherein dust-proof transparent cover, dust-proof transparent cover and cutterhead are equipped on the head of mounting base Connect to be fixed;The dust-proof transparent cover, which is also constituted, limits the axial position of two second bearings.
Install dust-proof transparent cover can sealed installing seat, achieve the effect that dust-proof and protect bearing inside mounting base.
Dust-proof transparent cover prevents two the outer of second bearing from altering, and can prevent the bearing grease inside mounting base from leaking and dirty Dye;To prolong the service life.
As a preferred solution of the present invention, wherein mounting base be formed with installing thrust part cavity, and bearing seat in In cavity;It is formed with male-female structure between the cavity inner wall and bearing block of mounting base, the male-female structure is for preventing Bearing block rotation;Bearing block is cylindrical in shape structure, and the nozzle of bearing block has outwardly extending flange;Thrust part both ends are against method Between the blue and bottom of chamber of cavity.To make full use of the rolling friction characteristic of first bearing, bearing block is avoided to form phase with mounting base To rotation, a variety of optional modes is provided for the selection of thrust part and with the connection formation of the two, it is ensured that thrust part fortune Row is reliable.
As a preferred solution of the present invention, wherein thrust part is hydraulic cylinder.Perseverance can be formed by setting cylinder pressure Determine the automatic compensation driving of thrust;The abrasion condition of blade can also be speculated by the oil pressure of hydraulic thrust.
As a preferred solution of the present invention, wherein knife handle is fixed by the fixture nut screwed togather in rotary shaft;Fixture nut Nut set is equipped between knife handle.It makes full use of existing threaded fastener to realize that knife handle is fixed, to simplify structure, reduces cost.
As a preferred solution of the present invention, wherein above-mentioned first bearing is thrust ball bearing;Above-mentioned second bearing is Deep groove ball bearing.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, blade is in cutting, and after generating gap with cutterhead, thrust bearing bearing drives rotary shaft mobile, so that blade and knife The disk moment is held against state, realizes the purpose of automatic compensation gap blade.
2, staff can judge the abrasion condition of blade by observing the oil pressure situation of hydraulic cylinder.When hydraulic cylinder For oil pressure lower than the first preset threshold and when stablizing constant, staff may determine that blade has worn out and bearing block has pushed Rotary shaft compensates.When the oil pressure of hydraulic cylinder is lower than the second preset threshold, staff carries out more allowing blade replacement, avoids knife Piece replacement influences cut quality and damage cutterhead or other component not in time.
3, the device adjustment mode that this programme provides is simple, is not take up the working time, improves the working efficiency of cutting;Simultaneously The utilization rate for improving blade, reduces operating cost.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the structural schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the left view of the embodiment of the present invention 2.
Marked in the figure: 1 knife handle, 2 blades, 3 cutterheads, 4 mounting bases, 5 thrust parts;6 bearing blocks, 7 shaft couplings, 8 rotary shafts, 9 thrust ball bearings, 10 axle sleeves, 11 thrust rings, 12 sleeves, 13 deep groove ball bearings, 14 dust-proof transparent covers, 15 nut sets, 16 fixed spiral shells It is female.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not For limiting the present invention.
Embodiment 1
The present embodiment provides the rotation knife system that one kind can compensate automatically, including knife handle 1, blade 2, cutterhead 3, mounting bases 4, thrust part 5, bearing block 6, shaft coupling 7, rotary shaft 8, thrust ball bearing 9, sleeve 12, deep groove ball bearing 13.
As shown in the structural schematic diagram of Fig. 1 embodiment of the present invention 1, it is equipped with knife handle 1 in one end of rotary shaft 8, knife handle 1 can be with It is connected through a screw thread and is fixed on 8 front end of rotary shaft, several blades 2 are equipped on knife handle 1, the other end of rotary shaft 8 is shaft coupling Device 7, shaft coupling 7 provide rotary power, make 2 rotary work of blade.
Cutterhead 3 and mounting base 4 are fixed on lathe, cutterhead 3 and blade 2 be close to.
Rotary shaft has sleeve 12 on 8 middle part, and there is deep groove ball bearing 13 at both ends on sleeve 12, and rotary shaft 8 passes through 12 He of sleeve Deep groove ball bearing 13 is arranged in mounting base 4, and 8 tail end of rotary shaft is equipped with protrusion, and bearing block 6 is connected to by thrust ball bearing 9 8 tail end of rotary shaft, thrust ball bearing 9 are located at protrusion inside.
Mounting base 4 and bearing block 6 form cavity, are equipped with thrust part 5 in cavity, thrust part 5 is used for installation here Seat 4 is impetus, pushes bearing block 6 mobile to 7 direction of shaft coupling.So thrust part 5 should can be on the market have it is constant The power part of thrust;It should be understood that directly being set by mechanism to realize identical function or identity function or component Reach same or like technical solution after changing, also falls within the protection scope of the present invention.
Thrust part 5 herein is using hydraulic cylinder as thrust powers source.
The rotation knife system that one of the present embodiment can compensate automatically from 3 direction of knife handle in use, will feed, master Wanting cutting object is sludge, and straw obstruct etc. will be discharged after cutting by the hollow hole on cutterhead 3.
When blade 2 is worn, bearing block 6 will drive rotary shaft 8 to the direction movement far from mounting base 4, so that 2 He of blade 3 moment of cutterhead is held against state, realizes the function of being compensated automatically due to the gap that abrasion generates piece 2.
Embodiment 2
Embodiment 2 provides a kind of rotation knife system that can be compensated automatically, including knife handle 1, blade 2, cutterhead 3, mounting base 4, thrust part 5, bearing block 6, shaft coupling 7, rotary shaft 8, thrust ball bearing 9, axle sleeve, 10, thrust ring 11, sleeve 12, zanjon Ball bearing 13, dust-proof transparent cover 14, nut set 15, fixture nut 16.
As shown in the structural schematic diagram of Fig. 2 embodiment of the present invention 2, it is equipped with knife handle 1 in one end of rotary shaft 8, knife handle 1 can be with It is connected through a screw thread and is fixed on 8 front end of rotary shaft, several blades 2 are equipped on knife handle 1, the other end of rotary shaft 8 is shaft coupling Device 7, shaft coupling 7 provide rotary power, make 2 rotary work of blade.
Cutterhead 3 and mounting base 4 are fixed on lathe, cutterhead 3 and blade 2 be close to.
Knife handle 1 is fixed by the fixture nut 16 screwed togather in rotary shaft 8;Nut is equipped between fixture nut 16 and knife handle 1 Set 15.So that blade 2 is more fixed with cutterhead 3, is firm, works together and simplify structure, reduce cost.
Rotary shaft has sleeve 12 on 8 middle part, and both ends are equipped with deep groove ball bearing 13 on sleeve 12, and rotary shaft 8 passes through sleeve 12 It is arranged in mounting base 4 with deep groove ball bearing 13.Axle sleeve 10 is equipped between two deep groove ball bearings 13;In sleeve 12 far from knife One end of disk 3 is equipped with thrust ring 11.The axial position to two deep groove ball bearings 13 is formed by thrust ring 11 and axle sleeve 10 It is defined, so that two deep groove ball bearings 13 support stablizing for rotary shaft.
Mounting base 4 is formed with the cavity of installing thrust part 5, and bearing block 6 is located in cavity;It is set in 8 tail end of rotary shaft There is protrusion, bearing block 6 is connected to 8 tail end of rotary shaft by thrust ball bearing 9, and thrust ball bearing 9 is located at protrusion inside.
Mounting base 4 and bearing block 6 form cavity, are equipped with thrust part 5 in cavity, thrust part 5 is used for installation here Seat 4 is impetus, pushes bearing block 6 mobile to 7 direction of shaft coupling.So thrust part 5 should can be on the market have it is constant The power part of thrust;It should be understood that directly being set by mechanism to realize identical function or identity function or component Reach same or like technical solution after changing, also falls within the protection scope of the present invention.
Thrust part 5 herein is using hydraulic cylinder as thrust powers source.
Dust-proof transparent cover 14 is equipped on the head of mounting base 4, dust-proof transparent cover 14 is to be fixedly connected with cutterhead 3;Dust-proof transparent cover Abut two deep groove ball bearings 13.Dust-proof transparent cover 14 prevents two the outer of deep groove ball bearing from altering, and can prevent inside mounting base 4 Bearing grease leakage and contaminated;To prolong the service life.
As shown in the left view that Fig. 3 is the embodiment of the present invention 2, the direction Fig. 3 is feedstock direction, is fed from 3 direction of knife handle, main Wanting cutting object is sludge, and straw obstruct etc. will be discharged after cutting by the hollow hole on cutterhead 3.
Blade 2 is in cutting, and after generating gap with cutterhead 3, bearing block 6 will drive rotary shaft 8 to the side far from mounting base 4 To movement, so that blade 2 and 3 moment of cutterhead are held against state, the function in the gap that the compensation abrasion of blade 2 generates is realized.
Meanwhile staff can also be by the oil pressure situation of change of observation hydraulic cylinder, to estimate the abrasion feelings of blade Condition, and then decide whether more allowing blade replacement.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.

Claims (10)

1. the rotation knife system that one kind can compensate automatically, including rotary shaft (8) and it is fixedly connected on the blade of rotary shaft one end (2), which is characterized in that further include the cutterhead (3) and mounting base (4) of fixed setting;The cutterhead (3) be located at mounting base (4) and Between the blade (2);Rotary shaft (8) front end passes through the cutterhead (3), and rotary shaft (8) is removable, and rotationally sets On mounting base (4), tail end of the mounting base (4) close to the rotary shaft (8);The tail end of the rotary shaft (8) passes through first axle It holds (9) to be connected with bearing block (6), bearing block (6) is able to drive rotary shaft (8) towards far from the movement of mounting base (4) direction;The axis It holds and is equipped with thrust part (5) between seat (6) and the mounting base (4), thrust part (5) pushes the bearing block (6) far from institute Mounting base (4) are stated, so that the blade (2) is close to the cutterhead (3).
2. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the rotary shaft (8) it is slidably connected on sleeve (12), sleeve (12) is fixedly connected by second bearing (13) with the mounting base (4).
3. the rotation knife system that one kind according to claim 2 can compensate automatically, which is characterized in that the sleeve (12) On set there are two second bearing (13), be equipped with axle sleeve (10) between two second bearings (13);The sleeve (12) is equipped with only Throw-out collar (11), thrust ring (11) is for limiting inner end second bearing (13) position.
4. the rotation knife system that one kind according to claim 3 can compensate automatically, which is characterized in that in the mounting base Equipped with dust-proof transparent cover (14), dust-proof transparent cover (14) is located at two second bearing (13) outer ends, and fixes and connect with the cutterhead (3) It connects.
5. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the mounting base (4) it is formed with the cavity for installing the thrust part (5), and bearing block (6) position is in the cavity;The cavity of mounting base (4) It is formed with male-female structure between inner wall and bearing block (6), the male-female structure is for preventing bearing block (6) from rotating;Institute It states bearing block (6) and is cylindrical in shape structure, the nozzle of bearing block (6) has outwardly extending flange;Thrust part (5) both ends are supported Between the flange and the bottom of chamber of cavity.
6. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the thrust part It (5) is hydraulic cylinder.
7. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the blade (2) It is located on the rotary shaft (8) by knife handle (1).
8. the rotation knife system that one kind according to claim 7 can compensate automatically, which is characterized in that the knife handle (1) It is fixed by the fixture nut (16) screwed togather on rotary shaft (8);Nut set is equipped between fixture nut (16) and knife handle (1) (15)。
9. the rotation knife system that any described one kind can compensate automatically in -8 according to claim 1, which is characterized in that described First bearing (9) is thrust ball bearing.
10. the rotation knife system that any described one kind can compensate automatically in -8 according to claim 1, which is characterized in that institute Stating second bearing (13) is deep groove ball bearing.
CN201910552432.6A 2019-06-25 2019-06-25 Rotary knife device capable of automatically compensating Active CN110154118B (en)

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Application Number Priority Date Filing Date Title
CN201910552432.6A CN110154118B (en) 2019-06-25 2019-06-25 Rotary knife device capable of automatically compensating

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CN110154118B CN110154118B (en) 2024-02-23

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110405541A (en) * 2019-09-04 2019-11-05 重庆长征重工有限责任公司 A kind of cutting abrasion adjustment device

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CN110405541A (en) * 2019-09-04 2019-11-05 重庆长征重工有限责任公司 A kind of cutting abrasion adjustment device

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