CN110154118A - A kind of rotation knife system that can be compensated automatically - Google Patents
A kind of rotation knife system that can be compensated automatically Download PDFInfo
- Publication number
- CN110154118A CN110154118A CN201910552432.6A CN201910552432A CN110154118A CN 110154118 A CN110154118 A CN 110154118A CN 201910552432 A CN201910552432 A CN 201910552432A CN 110154118 A CN110154118 A CN 110154118A
- Authority
- CN
- China
- Prior art keywords
- mounting base
- rotary shaft
- bearing
- bearing block
- cutterhead
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005520 cutting process Methods 0.000 abstract description 17
- 238000005299 abrasion Methods 0.000 abstract description 10
- 230000008878 coupling Effects 0.000 description 9
- 238000010168 coupling process Methods 0.000 description 9
- 238000005859 coupling reaction Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 239000004519 grease Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
- Details Of Cutting Devices (AREA)
Abstract
The present invention relates to cutting blade fields, and in particular to the rotation knife system that one kind can compensate automatically.Including blade, cutterhead, mounting base, bearing block;Mounting base and cutterhead fixed setting, mounting base, bearing block pass through bearing and rotation axis connection;Bearing block and mounting base form cavity, at least provided with two thrust parts in cavity, thrust part is for pushing bearing block, bearing block drives direction of the axial rotary far from mounting base mobile, and then blade is pushed to be compensated automatically to cutterhead, solve the problems such as caused cut quality is bad, part of damage behind blade cutting abrasion generation gap.
Description
Technical field
The present invention relates to cutting blade field, especially a kind of rotation knife system that can be compensated automatically.
Background technique
In existing cutting equipment, including blade and cutterhead, blade are movable blade, and cutterhead is fixing cutter, and blade is tightly attached to
On cutterhead, when cutting, material is fed from insert orientation, and hollow hole discharges from cutterhead;Blade is rotated relative to cutterhead, to be formed
Cutting to material.For movable blades in cutting process, the edge of a knife contacted with cutterhead can accordingly generate abrasion, grind in movable blades
After damage, gap is then formed between movable blades and cutterhead, influences cutting effect and blade life.In the prior art, occurring
After cutter blade wears, needs manually to be adjusted, compensates abrasion.The mode of this compensation abrasion is not only cumbersome, but also
It needs to carry out under shutdown status, to ensure safety;Cannot work continuously the defect low with production efficiency accordingly, there exist equipment,
It needs to improve.
Summary of the invention
Goal of the invention of the invention is: asking for need to manually adjust after cutter blade wears of the existing technology
Topic realizes that cutting blade is compensated automatically upon wear.
To achieve the goals above, the technical solution adopted by the present invention are as follows:
A kind of rotation knife system that can be compensated automatically, including rotary shaft and the blade for being fixedly connected on rotary shaft one end,
It is characterized in that, further including the cutterhead and mounting base of fixed setting;Cutterhead is between mounting base and blade;It wears rotary shaft front end
Cutterhead is crossed, rotary shaft is removable, and is rotatably arranged in mounting base, tail end of the mounting base close to rotary shaft;The tail of rotary shaft
End is connected with bearing block by first bearing, and bearing block is able to drive rotary shaft towards far from the movement of mounting base direction;Bearing block with
Thrust part is equipped between mounting base, thrust part pushes bearing block far from mounting base, so that blade is close to cutterhead.
In the solution of the present invention, cutterhead is equipped in front of the head of mounting base, cutterhead and mounting base are fixed setting.Knife
Piece and cutterhead close to.Above-mentioned mounting base head is one end along rotary shaft close to blade, and tail end is the other end.Mounting base and axis
Holding the thrust part between seat makes blade be close to cutterhead.
When occurring gap in blade cutting process, between cutterhead and blade, thrust part just pushes bearing block to separate
The direction of cutterhead is mobile.On the rotary shaft due to bearing block clamping, then rotary shaft is driven to be moved.So that blade and cutterhead
Moment is held against state, realizes the gap generated after automatic compensation blade abrasion.Wherein, thrust part can be spring, or
Other components with thrust.
As a preferred solution of the present invention, sleeve is slidably connected in rotary shaft, sleeve passes through second bearing and mounting base
It is fixedly connected.Rotary shaft forms axially opposing movement by axle sleeve and mounting base, is formed relatively by second bearing and mounting base
Rotation had not only been axially movable but also rotatable movement relation with ensuring that rotary shaft has relative to mounting base, and structure is simple, function
It can be reliable.
Wherein, it is set on sleeve there are two second bearing, axle sleeve is equipped between two second bearings;The sleeve is equipped with only
Throw-out collar, thrust ring is for limiting inner end second bearing position.To form the axis to two second bearings by thrust ring and axle sleeve
It is defined to position, so that two bearings, which are formed, stablizes support to rotary shaft.
As a preferred solution of the present invention, wherein dust-proof transparent cover, dust-proof transparent cover and cutterhead are equipped on the head of mounting base
Connect to be fixed;The dust-proof transparent cover, which is also constituted, limits the axial position of two second bearings.
Install dust-proof transparent cover can sealed installing seat, achieve the effect that dust-proof and protect bearing inside mounting base.
Dust-proof transparent cover prevents two the outer of second bearing from altering, and can prevent the bearing grease inside mounting base from leaking and dirty
Dye;To prolong the service life.
As a preferred solution of the present invention, wherein mounting base be formed with installing thrust part cavity, and bearing seat in
In cavity;It is formed with male-female structure between the cavity inner wall and bearing block of mounting base, the male-female structure is for preventing
Bearing block rotation;Bearing block is cylindrical in shape structure, and the nozzle of bearing block has outwardly extending flange;Thrust part both ends are against method
Between the blue and bottom of chamber of cavity.To make full use of the rolling friction characteristic of first bearing, bearing block is avoided to form phase with mounting base
To rotation, a variety of optional modes is provided for the selection of thrust part and with the connection formation of the two, it is ensured that thrust part fortune
Row is reliable.
As a preferred solution of the present invention, wherein thrust part is hydraulic cylinder.Perseverance can be formed by setting cylinder pressure
Determine the automatic compensation driving of thrust;The abrasion condition of blade can also be speculated by the oil pressure of hydraulic thrust.
As a preferred solution of the present invention, wherein knife handle is fixed by the fixture nut screwed togather in rotary shaft;Fixture nut
Nut set is equipped between knife handle.It makes full use of existing threaded fastener to realize that knife handle is fixed, to simplify structure, reduces cost.
As a preferred solution of the present invention, wherein above-mentioned first bearing is thrust ball bearing;Above-mentioned second bearing is
Deep groove ball bearing.
In conclusion by adopting the above-described technical solution, the beneficial effects of the present invention are:
1, blade is in cutting, and after generating gap with cutterhead, thrust bearing bearing drives rotary shaft mobile, so that blade and knife
The disk moment is held against state, realizes the purpose of automatic compensation gap blade.
2, staff can judge the abrasion condition of blade by observing the oil pressure situation of hydraulic cylinder.When hydraulic cylinder
For oil pressure lower than the first preset threshold and when stablizing constant, staff may determine that blade has worn out and bearing block has pushed
Rotary shaft compensates.When the oil pressure of hydraulic cylinder is lower than the second preset threshold, staff carries out more allowing blade replacement, avoids knife
Piece replacement influences cut quality and damage cutterhead or other component not in time.
3, the device adjustment mode that this programme provides is simple, is not take up the working time, improves the working efficiency of cutting;Simultaneously
The utilization rate for improving blade, reduces operating cost.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the structural schematic diagram of the embodiment of the present invention 2;
Fig. 3 is the left view of the embodiment of the present invention 2.
Marked in the figure: 1 knife handle, 2 blades, 3 cutterheads, 4 mounting bases, 5 thrust parts;6 bearing blocks, 7 shaft couplings, 8 rotary shafts,
9 thrust ball bearings, 10 axle sleeves, 11 thrust rings, 12 sleeves, 13 deep groove ball bearings, 14 dust-proof transparent covers, 15 nut sets, 16 fixed spiral shells
It is female.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that described herein, specific examples are only used to explain the present invention, not
For limiting the present invention.
Embodiment 1
The present embodiment provides the rotation knife system that one kind can compensate automatically, including knife handle 1, blade 2, cutterhead 3, mounting bases
4, thrust part 5, bearing block 6, shaft coupling 7, rotary shaft 8, thrust ball bearing 9, sleeve 12, deep groove ball bearing 13.
As shown in the structural schematic diagram of Fig. 1 embodiment of the present invention 1, it is equipped with knife handle 1 in one end of rotary shaft 8, knife handle 1 can be with
It is connected through a screw thread and is fixed on 8 front end of rotary shaft, several blades 2 are equipped on knife handle 1, the other end of rotary shaft 8 is shaft coupling
Device 7, shaft coupling 7 provide rotary power, make 2 rotary work of blade.
Cutterhead 3 and mounting base 4 are fixed on lathe, cutterhead 3 and blade 2 be close to.
Rotary shaft has sleeve 12 on 8 middle part, and there is deep groove ball bearing 13 at both ends on sleeve 12, and rotary shaft 8 passes through 12 He of sleeve
Deep groove ball bearing 13 is arranged in mounting base 4, and 8 tail end of rotary shaft is equipped with protrusion, and bearing block 6 is connected to by thrust ball bearing 9
8 tail end of rotary shaft, thrust ball bearing 9 are located at protrusion inside.
Mounting base 4 and bearing block 6 form cavity, are equipped with thrust part 5 in cavity, thrust part 5 is used for installation here
Seat 4 is impetus, pushes bearing block 6 mobile to 7 direction of shaft coupling.So thrust part 5 should can be on the market have it is constant
The power part of thrust;It should be understood that directly being set by mechanism to realize identical function or identity function or component
Reach same or like technical solution after changing, also falls within the protection scope of the present invention.
Thrust part 5 herein is using hydraulic cylinder as thrust powers source.
The rotation knife system that one of the present embodiment can compensate automatically from 3 direction of knife handle in use, will feed, master
Wanting cutting object is sludge, and straw obstruct etc. will be discharged after cutting by the hollow hole on cutterhead 3.
When blade 2 is worn, bearing block 6 will drive rotary shaft 8 to the direction movement far from mounting base 4, so that 2 He of blade
3 moment of cutterhead is held against state, realizes the function of being compensated automatically due to the gap that abrasion generates piece 2.
Embodiment 2
Embodiment 2 provides a kind of rotation knife system that can be compensated automatically, including knife handle 1, blade 2, cutterhead 3, mounting base
4, thrust part 5, bearing block 6, shaft coupling 7, rotary shaft 8, thrust ball bearing 9, axle sleeve, 10, thrust ring 11, sleeve 12, zanjon
Ball bearing 13, dust-proof transparent cover 14, nut set 15, fixture nut 16.
As shown in the structural schematic diagram of Fig. 2 embodiment of the present invention 2, it is equipped with knife handle 1 in one end of rotary shaft 8, knife handle 1 can be with
It is connected through a screw thread and is fixed on 8 front end of rotary shaft, several blades 2 are equipped on knife handle 1, the other end of rotary shaft 8 is shaft coupling
Device 7, shaft coupling 7 provide rotary power, make 2 rotary work of blade.
Cutterhead 3 and mounting base 4 are fixed on lathe, cutterhead 3 and blade 2 be close to.
Knife handle 1 is fixed by the fixture nut 16 screwed togather in rotary shaft 8;Nut is equipped between fixture nut 16 and knife handle 1
Set 15.So that blade 2 is more fixed with cutterhead 3, is firm, works together and simplify structure, reduce cost.
Rotary shaft has sleeve 12 on 8 middle part, and both ends are equipped with deep groove ball bearing 13 on sleeve 12, and rotary shaft 8 passes through sleeve 12
It is arranged in mounting base 4 with deep groove ball bearing 13.Axle sleeve 10 is equipped between two deep groove ball bearings 13;In sleeve 12 far from knife
One end of disk 3 is equipped with thrust ring 11.The axial position to two deep groove ball bearings 13 is formed by thrust ring 11 and axle sleeve 10
It is defined, so that two deep groove ball bearings 13 support stablizing for rotary shaft.
Mounting base 4 is formed with the cavity of installing thrust part 5, and bearing block 6 is located in cavity;It is set in 8 tail end of rotary shaft
There is protrusion, bearing block 6 is connected to 8 tail end of rotary shaft by thrust ball bearing 9, and thrust ball bearing 9 is located at protrusion inside.
Mounting base 4 and bearing block 6 form cavity, are equipped with thrust part 5 in cavity, thrust part 5 is used for installation here
Seat 4 is impetus, pushes bearing block 6 mobile to 7 direction of shaft coupling.So thrust part 5 should can be on the market have it is constant
The power part of thrust;It should be understood that directly being set by mechanism to realize identical function or identity function or component
Reach same or like technical solution after changing, also falls within the protection scope of the present invention.
Thrust part 5 herein is using hydraulic cylinder as thrust powers source.
Dust-proof transparent cover 14 is equipped on the head of mounting base 4, dust-proof transparent cover 14 is to be fixedly connected with cutterhead 3;Dust-proof transparent cover
Abut two deep groove ball bearings 13.Dust-proof transparent cover 14 prevents two the outer of deep groove ball bearing from altering, and can prevent inside mounting base 4
Bearing grease leakage and contaminated;To prolong the service life.
As shown in the left view that Fig. 3 is the embodiment of the present invention 2, the direction Fig. 3 is feedstock direction, is fed from 3 direction of knife handle, main
Wanting cutting object is sludge, and straw obstruct etc. will be discharged after cutting by the hollow hole on cutterhead 3.
Blade 2 is in cutting, and after generating gap with cutterhead 3, bearing block 6 will drive rotary shaft 8 to the side far from mounting base 4
To movement, so that blade 2 and 3 moment of cutterhead are held against state, the function in the gap that the compensation abrasion of blade 2 generates is realized.
Meanwhile staff can also be by the oil pressure situation of change of observation hydraulic cylinder, to estimate the abrasion feelings of blade
Condition, and then decide whether more allowing blade replacement.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all in essence of the invention
Made any modifications, equivalent replacements, and improvements etc., should all be included in the protection scope of the present invention within mind and principle.
Claims (10)
1. the rotation knife system that one kind can compensate automatically, including rotary shaft (8) and it is fixedly connected on the blade of rotary shaft one end
(2), which is characterized in that further include the cutterhead (3) and mounting base (4) of fixed setting;The cutterhead (3) be located at mounting base (4) and
Between the blade (2);Rotary shaft (8) front end passes through the cutterhead (3), and rotary shaft (8) is removable, and rotationally sets
On mounting base (4), tail end of the mounting base (4) close to the rotary shaft (8);The tail end of the rotary shaft (8) passes through first axle
It holds (9) to be connected with bearing block (6), bearing block (6) is able to drive rotary shaft (8) towards far from the movement of mounting base (4) direction;The axis
It holds and is equipped with thrust part (5) between seat (6) and the mounting base (4), thrust part (5) pushes the bearing block (6) far from institute
Mounting base (4) are stated, so that the blade (2) is close to the cutterhead (3).
2. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the rotary shaft
(8) it is slidably connected on sleeve (12), sleeve (12) is fixedly connected by second bearing (13) with the mounting base (4).
3. the rotation knife system that one kind according to claim 2 can compensate automatically, which is characterized in that the sleeve (12)
On set there are two second bearing (13), be equipped with axle sleeve (10) between two second bearings (13);The sleeve (12) is equipped with only
Throw-out collar (11), thrust ring (11) is for limiting inner end second bearing (13) position.
4. the rotation knife system that one kind according to claim 3 can compensate automatically, which is characterized in that in the mounting base
Equipped with dust-proof transparent cover (14), dust-proof transparent cover (14) is located at two second bearing (13) outer ends, and fixes and connect with the cutterhead (3)
It connects.
5. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the mounting base
(4) it is formed with the cavity for installing the thrust part (5), and bearing block (6) position is in the cavity;The cavity of mounting base (4)
It is formed with male-female structure between inner wall and bearing block (6), the male-female structure is for preventing bearing block (6) from rotating;Institute
It states bearing block (6) and is cylindrical in shape structure, the nozzle of bearing block (6) has outwardly extending flange;Thrust part (5) both ends are supported
Between the flange and the bottom of chamber of cavity.
6. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the thrust part
It (5) is hydraulic cylinder.
7. the rotation knife system that one kind according to claim 1 can compensate automatically, which is characterized in that the blade (2)
It is located on the rotary shaft (8) by knife handle (1).
8. the rotation knife system that one kind according to claim 7 can compensate automatically, which is characterized in that the knife handle (1)
It is fixed by the fixture nut (16) screwed togather on rotary shaft (8);Nut set is equipped between fixture nut (16) and knife handle (1)
(15)。
9. the rotation knife system that any described one kind can compensate automatically in -8 according to claim 1, which is characterized in that described
First bearing (9) is thrust ball bearing.
10. the rotation knife system that any described one kind can compensate automatically in -8 according to claim 1, which is characterized in that institute
Stating second bearing (13) is deep groove ball bearing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910552432.6A CN110154118B (en) | 2019-06-25 | 2019-06-25 | Rotary knife device capable of automatically compensating |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910552432.6A CN110154118B (en) | 2019-06-25 | 2019-06-25 | Rotary knife device capable of automatically compensating |
Publications (2)
Publication Number | Publication Date |
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CN110154118A true CN110154118A (en) | 2019-08-23 |
CN110154118B CN110154118B (en) | 2024-02-23 |
Family
ID=67625463
Family Applications (1)
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CN201910552432.6A Active CN110154118B (en) | 2019-06-25 | 2019-06-25 | Rotary knife device capable of automatically compensating |
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CN (1) | CN110154118B (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110405541A (en) * | 2019-09-04 | 2019-11-05 | 重庆长征重工有限责任公司 | A kind of cutting abrasion adjustment device |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110405541A (en) * | 2019-09-04 | 2019-11-05 | 重庆长征重工有限责任公司 | A kind of cutting abrasion adjustment device |
Also Published As
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CN110154118B (en) | 2024-02-23 |
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