CN110153224A - Production line and production method for shaped wire rolling - Google Patents
Production line and production method for shaped wire rolling Download PDFInfo
- Publication number
- CN110153224A CN110153224A CN201910499592.9A CN201910499592A CN110153224A CN 110153224 A CN110153224 A CN 110153224A CN 201910499592 A CN201910499592 A CN 201910499592A CN 110153224 A CN110153224 A CN 110153224A
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- China
- Prior art keywords
- wire rod
- wire
- rolling
- polishing
- station
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/04—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of bars or wire
- B21C37/045—Manufacture of wire or bars with particular section or properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
Abstract
The invention discloses a kind of production lines and production method for shaped wire rolling, including the unwrapping wire runner successively arranged, peeling preprocessing station, second lubrication assembly, second blow-dry device, precision rolling device, polish station, on-line checking station, draw wheel set assembly and take-up runner, the peeling preprocessing station is used to remove the oxidation film of wire surface, second lubrication assembly, which is used to coat for wire surface, can reduce the lubricating film worn between wire rod and precision rolling device, second blow-dry device is used to remove the moisture in wire surface lubricating film, the oxidation film of wire surface is removed by setting peeling preprocessing station, pass through the percent ripple of the low wire surface of setting buffer's potential drop, improve production efficiency, improve quality stability.
Description
Technical field
The present invention relates to wire rod technical fields, and in particular to a kind of production line and producer for shaped wire rolling
Method.
Background technique
There are layer oxide films on wire feedstock surface for producing engine piston ring, and using surface, there are oxidation films
Piston ring performance made of wire rod is not up to standard, needs to remove this layer of oxidation film before roll forming, after rolling process, table
The percent ripple in face is larger, and the air-tightness of wire rod is bad.
In production line in the prior art, the wire surface percent ripple by roll forming can not be effectively reduced and can not be right
The surface waviness Qualification of wire rod is detected, it is difficult to guarantee the quality stability of wire rod.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of production line and production method for shaped wire rolling,
The oxidation film of wire surface is removed by setting peeling preprocessing station, passes through the wave of the low wire surface of setting buffer's potential drop
Line degree, setting on-line measuring device detect the percent ripple Qualification of wire surface, improve production efficiency, improve
Quality stability.
In order to solve the above technical problems, the present invention adopts the following technical scheme:
A kind of production line for shaped wire rolling, including unwrapping wire runner, the peeling preprocessing station, the successively arranged
Two lubrication assemblies, the second blow-dry device, precision rolling device, polishing station, on-line checking station, traction wheel set assembly and receipts
Line runner, the peeling preprocessing station are used to remove the oxidation film of wire surface, second lubrication for precision rolling device
Component, which is used to coat for wire surface, can reduce the lubricating film worn between wire rod and precision rolling device, second drying
Device is used to remove the moisture in wire surface lubricating film, and the precision rolling device will be for that will pass through the pretreated wire rod of peeling
Roll forming, the wire rod after the polishing station is used for as rolling are processed by shot blasting that the on-line checking station is for examining
Surface waviness Qualification of the survey line material after polishing station.
Further, the polishing station includes the face polishing assembly set gradually, side throwing optical assembly, the face polishing group
Part for reducing wire rod upper surface and lower surface percent ripple, the side throwing optical assembly for reducing wire rod both side surface wave
Line degree.
Further, the side throwing electro-optical device includes bottom plate 621, pressing plate 622, support pad 623 and side throwing halo
624, wire rod limit chamber is offered close to side throwing halo side between the bottom plate and pressing plate, is equipped between the bottom plate and pressing plate
For adjusting the support pad of wire rod limit chamber height, the wire rod makes the non-polished surface and support of wire rod by wire rod limit chamber
Gasket pushes against, and wire rod other side burnishing surface stretches out wire rod limit chamber and forms wire rod polishing position 11.
Further, the face polishing assembly includes front support idler wheel, preceding polishing wheel, rear support idler wheel and rear polishing
The axis of wheel, the front support idler wheel and rear support idler wheel is arranged in parallel and is located in the same horizontal plane, the preceding polishing wheel
For polishing wire rod upper surface, the rear polishing wheel is for polishing wire rod lower surface.
Further, the precision rolling device includes side rolling idler wheel symmetrically arranged on the left and the right and arrangement symmetrical above and below
Pinch rollers, side rolling idler wheel circumferencial direction is equipped with for by the molding rolling slot of wire rod rolling, the pinch rollers
It is respectively used to compress the upper and lower surfaces of side wheel, the pinch rollers are used to reduce moving up and down for side rolling idler wheel.
Further, the peeling preprocessing station include the first lubrication assembly successively arranged, the first blow-dry device with
And peeling component, first lubricating arrangement is used to coat to reduce for wire surface to wear between wire rod and peeling component
Lubricating film, first blow-dry device are used to remove the moisture in wire surface lubricating film, and the peeling component is for removing line
The oxidation film on material surface.
Further, the peeling component includes mold base, finish draw mold and stripping die, the finish draw mold and stripping
Skin mold is fixedly arranged in mold base and sets gradually along the wire rod direction of motion, and the finishing drawing mold is for aligning wire rod to reduce
Abrasion between wire rod and stripping die, the peeling cutter is for removing wire surface oxidation film.
Further, the on-line measuring device includes successively arranging for improving the straightener of wire rod straightness, using
In the failure detector and horizontal percent ripple detection device, vertical percent ripple detection device, people of detection wire surface degree of injury
Work checking device, the horizontal percent ripple detection device and vertical percent ripple detection device are described for detecting wire rod percent ripple
Artificial checking device is for wiping out in wire rod by failure detector, horizontal percent ripple detection device and vertical percent ripple detection device
Underproof region afterwards.
Further, the horizontal percent ripple detection device includes side wheel, holds out against idler wheel and contact with idler wheel is held out against
First pressure sensor.
A kind of production method of the production line for shaped wire rolling, comprising the following steps:
Step 1: it is placed on the peeling that wire rod one end on unwrapping wire idler wheel is passed through for removing wire surface oxidation film and pre-processes
Station；
Step 2: wire rod is passed through and is used to coat the second lubrication assembly of lubricating film for wire surface and is used for elimination
State the second blow-dry device of moisture in lubricating film；
Step 3: wire rod is passed through and is used for the molding precision rolling device of wire rod rolling；
Step 4: wire rod is passed through to the buffer for being used to be processed by shot blasting for wire rod upper surface, lower surface and two sides
Position；
Step 5: wire rod is passed through to the online inspection for being used to detect wire rod case of surface defects and polishing treatment Qualification
Survey station.
Compared with prior art, the method have the benefit that:
1. by the way that stripping die is arranged in the production line the oxidation film of wire surface can be removed, speed of production is fast, efficiency
Height, can be with the productive temp in cooperative mechanical chemical plant.
2. by the way that finish draw mold is arranged before stripping die wire rod can be aligned, the wire rod for avoiding straightness not high and stripping
Excessive wear is formed between skin mold.
3. face polishing assembly and side throwing optical assembly are combined setting, it can be to wire rod upper surface, lower surface and two
Side is processed by shot blasting, improves the glossiness of wire surface, reduces the percent ripple of wire rod, and then improves piston ring
Quality.
4. horizontal percent ripple detection device and vertical percent ripple detection device can detecte the horizontal percent ripple of wire rod and erect
Straight percent ripple, when the percent ripple in either direction is not up to standard, equipment can be shut down, and will likely existing defects position stop to
The position of artificial checking device, convenient working personnel carry out manual operation, ensure that the quality stability of wire rod.
Detailed description of the invention
Fig. 1 is production line schematic flow sheet of the invention；
Fig. 2 is peeling component structure diagram of the invention；
Fig. 3 is the structural schematic diagram of straightener of the invention；
Fig. 4 is the top view of the horizontal percent ripple detection device of the present invention；
Fig. 5 is the front view of the vertical percent ripple detection device of the present invention；
Fig. 6 is the structural schematic diagram of the artificial checking device of the present invention；
Fig. 7 is the structural schematic diagram of side throwing electro-optical device of the present invention；
Fig. 8 is the structural schematic diagram that wire rod of the present invention passes through side throwing electro-optical device；
Fig. 9 is the structural schematic diagram of face polishing assembly of the present invention；
Figure 10 is the structural schematic diagram of precision rolling device of the present invention.
Specific embodiment
A kind of preferred embodiment of the invention is described in detail with reference to the accompanying drawing.
As shown in Figure 1, it is a kind of for shaped wire rolling production line, including successively arrange unwrapping wire runner 100, peeling
Preprocessing station 200, the second lubrication assembly 300, the second blow-dry device 400, precision rolling device 500, polishing station 600,
Line detection station 700, traction wheel set assembly and take-up runner 900, the peeling preprocessing station are used to fill for precision rolling
The oxidation film of removal wire surface is set, second lubrication assembly is used to coat for wire surface and can reduce wire rod and roll with precision
The lubricating film worn between device processed, second blow-dry device are used to remove the moisture in wire surface lubricating film, the essence
Close rolling device by the pretreated wire rod rolling of peeling for that will form, the wire rod polished after station is used for as rolling
It being processed by shot blasting, the on-line checking station is used to detect surface waviness Qualification of the wire rod after polishing station,
Wire rod needs to remove the oxidation film of wire surface, wire feedstock table before entering precision rolling device and carrying out roll forming
Oxidation film existing for face can accelerate the abrasion that idler wheel is rolled in precision rolling device, piston ring made of the wire rod there are oxidation film
Performance is not up to standard, can not apply in automobile engine, and the presence of oxidation film can reduce the rolling accuracy of precision rolling device,
Peeling preprocessing station can remove the oxidation film of wire surface, improve service life and the rolling accuracy of precision rolling device,
Improve wire rod quality.
As shown in Figure 1, the polishing station 600 includes face polishing assembly, the side throwing optical assembly set gradually, the face is thrown
Optical assembly is used to carry out polishing to wire rod upper and lower surfaces and the side throwing optical assembly is for polishing wire rod two sides.
As shown in FIG. 7 and 8, the side throwing electro-optical device includes bottom plate 621, pressing plate 622, support pad 623 and side throwing light
Wheel 624 offers wire rod limit chamber close to side throwing halo side between the bottom plate and pressing plate, sets between the bottom plate and pressing plate
There is the support pad for adjusting wire rod limit chamber height, the wire rod makes the non-polished surface and branch of wire rod by wire rod limit chamber
Stake pad piece pushes against, and wire rod other side burnishing surface stretches out wire rod limit chamber and forms wire rod polishing position 11；Wire rod is filled across side throwing light
Before setting, need for support pad to be placed in plate upper surface, and compress support pad using pressing plate, between the bottom plate and pressing plate
And wire rod limit chamber is formed close to side throwing halo side, wire rod 10 is passed through into wire rod limit chamber, the wire rod side comes to support
On gasket, wire rod limit chamber is exposed at the wire rod polishing position of the wire rod other side, and side throwing halo contact wire rod polishing portion position is simultaneously
It is processed by shot blasting.
As shown in figure 9, the face polishing assembly include front support idler wheel 611, preceding polishing wheel 612, rear support idler wheel 613 with
And rear polishing wheel 614, the axis parallel arrangement of the front support idler wheel and rear support idler wheel and it is located in the same horizontal plane, institute
Polishing wheel is for polishing wire rod upper surface before stating, and the rear polishing wheel is for polishing wire rod lower surface, and the preceding polishing wheel is with before
The direction of rotation of back-up roller wheel on the contrary, after described the direction of rotation of polishing wheel and rear support idler wheel on the contrary, preceding polishing wheel to wire rod
When upper surface is polished, front support wheel is played a supporting role, when rear polishing wheel polishes wire rod lower surface, rear support wheel
Play a supporting role, the face polishing assembly can the upper and lower surfaces to wire rod be processed by shot blasting.
As shown in Figure 10, the precision rolling device includes side symmetrically arranged on the left and the right rolling idler wheel 510 and right up and down
Claiming the pinch rollers 520 of arrangement, side rolling idler wheel circumferencial direction is equipped with for by the molding rolling slot 511 of wire rod rolling,
The pinch rollers are respectively used to compress the upper and lower surfaces of side wheel, and the pinch rollers are for reducing side rolling idler wheel
Move up and down, forms specific shape under the squeezing action of side rolling idler wheel when wire rod passes through rolling slot, rolling slot can be with
It is configured according to the shape of final products, when wire rod macroscopic view straightness is not high, rolling idler wheel can be made to move up and down, so that wire rod
Cross sectional shape is unstable after rolling, and pinch rollers reduce side in the operation of rolling and roll the upper of idler wheel for compressing side rolling idler wheel
Lower bounce, improves the stability of wire cross-section shape.
As illustrated in fig. 1 and 2, the peeling preprocessing station 200 includes the first lubrication assembly successively arranged, the first drying
Device and peeling component, first lubricating arrangement are used to coat for wire surface and can reduce between wire rod and peeling component
The lubricating film of abrasion, first blow-dry device are used to remove the moisture in wire surface lubricating film, and the peeling component is used for
For precision rolling device remove wire surface oxidation film, the peeling component include mold base 210, finish draw mold 220 and
Stripping die 230, the finish draw mold and stripping die are fixedly arranged in mold base and set gradually along the wire rod direction of motion, described
Finishing drawing mold reduces the abrasion between wire rod and stripping die for aligning wire rod, and the peeling cutter is for removing wire rod
Surface film oxide, stripping die are substantially a kind of cutters, and price is higher and is prone to wear, and macroscopical straightness of outsourcing wire rod is not
Up to standard, swinging for wire rod generation is easy to accelerate the abrasion of cutter in production process, reduces the service life of cutter, the finishing die
Tool in be equipped with finish draw die hole, finish draw mold aperture be slightly less than or be equal to gauge or diameter of wire, wire rod after finish draw die hole,
Finish draw mold can align wire rod, improve macroscopical straightness of wire rod, avoid the bad abrasion between wire rod and stripping die, reduce
Maintenance cost, improves production efficiency.
As seen in figures 3-6, the on-line measuring device include successively arrange for improve wire rod straightness straightener,
For detect wire surface degree of injury failure detector and horizontal percent ripple detection device, vertical percent ripple detection device,
Artificial checking device, the horizontal percent ripple detection device and vertical percent ripple detection device are for detecting wire rod percent ripple, institute
Artificial checking device is stated for wiping out in wire rod by failure detector, horizontal percent ripple detection device and vertical percent ripple detection dress
Postpone underproof region；The straightener includes the aligning idler wheel 710 that at least two groups are arranged symmetrically, in the present embodiment, institute
It states aligning idler wheel and shares 4 groups, the straightness that the aligning idler wheel is used to improve wire rod 10 makes before carrying out percent ripple detection
The straightness that wire rod is improved with aligning idler wheel is conducive to the detection error for reducing percent ripple detection device, error detection is avoided to cause
Production line frequent shutdown bring production loss, improve production efficiency；The horizontal percent ripple detection device includes sidewindering
Wheel 733, hold out against idler wheel 731 and with the first pressure sensor 732 that holds out against idler wheel and contact, the horizontal percent ripple detection device
It is fixed on detection workbench, the side wheel is fixedly connected on detection workbench by bearing, and the idler wheel that holds out against passes through
Bearing and elastic parts are installed on detection workbench, and there are when percent ripple, can make to hold out against idler wheel relative to detection work for wire rod 10
Make platform to move, above-mentioned movement can be detected by first pressure sensor；The vertical percent ripple detection device includes
Bottom surface idler wheel 743, pinch rollers 741 and the second pressure sensor 742 contacted with pinch rollers, the vertical percent ripple inspection
It surveys device to be fixed on detection workbench, the bottom surface idler wheel is fixedly connected on detection workbench by bearing, the compression
Idler wheel is installed on detection workbench by bearing and elastic parts, and wire rod 10 can make pinch rollers opposite there are when percent ripple
It is moved in detection workbench, above-mentioned movement can be detected by second pressure sensor；Horizontal percent ripple detection device and perpendicular
Straight percent ripple detection device can detecte the horizontal percent ripple and vertical percent ripple of wire rod, and the percent ripple in either direction does not reach
When mark, equipment can be shut down, and will likely the positions of existing defects stop to the position of artificial checking device, convenient working personnel into
Row manual operation ensure that the quality stability of wire rod；The failure detector is eddy current flaw detec, and eddy current flaw detec can detect
Wire surface defect avoids defective product from flowing into next process, ensure that the quality stability of wire rod；Manually inspect dress
It sets including workbench 751, be fixedly arranged on the examining watching mirror 752 of worktable upper surface and what is be fixedly connected with workbench inspects headlamp
753, the examining watching mirror for being fixedly arranged on worktable upper surface is conducive to the defect that operating personnel confirms wire rod lower surface, when shortening shutdown
Between, improve production efficiency.
First lubrication assembly and the second lubrication assembly include the oiling station and coating device successively arranged, described
Oiling station is used to form the adhesive film convenient for dusting in wire surface, is equipped with lubricating oil, the dusting in the oiling station
Powdered lubricant is equipped in device, the wire rod without lubrication is detected with aligning idler wheel, horizontal percent ripple detection device, vertical percent ripple
Device and precision rolling device can generate more serious abrasion when contacting, and decline the service life of above-mentioned apparatus, to mention
The service life of high idler wheel needs to form lubricating film in wire surface, to reduce the abrasion between wire rod and above-mentioned apparatus, lubrication
Powder can not be retained in wire rod surface-stable, by the way that oiling station is arranged before coating device, can be formed and be convenient in wire surface
The adhesive film of dusting reduces the abrasion between wire rod and idler wheel, improves production efficiency, reduce maintenance cost.
As shown in Figure 1, the traction component includes two traction runners 800, the traction runner is used for wound wire simultaneously
Power is provided for wire rod.
As shown in Figure 1, being equipped with the Loosen up wire wheel 110 for being wound with wire feedstock, the take-up on the unwrapping wire runner 100
Receiving wire wheel 910 is installed, the linear speed of the linear velocity of wire rod and traction runner 800 on the Receiving wire wheel on runner 900
Spend identical, do not stress drawing deformation when being wound to wire rod on Receiving wire wheel, ensure that the quality stability of wire rod.
A kind of production method of the production line for shaped wire rolling, comprising the following steps:
Step 1: it is placed on wire rod one end on unwrapping wire idler wheel and passes through for removing wire surface oxidation for precision rolling device
The peeling preprocessing station of film；
Step 2: wire rod is passed through and is used to coat the second lubrication assembly of lubricating film for wire surface and is used for elimination
State the second blow-dry device of moisture in lubricating film；
Step 3: wire rod is passed through and is used for the molding precision rolling device of wire rod rolling；
Step 4: wire rod is passed through to the buffer for being used to be processed by shot blasting for wire rod upper surface, lower surface and two sides
Position；
Step 5: wire rod is passed through to the online inspection for being used to detect wire rod case of surface defects and polishing treatment Qualification
Survey station.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention, and any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technique scheme, for the sake of this narrating mode of specification is just for the sake of understanding, those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (10)
1. it is a kind of for shaped wire rolling production line, which is characterized in that including successively arrange unwrapping wire runner (100), stripping
Skin preprocessing station (200), the second lubrication assembly (300), the second blow-dry device (400), precision rolling device (500), polishing
Station (600), on-line checking station (700), traction wheel set assembly and take-up runner (900), the peeling preprocessing station
For removing the oxidation film of wire surface for precision rolling device, second lubrication assembly is used to coat for wire surface can
The lubricating film worn between wire rod and precision rolling device is reduced, second blow-dry device is for removing wire surface lubricating film
In moisture, the precision rolling device by peeling pretreated wire rod rolling molding, the polishing station for that will be used for
Wire rod after for rolling is processed by shot blasting that the on-line checking station is for detecting surface of the wire rod after polishing station
Percent ripple Qualification.
2. the production line for shaped wire rolling according to claim 1, it is characterised in that: the polishing station (600)
Including face polishing assembly, the side throwing optical assembly set gradually, the face polishing assembly be used for wire rod upper and lower surfaces into
Row polishing and the side throwing optical assembly are used to polish wire rod two sides.
3. the production line for shaped wire rolling according to claim 2, it is characterised in that: the side throwing electro-optical device includes
Bottom plate (621), pressing plate (622), support pad (623) and side throwing halo (624), close to side throwing between the bottom plate and pressing plate
Halo side offers wire rod limit chamber, and the supporting pad for adjusting wire rod limit chamber height is equipped between the bottom plate and pressing plate
Piece, the wire rod push against the non-polished surface of wire rod and support pad by wire rod limit chamber, and wire rod other side burnishing surface stretches out
Wire rod limit chamber forms wire rod polishing position (11).
4. the production line for shaped wire rolling according to claim 2, it is characterised in that: the face polishing assembly includes
Front support idler wheel (611), preceding polishing wheel (612), rear support idler wheel (613) and rear polishing wheel (614), the front support idler wheel
It is arranged in parallel and is located in the same horizontal plane with the axis of rear support idler wheel, the preceding polishing wheel is for polishing table on wire rod
Face, the rear polishing wheel is for polishing wire rod lower surface.
5. the production line for shaped wire rolling according to claim 1, it is characterised in that: the precision rolling device packet
The pinch rollers (520) of side rolling idler wheel (510) symmetrically arranged on the left and the right and arrangement symmetrical above and below are included, the side rolls idler wheel
Circumferencial direction is equipped with for by the molding rolling slot (511) of wire rod rolling, the pinch rollers to be respectively used to compress side wheel
Upper and lower surfaces, the pinch rollers are used to reduce moving up and down for side rolling idler wheel.
6. the production line for shaped wire rolling according to claim 1, it is characterised in that: the peeling preprocessing station
It (200) include the first lubrication assembly, the first blow-dry device and peeling component successively arranged, first lubricating arrangement is used for
The lubricating film worn between wire rod and peeling component can be reduced by coating for wire surface, and first blow-dry device is for removing
Moisture in wire surface lubricating film, the peeling component are used to remove the oxidation film of wire surface.
7. the production line for shaped wire rolling according to claim 6, it is characterised in that: the peeling component includes mould
Tool seat (210), finish draw mold (220) and stripping die (230), the finish draw mold and stripping die are fixedly arranged in mold base
And set gradually along the wire rod direction of motion, the finishing drawing mold is for aligning wire rod to reduce between wire rod and stripping die
Abrasion, the peeling cutter is for removing wire surface oxidation film.
8. the production line for shaped wire rolling according to claim 1, it is characterised in that: the on-line measuring device packet
Successively the arrange straightener for improving wire rod straightness, the failure detector for detecting wire surface degree of injury are included, with
And horizontal percent ripple detection device, vertical percent ripple detection device, artificial checking device, the horizontal percent ripple detection device and
Vertical percent ripple detection device is for detecting wire rod percent ripple, and the artificial checking device is for wiping out in wire rod by flaw detection dress
It sets, underproof region after horizontal percent ripple detection device and vertical percent ripple detection device.
9. the production line for shaped wire rolling according to claim 8, it is characterised in that: the horizontal percent ripple detection
Device include side wheel (733), hold out against idler wheel (731) and with the first pressure sensor (732) that holds out against idler wheel and contact.
10. the production method described in -9 any one for the production line of shaped wire rolling according to claim 1, including following step
It is rapid:
Step 1: it is placed on the peeling that wire rod one end on unwrapping wire idler wheel is passed through for removing wire surface oxidation film and pre-processes work
Position；
Step 2: wire rod is passed through and is used to coat the second lubrication assembly of lubricating film for wire surface and is used to eliminate above-mentioned profit
Second blow-dry device of moisture in synovial membrane；
Step 3: wire rod is passed through and is used for the molding precision rolling device of wire rod rolling；
Step 4: wire rod is passed through to the polishing station for being used to be processed by shot blasting for wire rod upper surface, lower surface and two sides；
Step 5: wire rod is passed through to the on-line checking work for being used to detect wire rod case of surface defects and polishing treatment Qualification
Position.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910499592.9A CN110153224A (en) | 2019-06-11 | 2019-06-11 | Production line and production method for shaped wire rolling |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910499592.9A CN110153224A (en) | 2019-06-11 | 2019-06-11 | Production line and production method for shaped wire rolling |
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| CN110153224A true CN110153224A (en) | 2019-08-23 |
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| CN201910499592.9A Pending CN110153224A (en) | 2019-06-11 | 2019-06-11 | Production line and production method for shaped wire rolling |
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| CN107999998A (en) * | 2017-11-27 | 2018-05-08 | 徐高杰 | A kind of silicon bronze solder wire and its production technology |
| CN108806882A (en) * | 2018-05-25 | 2018-11-13 | 江苏隆耀传导技术有限公司 | A kind of apparatus for peeling off on metallic cover production line and rotary cutting mechanism therein |
| CN109702034A (en) * | 2019-02-18 | 2019-05-03 | 浙江集云五金科技有限公司 | A kind of flat filament automatic assembly line and production technology |
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| CN105057387A (en) * | 2015-07-22 | 2015-11-18 | 芜湖楚江合金铜材有限公司 | Copper alloy wire combined forming device |
| CN205335766U (en) * | 2016-01-22 | 2016-06-22 | 苏州戴欧德电子有限公司 | Cable peeling machine |
| CN105689391A (en) * | 2016-04-19 | 2016-06-22 | 江苏一言商品钢筋有限公司 | Cold-rolled thread reinforcement production line |
| CN207250231U (en) * | 2017-10-20 | 2018-04-17 | 铜陵豪威富铜业有限责任公司 | Single glass fibre bag Transposed wind copper strap wire polishing machine |
| CN107999998A (en) * | 2017-11-27 | 2018-05-08 | 徐高杰 | A kind of silicon bronze solder wire and its production technology |
| CN108806882A (en) * | 2018-05-25 | 2018-11-13 | 江苏隆耀传导技术有限公司 | A kind of apparatus for peeling off on metallic cover production line and rotary cutting mechanism therein |
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Address after: 116600 No. 76 middle Tieshan Road, Dalian economic and Technological Development Zone, Liaoning Applicant after: Big chain new special steel Limited by Share Ltd Applicant after: Anhui Huanxin Group Co., Ltd Address before: 116600 No. 76 middle Tieshan Road, Dalian economic and Technological Development Zone, Liaoning Applicant before: Big chain new special steel Limited by Share Ltd Applicant before: Anhui Huanxin Group Co., Ltd. |
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Application publication date: 20190823 |