CN110146186A - A kind of bush temperature detecting thermal resistance installation method - Google Patents
A kind of bush temperature detecting thermal resistance installation method Download PDFInfo
- Publication number
- CN110146186A CN110146186A CN201910453545.0A CN201910453545A CN110146186A CN 110146186 A CN110146186 A CN 110146186A CN 201910453545 A CN201910453545 A CN 201910453545A CN 110146186 A CN110146186 A CN 110146186A
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- Prior art keywords
- thermal resistance
- conducting wire
- installation
- temperature detecting
- quality standard
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
- G01K7/22—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- General Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Nonlinear Science (AREA)
- Sliding-Contact Bearings (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The invention discloses a kind of bush temperature detecting thermal resistance installation methods, are related to plant maintenance technical field.The present invention is able to solve since there are thermal resistance installation fixation is lack of standardization in large-sized unit design installation, conductor layouts' design is unreasonable, and the dedicated cabling channel of filter is not examined, arbitrarily place conducting wire in gap in complicated slewing, without fixation, and conducting wire does not avoid phenomena such as high-speed rotating rotor, causes bush temperature detecting thermal resistance and the high-incidence problem of harness damage rate.
Description
Technical field
The present invention relates to plant maintenance technical fields, and in particular to a kind of bush temperature detecting thermal resistance installation method.
Background technique
Bearing shell (including main thrust watt, secondary thrust bearing shoe valve, branch in large-scale compressor group in domestic and international oil-refining chemical enterprise
Support watt etc.) temperature be unit safety operation important monitoring parameters, for these parameters of correct measurement, it is necessary to assure each thermometric
Probe-thermal resistance and conducting wire install and design the correct cooperation with installation technical ability inside unit.Large-sized unit manufacturer is to each at present
More unreasonable place and difficulty of construction are deposited from the embedded thermal resistance installation Position Design of large-sized unit and assembling, to go out
Existing setup error and installation quality problem, cause Thermistor Temperature Measurement component and harness damage, until large-sized unit is made to lose bush temperature detecting
Point failure, threatens to unit operational safety.
After aromatisation device C3202 high pressure cylinder end compressor is uncapped, following problem is found:
(1) thermal resistance and conducting wire install detail mistake, and thermal resistance conducting wire is between thrust bearing shoe valve and rotor propulsion disc in clearance groove
It leads to outside unit shell, conducting wire and thrust disc, also without fixing means, make thermal resistance conducting wire directly and high speed rotation without quarantine measures
Rotor propulsion disc friction, be directed at two open traverse of thrust bearing shoe valve top and rub.
(2) thermal resistance conducting wire is drawn from thrust bearing shoe valve and is routed in complex gap without any fixation in unit, is directed at heat
Resistance wire is loose in clearance groove between bearing shell and rotor propulsion disc, is easily close to high-speed rotating thrust disc, accelerates conducting wire and is ground
Disconnected speed.
(3) two Zhizheng benefit exit of thrust bearing shoe valve lower part, leader cable are just drawn from lower Oil Guide cover board side, so
It does not damage.
After aromatisation device C3202 low pressure (LP) cylinder end compressor is uncapped, the problem of discovery, has:
(1) thermal resistance and conducting wire install detail mistake, and thermal resistance conducting wire is between thrust bearing shoe valve and rotor propulsion disc in clearance groove
It leads to outside unit shell, conducting wire and thrust disc, also without fixing means, make thermal resistance conducting wire directly and high speed rotation without quarantine measures
Rotor propulsion disc friction, be directed at four thermal resistance conducting wires of thrust bearing shoe valve and rub.
(2) four thermal resistance conducting wires of thrust bearing shoe valve are drawn out of all rotor propulsion disc top and Oil Guide cover board, can not be determined
Position is fixed, must be rubbed by high-speed rotating rotor propulsion disc.
(3) wiring is directed at thermal resistance conducting wire without any fixation to thrust bearing shoe valve thermal resistance conducting wire in complex gap in machine
It is loose in cover board clearance groove, it is easily close to high-speed rotating thrust disc, accelerates the speed that conducting wire is rubbed.
After aromatisation device C3201 compressor is uncapped, following problem is found:
(1) thrust bearing shoe valve thermal resistance conducting wire moves towards detail mistake, its conducting wire of thermal resistance is empty between thrust bearing shoe valve and rotor propulsion disc
It is led to outside unit in slot, and thermal resistance conducting wire and thrust disc, also without fixing means, keep thermal resistance conducting wire straight without quarantine measures
It connects and rubs with high-speed rotating rotor propulsion disc, be directed at two lead-out wires and rub.
(2) thermal resistance conducting wire is drawn in unit from thrust bearing shoe valve without any fixation, is directed at thermal resistance conducting wire in thrust bearing shoe valve
It is loose in clearance groove between rotor propulsion disc, accelerate conducting wire to rub.
(3) the master/slave two thermal resistance conducting wires of thrust bearing shoe valve in right side are just drawn from exit, leader cable just on from leading
Oil cap plate side is drawn, so not damaging.
Master/slave thrust bearing shoe valve thermal resistance leader cable does not have dedicated cabling channel, and conducting wire placement can not avoid high-speed rotation portion
Part, be directed at thermal resistance conducting wire encounter rotor part and wear and rupture damage institute extremely;Its is secondary the reason is that thermal resistance cable does not close
The positioning and fixation of reason, cause thermal resistance cable in limited gap, due to the vibration of unit, the impact of lubricating oil, Yi Jiang
Loose cable is pushed high-speed rotating rotor to and is worn.
Summary of the invention
In view of the deficiencies of the prior art, the present invention discloses a kind of bush temperature detecting thermal resistance installation method, be able to solve due to
Large-sized unit design installation in there are thermal resistance installation fixation it is lack of standardization, conductor layouts design it is unreasonable, and do not examine filter it is dedicated walk
Wire casing, the gap in complicated slewing arbitrarily place conducting wire, no fixation, and conducting wire do not avoid it is high-speed rotating
Phenomena such as rotor, causes bush temperature detecting thermal resistance and the high-incidence problem of harness damage rate.
In order to achieve the above object, the present invention is achieved by the following technical programs:
A kind of bush temperature detecting thermal resistance installation method, includes the following steps:
S1, the design of original thermal resistance and conducting wire is surveyed and drawn and is checked with wiring trend according to installation quality standard,
Such as meet installation quality standard and then follow the steps S2, does not meet installation quality standard such as and then follow the steps S0;
S0, the design of original thermal resistance and conducting wire is transformed according to installation quality standard with place lack of standardization is routed, is made
The conducting wire for obtaining thermal resistance must avoid unit rotor high-speed rotary part, while must avoid lubricating oil oil inlet and outlet, be transformed
Journey is not premised on changing the performance of mechanical equipment;
S2, the specifications and models and conductor length that thermal resistance to be installed is checked according to installation quality standard, such as meet installation
Quality standard thens follow the steps S3, the thermal resistance for not selecting this to be installed if not meeting installation quality standard;
S3, the probe for fixing thermal resistance at the installation inner hole of bush temperature detecting point according to installation quality standard, using insertion
Formula installation method, it is fixed securely to prevent damage thermal resistance and lead electricity during the turning over watt of thermal resistance bearing shell is installed
Cable;
S4, according to the conducting wire of installation quality standard setting thermal resistance, must sufficiently predict conducting wire in unit mechanical part equipment
Distance in gap prevents the components such as gland to be pressed onto the conducting wire of thermal resistance, anti-during being equipped with the turning over watt of thermal resistance bearing shell
Stop loss bad thermal resistance and leader cable;
S5, quality examination is carried out to above-mentioned steps according to installation quality standard one by one.
Preferably, in the step S0, innovating reform is carried out in machine internal, thrust bearing shoe valve solid mechanical equipment is again
Fluting layout determines that the conducting wire of thermal resistance avoids the rotatable parts of rotor propulsion disc, guarantees that conducting wire will not encounter rotor thrust
Disk.
Preferably, in the step S2, visual examination confirmation is carried out to thermometric thermal resistance and conducting wire, performance data is surveyed
Amount just allows to be installed with corresponding precision checking after confirming its performance indicator and apparent condition all in qualification.
Preferably, in the step S3, thermal resistance is popped one's head in and is fixed in thrust bearing shoe valve special hole with 504 or AB glue, protected
24 hours glue curing phases of card, not damaged installation is used in fixation.
Preferably, in the step S4, guarantee that conducting wire trend is correct, rationally the conducting wire of thermal resistance is positioned, it is fixed
Position mode is fixed using bracket fixation with reasonable flexible glue.
Preferably, the step S5 includes the following steps:
S51, before the big lid of pincers worker lid unit, comprehensively to unit inside installation bush temperature detecting thermal resistance and conducting wire install
Fixation is checked and accepted comprehensively;
The D.C. resistance and insulation resistance of S52, comprehensively measurement bush temperature detecting thermal resistance, confirm whether each thermal resistance is in
Normal condition;
S53, confirm its thermometric thermal resistance wiring, positioning meet avoid unit rotor high-speed rotary part and lubricating oil into
The principle of oil outlet;
S54, each thermometric thermal resistance conducting wire go out unit sealing device special and correctly install confirmation, it is ensured that lead goes out unit
Good seal;
S55, thermometric thermal resistance leader cable protection pipe rationally confirm and check and accept with beauty installation;
S56, thermometric thermal resistance conducting wire middle connection box are correctly connected to be confirmed with tautness;
S57, the corresponding DCS of thermometric thermal resistance conducting wire correctly show confirmation.
The present invention discloses a kind of bush temperature detecting thermal resistance installation method, has the advantage that
In different large-sized units, according to the orientation of different thrust bearing shoe valve thermometric thermal resistances and rotation mechanical layout, to keep away
It opens rotatable parts and is reasonably fixed as principle, it is unreasonable to original design, place lack of standardization is installed and carries out innovating reform, is formulated
The installation by adhering and fixing means of a set of bush temperature detecting thermal resistance, correct conducting wire trend and method for positioning and fixing, thoroughly disappear
Except causing Thermistor Temperature Measurement failure fault due to installation question, it is ensured that the temperature of large-sized unit bearing shell this important monitoring data are just
Really measurement, it is ensured that the large-sized unit of device heart equipment is safely operated.
High degree reduces or eliminates the important measurement parameter of large-sized unit-bush temperature detecting thermal resistance failure rate, ensure that machine
The normal measurement of hidden worn-out thermometric thermal resistance in group provides reliable parameter for unit operation, has prevented large-sized unit bearing shell monitoring temperature
The generation of degree interlocking malfunction accident, it is ensured that the safe operation of the heart equipment of process units is reduced or eliminated due to large-sized unit
Bush temperature detecting thermal resistance failure and caused by unplanned shutdown, reduce the economic loss of unplanned shutdown, improve device production
Stability, it is ensured that the economic benefit of device normally produced.
Specific embodiment
It in order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below will be in the embodiment of the present invention
Technical solution be clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, rather than
Whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making creative work premise
Under every other embodiment obtained, shall fall within the protection scope of the present invention.
A kind of bush temperature detecting thermal resistance installation method described in the embodiment of the present invention, according to installation quality standard to original heat
The design of resistance and conducting wire is surveyed and drawn and is checked with wiring trend.
The design of original thermal resistance and conducting wire is transformed with place lack of standardization is routed according to installation quality standard, so that
The conducting wire of thermal resistance must avoid unit rotor high-speed rotary part, while must avoid lubricating oil oil inlet and outlet, transformation process
Premised on not changing the performance of mechanical equipment;In the step, innovating reform is carried out in machine internal, thrust bearing shoe valve is fixed
Mechanical equipment is slotted layout again, determines that the conducting wire of thermal resistance avoids the rotatable parts of rotor propulsion disc, guarantees that conducting wire will not touch
To rotor propulsion disc.
The specifications and models and conductor length that thermal resistance to be installed is checked according to installation quality standard, such as meet installation matter
Amount standard thens follow the steps, the thermal resistance for not selecting this to be installed if not meeting installation quality standard;In the step,
Visual examination confirmation, performance data measurement and corresponding precision checking are carried out to thermometric thermal resistance and conducting wire, confirm that its performance refers to
Mark and apparent condition all in qualification after, just allow to be installed.
According to the probe of installation quality standard fixed thermal resistance at the installation inner hole of bush temperature detecting point, use is embedded
Installation method, it is fixed securely to prevent damage thermal resistance and lead electricity during the turning over watt of thermal resistance bearing shell is installed
Cable;In the step, thermal resistance is popped one's head in and is fixed in thrust bearing shoe valve special hole with 504 or AB glue, guarantees 24 hours glue
Curing time, uses not damaged installation in fixation.
According to the conducting wire of installation quality standard setting thermal resistance, it must sufficiently predict conducting wire and be stitched in unit mechanical part equipment
Distance in gap prevents the components such as gland to be pressed onto the conducting wire of thermal resistance, prevents during being equipped with the turning over watt of thermal resistance bearing shell
Damage thermal resistance and leader cable;In the step, guarantees that conducting wire trend is correct, rationally the conducting wire of thermal resistance is determined
Position, positioning method are fixed using bracket fixation with reasonable flexible glue.
Quality examination is carried out one by one to above-mentioned steps according to installation quality standard.It is described that steps are as follows:
Before the big lid of pincers worker lid unit, the bush temperature detecting thermal resistance to the installation of unit inside and conducting wire installation are fixed comprehensively
It is checked and accepted comprehensively;The D.C. resistance and insulation resistance of measurement bush temperature detecting thermal resistance comprehensively, confirms whether each thermal resistance is in
Normal condition;Confirm that the wiring of its thermometric thermal resistance, positioning meet and avoids unit rotor high-speed rotary part and lubricating oil disengaging oil
The principle of mouth.
Outside for unit, each thermometric thermal resistance conducting wire goes out unit sealing device special and correctly installs confirmation, it is ensured that lead goes out
The good seal of unit;Thermometric thermal resistance leader cable protection pipe rationally confirms and checks and accepts with beauty installation;Thermometric thermal resistance is led
Line middle connection box is correctly connected to be confirmed with tautness;The corresponding DCS of thermometric thermal resistance conducting wire correctly shows confirmation.
In different large-sized units, according to the orientation of different thrust bearing shoe valve thermometric thermal resistances and rotation mechanical layout, to keep away
It opens rotatable parts and is reasonably fixed as principle, it is unreasonable to original design, place lack of standardization is installed and carries out innovating reform, is formulated
The installation by adhering and fixing means of a set of bush temperature detecting thermal resistance, correct conducting wire trend and method for positioning and fixing, thoroughly disappear
Except causing Thermistor Temperature Measurement failure fault due to installation question, it is ensured that the temperature of large-sized unit bearing shell this important monitoring data are just
Really measurement, it is ensured that the large-sized unit of device heart equipment is safely operated.
High degree reduces or eliminates the important measurement parameter of large-sized unit-bush temperature detecting thermal resistance failure rate, ensure that machine
The normal measurement of hidden worn-out thermometric thermal resistance in group provides reliable parameter for unit operation, has prevented large-sized unit bearing shell monitoring temperature
The generation of degree interlocking malfunction accident, it is ensured that the safe operation of the heart equipment of process units is reduced or eliminated due to large-sized unit
Bush temperature detecting thermal resistance failure and caused by unplanned shutdown, reduce the economic loss of unplanned shutdown, improve device production
Stability, it is ensured that the economic benefit of device normally produced.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, without necessarily requiring or implying between these entities or operation
There are any actual relationship or orders.Moreover, the terms "include", "comprise" or its any other variant are intended to
Cover non-exclusive inclusion, so that the process, method, article or equipment for including a series of elements not only includes that
A little elements, but also including other elements that are not explicitly listed, or further include for this process, method, article or
The intrinsic element of equipment.In the absence of more restrictions, the element limited by sentence "including a ...", not
There is also other identical elements in the process, method, article or apparatus that includes the element for exclusion.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
Invention is explained in detail, those skilled in the art should understand that: it still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features;And these modification or
Replacement, the spirit and scope for technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution.
Claims (6)
1. a kind of bush temperature detecting thermal resistance installation method, it is characterised in that include the following steps:
S1, the design of original thermal resistance and conducting wire is surveyed and drawn and is checked with wiring trend according to installation quality standard, such as accorded with
It closes installation quality standard and thens follow the steps S2, do not meet installation quality standard such as and then follow the steps S0;
S0, the design of original thermal resistance and conducting wire is transformed with place lack of standardization is routed according to installation quality standard, so that hot
The conducting wire of resistance must avoid unit rotor high-speed rotary part, while must avoid lubricating oil oil inlet and outlet, transformation process with
Premised on the performance for not changing mechanical equipment;
S2, the specifications and models and conductor length that thermal resistance to be installed is checked according to installation quality standard, such as meet installation quality
Standard thens follow the steps S3, the thermal resistance for not selecting this to be installed if not meeting installation quality standard;
S3, the probe for fixing thermal resistance at the installation inner hole of bush temperature detecting point according to installation quality standard, using embedded peace
Dress method, it is fixed securely to prevent damage thermal resistance and leader cable during the turning over watt of thermal resistance bearing shell is installed;
S4, according to the conducting wire of installation quality standard setting thermal resistance, must sufficiently predict conducting wire in unit mechanical part equipment gap
In distance, prevent the components such as gland to be pressed onto the conducting wire of thermal resistance, it is anti-during the turning over watt of thermal resistance bearing shell is installed to stop loss
Bad thermal resistance and leader cable;
S5, quality examination is carried out to above-mentioned steps according to installation quality standard one by one.
2. bush temperature detecting thermal resistance installation method as described in claim 1, it is characterised in that: in the step S0, in machinery
Inside carries out innovating reform, and thrust bearing shoe valve solid mechanical equipment is slotted layout again, determines that the conducting wire of thermal resistance avoids rotor thrust
The rotatable parts of disk guarantee that conducting wire will not encounter rotor propulsion disc.
3. bush temperature detecting thermal resistance installation method as described in claim 1, it is characterised in that: in the step S2, to thermometric
Thermal resistance and conducting wire carry out visual examination confirmation, performance data measurement and corresponding precision checking, confirm its performance indicator with outside
After sight state is all in qualification, just allow to be installed.
4. bush temperature detecting thermal resistance installation method as described in claim 1, it is characterised in that: in the step S3, by thermoelectricity
Resistance probe is fixed in thrust bearing shoe valve special hole with 504 or AB glue, guarantees 24 hours glue curing phases, using lossless in fixation
Wound installation.
5. bush temperature detecting thermal resistance installation method as described in claim 1, it is characterised in that: in the step S4, guarantee to lead
Line trend is correct, rationally positions to the conducting wire of thermal resistance, and positioning method is fixed using bracket fixation with reasonable flexible glue.
6. bush temperature detecting thermal resistance installation method as described in claim 1, it is characterised in that the step S5 includes the following steps:
S51, before the big lid of pincers worker lid unit, comprehensively the bush temperature detecting thermal resistance to the installation of unit inside and conducting wire installation it is fixed into
Row is checked and accepted comprehensively;
The D.C. resistance and insulation resistance of S52, comprehensively measurement bush temperature detecting thermal resistance, confirm whether each thermal resistance is in normal shape
State;
S53, confirm the wiring of its thermometric thermal resistance, position to meet and avoid unit rotor high-speed rotary part and lubricating oil oil inlet and outlet
Principle;
S54, each thermometric thermal resistance conducting wire go out unit sealing device special and correctly install confirmation, it is ensured that the sealing that lead goes out unit is good
It is good;
S55, thermometric thermal resistance leader cable protection pipe rationally confirm and check and accept with beauty installation;
S56, thermometric thermal resistance conducting wire middle connection box are correctly connected to be confirmed with tautness;
S57, the corresponding DCS of thermometric thermal resistance conducting wire correctly show confirmation.
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CN201910453545.0A CN110146186A (en) | 2019-05-28 | 2019-05-28 | A kind of bush temperature detecting thermal resistance installation method |
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CN201910453545.0A CN110146186A (en) | 2019-05-28 | 2019-05-28 | A kind of bush temperature detecting thermal resistance installation method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111425302A (en) * | 2020-04-01 | 2020-07-17 | 广西玉柴机器股份有限公司 | Early warning method for avoiding tile burning |
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CN203551129U (en) * | 2013-10-15 | 2014-04-16 | 华电电力科学研究院 | Device for measuring bearing bush temperature of power plant steam turbine with purpose of solving lead oil leakage problem |
CN206740269U (en) * | 2016-12-30 | 2017-12-12 | 天津市中环温度仪表有限公司 | High anti-leakage multi-point combination Integral bearing shell thermal resistance |
CN207583445U (en) * | 2017-12-21 | 2018-07-06 | 国网山东省电力公司莱芜供电公司 | A kind of steam turbine with bearing shell temperature alarming device |
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2019
- 2019-05-28 CN CN201910453545.0A patent/CN110146186A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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DE102009039259A1 (en) * | 2009-08-28 | 2011-03-03 | Sms Siemag Ag | Monitoring of roller bearings |
CN203551129U (en) * | 2013-10-15 | 2014-04-16 | 华电电力科学研究院 | Device for measuring bearing bush temperature of power plant steam turbine with purpose of solving lead oil leakage problem |
CN206740269U (en) * | 2016-12-30 | 2017-12-12 | 天津市中环温度仪表有限公司 | High anti-leakage multi-point combination Integral bearing shell thermal resistance |
CN207583445U (en) * | 2017-12-21 | 2018-07-06 | 国网山东省电力公司莱芜供电公司 | A kind of steam turbine with bearing shell temperature alarming device |
Non-Patent Citations (1)
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CN111425302A (en) * | 2020-04-01 | 2020-07-17 | 广西玉柴机器股份有限公司 | Early warning method for avoiding tile burning |
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