CN110145337A - A kind of information-based, two lining trolley of intelligence - Google Patents

A kind of information-based, two lining trolley of intelligence Download PDF

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Publication number
CN110145337A
CN110145337A CN201910440685.4A CN201910440685A CN110145337A CN 110145337 A CN110145337 A CN 110145337A CN 201910440685 A CN201910440685 A CN 201910440685A CN 110145337 A CN110145337 A CN 110145337A
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CN
China
Prior art keywords
backform
frame body
side mode
tube
oil cylinder
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Granted
Application number
CN201910440685.4A
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Chinese (zh)
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CN110145337B (en
Inventor
周金朋
朱永峰
郭正卫
李建农
沈帅杰
常振国
杨杰
马凯
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LUOYANG ZHONGTIE STRONG MACHINERY CO Ltd
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LUOYANG ZHONGTIE STRONG MACHINERY CO Ltd
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Priority to CN201910440685.4A priority Critical patent/CN110145337B/en
Publication of CN110145337A publication Critical patent/CN110145337A/en
Application granted granted Critical
Publication of CN110145337B publication Critical patent/CN110145337B/en
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    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices

Abstract

The invention discloses a kind of information-based, intelligences two to serve as a contrast trolley, including door frame body, walking mechanism, backform frame body, backform, side mode, hydraulic system, casting distribution system and electric-control system;The present invention, which can be realized, to be had cavity, the information monitoring that circular construction joint position concrete cracking, trolley position to automatic casting, two lining template deformations, vault and can report, print, and informationization and intelligence that two linings are constructed in whole process are realized.

Description

A kind of information-based, two lining trolley of intelligence
Technical field
The invention belongs to tunnel double-lining technical field of construction equipment, specifically a kind of information-based, intelligence two serves as a contrast platform Vehicle.
Background technique
Tunnel lining trolley is the special non-standard equipment that must be used in tunnel double-lining, it may be said that the quality of tunnel double-lining is straight Connect the safety of the quality and driving that determine entire tunnel.Current tunnel double-lining construction is generally used side and roof arch formula punching block Pallet vehicle, it is immature due to tunnel double-lining construction technology, in addition the degree of automation is lower, not only directly result in construction efficiency It is low, labor intensity of workers is big, be also easy to occur tunnel faulting of slab ends, two lining template deformations, vault and there is cavity, circular construction joint position Concrete cracking, trolley positioning is difficult, lacks a series of problems, such as construction data support causes construction quality unstable.
Summary of the invention
To solve problems of the prior art, the object of the present invention is to provide a kind of information-based, intelligences two to serve as a contrast platform Vehicle, which, which can be realized, has cavity, circular construction joint position coagulation to automatic casting, two lining template deformations, vault The information monitoring that soil cracking, trolley position simultaneously, realizes the informationization and intelligence in two linings construction whole process.
In order to achieve the above-mentioned object of the invention, the present invention uses technical solution as described below:
A kind of information-based, two lining trolley of intelligence, including door frame body, walking mechanism, backform frame body, backform, side mode, hydraulic pressure system System, casting distribution system and electric-control system, door frame body bottom are provided with lifting cylinder, and lifting cylinder bottom is provided with vehicle with walking machine Structure, door frame body upper end slidably connect backform frame body, and there are two translation oil cylinder, the work of two translation oil cylinders for the setting of door frame body upper end Stopper rod is connected respectively in the left and right ends of backform frame body, drives backform frame body left on door frame body by two translation oil cylinders It moves right;Backform frame body is supported on the medial surface of backform, and the left and right ends portion of backform is hinged with a side mode, the side of two sides respectively Mould is located at the left and right sides of door frame body, and the left and right sides on door frame body is respectively arranged with side mode oil cylinder, side mode oil cylinder branch It supports on the medial surface of side mode, realizes that the side mode of respective side opens and closes by side mode oil cylinder;Divide on backform and the lateral surface of side mode It is not provided with several pressure sensors, pressure sensor is used to detect the squeeze pressure of concrete in casting process, and will inspection The information measured is transmitted to electric-control system, and electric-control system is handled by the detection information to pressure sensor and passes through display Module shown, thus control casting distribution system whether slip casting;On the end face of backform and the end face of two sides side mode respectively It is provided with one group of optoelectronic switch, backform and side mode are opened and be supported by lifting cylinder, side mode oil cylinder, is opened by photoelectricity Detection is closed, electric-control system is transmitted a signal to after detecting preset distance, passes through electric control system controls hydraulic system, Jin Erzai Control the movement of lifting cylinder and side mode oil cylinder;Rotary encoder, rotary encoder and automatically controlled system are provided in walking mechanism System is electrically connected by cable, and the walking displacement of walking mechanism is controlled by electric-control system and rotary encoder;In door frame body Laser sensor is provided on front end, in the process of walking, laser sensor is used to detect the feelings of front obstacle to the trolley Condition, and electric-control system is transmitted a signal to, electric-control system carries out real-time display by display module thereon.
Further, the middle part of backform frame body is arranged in the casting distribution system, and casting distribution system includes support Pedestal, distributor chassis, rotating pipe system and manifold assemblies;Support base upper surface is provided with distributor chassis, distributor Chassis is annular in shape, and the central hole on distributor chassis is provided with rotating pipe system, and rotating pipe system includes whirler Structure and pipeline mechanism, rotating mechanism be by external tooth type revolving support, enveloping worm and motor form, external tooth type pivoting support it is outer Enclosing is gear ring structure, the outer ring engaged transmission of enveloping worm and external tooth type pivoting support, one end and the motor biography of enveloping worm Dynamic connection, pipeline mechanism includes straight tube and telescopic tube assembly, and straight tube is fitted in the inner ring of external tooth type revolving support, telescoping tube group Part is articulated at the upper port of straight tube, and telescopic tube assembly can be rotated around 360 degree of straight tube, in the outer ring of external tooth type pivoting support Upper surface on be connected with rotary support seat, rotary support seat upper end is fixedly connected with telescopic tube assembly, on distributor chassis Several groups manifold assemblies are along the circumferential direction uniformly arranged on upper surface, manifold assemblies are by branch pipe pedestal and to be arranged in branch tube bottom The funnel composition of seat upper end, is provided with the pressure ring of annular, the lower end surface of pressure ring is located on the upper surface of all groups of branch pipe pedestals On the upper surface of all groups of branch pipe pedestals, the funnel is located on pressure ring upper surface, is arranged on the telescopic tube assembly useful With the locking device of locking funnel and telescopic tube assembly.
Further, the telescopic tube assembly includes connecting tube, telescoping tube and telescopic oil cylinder, connects the outside of infratubal port It is arranged on wall and floating bearing, bearing bracket is provided on the lateral wall of straight tube upper port, the outer ring of the floating bearing is matched Loaded in bearing bracket, connecting tube can do in the horizontal plane 360 degree of rotations around straight tube, and the telescoping tube is by outer tube and to be arranged Inner tube in outer tube forms, and arranged symmetrically on the periphery of inner tube right end there are two telescopic oil cylinder, the piston rods of telescopic oil cylinder It is connected on the periphery of outer tube, by the movement of telescopic oil cylinder so that outer tube slides on inner pipe, the right output port of outer tube and company The upper port of adapter tube is tightly connected, and is provided with locking device on the periphery of outer tube left end.
Further, locking device includes the first support plate, the second support plate and tie down screw, and the first support plate is set in On the periphery of outer tube, hinged there are two tie down screw symmetrical above and below in the first support plate, the setting of the second support plate is being leaked On the outer arc face of bucket, there are two U-shaped card slots symmetrical above and below, two tie down screws to be located at for setting in the second support plate Fasten in the card slot of respective side and by nut the locking for realizing outer tube and funnel.
Further, door frame body includes bottom beam, column and crossbeam, the rear ends of two bottom beam bottom surfaces disposed in parallel It is respectively arranged with lifting cylinder, lifting cylinder lower end connects walking mechanism, sets between two lifting cylinders on bottom beam bottom surface Several jack are equipped with, are equidistantly vertically arranged with several parallel columns in each foundation beam upper end, it is corresponding on two foundation beams The upper end of the column between be fixedly connected by crossbeam.
Further, displacement sensor is provided on the lifting cylinder and side mode oil cylinder.
Further, it is provided with soft lap device on an end face of backform and side mode, soft lap device includes lapping plate With soft rubber item, lapping plate is welded on an end face of backform and side mode, and soft rubber item is covered on the outer surface of lapping plate, and And the flush with outer surface of the outer surface of soft rubber item and backform, side mode;It is arranged in the other end of backform and the outer surface of side mode There is plug, the side mode composition trolley formwork of backform and two sides, the both ends of plug and the both ends of trolley formwork are concordant, and plug is The v-shaped structure formed is connected with hang plate by level board, the level board on plug is welded on the outer surface of trolley formwork, and The notch level of plug is towards right setting.
Further, electric-control system includes that industrial control all-in-one machine, PLC control unit, industrial router, flowmeter and temperature become Device is sent, industrial control all-in-one machine is built-in with display module and memory module, and PLC control unit and industrial control all-in-one machine pass through cable and work Industry router is connected to form local area network, and the flowmeter is carried out data transmission by RS485 and PLC control unit, temperature pick-up Device is connected with temp probe, and temperature transmitter is connect with PLC control unit input terminal, the pressure sensor, optoelectronic switch, rotation Turn encoder and laser sensor is electrically connected to PLC control unit.
Further, symmetrical on the medial surface of backform to be provided with several casting windows, it is set at casting window It is equipped with over-pressure safety device, over-pressure safety device includes outrigger, connecting rod, pneumatic bomb spring base, grouting mouth is conflicted internally and grouting mouth struggles against outside, Outrigger is inverted U shape, and outrigger is installed on the medial surface of backform, and two pieces of parallel branch of front and back are provided on the side inner wall of outrigger Fagging, support plate are integrally made of vertical part and the horizontal part, and vertical portion is fixedly connected on the side inner wall of outrigger, and horizontal part is solid Surely it is connected on the upper end inner sidewall of outrigger, the middle part between two pieces of support plates through pin shaft and connecting rod is hinged, small end One end of pneumatic bomb spring base is connected, the other end of pneumatic bomb spring base is connected between the horizontal part of two pieces of support plates by pin shaft, Connecting rod lower end links one end of flower basket bolt, and the other end connection grouting mouth of flower basket bolt is conflicted internally, in the inner sidewall of outer top of the trellis On be provided with outside grouting mouth and struggle against, and the side corresponding with grouting mouth internals conflict of struggling against of being in the milk outside mouth is equipped with through-hole, mouth internal conflict of being in the milk The import in struggling against outside grouting mouth and being used to struggle against outside plugging grouting mouth is able to enter by through-hole.
Due to the adoption of the above technical scheme, the present invention has following superiority:
1, it by being respectively arranged with several pressure sensors on the lateral surface of backform and side mode, is able to detect in casting process The squeeze pressure of concrete, and the information that will test is transmitted to electric-control system, electric-control system passes through the inspection to pressure sensor Measurement information carry out handle and shown by display module, thus control be poured distribution system whether slip casting;
2, it is respectively arranged with one group of optoelectronic switch on the end face of backform and the end face of two sides side mode, passes through lifting cylinder, side mode Backform and side mode are opened and are supported by oil cylinder, are detected by optoelectronic switch, transmit signal after detecting preset distance To electric-control system, by electric control system controls hydraulic system, and then the movement of lifting cylinder and side mode oil cylinder is controlled again;
3, rotary encoder is provided in walking mechanism, rotary encoder is electrically connected with electric-control system by cable, and electricity is passed through Control system and rotary encoder are displaced to control the walking of walking mechanism;
4, laser sensor is provided on the front end of door frame body, in the process of walking, laser sensor is for examining for the trolley The case where surveying front obstacle, and electric-control system is transmitted a signal to, electric-control system is carried out real-time by display module thereon Display.
The present invention, which can be realized, has cavity, circular construction joint position coagulation to automatic casting, two lining template deformations, vault Soil cracking, trolley positioning information monitoring and can report, print, realize two linings construction whole process in informationization and It is intelligent.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is the structural schematic diagram for being poured distribution system;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is C-C cross-sectional view in Fig. 4;
Fig. 6 is the structural schematic diagram of manifold assemblies in Fig. 4;
Fig. 7 is the structural schematic diagram of locking device;
Fig. 8 is the structural schematic diagram of over-pressure safety device;
In figure: 1, backform;2, backform frame body;3, lifting cylinder;4, translation oil cylinder;5, door frame body;6, side mode;7, side mode leads to beam; 8, side mode oil cylinder;9, side mode lead screw;10, lead screw over the ground;11, plug hole;12, it is poured window;13, resistant to tipping device;14, it works Platform;15, working stand;16, walking mechanism;17, jack;18, it is poured distribution system;18.1, support base;18.2, distribution Device chassis;18.3, telescopic tube assembly;18.3.1, straight tube;18.3.2, connecting tube;18.3.3, inner tube;18.3.4, telescopic oil cylinder; 18.3.5, outer tube;18.3.6, rotary support seat;18.3.7, rotating mechanism;18.4, manifold assemblies;18.4.1, branch pipe pedestal; 18.4.2, funnel;18.4.3, fastener;18.5.1, the first support plate;18.5.2, the second support plate;18.5.3, locking screw Bar;18.5.4, nut;19, over-pressure safety device;19.1 outriggers;19.2 connecting rods;19.3 support plates;19.4 pneumatic bomb spring base; 19.5 flower basket bolts;19.6 grouting mouths are conflicted internally;It struggles against outside 19.7 grouting mouths;20, grouting air-discharging hole.
Specific embodiment
Technical solution of the present invention is further described in detail with reference to the accompanying drawings and embodiments.
As shown in Figure 1, 2, a kind of information-based, intelligence two of the present invention serves as a contrast trolley, including door frame body 5, vehicle with walking machine Structure 16, backform frame body 2, backform 1, side mode 6, hydraulic system, casting distribution system 18 and electric-control system, the setting of 5 bottom of door frame body There is lifting cylinder 3, lifting cylinder bottom is provided with walking mechanism 16, and door frame body upper end slidably connects backform frame body 2, door frame body There are two translation oil cylinder 4, the piston rod of two translation oil cylinders 4 is connected respectively in the left and right of backform frame body 2 two for upper end setting End drives backform frame body 2 to move left and right on door frame body 5 by two translation oil cylinders 4;Backform frame body 2 is supported in the interior of backform 1 On side, the left and right ends portion of backform 1 is hinged with a side mode 6 respectively, and the side mode 6 of two sides is located at the left and right two of door frame body 5 Side, the left and right sides on door frame body 5 are respectively arranged with side mode oil cylinder 8, and side mode oil cylinder 8 is supported on the medial surface of side mode 6, lead to It crosses side mode oil cylinder 8 and realizes that the side mode 6 of respective side opens and closes;Several pressure are respectively arranged on backform 1 and the lateral surface of side mode 6 Sensor, pressure sensor is used to detect the squeeze pressure of concrete in casting process, and the information that will test is transmitted to electricity Control system, electric-control system carry out processing by the detection information to pressure sensor and are shown by display module, thus Control casting distribution system whether slip casting;One group of photoelectricity is respectively arranged on the end face of backform 1 and the end face of two sides side mode 6 to open It closes, backform 1 and side mode 6 is opened and be supported by lifting cylinder 3, side mode oil cylinder 8, is detected, is detected by optoelectronic switch Electric-control system is transmitted a signal to after to preset distance, by electric control system controls hydraulic system, and then controls lifting oil again The movement of cylinder 3 and side mode oil cylinder 8;Rotary encoder is provided in walking mechanism, rotary encoder and electric-control system pass through line Cable electrical connection controls the walking displacement of walking mechanism 16 by electric-control system and rotary encoder;On the front end of door frame body 5 It is provided with laser sensor, in the process of walking, laser sensor is used for the case where detecting front obstacle to the trolley, and will Signal is transferred to electric-control system, and electric-control system carries out real-time display by display module thereon.
As seen in figures 3-6, the middle part of backform frame body 2 is arranged in the casting distribution system 18, is poured distribution system 18 Including support base 18.1, distributor chassis 18.2, rotating pipe system and manifold assemblies 18.4;18.1 upper surface of support base It is provided with distributor chassis 18.2, distributor chassis 18.2 is annular in shape, and the central hole on distributor chassis 18.2 is provided with Rotating pipe system, rotating pipe system include rotating mechanism 18.3.7 and pipeline mechanism, and rotating mechanism is turned round by external tooth type Support, enveloping worm and motor form, the outer ring of external tooth type pivoting support are gear ring structure, enveloping worm and external tooth type revolution branch The outer ring engaged transmission held, the one end of enveloping worm are connect with motor drive, and pipeline mechanism includes straight tube 18.3.1 and stretches Tube assembly 18.3, straight tube 18.3.1 are fitted in the inner ring of external tooth type revolving support, and telescopic tube assembly 18.3 is articulated in straight tube At upper port, and telescopic tube assembly 18.3 can do 360 degree of rotations around straight tube 18.3.1, in the outer ring of external tooth type pivoting support Rotary support seat 18.3.6 is connected on upper surface, the upper end rotary support seat 18.3.6 is fixedly connected with telescopic tube assembly 18.3, Several groups manifold assemblies 18.4, manifold assemblies 18.4 have along the circumferential direction been uniformly arranged on the upper surface on distributor chassis 18.2 It is made of branch pipe pedestal 18.4.1 and the funnel 18.4.2 that branch pipe pedestal upper end is arranged in, in all groups of branch pipe pedestal 18.4.1 Upper surface on be provided with the pressure ring of annular, the lower end surface of pressure ring is located on the upper surface of all groups of branch pipe pedestal 18.4.1, institute Funnel 18.4.2 is stated to be located on pressure ring upper surface, be arranged on the telescopic tube assembly 18.4 it is useful with locking funnel 18.4.2 with The locking device of telescopic tube assembly 18.4.
The telescopic tube assembly 18.3 includes connecting tube 18.3.2, telescoping tube and telescopic oil cylinder 18.3.4, connecting tube 18.3.2 it is arranged on the lateral wall of lower port and floating bearing, is provided with bearing retainer on the lateral wall of straight tube 18.3.1 upper port Seat, the outer ring of the floating bearing are fitted in bearing bracket, and connecting tube 18.3.2 can be around straight tube 18.3.1 in the horizontal plane 360 degree of rotations are done, the telescoping tube is made of outer tube 18.3.5 and the inner tube 18.3.3 being set in outer tube, inner tube 18.3.3 It is symmetrical arranged on the periphery of right end there are two telescopic oil cylinder 18.3.4, the piston rod of telescopic oil cylinder 18.3.4 is connected to outer tube 18.3.5 on periphery, by the movement of telescopic oil cylinder 18.3.4 so that outer tube slides on inner pipe, the right side of outer tube 18.3.5 The upper port of port and connecting tube 18.3.2 are tightly connected, and are provided with locking device on the periphery of the left end outer tube 18.3.5.
As shown in fig. 7, locking device includes the first support plate 18.5.1, the second support plate 18.5.2 and tie down screw 18.5.3, the first support plate 18.5.1 is set on the periphery of outer tube 18.3.5, is hinged on the first support plate 18.5.1 Two tie down screw 18.5.3 symmetrical above and below, the second support plate 18.5.2 are arranged on the outer arc face of funnel 18.4.2, There are two U-shaped card slots symmetrical above and below, two tie down screw 18.5.3 to be located at correspondence for setting on second support plate 18.5.2 Fasten in the card slot of side and by nut the locking for realizing outer tube and funnel.
In the present invention, after the casting distribution system 18 is connection pump truck, pass through the casting window on backform or side mode Mouth carries out slip casting, and the casting distribution system can be realized automatic operation, its working principle is that:
The outer ring engaged transmission of motor driven enveloping worm, enveloping worm and external tooth type pivoting support, turns round branch by external tooth type The rotation for the outer ring held drives rotary support seat rotation, and rotary support seat drives telescopic tube assembly rotation, due to connecting tube lower end It is pivotally connected with straight tube upper end, telescoping tube and connecting tube do 360 degree of rotations around straight tube, when telescoping tube turns to and one of branch pipe group Behind the corresponding position of funnel in part, by the movement of telescopic oil cylinder so that outer tube is protruded into funnel, outer tube in place after, In the U-shaped card slot that tie down screw overturning is caught in the second support plate, then pass through nut check again;Then by the lower end of straight tube The external casting pipeline of mouth carries out slip casting, after casting complete, unclamps nut, overturns tie down screw, then passes through telescopic oil cylinder It retracts, drives outer tube to send in funnel and retract, then turn to and additionally need at the funnel of casting, then carry out aforesaid operations.
In addition, the casting distribution system is additionally provided with wiper mechanism for the ease of clearing up pipeline inside, tool For body, in the several groups manifold assemblies of distributor chassis upper surface, wherein it is connected with wiper mechanism in one group of manifold assemblies, Wiper mechanism includes thereon with valvular high-pressure wash pipe, and high-pressure wash pipe goes out with the funnel in wherein one group of manifold assemblies Material port is fastenedly connected
Motor in casting distribution system can preferentially select servo motor, and be controlled by electric-control system.
In the present invention, door frame body 5 includes bottom beam, column and crossbeam, the front and back of two bottom beam bottom surfaces disposed in parallel End is respectively arranged with lifting cylinder, and lifting cylinder lower end connects walking mechanism, be located on bottom beam bottom surface two lifting cylinders it Between be provided with several jack 17, several parallel columns are equidistantly vertically arranged in each foundation beam upper end, on two foundation beams It is fixedly connected between corresponding the upper end of the column by crossbeam, is connected between adjacent beams by stringer.
It is formed since side mode 6 is bolted by plurality of plates, in order to guarantee that two sides side mode keeps smooth, two It is respectively arranged with side mode on the mould of side and leads to beam 7, side mode leads to beam 7 and several blocks of plates that every side constitutes side mode is connected as entirety, and It is supported by side mode lead screw 9,9 one sections of side mode lead screw are supported on side mode and lead on beam 7, and the other end is supported on door frame body 5.
In addition, side mode 6 is after opening, in order to guarantee stabilization of the side mode 6 in casting process, it is arranged in the lower end of side mode There are lead screw 10 over the ground, 10 one end of lead screw is supported on side mode lower end over the ground, and the other end supports on the ground.
The position of trolley formwork is adjusted since backform frame body 2 needs on door frame body 5 left and right translation, in order to anti- Only backform frame body 2 slides back and forth during left and right translation on door frame body 5, therefore, is provided with to resist on door frame body and incline Turning-up devices 13, resistant to tipping device 13 include supporting beam and wheel, are respectively arranged with one on four angles of backform frame body lower end surface Support column, translation oil cylinder are provided with two groups of front and back, and every group of translation oil cylinder includes two oil cylinders symmetrically arranged on the left and the right, and two groups flat The piston rod for moving oil cylinder is connected respectively on the support column of front and back side, and the cylinder body of translation oil cylinder is installed in the cross on door frame body Liang Shang;Four support column lower ends are provided with wheel, and front and back side wheel is corresponding to be resisted against front end and rearmost end on door frame body On the medial surface of crossbeam, by the limit of wheel, so that backform frame body, when translating on door frame body, wheel can be in crossbeam It walks on side, on the other hand also plays sliding back and forth for limitation backform frame body.
The top of backform 1 is provided with plug hole 11, it is symmetrical on the medial surface of backform 1 to be provided with several casting Window 12 is provided with over-pressure safety device 19 at casting window 12, as shown in figure 8, over-pressure safety device 19 includes outrigger 19.1, bucket 19.7 outside connecting rod 19.2, pneumatic bomb spring base 19.4, grouting mouth internal conflict 19.6 and grouting mouth, outrigger 19.1 is inverted U shape, Outrigger 19.1 is installed on the medial surface of backform 1, and two pieces of parallel supports of front and back are provided on the side inner wall of outrigger 19.1 Plate 19.3, support plate 19.3 are integrally made of vertical part and the horizontal part, and vertical portion is fixedly connected on the side inner wall of outrigger 19.1 On, horizontal part is fixedly connected on the upper end inner sidewall of outrigger, passes through pin shaft and connecting rod 19.2 between two pieces of support plates 19.3 Middle part it is hinged, 19.2 upper end of connecting rod connects one end of pneumatic bomb spring base 19.4, and the other end of pneumatic bomb spring base 19.4 passes through pin For axis connection between the horizontal part of two pieces of support plates 19.3,19.2 lower end of connecting rod links one end of flower basket bolt 19.5, gaily decorated basket spiral shell The other end connection grouting mouth of bolt 19.5 conflicts internally 19.6, is provided with outside grouting mouth on the inner sidewall of outer top of the trellis and struggles against 19.7, and And struggle against outside grouting mouth and 19.7 be equipped with through-hole with grouting mouth 19.6 corresponding sides of conflicting internally, grouting mouth conflict internally pass through through-hole can be into Enter to outside grouting mouth the import in struggling against and being used to struggle against outside plugging grouting mouth.
19.7 are struggled against outside the normal filling stage, the mouth that is in the milk by casting pipeline connection casting distribution system, are in the milk in mouth One end of bucket 19.6 is located in the through-hole to struggle against outside grouting mouth, but there is no the import to struggle against outside plugging grouting mouth, grouting mouth is conflicted internally It is to close the through-hole to struggle against outside the mouth that is in the milk, so that slurry is poured by the import to struggle against outside grouting mouth;When pressure is excessive When, stop stock, by the compression of pneumatic spring, so that connecting rod drives flower basket bolt that grouting mouth is conflicted internally outside grouting mouth in bucket It pulls out, is separated by a distance so that grouting mouth conflicts internally to struggle against outside with grouting mouth, then slurry can conflict internally from grouting mouth and be in the milk outside mouth It is leaked out in gap between bucket, to realize decompression.
In addition, being provided with several work from top to bottom on the medial surface of side mode 6 for the ease of the operation of construction personnel Platform 14, and be connected between operated adjacent platform 14 by working stand 15.
Grouting air-discharging hole 20 is installed on backform 1.
Displacement sensor, displacement sensor and the automatically controlled system are provided on the lifting cylinder 3 and side mode oil cylinder 8 System point connection, the lifting heights of backform and the folding distance of side mode can be accurately detected by displacement sensor.
The electric-control system includes industrial control all-in-one machine, PLC control unit, industrial router, flowmeter and temperature pick-up Device, industrial control all-in-one machine are built-in with display module and memory module, and PLC control unit and industrial control all-in-one machine pass through cable and industry Router is connected to form local area network, and the flowmeter is carried out data transmission by RS485 and PLC control unit, temperature transmitter It is connected with temp probe, temperature transmitter is connect with PLC control unit input terminal, the pressure sensor, optoelectronic switch, rotation Encoder and laser sensor are electrically connected to PLC control unit.
The flowmeter is installed on casting pipeline, for obtaining the flow velocity for working as the slurry in preceding pipeline, temp probe For being attached to casting pipeline or the straight tube or hopper side walls, for incuding the temperature of slurry.
In electric-control system, industrial control all-in-one machine using touch screen, PLC control unit for receive pressure sensor, The collected information such as optoelectronic switch, rotary encoder, laser sensor, flowmeter, temperature transmitter is simultaneously handled, processing Afterwards, industrial control all-in-one machine is transferred data to, industrial control all-in-one machine is for display and interface processing.
In addition, in practical applications, user can be used by the local area network in the mobile terminal accessings electric-control system such as mobile phone In the information for checking trolley, meanwhile, PLC control unit can also connect outer net, and information is uploaded to server.
Traditional trolley is often formed at the construction joint in tunnel rough during carrying out secondary lining Situation after the completion of integral construction, then carries out the processing of construction joint, roots out generally by by the part of protrusion, this is just The biggish amount of labour is caused, very influence construction speed and construction efficiency;And the present invention is by reserving three at construction joint Angular notch guarantees the smooth of the adjacent lining cutting section of Tunnel wall, specific structure design are as follows:
It is provided with soft lap device on an end face of backform and side mode, soft lap device includes lapping plate and soft rubber item, is taken Fishplate bar is welded on an end face of backform and side mode, and soft rubber item is covered on the outer surface of lapping plate, and soft rubber item The flush with outer surface of outer surface and backform, side mode;The other end of backform and the outer surface of side mode is provided with plug, backform and The side mode of two sides forms trolley formwork, and the both ends of plug and the both ends of trolley formwork are concordant, and plug is by level board and to incline Inclined plate connects the v-shaped structure of composition, and the level board on plug is welded on the outer surface of trolley formwork, and the notch water of plug It puts down towards right setting.
In construction, the backform and side mode of trolley formwork are raised and open, and the plug on trolley formwork is resisted against hole wall On, it is then poured, after first time casting complete, due to the setting of plug, the lining cutting end for being forms a right angled triangle Notch, then collect trolley formwork, trolley carries out casting next time after advancing, before casting, trolley formwork is opened, soft to take For connection device as the opening of trolley formwork is close to the edge of lining cutting, the soft rubber band of soft lap device is attached to the edge of lining cutting, Play the role of protecting lining cutting, then rubber strip in equilateral triangle is put into the notch of right angled triangle, then again It is poured, and simultaneously, plug forms the notch of right angled triangle in the other end again, then packs up trolley formwork and removes and is in The rubber strip of equilateral triangle, the seam crossing of two neighboring lining cutting section are formed the notch of an equilateral type triangle, then Lining cutting casting next time is carried out, process more than repetition becomes three by reserved wait in this way to complete the whole lining cutting in tunnel The problems such as angular notch efficiently solves cracking at construction joint, falls off.
It should be noted that backform and side mode are articulated connections, therefore, soft overlap joint and plug are opened with side mode During need to disconnect.

Claims (9)

1. a kind of information-based, intelligence two serves as a contrast trolley, including door frame body, walking mechanism, backform frame body, backform, side mode, hydraulic pressure system System, casting distribution system and electric-control system, it is characterised in that: door frame body bottom is provided with lifting cylinder, and lifting cylinder bottom is set It is equipped with walking mechanism, door frame body upper end slidably connects backform frame body, and for the setting of door frame body upper end there are two translation oil cylinder, two flat The piston rod for moving oil cylinder is connected respectively in the left and right ends of backform frame body, drives backform frame body to exist by two translation oil cylinders It is moved left and right on door frame body;Backform frame body is supported on the medial surface of backform, and the left and right ends portion of backform is hinged on one side respectively Mould, the side mode of two sides are located at the left and right sides of door frame body, and the left and right sides on door frame body is respectively arranged with side mode oil cylinder, Side mode oil cylinder is supported on the medial surface of side mode, realizes that the side mode of respective side opens and closes by side mode oil cylinder;In backform and side mode Several pressure sensors are respectively arranged on lateral surface, pressure sensor is used to detect the extruding pressure of concrete in casting process Power, and the information that will test is transmitted to electric-control system, electric-control system is handled by the detection information to pressure sensor And shown by display module, thus control casting distribution system whether slip casting;End face and two sides side modes in backform It is respectively arranged with one group of optoelectronic switch on end face, backform and side mode are opened and be supported by lifting cylinder, side mode oil cylinder, It is detected by optoelectronic switch, transmits a signal to electric-control system after detecting preset distance, it is hydraulic by electric control system controls System, and then the movement of lifting cylinder and side mode oil cylinder is controlled again;Rotary encoder, rotary coding are provided in walking mechanism Device is electrically connected with electric-control system by cable, and the walking displacement of walking mechanism is controlled by electric-control system and rotary encoder; Laser sensor is provided on the front end of door frame body, in the process of walking, laser sensor is for detecting front for the trolley The case where barrier, and electric-control system is transmitted a signal to, electric-control system carries out real-time display by display module thereon.
2. information-based, intelligence two according to claim 1 serves as a contrast trolley, it is characterised in that: the casting distribution system The middle part of backform frame body is set, and casting distribution system includes support base, distributor chassis, rotating pipe system and branch pipe group Part;Support base upper surface is provided with distributor chassis, and distributor chassis is annular in shape, and the central hole on distributor chassis is set It is equipped with rotating pipe system, rotating pipe system includes rotating mechanism and pipeline mechanism, and rotating mechanism is to turn round branch by external tooth type Support, enveloping worm and motor form, the outer ring of external tooth type pivoting support are gear ring structure, enveloping worm and external tooth type pivoting support Outer ring engaged transmission, the one end of enveloping worm connect with motor drive, and pipeline mechanism includes straight tube and telescopic tube assembly, directly Pipe is fitted in the inner ring of external tooth type revolving support, and telescopic tube assembly is articulated at the upper port of straight tube, and telescopic tube assembly energy It is enough to be rotated around 360 degree of straight tube, rotary support seat, rotary support seat are connected on the upper surface of the outer ring of external tooth type pivoting support Upper end is fixedly connected with telescopic tube assembly, and several groups branch pipe has along the circumferential direction been uniformly arranged on the upper surface on distributor chassis Component, manifold assemblies are by branch pipe pedestal and the funnel of branch pipe pedestal upper end is arranged in forms, in the upper of all groups of branch pipe pedestals The pressure ring of annular is provided on end face, the lower end surface of pressure ring is located on the upper surface of all groups of branch pipe pedestals, and the funnel is located at On pressure ring upper surface, the useful locking device with locking funnel and telescopic tube assembly is set on the telescopic tube assembly.
3. information-based, intelligence two according to claim 2 serves as a contrast trolley, it is characterised in that: the telescopic tube assembly includes Connecting tube, telescoping tube and telescopic oil cylinder are connected and are arranged on the lateral wall of infratubal port and floating bearing, in the outer of straight tube upper port Bearing bracket is provided on side wall, the outer ring of the floating bearing is fitted in bearing bracket, and connecting tube can be around straight tube in water 360 degree of rotations are done in plane, the telescoping tube is made of outer tube and the inner tube being set in outer tube, the periphery of inner tube right end Upper to be symmetrical arranged there are two telescopic oil cylinder, the piston rod of telescopic oil cylinder is connected on the periphery of outer tube, passes through telescopic oil cylinder Movement is so that outer tube slides on inner pipe, and the right output port of outer tube and the upper port of connecting tube are tightly connected, in the outer of outer tube left end Locking device is provided on disc.
4. information-based, intelligence two according to claim 3 serves as a contrast trolley, it is characterised in that: locking device includes first Fagging, the second support plate and tie down screw, the first support plate are set on the periphery of outer tube, are hinged in the first support plate Two tie down screws symmetrical above and below, the second support plate are arranged on the outer arc face of funnel, are provided in the second support plate Two U-shaped card slots symmetrical above and below, two tie down screws are located in the card slot of respective side and are realized by nut fastening outer The locking of pipe and funnel.
5. information-based, intelligence two according to claim 1 serves as a contrast trolley, it is characterised in that: door frame body includes bottom beam, column And crossbeam, the rear ends of two bottom beam bottom surfaces disposed in parallel are respectively arranged with lifting cylinder, the connection of lifting cylinder lower end Walking mechanism is provided with several jack on bottom beam bottom surface between two lifting cylinders, equidistant in each foundation beam upper end Several parallel columns are vertically arranged with, are fixedly connected between corresponding the upper end of the column by crossbeam on two foundation beams.
6. information-based, intelligence two according to claim 1 serves as a contrast trolley, it is characterised in that: the lifting cylinder and side mode Displacement sensor is provided on oil cylinder.
7. information-based, intelligence two according to claim 1 serves as a contrast trolley, it is characterised in that: in one end of backform and side mode It is provided with soft lap device on face, soft lap device includes lapping plate and soft rubber item, and lapping plate is welded on backform and side mode On one end face, soft rubber item is covered on the outer surface of lapping plate, and the appearance of the outer surface of soft rubber item and backform, side mode Face is concordant;The other end of backform and the outer surface of side mode is provided with plug, the side mode of backform and two sides forms trolley formwork, The both ends of plug and the both ends of trolley formwork are concordant, and plug connects the v-shaped structure formed with hang plate by level board, block up Level board on head is welded on the outer surface of trolley formwork, and the notch level of plug is towards right setting.
8. information-based, intelligence two according to claim 1 serves as a contrast trolley, it is characterised in that: electric-control system includes industry control one Body machine, PLC control unit, industrial router, flowmeter and temperature transmitter, industrial control all-in-one machine are built-in with display module and storage Module, PLC control unit and industrial control all-in-one machine pass through cable and industrial router is connected to form local area network, and the flowmeter is logical It crosses RS485 to carry out data transmission with PLC control unit, temperature transmitter is connected with temp probe, and temperature transmitter and PLC are controlled The connection of unit input terminal, the pressure sensor, optoelectronic switch, rotary encoder and laser sensor are electrically connected to PLC control Unit processed.
9. information-based, intelligence two according to claim 1 serves as a contrast trolley, it is characterised in that: be on the medial surface of backform Several casting windows are symmetrically set with, over-pressure safety device is provided at casting window, over-pressure safety device includes outer Frame, connecting rod, pneumatic bomb spring base, grouting mouth are conflicted internally and grouting mouth struggles against outside, and outrigger is inverted U shape, and outrigger is installed in the medial surface of backform On, two pieces of parallel support plates of front and back are provided on the side inner wall of outrigger, support plate is by vertical part and the horizontal part one group At vertical portion is fixedly connected on the side inner wall of outrigger, and horizontal part is fixedly connected on the upper end inner sidewall of outrigger, at two pieces Middle part between support plate by pin shaft and connecting rod is hinged, and small end connects one end of pneumatic bomb spring base, pneumatic bomb spring base The other end is connected between the horizontal part of two pieces of support plates by pin shaft, and connecting rod lower end links one end of flower basket bolt, gaily decorated basket spiral shell The other end connection grouting mouth of bolt is conflicted internally, and is provided with outside grouting mouth and is struggled against on the inner sidewall of outer top of the trellis, and struggles against outside the mouth that is in the milk Side corresponding with grouting mouth internal conflict is equipped with through-hole, and the mouth that is in the milk, which is conflicted internally, is able to enter outside grouting mouth interior be used in combination of struggling against by through-hole In the import to struggle against outside plugging grouting mouth.
CN201910440685.4A 2019-05-24 2019-05-24 Informationized and intelligent two-lining trolley Active CN110145337B (en)

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Publication number Priority date Publication date Assignee Title
CN110847936A (en) * 2019-12-19 2020-02-28 长沙理工大学 Intelligence tunnel section levels device
CN113958340A (en) * 2020-07-21 2022-01-21 中铁一局集团有限公司 Pouring mechanism and method for rotary lining trolley
CN113982256A (en) * 2021-11-08 2022-01-28 广东省水利水电第三工程局有限公司 Template structure and template system

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CN109488332A (en) * 2018-12-12 2019-03-19 中铁十八局集团有限公司 Form duct pieces of shield tunnel internal force detection method
CN210239687U (en) * 2019-05-24 2020-04-03 洛阳中铁强力机械有限公司 Informationized and intelligent two-lining trolley

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JP2002038891A (en) * 2000-07-31 2002-02-06 Ohbayashi Corp Consecutive repair system of tunnel lining concrete
JP2002220995A (en) * 2001-01-23 2002-08-09 Nishimatsu Constr Co Ltd Form device for placing lining concrete and execution method for lining concrete
CN107269293A (en) * 2017-06-27 2017-10-20 湖南粤优创桥隧机械有限公司 A kind of lining trolley and method for being used to solve to pour superpressure
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CN110847936A (en) * 2019-12-19 2020-02-28 长沙理工大学 Intelligence tunnel section levels device
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CN113982256A (en) * 2021-11-08 2022-01-28 广东省水利水电第三工程局有限公司 Template structure and template system

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Denomination of invention: An informationized and intelligent secondary lining trolley

Granted publication date: 20240112

Pledgee: Bank of China Limited by Share Ltd. Luoyang branch

Pledgor: LUOYANG CHINA RAILWAY QIANGLI MACHINERY CO.,LTD.

Registration number: Y2024980006728