CN110143821A - The production method that adhesive is used in the molding of dry-pressing opposite sex permanent-magnet ferrite - Google Patents

The production method that adhesive is used in the molding of dry-pressing opposite sex permanent-magnet ferrite Download PDF

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Publication number
CN110143821A
CN110143821A CN201910550498.1A CN201910550498A CN110143821A CN 110143821 A CN110143821 A CN 110143821A CN 201910550498 A CN201910550498 A CN 201910550498A CN 110143821 A CN110143821 A CN 110143821A
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China
Prior art keywords
adhesive
dry
opposite sex
mixed
magnet ferrite
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CN201910550498.1A
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Chinese (zh)
Inventor
雷成龙
涂巍巍
唐红哲
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Nantong nanjing university material engineering technology research institute
HAIAN INSTITUTE OF HIGH-TECH RESEARCH NANJING UNIVERSITY
Nanjing University
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Nantong nanjing university material engineering technology research institute
HAIAN INSTITUTE OF HIGH-TECH RESEARCH NANJING UNIVERSITY
Nanjing University
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Priority to CN201910550498.1A priority Critical patent/CN110143821A/en
Publication of CN110143821A publication Critical patent/CN110143821A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63496Bituminous materials, e.g. tar, pitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • H01F41/0266Moulding; Pressing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Power Engineering (AREA)
  • Magnetic Ceramics (AREA)
  • Soft Magnetic Materials (AREA)

Abstract

This application discloses a kind of production methods of dry-pressing opposite sex permanent-magnet ferrite molding adhesive, in turn include the following steps: S1. mixes the paraffin that partial size is 5-25mm with calcium stearate mass ratio 1:1;S2. the mixed material in step S1 is crushed with low temperature liquid nitrogen comminuting method, obtains 0.8-2.5 μm of mixed powder;S3. the mixed powder is uniformly mixed with hot ethanol mass ratio 1:1.25 and adhesive is made.The advantage of the invention is that the harm of the person and to the pollution of environment caused by solving due to using camphor, while its price is far below camphor, largely reduces production cost.

Description

The production method that adhesive is used in the molding of dry-pressing opposite sex permanent-magnet ferrite
Technical field
This application involves a kind of production methods of dry-pressing opposite sex permanent-magnet ferrite molding adhesive.
Background technique
Adhesive is the key that dry method pressing under magnetic field, the degree of orientation and blank of magnetic-particle when it directly affects pressing under magnetic field Mechanical strength, ideal adhesive should have a duality, that is, have certain lubricity and dispersibility, and have certain viscous Knot property, substantially using the mixture of camphor and calcium stearate in industrial production at present, camphor is in room temperature as forming adhesive Under it is readily volatilized, generate the gas of a large amount of penetrating odors, there is certain harm to human body, while environment will also result in very big Pollution, if worker's large dosage contact, will cause cardiomotility paralysis, cause serious spasm, although also there is a small amount of document to mention Out using substances such as synthetic waxs, but its complicated moulding process, be not suitable for industrial production.
Summary of the invention
The purpose of the present invention is to provide a kind of production methods of dry-pressing opposite sex permanent-magnet ferrite molding adhesive, can keep away To the harm of the person and to the pollution of environment caused by exempting from due to using camphor, while its price is far below camphor, largely On reduce production cost, and be sintered the dry-pressing opposite sex permanent-magnet ferrite for providing superior magnetic property.
To achieve the above object, the invention provides the following technical scheme:
The embodiment of the present application discloses a kind of production method of dry-pressing opposite sex permanent-magnet ferrite molding adhesive, successively wraps Include following steps:
S1 mixes the paraffin that partial size is 5-25mm with calcium stearate mass ratio 1:1;
Mixed material in step S1 is crushed by S2 with low temperature liquid nitrogen comminuting method, obtains 0.8-2.5 μm of mixed powder;
The mixed powder is uniformly mixed by S3 with hot ethanol mass ratio 1:1.25 is made adhesive.
Preferably, in the production method of above-mentioned dry-pressing opposite sex permanent-magnet ferrite molding adhesive, adhesive addition Amount is the 3.2-4.0% of magnetic powder weight.
Preferably, in the production method of above-mentioned dry-pressing opposite sex permanent-magnet ferrite molding adhesive, the low temperature liquid nitrogen Comminuting method includes the following steps: that mixed material is cooling by liquid nitrogen, merging pulverizer inner cavity, is crushed.
Paraffin is white, tasteless solid, and in 47 DEG C of -64 DEG C of fusings, density about 0.9g/cm3 is not soluble in water, is melted into heat Ethyl alcohol, paraffin are general industry paraffin, but not limited to this paraffin is the mixture of solid-state higher alkane, point of main component Minor is CnH2n+2, wherein n=17~35, main component are linear paraffin, also the alkane on a small quantity with individual branches and belt length side The monocyclic naphthenes of chain, mainly n-docosane (C in linear paraffin22H46) and positive octacosane (C28H58)。
The working principle of low temperature liquid nitrogen comminuting method: using liquid nitrogen as cold source, pulverized material passes through cold deep cooling crush machine system But after realizing embrittlement easily crushing state at low temperature, into mechanical crusher cavity in pass through impeller high speed rotation, mixed material With blade, fluted disc, mutual repeated stock between material and material is collided, shearing, under the comprehensive functions such as friction, reaches crushing Effect uses liquid nitrogen as abrasive media, realizes that ultralow temperature crushes, fineness reaches a μm rank.
Paraffin powder in adhesive is in molten state at 50-200 DEG C, volatilizees and completes before 500 DEG C, when it is in molten state When, wax powder is melted in generation wraps up magnetic powder again, is avoided that bee-hole occur in cold cracking and sintered body surface;The adhesive simultaneously Also have good lubricity, then reduce forming process in ferrite particle rotation frictional force, be conducive to improve particle and The degree of orientation of magnetocrystalline.
The additive amount of the adhesive is the 3.2-4.0% of magnetic powder weight, and additive amount is very few, cannot play effect, particle and The magnetocrystalline degree of orientation is bad, and mouldability is deteriorated, and additive amount is excessive, the carbonization of organic matter when will lead to sintering and the density for making sintered body Decline, makes magnetic property be deteriorated.
The present invention has the advantages that
1, adhesive of the invention is that paraffin and calcium stearate 1:1 are mixed, and is environmental-friendly substance, in production process In it is harmless, there are no pollution to the environment;
2, the production cost of dry production anisotropic permanent magnetic ferrite product can be greatly lowered using the present invention;
3, the adhesive produces the remanent magnetism Br of product, magnetic strength coercivity H b, intrinsic coercivity Hcj, magnetic energy product BH, Product same or slightly above using camphor as adhesive can be reached.
Specific embodiment
The binder performance that the present invention obtains is illustrated below in conjunction with embodiment.
Prepare adhesive:
S1 mixes the paraffin that partial size is 5-25mm with calcium stearate mass ratio 1:1;
Mixed material in step S1 is crushed by S2 with low temperature liquid nitrogen comminuting method, obtains 0.8-2.5 μm of mixed powder, low temperature Liquid nitrogen comminuting method includes the following steps: that mixed material is cooling by liquid nitrogen, merging pulverizer inner cavity, is crushed;
S3 mixed powder is uniformly mixed with hot ethanol mass ratio 1:1.25 be made adhesive after it is spare.
Embodiment 1:
(1) raw material preparation: using the thin magnetic powder of ferrite as major ingredient, and H is selected3BO3、SiO2、Al2O3As additive, and will Above-mentioned adhesive is uniformly added in magnetic powder, wherein adhesive, H3BO3、SiO2、Al2O3Weight be magnetic powder weight respectively 3.2%, 0.4%, 0.4%, 0.6%;
(2) material obtained in step (1) is subjected to crushing extruding;
(3) it is blank by oriented moulding of material obtained in step (2), is two-way to pressure, oil cylinder pressure to pressure mode Power position 38MPa, additional forming magnetic field size are 1500 difficult to understand;
(4) blank obtained in step (3) is placed on pushed bat kiln and is sintered, sintering temperature is 1230 DEG C;
(5) product obtained in step (4) is cleaned and is polished, finished product is made.
Embodiment 2
(1) raw material preparation: using the thin magnetic powder of ferrite as major ingredient, and H is selected3BO3、SiO2、Al2O3As additive, and will Above-mentioned adhesive is uniformly added in magnetic powder, wherein adhesive, H3BO3、SiO2、Al2O3Weight be magnetic powder weight respectively 3.6%, 0.4%, 0.4%, 0.6%;
(2) material obtained in step (1) is subjected to crushing extruding;
(3) it is blank by oriented moulding of material obtained in step (2), is two-way to pressure, oil cylinder pressure to pressure mode Power position 38MPa, additional forming magnetic field size are 1500 difficult to understand;
(4) blank obtained in step (3) is placed on pushed bat kiln and is sintered, sintering temperature is 1230 DEG C;
(5) product obtained in step (4) is cleaned and is polished, finished product is made.
Embodiment 3
(1) raw material preparation: using the thin magnetic powder of ferrite as major ingredient, and H is selected3BO3、SiO2、Al2O3As additive, and will Above-mentioned adhesive is uniformly added in magnetic powder, wherein adhesive, H3BO3、SiO2、Al2O3Weight be magnetic powder weight respectively 4.0%, 0.4%, 0.4%, 0.6%;
(2) material obtained in step (1) is subjected to crushing extruding;
(3) it is blank by oriented moulding of material obtained in step (2), is two-way to pressure, oil cylinder pressure to pressure mode Power position 38MPa, additional forming magnetic field size are 1500 difficult to understand;
(4) blank obtained in step (3) is placed on pushed bat kiln and is sintered, sintering temperature is 1230 DEG C;
(5) product obtained in step (4) is cleaned and is polished, finished product is made.
Synthesis paraffin is replaced as a comparison case using camphor below.
Comparative example 1
(1) camphor is mixed with calcium stearate mass ratio 1:1, adhesive is made according to 1:1.25, by adhesive, H3BO3、 SiO2、Al2O3Uniformly it is added in magnetic powder, using the thin magnetic powder of ferrite as major ingredient, adhesive, H in magnetic powder3BO3、SiO2、Al2O3's Weight is 3.2%, 0.4%, 0.4%, the 0.6% of magnetic powder weight respectively;
(2) material obtained in step (1) is subjected to crushing extruding;
(3) it is blank by oriented moulding of material obtained in step (2), is two-way to pressure, oil cylinder pressure to pressure mode Power position 38MPa, additional forming magnetic field size are 1500 difficult to understand;
(4) blank obtained in step (3) is placed on pushed bat kiln and is sintered, sintering temperature is 1230 DEG C;
(5) product obtained in step (4) is cleaned and is polished, finished product is made.
Comparative example 2
(1) camphor is mixed with calcium stearate mass ratio 1:1, adhesive is made according to 1:1.25, by adhesive, H3BO3、 SiO2、Al2O3Uniformly it is added in magnetic powder, using the thin magnetic powder of ferrite as major ingredient, adhesive, H in magnetic powder3BO3、SiO2、Al2O3's Weight is 3.6%, 0.4%, 0.4%, the 0.6% of magnetic powder weight respectively;
(2) material obtained in step (1) is subjected to crushing extruding;
(3) it is blank by oriented moulding of material obtained in step (2), is two-way to pressure, oil cylinder pressure to pressure mode Power position 38MPa, additional forming magnetic field size are 1500 difficult to understand;
(4) blank obtained in step (3) is placed on pushed bat kiln and is sintered, sintering temperature is 1230 DEG C;
(5) product obtained in step (4) is cleaned and is polished, finished product is made.
Comparative example 3
(1) camphor is mixed with calcium stearate mass ratio 1:1, adhesive is made according to 1:1.25, by adhesive, H3BO3、 SiO2、Al2O3Uniformly it is added in magnetic powder, using the thin magnetic powder of ferrite as major ingredient, adhesive, H in magnetic powder3BO3、SiO2、Al2O3's Weight is 4.0%, 0.4%, 0.4%, the 0.6% of magnetic powder weight respectively;
(2) material obtained in step (1) is subjected to crushing extruding;
(3) it is blank by oriented moulding of material obtained in step (2), is two-way to pressure, oil cylinder pressure to pressure mode Power position 38MPa, additional forming magnetic field size are 1500 difficult to understand;
(4) blank obtained in step (3) is placed on pushed bat kiln and is sintered, sintering temperature is 1230 DEG C;
(5) product obtained in step (4) is cleaned and is polished, finished product is made.
The performance test methods of above embodiments and comparative example products obtained therefrom are as follows:
Remanent magnetism Br, magnetic strength coercivity H b, the intrinsic coercivity Hcj, magnetic energy product BH of product, are ground using Chinese measuring science Study carefully the NIM-500C permanent magnetism high temperature thermometer measurement of institute's production, exportable J-H loop line, BH loop, demagnetizing curve etc., test wrapper Border temperature is 23 DEG C or so, the repeatability of test result are as follows: Br, Hcb, Hcj are ± 0.2%.
The camphor used respectively to adhesive of the invention and the prior art using above-mentioned test method is as adhesive system Standby obtained dry-type anisotropic strontium ferrite product is tested for the property, as a result in table listed below:
The invention product (embodiment 1-3) that new type bonding agent makes it can be seen from table, is followed using camphor as adhesive Contrast sample (comparative example 1-3) compare, in terms of magnetic property, remanent magnetism Br, the magnetic strength coercivity H b, intrinsic coercivity of product Hcj, magnetic energy product (BH)maxCompared to comparative example 1-3, substantially same or slightly higher level can be reached.
This embodiment is just an exemplary description of this patent and does not limit its protection scope, and those skilled in the art are also Local change can be carried out to it, as long as it does not exceed the essence of this patent, all be considered as the equivalent replacement to this patent, all Within the protection scope of this patent.

Claims (3)

1. a kind of production method that adhesive is used in the molding of dry-pressing opposite sex permanent-magnet ferrite, which is characterized in that successively include following step It is rapid:
S1 mixes the paraffin that partial size is 5-25mm with calcium stearate mass ratio 1:1;
Mixed material in step S1 is crushed by S2 with low temperature liquid nitrogen comminuting method, obtains 0.8-2.5 μm of mixed powder;
The mixed powder is uniformly mixed by S3 with hot ethanol mass ratio 1:1.25 is made adhesive.
2. the production method that adhesive is used in dry-pressing opposite sex permanent-magnet ferrite molding according to claim 1, which is characterized in that The adhesive additive amount is the 3.2-4.0% of magnetic powder weight.
3. the production method that adhesive is used in dry-pressing opposite sex permanent-magnet ferrite molding according to claim 1, which is characterized in that The low temperature liquid nitrogen comminuting method includes the following steps: that mixed material is cooling by liquid nitrogen, merging pulverizer inner cavity, is crushed.
CN201910550498.1A 2019-06-24 2019-06-24 The production method that adhesive is used in the molding of dry-pressing opposite sex permanent-magnet ferrite Pending CN110143821A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111431239A (en) * 2020-04-20 2020-07-17 蓝沛光线(上海)电子科技有限公司 Wireless charging module and preparation method thereof

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CN101205137A (en) * 2007-01-18 2008-06-25 横店集团东磁股份有限公司 Method for manufacturing sintered permanent magnetic ferrite formed by dry pressing
CN103145409A (en) * 2013-03-11 2013-06-12 广东江粉磁材股份有限公司 Manufacturing method of dry-type anisotropic strontium ferrite
CN103382107A (en) * 2013-06-26 2013-11-06 蚌埠市高华电子有限公司 Magnetic core material with high magnetic permeability and preparation method thereof
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CN101205137A (en) * 2007-01-18 2008-06-25 横店集团东磁股份有限公司 Method for manufacturing sintered permanent magnetic ferrite formed by dry pressing
CN103145409A (en) * 2013-03-11 2013-06-12 广东江粉磁材股份有限公司 Manufacturing method of dry-type anisotropic strontium ferrite
CN103382107A (en) * 2013-06-26 2013-11-06 蚌埠市高华电子有限公司 Magnetic core material with high magnetic permeability and preparation method thereof
CN105384434A (en) * 2015-11-11 2016-03-09 横店集团东磁股份有限公司 Method for manufacturing dry press permanent magnetic ferrite

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111431239A (en) * 2020-04-20 2020-07-17 蓝沛光线(上海)电子科技有限公司 Wireless charging module and preparation method thereof

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