CN110142591A - A bearing double-sided capping machine and capping method thereof - Google Patents
A bearing double-sided capping machine and capping method thereof Download PDFInfo
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- CN110142591A CN110142591A CN201910398100.7A CN201910398100A CN110142591A CN 110142591 A CN110142591 A CN 110142591A CN 201910398100 A CN201910398100 A CN 201910398100A CN 110142591 A CN110142591 A CN 110142591A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C43/00—Assembling bearings
- F16C43/04—Assembling rolling-contact bearings
- F16C43/045—Mounting or replacing seals
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Abstract
本发明公开了一种轴承双面压盖机及其压盖方法。现有的轴承双面压盖机无法实现自动上料和双面同步压盖。本发明包括机架、压盖模块和上料装夹机构。压盖模块由两个单面压盖机构组成。两个单面压盖机构分别设置在上料装夹机构的两侧。上料装夹机构包括滑移组件和夹持组件。单面压盖机构包括压盖升降机座、压盖横向机座、压盖升降驱动组件、压盖安装台、压盖横移驱动组件、防尘盖压入组件和供料组件。防尘盖压入组件包括压入气缸、导套和压头。供料组件包括料仓盖、料仓弹簧、防尘盖料仓、出料气缸、压盖箱体、压紧板和推板。本发明通过防尘盖压入组件,能同时进行双面压盖,并且通过气压精确控制压盖力,提高了轴承压盖效率和均匀一致性。
The invention discloses a bearing double-sided capping machine and a capping method thereof. The existing bearing double-sided capping machine cannot realize automatic feeding and double-sided synchronous capping. The invention includes a frame, a capping module and a feeding and clamping mechanism. The capping module consists of two single-sided capping mechanisms. Two single-sided capping mechanisms are respectively arranged on both sides of the loading and clamping mechanism. The loading and clamping mechanism includes a sliding component and a clamping component. The single-sided capping mechanism includes a cap lifting machine base, a capping horizontal machine base, a cap lifting drive assembly, a cap mounting table, a cap traversing drive assembly, a dust cover pressing assembly and a feeding assembly. The press-in assembly of the dust cover includes a press-in cylinder, a guide sleeve and a press head. The feeding assembly includes a hopper cover, a hopper spring, a dust-proof cover hopper, a discharge cylinder, a gland box, a compression plate and a push plate. The invention presses the dust-proof cover into the assembly, can perform double-sided capping at the same time, and accurately controls the capping force through the air pressure, thereby improving the efficiency and uniformity of the bearing capping.
Description
技术领域technical field
本发明属于智能制造技术领域,具体涉及一种轴承双面压盖机及其压盖方法,用于对装配在一起的内圈、外圈、滚珠、保持架进行压盖。The invention belongs to the technical field of intelligent manufacturing, and in particular relates to a bearing double-sided capping machine and a capping method thereof, which are used for capping an assembled inner ring, outer ring, balls, and cage.
背景技术Background technique
轴承是重要的机械基础部件,其性能和质量在一定程度上决定了机器设备的性能和质量。我国是各类轴承的最大制造国和消费国,但与国外技术和质量水平相比存在较大的差距。目前,在轴承制造过程中,车、磨自动线已比较普遍使用。而装配自动线由于工序多、动作复杂,大多由人工完成。由于轴承装配质量对其整体质量影响很大,故目前轴承的装配一方面效率低,另一方面装配质量不一致,因此轴承自动装配生产线中的单元加工方法和设备一直是亟待解决的技术难题。轴承双面压盖机是一种滚动轴承正反两面同时进行压盖的自动化设备,在滚动轴承注脂后,对其进行正反两面同时压入密封防尘盖。现有的轴承双面压盖机无法实现自动上料和双面同步压盖。Bearings are important mechanical basic components, and their performance and quality determine the performance and quality of machinery and equipment to a certain extent. my country is the largest manufacturer and consumer of various types of bearings, but there is a big gap compared with foreign technology and quality levels. At present, in the bearing manufacturing process, turning and grinding automatic lines have been widely used. The automatic assembly line is mostly completed manually due to many processes and complicated actions. Because the quality of bearing assembly has a great influence on its overall quality, the current assembly of bearings is inefficient on the one hand, and the assembly quality is inconsistent on the other hand. Therefore, the unit processing methods and equipment in the automatic assembly line of bearings have always been a technical problem to be solved urgently. Bearing double-sided capping machine is an automatic equipment that caps the front and back sides of the rolling bearing at the same time. After the rolling bearing is greased, the front and back sides of the rolling bearing are pressed into the sealing dust cover at the same time. The existing bearing double-sided capping machine cannot realize automatic feeding and double-sided synchronous capping.
发明内容Contents of the invention
本发明的目的在于提供一种轴承双面压盖机及其压盖方法。The object of the present invention is to provide a bearing double-sided capping machine and a capping method thereof.
本发明一种轴承双面压盖机,包括机架、压盖模块和上料装夹机构。所述的压盖模块由两个单面压盖机构组成。两个单面压盖机构分别设置在上料装夹机构的两侧。所述的上料装夹机构包括滑移组件和夹持组件。所述的滑移组件包括夹持导柱、夹持滑块和移动气缸。夹持导柱与机架固定。夹持滑块与夹持导柱构成滑动副。夹持滑块由移动气缸驱动。滑移组件共有两个。两个滑移组件上下排列。所述的夹持组件包括定位夹紧块和夹紧气缸。夹紧气缸与其中一个滑移组件内的夹持滑块固定。夹紧气缸的活塞杆及另一个滑移组件的夹持滑块上固定有定位夹紧块。两个定位夹紧块上下排列。The invention relates to a bearing double-sided capping machine, comprising a frame, a capping module, and a feeding and clamping mechanism. The capping module is composed of two single-sided capping mechanisms. Two single-sided capping mechanisms are respectively arranged on both sides of the loading and clamping mechanism. The loading and clamping mechanism includes a sliding component and a clamping component. The sliding assembly includes a clamping guide post, a clamping slider and a moving cylinder. The clamping guide post is fixed with the frame. The clamping slider and the clamping guide post constitute a sliding pair. The clamping slide is driven by a moving cylinder. There are two slide assemblies. Two slide assemblies are arranged one above the other. The clamping assembly includes a positioning clamping block and a clamping cylinder. The clamping cylinder is fixed to the clamping slide in one of the slide assemblies. Positioning and clamping blocks are fixed on the piston rod of the clamping cylinder and the clamping slider of another sliding assembly. Two positioning clamping blocks are arranged up and down.
所述的单面压盖机构包括压盖升降机座、压盖横向机座、压盖升降驱动组件、压盖安装台、压盖横移驱动组件、防尘盖压入组件和供料组件。所述的压盖升降机座与机架的底部固定。压盖横向机座与压盖升降机座构成滑动副。压盖横向机座由压盖升降驱动组件驱动。所述的压盖安装台与压盖横向机座构成滑动副。压盖安装台由压盖横移驱动组件驱动。The single-sided capping mechanism includes a capping lift base, a capping horizontal base, a cap lifting drive assembly, a cap mounting platform, a cover lateral movement drive assembly, a dust cap pressing assembly and a feeding assembly. The bottom of the cover lifter seat is fixed with the frame. Gland horizontal machine base and gland lifting machine base constitute sliding pair. The cover horizontal machine base is driven by the cover lifting drive assembly. The gland mounting platform and the gland transverse support form a sliding pair. The gland mounting table is driven by the gland traverse drive assembly.
所述的防尘盖压入组件包括压入气缸、导套和压头。所述的压入气缸及导套均固定在压盖安装台上。压入气缸的活塞杆朝向上料装夹机构。导套位于压入气缸的缸体与上料装夹机构之间。所述的压头设置在导套内。压头的内侧面与压入气缸的活塞杆固定。The dust cover press-in assembly includes a press-in cylinder, a guide sleeve and a press head. The press-in cylinder and the guide sleeve are all fixed on the gland mounting platform. The piston rod that is pressed into the cylinder faces the loading and clamping mechanism. The guide sleeve is located between the cylinder body pressed into the cylinder and the loading and clamping mechanism. The pressure head is arranged in the guide sleeve. The inner surface of the pressure head is fixed with the piston rod pressed into the cylinder.
所述的供料组件包括料仓盖、料仓弹簧、防尘盖料仓、出料气缸、压盖箱体、压紧板和推板。所述的压盖箱体与压盖安装台固定。防尘盖料仓与压盖箱体可拆卸固定。所述的防尘盖料仓靠近导套设置。防尘盖料仓出料端靠近导套的一侧开设有防尘盖出口槽。防尘盖料仓出料端远离导套的一侧开设有让位槽。出料气缸的缸体与压盖箱体固定。出料气缸的活塞杆朝向防尘盖料仓,且与防尘盖料仓上的让位槽对齐。出料气缸的活塞杆上固定有推板。导套外端靠近防尘盖料仓上防尘盖出口槽的一侧开设有进料槽。所述的防尘盖料仓的内端与料仓盖可拆卸固定。压紧板设置在防尘盖料仓或料仓盖内。料仓弹簧的两端与压紧板、料仓盖分别固定。The feeding assembly includes a hopper cover, a hopper spring, a dust-proof cover hopper, a discharge cylinder, a gland box, a pressing plate and a push plate. The gland box body is fixed to the gland installation platform. The dust cover silo and gland box are detachable and fixed. The dust cover silo is arranged close to the guide sleeve. A dust cover outlet groove is provided on a side close to the guide sleeve at the discharge end of the dust cover silo. The discharge end of the dust-proof cover silo is provided with a relief groove on the side away from the guide sleeve. The cylinder body of the discharge cylinder is fixed with the gland casing. The piston rod of the discharge cylinder faces the dust cover silo and is aligned with the relief groove on the dust cover silo. A push plate is fixed on the piston rod of the discharge cylinder. The outer end of the guide sleeve is provided with a feeding groove on a side close to the outlet groove of the dust-proof cover on the dust-proof cover hopper. The inner end of the dust-proof cover silo is detachably fixed to the silo cover. The pressing plate is arranged in the dust cover silo or the silo cover. The two ends of the silo spring are respectively fixed with the pressing plate and the silo cover.
进一步地,所述的压盖箱体包括两块侧板和一块顶板。两块侧板的底端均与压盖安装台固定。两块侧板间隔设置,且相对侧面设置有支撑凸起。顶板的两端与两块侧板的底端分别固定。防尘盖压入组件位于两块侧板之间。所述两块侧板的顶部均开设有L形插销槽。插销槽的顶部与对应侧板的外部连通。防尘盖料仓的侧面设置有两个推插销。两个推插销分别位于防尘盖料仓中心轴线的两侧。防尘盖料仓由两块侧板上的支撑凸起支撑。防尘盖料仓上的两个推插销分别卡入两块侧板上的L形插销槽。Further, the gland box includes two side panels and a top panel. The bottom ends of the two side plates are all fixed to the gland mounting table. The two side plates are arranged at intervals, and supporting protrusions are arranged on opposite sides. The two ends of the top board are respectively fixed to the bottom ends of the two side boards. The dust cover press-fit assembly is located between the two side panels. The tops of the two side plates are provided with L-shaped latch slots. The top of the latch groove communicates with the outside of the corresponding side plate. Two push pins are arranged on the side of the dust cover silo. The two push pins are respectively located on both sides of the central axis of the dust cover silo. The dust cover bin is supported by the support protrusions on the two side plates. The two push pins on the dust cover silo are snapped into the L-shaped pin grooves on the two side plates respectively.
进一步地,所述的防尘盖料仓的内端开设有两个旋接槽。旋接槽由入口槽和圆弧T型槽组成。圆弧T型槽的一端与入口槽连通。圆弧T型槽的圆心轴线与防尘盖料仓内壁的中心轴线重合。料仓盖的内端固定有两个旋接销钉。旋接销钉由锁紧盘和销柱组成。两个旋接销钉与防尘盖料仓上的两个旋接槽分别位置对应。Further, the inner end of the dust-proof cover bin is provided with two screw joint grooves. Spin slot consists of inlet slot and arc T-slot. One end of the arc T-shaped groove communicates with the inlet groove. The central axis of the arc T-shaped groove coincides with the central axis of the inner wall of the dust-proof cover silo. The inner end of the silo cover is fixed with two swivel pins. Spin-on pins consist of a shrink disk and a pin. The positions of the two revolving pins correspond to the two revolving grooves on the dust cover silo respectively.
进一步地,所述的压盖升降驱动组件包括压盖垂直丝杆、压盖垂直电机和压盖垂直螺母。压盖垂直丝杆的顶端支承在压盖横向机座的底部。压盖垂直丝杆与固定在压盖升降机座上的压盖垂直螺母构成螺旋副。压盖垂直电机固定在压盖横向机座上,且输出轴与压盖垂直丝杆的顶端固定。Further, the cover lifting drive assembly includes a cover vertical screw, a cover vertical motor and a cover vertical nut. The top end of the gland vertical screw rod is supported on the bottom of the gland transverse support. The gland vertical screw rod and the gland vertical nut fixed on the gland elevator base form a screw pair. The gland vertical motor is fixed on the gland horizontal support, and the output shaft is fixed to the top of the gland vertical screw rod.
进一步地,所述的压盖横移驱动组件包括压盖横向电机、压盖横向丝杆和压盖横向螺母。压盖横向丝杆支承在压盖横向机座上。压盖横向电机的输出轴与压盖横向丝杆的一端固定。固定在压盖安装台上的压盖横向螺母与压盖横向丝杆构成螺旋副。Further, the gland traverse drive assembly includes a gland traverse motor, a gland traverse screw and a gland traverse nut. The gland transverse screw rod is supported on the gland transverse machine base. The output shaft of the gland transverse motor is fixed with one end of the gland transverse screw rod. The gland transverse nut fixed on the gland mounting platform and the gland transverse screw rod form a screw pair.
进一步地,所述的移动气缸采用双出杆气缸。所述移动气缸的活塞杆两端均与机架固定。移动气缸的缸体与对应的夹持滑块固定。Further, the moving cylinder adopts a double-rod cylinder. Both ends of the piston rod of the moving cylinder are fixed with the frame. The cylinder body of the mobile cylinder is fixed with the corresponding clamping slider.
进一步地,两个定位夹紧块的相对侧面均开设有V形定位槽。Further, the opposite sides of the two positioning and clamping blocks are provided with V-shaped positioning grooves.
进一步地,所述导套的内壁中心轴线垂直于夹持导柱的轴线。导套的内径等于被压防尘盖的外径。Further, the central axis of the inner wall of the guide sleeve is perpendicular to the axis of the clamping guide post. The inner diameter of the guide sleeve is equal to the outer diameter of the pressed dust cover.
进一步地,所述压头的外侧面呈圆环形。压头外侧面的外径小于被压防尘盖的外径。压头外侧面的内径大于被压防尘盖的内径。Further, the outer surface of the indenter is circular. The outer diameter of the outer surface of the pressure head is smaller than the outer diameter of the pressed dust cover. The inner diameter of the outer surface of the pressure head is larger than the inner diameter of the pressed dust cover.
该轴承双面压盖机的压盖方法具体如下:The capping method of the bearing double-sided capping machine is as follows:
步骤一、将被压盖轴承放置在位于下方的定位夹紧块上,夹紧气缸推出,使得两个定位夹紧块定位并夹紧被压盖轴承。Step 1: Place the glanded bearing on the positioning and clamping block located below, and push out the clamping cylinder, so that the two positioning and clamping blocks position and clamp the glanded bearing.
步骤二、移动气缸及两个压盖升降驱动组件运动,使得被压盖轴承的中心轴线与两个导套的中心轴线重合。Step 2, moving the cylinder and the two gland lifting drive components so that the central axis of the gland bearing coincides with the central axis of the two guide sleeves.
步骤三、两个压盖横移驱动组件分别驱动两个压盖安装台向上料装夹机构移动,使得两个导套分别靠近被压盖轴承的两端端面。Step 3: The two gland traversing drive assemblies respectively drive the two gland mounting platforms to move the upper loading and clamping mechanism, so that the two guide sleeves are respectively close to the two ends of the gland bearing.
步骤四、两个出料气缸同步推出,使得两个防尘盖料仓内最远离压紧板的那个待压防尘盖分别被推入两个导套。Step 4: The two discharge cylinders are pushed out synchronously, so that the dust cover to be pressed that is farthest from the pressing plate in the two dust cover bins is pushed into the two guide sleeves respectively.
步骤五、两个出料气缸复位。Step 5. Reset the two discharge cylinders.
步骤六、两个压入气缸同步推出,分别将两个导套内的待压防尘盖压入被压盖轴承的两侧沟道,完成两个防尘盖的压装。Step 6. The two press-in cylinders are pushed out simultaneously, and the dust-proof covers to be pressed in the two guide sleeves are respectively pressed into the grooves on both sides of the bearing to be pressed, and the press-fitting of the two dust-proof covers is completed.
步骤七、两个压入气缸缩回复位,夹紧气缸缩回,松开被压盖轴承。工作人员取下完成防尘盖压装的被压盖轴承。Step 7. The two press-in cylinders are retracted and reset, the clamping cylinder is retracted, and the gland bearing is released. The worker removes the glandped bearing that has been press-fitted with the dust cover.
本发明具有的有益效果是:The beneficial effects that the present invention has are:
1、本发明通过防尘盖压入组件,能同时进行双面压盖,并且通过气压精确控制压盖力,提高了轴承压盖效率和均匀一致性。因此,具有显著的经济、社会和环境效益。1. The present invention presses the dust cover into the assembly, can perform double-sided capping at the same time, and accurately controls the capping force through the air pressure, which improves the efficiency and uniformity of the bearing capping. Therefore, it has significant economic, social and environmental benefits.
2、本发明中的供料组件通过弹簧压紧防尘盖料仓内的防尘盖,实现防尘盖的逐个输出,确保了本发明的持续稳定运作。2. The feeding assembly in the present invention presses the dust caps in the dust cap silo through a spring to realize the output of the dust caps one by one, ensuring the continuous and stable operation of the present invention.
3、本发明中的防尘盖料仓通过推插方式安装在压盖箱体上,能够快速更换。之后,本发明只需更换导套即可对不同尺寸的轴承进行防尘盖压装。3. The dust-proof cover silo in the present invention is installed on the gland box by push-inserting, and can be quickly replaced. Afterwards, the present invention can carry out dust cover press-fitting on bearings of different sizes only by replacing the guide sleeve.
4、本发明中的料仓盖通过旋接的放置安装在防尘盖料仓上,当防尘盖料仓中的防尘盖耗尽后,只需旋动并拉出料仓盖,即可对防尘盖料仓进行填料。之后重新装上料仓盖,本发明就能够继续工作,这大大增加了防尘盖填料速度,提高了生产效率。4. The silo cover in the present invention is placed and installed on the dust-proof cover silo by being screwed. When the dust-proof cover in the dust-proof cover silo is exhausted, just twist and pull out the silo cover, that is The dust cover silo can be filled. After reinstalling the bin cover, the present invention can continue to work, which greatly increases the filling speed of the dust cover and improves the production efficiency.
附图说明Description of drawings
图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2为本发明中上料装夹机构的结构示意图(即图1中A-A截面的剖视图);Fig. 2 is the structural representation of loading and clamping mechanism among the present invention (being the sectional view of A-A section among Fig. 1);
图3为本发明中防尘盖压入组件与供料组件的组合示意图(即图1中B-B截面的剖视图);Fig. 3 is the combination schematic diagram (that is, the sectional view of the B-B section in Fig. 1) of the dust cover pressing assembly and the feeding assembly among the present invention;
图4为图3中的C-C截面的剖视图;Fig. 4 is the cross-sectional view of the C-C section in Fig. 3;
图5为本发明中料仓盖、料仓弹簧、防尘盖料仓及压紧板的组合示意图;Fig. 5 is the combined schematic diagram of silo cover, silo spring, dustproof cover silo and pressing plate in the present invention;
图6为图5中的D-D截面的剖视图。FIG. 6 is a sectional view of the D-D section in FIG. 5 .
具体实施方式Detailed ways
以下结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
如图1所示,一种轴承双面压盖机,包括机架1、压盖模块3、上料装夹机构4和控制器。压盖模块3由两个单面压盖机构组成。两个单面压盖机构分别设置在上料装夹机构4的两侧。As shown in FIG. 1 , a bearing double-sided capping machine includes a frame 1 , a capping module 3 , a loading and clamping mechanism 4 and a controller. The capping module 3 is composed of two single-sided capping mechanisms. Two single-sided capping mechanisms are respectively arranged on both sides of the loading and clamping mechanism 4 .
如图1和2所示,上料装夹机构4包括滑移组件和夹持组件。滑移组件包括夹持导柱4-1、夹持滑块4-2和移动气缸4-3。水平且等高设置的两根夹持导柱4-1均与机架1固定。两个夹持滑块4-2与两根夹持导柱4-1分别构成滑动副。移动气缸4-3采用双出杆气缸。移动气缸4-3的活塞杆两端均与机架1固定。移动气缸4-3的缸体与两个夹持滑块4-2固定。移动气缸4-3能够驱动两个夹持滑块4-2滑动。滑移组件共有两个。两个滑移组件上下排列。As shown in Figures 1 and 2, the loading and clamping mechanism 4 includes a sliding component and a clamping component. The sliding assembly includes a clamping guide post 4-1, a clamping slider 4-2 and a moving cylinder 4-3. The two clamping guide columns 4-1 arranged horizontally and at the same height are fixed with the frame 1. The two clamping sliders 4-2 and the two clamping guide posts 4-1 constitute sliding pairs respectively. Mobile cylinder 4-3 adopts double rod cylinder. The piston rod two ends of mobile cylinder 4-3 are all fixed with frame 1. The cylinder block of mobile cylinder 4-3 is fixed with two clamping slide blocks 4-2. The moving cylinder 4-3 can drive two clamping sliders 4-2 to slide. There are two slide assemblies. Two slide assemblies are arranged one above the other.
夹持组件包括定位夹紧块4-4和夹紧气缸4-5。夹紧气缸4-5与位于上方的滑移组件内的移动气缸4-3缸体固定。夹紧气缸4-5的活塞杆朝向位于下方的滑移组件。两个定位夹紧块4-4与夹紧气缸4-5的活塞杆、位于下方的滑移组件内的移动气缸4-3缸体分别固定。两个定位夹紧块4-4上下排列,且相对侧面均开设有V形定位槽。夹持组件在两个滑移组件的驱动下,具有两个工位。两个工位分为上料工位和压盖工位。上料工位时,夹持组件不在两个单面压盖机构之间,工作人员能够方便地放置或取下被压盖轴承3。压盖工位时,工作台在两个单面压盖机构之间,两个单面压盖机构同时对被压盖轴承3压盖。夹持组件在两个工位的限位具体定位通过限位开关实现。The clamping assembly includes a positioning clamping block 4-4 and a clamping cylinder 4-5. Clamping cylinder 4-5 is fixed with the moving cylinder 4-3 cylinder block in the sliding assembly above. The piston rods of the clamping cylinders 4-5 are directed towards the slide assembly located below. Two positioning clamping blocks 4-4 are respectively fixed with the piston rod of the clamping cylinder 4-5 and the moving cylinder 4-3 cylinder body in the sliding assembly below. The two positioning and clamping blocks 4-4 are arranged up and down, and V-shaped positioning grooves are opened on opposite sides. Driven by two sliding components, the clamping component has two stations. The two stations are divided into feeding station and capping station. During the feeding station, the clamping assembly is not between the two single-sided capping mechanisms, and the staff can easily place or remove the capped bearing 3 . During the capping station, the workbench is between the two single-sided capping mechanisms, and the two single-sided capping mechanisms simultaneously cap the bearing 3 to be capped. The specific positioning of the limit positions of the clamping components at the two stations is realized through limit switches.
如图1所示,单面压盖机构包括压盖升降机座3-1、压盖升降导柱3-2、压盖横向机座3-3、压盖升降驱动组件、压盖安装台3-8、压盖横移驱动组件、防尘盖压入组件和供料组件。As shown in Figure 1, the single-sided capping mechanism includes a capping lift base 3-1, a capping lifting guide column 3-2, a capping horizontal frame 3-3, a capping lifting drive assembly, and a capping installation platform 3- 8. Gland traversing drive assembly, dust cover pressing assembly and feeding assembly.
压盖升降机座3-1与机架1的底部固定。竖直设置的四根压盖升降导柱3-2均与压盖升降机座3-1构成滑动副。四根压盖升降导柱3-2的顶端与压盖横向机座3-3底部的四个角分别固定。压盖升降驱动组件包括压盖垂直丝杆3-4、压盖垂直电机3-5和压盖垂直螺母。压盖垂直丝杆3-4的顶端支承在压盖横向机座3-3的底部。压盖垂直丝杆3-4与固定在压盖升降机座3-1上的压盖垂直螺母构成螺旋副。压盖垂直电机3-5固定在压盖横向机座3-3上,且输出轴与压盖垂直丝杆3-4的顶端固定。The bottom of gland lift base 3-1 is fixed with frame 1. Four gland lifting guide pillars 3-2 that are vertically arranged all constitute sliding pairs with gland lifting machine seat 3-1. The tops of four gland lifting guide posts 3-2 are respectively fixed with the four corners at the bottom of the gland transverse support 3-3. The gland lifting drive assembly includes a gland vertical screw rod 3-4, a gland vertical motor 3-5 and a gland vertical nut. The top of gland vertical screw mandrel 3-4 is supported on the bottom of gland transverse support 3-3. Gland vertical screw mandrel 3-4 forms a screw pair with the gland vertical nut that is fixed on the gland lifter base 3-1. Gland vertical motor 3-5 is fixed on the gland horizontal support 3-3, and the top of output shaft and gland vertical screw mandrel 3-4 is fixed.
压盖安装台3-8与压盖横向机座3-3构成沿水平且压盖垂直夹持导柱4-1轴线的方向滑动的滑动副。压盖横移驱动组件包括压盖横向电机3-6、压盖横向丝杆3-7和压盖横向螺母。压盖横向丝杆3-7支承在压盖横向机座3-3上。压盖横向电机3-6的输出轴与压盖横向丝杆3-7的一端固定。固定在压盖安装台3-8上的压盖横向螺母与压盖横向丝杆3-7构成螺旋副。The gland mounting table 3-8 and the gland transverse machine base 3-3 form a sliding pair that slides along the horizontal direction and the gland vertically clamps the axis of the guide post 4-1. The gland traverse drive assembly includes a gland traverse motor 3-6, a gland traverse screw rod 3-7 and a gland traverse nut. The gland transverse screw mandrel 3-7 is supported on the gland transverse support 3-3. The output shaft of gland transverse motor 3-6 is fixed with an end of gland transverse screw mandrel 3-7. The gland transverse nut that is fixed on the gland mounting platform 3-8 and the gland transverse screw mandrel 3-7 constitute a spiral pair.
如图1和3所示,防尘盖压入组件包括压入气缸3-10、导套3-11和压头3-12。压入气缸3-10及导套3-11均固定在压盖安装台3-8上。压入气缸3-10的活塞杆朝向上料装夹机构4。导套3-11位于压入气缸3-10的缸体与上料装夹机构4之间。导套3-11的内壁中心轴线垂直于夹持导柱4-1的轴线。导套3-11的内径等于被压防尘盖的外径。压头3-12设置在导套3-11内。压头3-12的内侧面与压入气缸3-10的活塞杆固定。压头3-12的外侧面呈圆环形。压头3-12外侧面的外径小于被压防尘盖的外径。压头3-12外侧面的内径大于被压防尘盖的内径。压入气缸3-10推出能够将导套3-11内的待压防尘盖5压入被压盖轴承3。As shown in Figures 1 and 3, the dust cover pressing assembly includes a pressing cylinder 3-10, a guide sleeve 3-11 and a pressure head 3-12. Press into cylinder 3-10 and guide sleeve 3-11 and all be fixed on the gland mounting platform 3-8. The piston rod that is pressed into the cylinder 3-10 is towards the loading and clamping mechanism 4. The guide sleeve 3-11 is located between the cylinder block of the press-in cylinder 3-10 and the loading and clamping mechanism 4. The central axis of the inner wall of the guide sleeve 3-11 is perpendicular to the axis of the clamping guide post 4-1. The internal diameter of guide sleeve 3-11 is equal to the external diameter of pressed dust cover. The pressure head 3-12 is arranged in the guide sleeve 3-11. The inner surface of pressure head 3-12 is fixed with the piston rod that is pressed into cylinder 3-10. The outer surface of the pressure head 3-12 is circular. The outer diameter of the outer surface of the pressure head 3-12 is smaller than the outer diameter of the pressed dust cover. The inner diameter of the outer surface of the pressure head 3-12 is greater than the inner diameter of the pressed dust cover. Press into cylinder 3-10 and release and can press the dustproof cover 5 to be pressed in the guide sleeve 3-11 into the pressed cover bearing 3.
如图1和3所示,供料组件包括料仓盖3-13、料仓弹簧3-14、防尘盖料仓3-15、出料气缸3-16、压盖箱体3-9、压紧板3-17和推板3-18。压盖箱体3-9包括两块侧板和一块顶板。两块侧板的底端均与压盖安装台3-8固定。两块侧板间隔设置,且相对侧面设置有支撑凸起。顶板的两端与两块侧板的底端分别固定。防尘盖压入组件位于两块侧板之间。As shown in Figures 1 and 3, the feeding assembly includes a hopper cover 3-13, a hopper spring 3-14, a dust cover hopper 3-15, a discharge cylinder 3-16, a gland box 3-9, Press plate 3-17 and push plate 3-18. The gland casing 3-9 includes two side panels and a top panel. The bottom ends of the two side plates are all fixed with the gland mounting table 3-8. The two side plates are arranged at intervals, and supporting protrusions are arranged on opposite sides. The two ends of the top board are respectively fixed to the bottom ends of the two side boards. The dust cover press-fit assembly is located between the two side panels.
如图1、3和4所示,两块侧板的顶部均开设有L形插销槽3-20。插销槽的顶部与对应侧板的外部连通。防尘盖料仓3-15呈圆管状。防尘盖料仓3-15的侧面设置有两个推插销3-19。两个推插销3-19分别位于防尘盖料仓3-15中心轴线的两侧。防尘盖料仓3-15由两块侧板上的支撑凸起支撑。防尘盖料仓3-15上的两个推插销3-19分别卡入两块侧板上的L形插销槽3-20。因此,当需要装配不同的防尘盖时,只需要将防尘盖料仓3-15沿L形插销槽3-20的方向拉提(先后退,再上提),即可取出防尘盖料仓3-15;之后将新的防尘盖料仓3-15沿L形插销槽3-20的方向推插(先下压,再前推),即可装入新的防尘盖料仓3-15;不同防尘盖料仓3-15的外径相同,内径与对应防尘盖外径相等。As shown in Figures 1, 3 and 4, the tops of the two side plates are provided with L-shaped latch slots 3-20. The top of the latch groove communicates with the outside of the corresponding side plate. The dust cover feed bin 3-15 is in the shape of a circular tube. Two push pins 3-19 are arranged on the side of the dust cover feed bin 3-15. The two push pins 3-19 are respectively located on both sides of the central axis of the dust cover silo 3-15. The dust cover feed bin 3-15 is supported by the support protrusions on the two side plates. The two push pins 3-19 on the dust cover feed bin 3-15 snap into the L-shaped pin grooves 3-20 on the two side plates respectively. Therefore, when it is necessary to assemble different dust-proof covers, it is only necessary to pull the dust-proof cover bin 3-15 along the direction of the L-shaped latch groove 3-20 (retreat first and then, then lift up), and then the dust-proof cover can be taken out Material bin 3-15; then push the new dust-proof cover material bin 3-15 along the direction of the L-shaped latch groove 3-20 (press down first, then push forward), and the new dust-proof cover material can be loaded The bins 3-15; the bins 3-15 with different dust-proof covers have the same outer diameter, and the inner diameter is equal to the outer diameter of the corresponding dust-proof cap.
如图1、3和5所示,防尘盖料仓3-15靠近导套3-11设置,且位于导套3-11的上方。防尘盖料仓3-15的出料端设置有料仓端板。防尘盖料仓3-15出料端靠近导套3-11的一侧开设有防尘盖出口槽。防尘盖料仓3-15出料端远离导套3-11的一侧开设有让位槽。出料气缸3-16的缸体与压盖箱体3-9的顶板固定。出料气缸3-16的活塞杆朝向防尘盖料仓3-15,且与防尘盖料仓3-15上的让位槽对齐。出料气缸3-16的活塞杆上固定有推板3-18。导套3-11外端靠近防尘盖料仓3-15上防尘盖出口槽的一侧开设有进料槽。防尘盖出口槽与进料槽对齐。As shown in Figures 1, 3 and 5, the dust cover silo 3-15 is arranged close to the guide sleeve 3-11, and is located above the guide sleeve 3-11. The discharge end of the dust-proof cover silo 3-15 is provided with a silo end plate. A dust-proof cover outlet slot is provided on a side near the guide sleeve 3-11 at the discharge end of the dust-proof cover silo 3-15. The side of the discharge end of the dust-proof cover silo 3-15 away from the guide sleeve 3-11 is provided with a relief groove. The cylinder block of discharging cylinder 3-16 is fixed with the top plate of gland casing 3-9. The piston rod of the discharge cylinder 3-16 is toward the dust-proof cover silo 3-15, and is aligned with the relief groove on the dust-proof cover hopper 3-15. Push plate 3-18 is fixed on the piston rod of discharging cylinder 3-16. The outer end of the guide sleeve 3-11 is provided with a feeding groove near the outlet groove of the dust cover on the dust cover hopper 3-15. Dust cap outlet slots line up with feed slots.
如图6所示,防尘盖料仓3-15的内端开设有两个旋接槽。旋接槽由入口槽3-22和圆弧T型槽3-23组成。圆弧T型槽3-23的一端与入口槽3-22连通。圆弧T型槽3-23的圆心轴线与防尘盖料仓3-15内壁的中心轴线重合。料仓盖3-13的内端固定有两个旋接销钉3-21。旋接销钉3-21由锁紧盘和销柱组成。两个旋接销钉3-21与防尘盖料仓3-15上的两个旋接槽分别位置对应。在防尘盖料仓3-15上安装料仓盖3-13时,只需将料仓盖3-13的两个旋接销钉3-21分别卡入防尘盖料仓3-15上两个旋接槽的入口槽3-22,之后旋转料仓盖3-13,即可实现料仓盖3-13与防尘盖料仓3-15的轴向锁紧。防尘盖料仓3-15内装有依次排列的多个待压防尘盖5。压紧板3-17设置在防尘盖料仓3-15或料仓盖3-13内。料仓弹簧3-14的两端与压紧板3-17、料仓盖3-13分别固定,使得压紧板3-17抵住防尘盖料仓3-15内的待压防尘盖5,使得防尘盖料仓3-15的防尘盖出口槽处持续保持有待压防尘盖5,且避免防尘盖在重力作用下滑出防尘盖出口槽。As shown in Fig. 6, the inner end of the dust-proof cover bin 3-15 is provided with two screw joint grooves. The spin groove is composed of an inlet groove 3-22 and an arc T-shaped groove 3-23. One end of the arc T-shaped groove 3-23 communicates with the inlet groove 3-22. The central axis of the arc T-shaped groove 3-23 coincides with the central axis of the inner wall of the dust-proof cover silo 3-15. The inner end of feed bin cover 3-13 is fixed with two revolving pins 3-21. Spinning pin 3-21 is made up of locking disc and pin. The positions of the two revolving pins 3-21 correspond to the two revolving grooves on the dust cover hopper 3-15 respectively. When installing the feed bin cover 3-13 on the dust cover feed bin 3-15, only two screw pins 3-21 of the feed bin cover 3-13 need to be snapped into the upper two pins of the dust cover feed bin 3-15 respectively. The inlet groove 3-22 of a screw joint groove, and then rotate the feed bin cover 3-13 to realize the axial locking of the feed bin cover 3-13 and the dustproof cover feed bin 3-15. A plurality of dust-proof covers 5 to be pressed arranged in sequence are housed in the dust-proof cover feed bin 3-15. The pressing plate 3-17 is arranged in the dust-proof cover hopper 3-15 or the hopper cover 3-13. The two ends of feed bin spring 3-14 are respectively fixed with hold-down plate 3-17, feed bin cover 3-13, make hold-down plate 3-17 resist the dustproof cover to be pressed in the dustproof cover feed bin 3-15 5. Make the dust cover outlet groove of the dust cover silo 3-15 continuously keep the dust cover 5 to be pressed, and prevent the dust cover from slipping out of the dust cover outlet groove under the action of gravity.
控制器采用PLC。移动气缸4-3、夹紧气缸4-5、压入气缸3-10及出料气缸3-16均通过电磁换向阀与气泵连接。两个移动气缸4-3与同一个电磁换向阀连接,以实现同步运动。各电磁换向阀的控制接口均有控制器连接。压盖垂直电机3-5、压盖横向电机3-6均与控制器通过电机驱动器连接。各限位开关的信号输出接口均与控制器连接。The controller adopts PLC. Moving cylinder 4-3, clamping cylinder 4-5, pressing cylinder 3-10 and discharging cylinder 3-16 are all connected with air pump by electromagnetic reversing valve. Two mobile cylinders 4-3 are connected with the same electromagnetic reversing valve to realize synchronous movement. The control interface of each electromagnetic reversing valve is connected with the controller. Gland vertical motor 3-5, gland horizontal motor 3-6 are all connected with controller through motor driver. The signal output interfaces of each limit switch are connected with the controller.
该轴承双面压盖机的压盖方法具体如下:The capping method of the bearing double-sided capping machine is as follows:
步骤一、夹持组件在两个滑移组件的驱动下到达上料工位。工作人员将被压盖轴承3放置在位于下方的定位夹紧块4-4上,夹紧气缸4-5推出,使得两个定位夹紧块4-4定位(心)并夹紧被压盖轴承3。被压盖轴承3为装配在一起的外圈、内圈、滚珠、保持架(且已经完成注脂)。Step 1, the clamping component arrives at the loading station driven by the two sliding components. The staff will place the gland bearing 3 on the positioning and clamping block 4-4 located below, and the clamping cylinder 4-5 will be pushed out, so that the two positioning and clamping blocks 4-4 will be positioned (centered) and the gland will be clamped bearing 3. The gland bearing 3 is an assembled outer ring, inner ring, balls, and cage (and grease injection has been completed).
步骤二、移动气缸4-3运动,两个压盖垂直电机3-5转动,使得夹持组件到达压盖工位,被压盖轴承3的中心轴线与两个导套3-11的中心轴线重合。Step 2: The moving cylinder 4-3 moves, and the two gland vertical motors 3-5 rotate, so that the clamping assembly reaches the gland station, the central axis of the gland bearing 3 and the central axis of the two guide sleeves 3-11 coincide.
步骤三、两个压盖横向电机3-6均正转,分别驱动两个压盖安装台向上料装夹机构移动,使得两个导套3-11的外端分别靠近被压盖轴承3的两端端面。Step 3: Both gland horizontal motors 3-6 rotate forward, respectively drive the two gland mounting platforms to move the upper feeding and clamping mechanism, so that the outer ends of the two guide sleeves 3-11 are respectively close to the ends of the gland bearing 3 Both ends.
步骤四、两个出料气缸3-16同步推出,使得两个防尘盖料仓3-15内最远离压紧板3-17的那个待压防尘盖5分别被推入两个导套3-11内。Step 4: The two discharge cylinders 3-16 are pushed out simultaneously, so that the dust-proof cover 5 to be pressed, which is farthest from the pressing plate 3-17 in the two dust-proof cover bins 3-15, is pushed into the two guide sleeves respectively Within 3-11.
步骤五、两个出料气缸3-16回缩复位,两个压紧板3-17分别推动压紧两个防尘盖料仓3-15内待压防尘盖5。Step 5, the two discharging cylinders 3-16 retract and reset, and the two pressing plates 3-17 respectively push and compress the dust-proof covers 5 to be pressed in the two dust-proof cover bins 3-15.
步骤六、两个压入气缸3-10同步推出,分别推动两个导套3-11内的待压防尘盖5,压入被压盖轴承3的两侧沟道,完成两个防尘盖的压装。Step 6. The two press-in cylinders 3-10 are pushed out simultaneously, respectively push the to-be-pressed dust caps 5 in the two guide sleeves 3-11, and press them into the grooves on both sides of the bearing 3 to be capped to complete the two dust-proof caps. Press-fitting of the cover.
步骤七、两个压入气缸3-10缩回复位。夹持组件在两个滑移组件的驱动下到达上料工位。夹紧气缸4-5缩回,松开被压盖轴承3。工作人员取下完成防尘盖压装的被压盖轴承3。Step 7, the two press-in cylinders 3-10 are retracted and reset. The clamping component arrives at the loading station driven by two sliding components. The clamping cylinder 4-5 retracts, and the gland bearing 3 is released. The worker takes off the glandped bearing 3 that has completed the press-fitting of the dust cover.
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| CN201910398100.7A Expired - Fee Related CN110142591B (en) | 2019-05-14 | 2019-05-14 | A bearing double-sided capping machine and its capping method |
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| CN110834189A (en) * | 2019-10-31 | 2020-02-25 | 上海双彩吉智能科技有限公司 | Bearing press-in mechanism |
| CN111185743A (en) * | 2020-01-07 | 2020-05-22 | 淮南市百邦气动科技有限公司 | Cylinder system for assembling low-abrasion longitudinal bearing |
| CN111594552A (en) * | 2020-04-24 | 2020-08-28 | 黄山震壹精密机械有限公司 | Assembling equipment and assembling method for dust cover of miniature bearing |
| CN112571026A (en) * | 2020-12-29 | 2021-03-30 | 苏州华日金菱机械有限公司 | Automatic press-in device for rubber plug |
| CN117630665A (en) * | 2024-01-23 | 2024-03-01 | 合肥昱驰真空技术有限公司 | Permanent magnet synchronous motor testing device for magnetic suspension molecular pump |
| CN118162878A (en) * | 2024-05-14 | 2024-06-11 | 武汉合美达智能装备有限公司 | Air valve pump cylinder sleeve press-fitting equipment and control method |
| CN119077322A (en) * | 2024-11-07 | 2024-12-06 | 河北天马轴承制造有限公司 | Automatic dust cover pressing device and method for thin-walled bearing |
| CN119141194A (en) * | 2024-11-21 | 2024-12-17 | 苏州丹鹤自动化科技有限公司 | Equipment and method for server assembly |
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| CN110834189A (en) * | 2019-10-31 | 2020-02-25 | 上海双彩吉智能科技有限公司 | Bearing press-in mechanism |
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| CN111185743B (en) * | 2020-01-07 | 2021-06-01 | 淮南市百邦气动科技有限公司 | Cylinder system for assembling low-abrasion longitudinal bearing |
| CN111594552A (en) * | 2020-04-24 | 2020-08-28 | 黄山震壹精密机械有限公司 | Assembling equipment and assembling method for dust cover of miniature bearing |
| CN112571026A (en) * | 2020-12-29 | 2021-03-30 | 苏州华日金菱机械有限公司 | Automatic press-in device for rubber plug |
| CN117630665B (en) * | 2024-01-23 | 2024-04-16 | 合肥昱驰真空技术有限公司 | Permanent magnet synchronous motor testing device for magnetic suspension molecular pump |
| CN117630665A (en) * | 2024-01-23 | 2024-03-01 | 合肥昱驰真空技术有限公司 | Permanent magnet synchronous motor testing device for magnetic suspension molecular pump |
| CN118162878A (en) * | 2024-05-14 | 2024-06-11 | 武汉合美达智能装备有限公司 | Air valve pump cylinder sleeve press-fitting equipment and control method |
| CN118162878B (en) * | 2024-05-14 | 2024-07-05 | 武汉合美达智能装备有限公司 | Air valve pump cylinder sleeve press-fitting equipment and control method |
| CN119077322A (en) * | 2024-11-07 | 2024-12-06 | 河北天马轴承制造有限公司 | Automatic dust cover pressing device and method for thin-walled bearing |
| CN119077322B (en) * | 2024-11-07 | 2025-01-03 | 河北天马轴承制造有限公司 | Automatic dust cover pressing device and method for thin-walled bearing |
| CN119141194A (en) * | 2024-11-21 | 2024-12-17 | 苏州丹鹤自动化科技有限公司 | Equipment and method for server assembly |
| CN119141194B (en) * | 2024-11-21 | 2025-04-29 | 苏州丹鹤自动化科技有限公司 | Device and method for assembling a server |
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Effective date of registration: 20201218 Address after: 4 / F, building 2, Sunshine Industrial Park, Dipu street, Anji County, Huzhou City, Zhejiang Province, 313000 Patentee after: Hangzhou University of Electronic Science and technology Anji Intelligent Manufacturing Technology Research Institute Co.,Ltd. Patentee after: HANGZHOU DIANZI University Address before: 310018 No. 2 street, Xiasha Higher Education Zone, Hangzhou, Zhejiang Patentee before: HANGZHOU DIANZI University |
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