CN110135737A - A kind of industrial production management system and method - Google Patents
A kind of industrial production management system and method Download PDFInfo
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- CN110135737A CN110135737A CN201910414973.2A CN201910414973A CN110135737A CN 110135737 A CN110135737 A CN 110135737A CN 201910414973 A CN201910414973 A CN 201910414973A CN 110135737 A CN110135737 A CN 110135737A
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10821—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
- G06K7/10861—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices sensing of data fields affixed to objects or articles, e.g. coded labels
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0631—Resource planning, allocation, distributing or scheduling for enterprises or organisations
- G06Q10/06311—Scheduling, planning or task assignment for a person or group
- G06Q10/063114—Status monitoring or status determination for a person or group
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/109—Time management, e.g. calendars, reminders, meetings or time accounting
- G06Q10/1091—Recording time for administrative or management purposes
Abstract
The invention discloses a kind of industrial production management system and methods, including RFID label tag or two dimensional code, scanning device, quality inspection terminal, display terminal and data processing platform (DPP).Beneficial effects of the present invention: the range of work of each process is arranged a scanning device and covers, scanning device interval is monitored process, employee is scanned into the region, then indicate employee's operation, workpiece enters the region, it indicates that the employee is processing the workpiece, to work pieces process progress and employee performance, all there is statistics well；Quality inspection terminal is set, sends the quality inspection result of workpiece to data processing platform (DPP), facilitates the complete number of statistics workpiece, non-defective unit number, defective products number and the number of rejects；Data processing platform (DPP) sends work pieces process progress, employee's handling situations, employee performance and workpiece completion situation at administrative staff in real time, and administrative staff is facilitated to regulate and control production.
Description
Technical field
The present invention relates to internet of things field, and in particular to a kind of industrial production management system and method.
Background technique
Internet of Things is the important component of generation information technology, and the important development stage in " informationization " epoch.
Its English name is: " Internet of things ".As its name suggests, Internet of Things is exactly the connected internet of object object.This has two
The layer meaning: being the net of extension based on the internet and extension first, the core of Internet of Things and basis are still internet
Network；Second, its user terminal extends and extends between any article and article, information exchange and communication, that is, object are carried out
Object mutually ceases.Internet of Things communicates cognition technology by Intellisense, identification technology and general fit calculation etc., is widely used in melting for network
In conjunction, also therefore it is referred to as the third wave that world information industry develops after computer, internet.
The monitoring of existing plant produced, typically monitors equipment operation condition in real time, but to work pieces process progress,
Employee's handling situations are all that after waiting the group leader of each production line to put on record, can just know as a result, administrative staff can not also know workpiece
Process data and employee's operation process, this management mode have the disadvantage that (1) needs to accelerate speed when some order
Degree, administrative staff can not know have which employee to handle in the free time in real time, in allotment, require a great deal of time；(2)
The statistics processing progress method of administrative staff is spent human and material resources very much, and is easy to appear false wrong report phenomenon；(3) administrator
Member need to know employee's handling situations by group leader, information communication has some setbacks between employee, can not have to bottom-up employee
The management of effect.
Summary of the invention
The purpose of the present invention is to provide a kind of industrial production management system and methods, to solve existing industrial production
In, the difficult defect of managerial confusion, allotment.
To achieve the above object, the technical scheme is that a kind of industrial production management method, comprising the following steps:
S1: workpiece label is pasted on workpiece, the attaching apparatus label in equipment, employee wears employee tag, in equipment
Scanning device is arranged in top；
S2: workpiece tag memory has workpiece number and workpiece order number, has device numbering, employee tag in device label
Inside there is employee number；
S3: having order information, process information and employee information in data processing platform (DPP), order information includes all orders
Number and all workpiece in order workpiece number, process information includes all process steps of order and what process was related to set
Standby number, employee information includes all employee numbers；
S4: the scanning of scanning device time opening, only device label is arrived in scanning, then sending device number and the inactive letter of process
Number arrive data processing platform (DPP)；Only employee tag and device label are arrived in scanning, then send process and enabled signal, employee number and set
Standby number arrives data processing platform (DPP)；Scan employee tag, device label and workpiece label, then send process carry out in signal,
Employee number, device numbering, workpiece number to data processing platform (DPP)；
S5: data processing platform (DPP) receives the information that all scanning devices are sent, and carries out processing preservation, calculates real time job
Employee, real-time employee performance and real time orders processing progress, and send data to display terminal；
S6: after workpiece completes all process steps processing, quality inspection is carried out by Quality Inspector, quality inspection result is sent to by quality inspection terminal
Data processing platform (DPP), data processing platform (DPP) receives data, and real-time work piece production data are sent to display terminal.
Real time job employee calculation described in step S5: the real time job employee=enabled number of devices of process+
The ongoing number of devices of process.
Real-time employee performance calculation described in step S5: the employee work time is T, and workpieces processing data are N, performance
Time coefficient is a, and performance workpiece coefficient is b, employee performance S, S=a*T+b*N.
The statistical of the employee work time T: t, scanning device continuous two are divided between scanning device twice sweep
Employee is arrived in secondary scanning, and the working time of the employee increases t.
The statistical of real time orders processing progress described in step S5: the production status of all orders is counted, is such as ordered
It is located in process in list there are also workpiece, then the order is then in production；If its process set is completed in all workpiece of order,
Then the order completes.
Real-time work piece production data described in step S6 include work piece production sum, non-defective unit data, defective products number and give up
Product number.
A kind of industrial production management system, including RFID label tag or two dimensional code, scanning device, quality inspection terminal, display terminal
And data processing platform (DPP)；
The RFID label tag or two dimensional code can be scanned equipment and read data, packet for the label for being stored with data
Include workpiece label, device label and employee tag；
Scanning device for reading RFID label tag or two dimensional code, and sends data to data processing platform (DPP)；
Quality inspection terminal can be read RFID label tag or two dimensional code, and send data to data processing platform (DPP)；
Display terminal receives the data that data processing platform (DPP) is sent and display；
Data processing platform (DPP), receives the data of scanning device and quality inspection terminal, and data are handled and saved, and will
Data are sent to display terminal in real time.
The scanning device includes the first probe, first processor and the first remote-transmission module.
The quality inspection terminal includes the second probe, input equipment, second processor and the second remote-transmission module, and second sweeps
Retouching head can be read RFID label tag or two dimensional code and sends second processor for scan data, and input equipment is for inputting quality inspection knot
Fruit is simultaneously sent to second processor, and second processor is sent out by the second remote-transmission module after receiving quality inspection result and scan data
Breath deliver letters to data processing platform (DPP).
The method of the present invention has the advantages that
(1) range of work of each process is arranged a scanning device and covers, and process is supervised at scanning device interval
Control, scanning to employee enter the region, then it represents that and employee's operation, workpiece enter the region, indicate that the employee is processing the workpiece,
To work pieces process progress and employee performance, all there is statistics well；
(2) quality inspection terminal is set, sends the quality inspection result of workpiece to data processing platform (DPP), facilitate count the complete number of workpiece,
Non-defective unit number, defective products number and the number of rejects；
(3) data processing platform (DPP) is real-time by work pieces process progress, employee's handling situations, employee performance and workpiece completion situation
It is sent at administrative staff, administrative staff is facilitated to regulate and control production.
Detailed description of the invention
Fig. 1 is the flow chart of embodiment 1.
Fig. 2 is the frame-type structural block diagram of embodiment 2.
Fig. 3 is the frame-type structural block diagram of scanning device in embodiment 2.
Fig. 4 is the frame-type structural block diagram of quality inspection terminal in embodiment 2.
Specific embodiment
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
Embodiment 1
Such as Fig. 1, a kind of industrial production management method, comprising the following steps:
S1: workpiece label is pasted on workpiece, the attaching apparatus label in equipment, employee wears employee tag, in equipment
Scanning device is arranged in top；
S2: workpiece tag memory has workpiece number and workpiece order number, has device numbering, employee tag in device label
Inside there is employee number；
S3: having order information, process information and employee information in data processing platform (DPP), order information includes all orders
Number and all workpiece in order workpiece number, process information includes all process steps of order and what process was related to set
Standby number, employee information includes all employee numbers；
S4: the scanning of scanning device time opening, only device label is arrived in scanning, then sending device number and the inactive letter of process
Number arrive data processing platform (DPP)；Only employee tag and device label are arrived in scanning, then send process and enabled signal, employee number and set
Standby number arrives data processing platform (DPP)；Scan employee tag, device label and workpiece label, then send process carry out in signal,
Employee number, device numbering, workpiece number to data processing platform (DPP)；
S5: data processing platform (DPP) receives the information that all scanning devices are sent, and carries out processing preservation, calculates real time job
Employee, real-time employee performance and real time orders processing progress, and send data to display terminal；
S6: after workpiece completes all process steps processing, quality inspection is carried out by Quality Inspector, quality inspection result is sent to by quality inspection terminal
Data processing platform (DPP), data processing platform (DPP) receives data, and real-time work piece production data are sent to display terminal.
Real-time work piece production data described in step S6 include work piece production sum, non-defective unit data, defective products number and give up
Product number.
In entire method and step, administrative staff receive order, can first plan workpiece number, formulate workpiece mark for each workpiece
It signs, the data in workpiece label also shift to an earlier date typing, and the data in workpiece label also have preservation in data processing platform (DPP), this
After sample workpiece label is pasted on workpiece, workpiece just has mark that can follow in data processing platform (DPP), by scanning workpiece label, so that it may
To be easy to locking workpiece, it is known that specific work pieces process progress in specific job.
Have employee number in employee tag, and the employee information in data processing platform (DPP) then have employee number, employee name,
Employee post, employee's contact method, employee address etc., scanning device are scanned to employee tag, are sent to data processing platform (DPP),
Data processing platform (DPP) can compare employee number and find specific employee, know the condition of production of employee.
Real time job employee's calculation as described in step S5: the real time job employee=enabled number of devices of process
The ongoing number of devices of+process.Scanning device can scan all employees, mean that these employees just in operation, so
Process has enabled number of devices, indicates that scanning device is only scanned to employee and equipment at this, but employee has gone to work, only
It is in the free time, in equal workpieces to be processed.This data also helps administrative staff, knows which employee does not have workpiece processable, locates
In the reason free time, then these employees are deployed.
Real-time employee performance calculation described in step S5: the employee work time is T, and workpieces processing data are N, performance
Time coefficient is a, and performance workpiece coefficient is b, employee performance S, S=a*T+b*N.The association of employee performance, one is employee
The length of working time, one is workpieces processing number, and time coefficient a refers to that the money that employee obtains per hour, workpiece coefficient b are
Every workpiece obtains money.In one day, employee work time T is 7 hours, and time coefficient a is 20, and workpieces processing number N is 20,
Workpiece coefficient b is 10, then one day performance S=7*20+20*10=340$ of the employee.After administrative staff obtain this data,
Cost of labor can be calculated in real time.
The statistical of the employee work time T: t, scanning device continuous two are divided between scanning device twice sweep
Employee is arrived in secondary scanning, and the working time of the employee increases t.Detailed process is: interval t is 10 seconds, and employee enters scanning device area
Domain, employee is arrived in scanning to scanning device for the first time, and employee is arrived in scanning again for the second time after 10 seconds, then indicates continuous with second for the first time
Twice, the employee work time increases by 10 seconds, when third time arrives employee by scanning, second and third time expression twice in succession, member
The work working time increases by 10, does not scan when the 4th time and arrives employee, then the employee work time, does not increase.
Have device numbering in device label, the facility information in data processing platform (DPP), then have device numbering, device name,
The affiliated process of equipment, three kinds of label cooperations, data processing platform (DPP) can know process where workpiece, process where employee, member
Work workpieces processing, it is lasting to monitor, so that it may to obtain employee's workpieces processing data, employee work duration, process workpieces processing data.
The statistical of real time orders processing progress described in step S5: the production status of all orders is counted, is such as ordered
It is located in process in list there are also workpiece, then the order is then in production；If its process set is completed in all workpiece of order,
Then the order completes.After workpiece enters certain process, then it represents that workpiece is being processed, after such as leaving the process, then it represents that workpiece
The process completes the process.When workpiece will do over again, then data processing platform (DPP) mark is done over again, after being again introduced into process, the processing of employee
Number does not increase.
Last quality inspection personnel when receiving workpiece, first scans workpiece, and quality inspection terminal is that the workpiece obtained in workpiece label is compiled
Number, then quality inspection personnel carries out quality inspection, and it is such as qualified, then non-defective unit is edited in quality inspection terminal and be sent to data processing platform (DPP), if not
Qualification, then convenient defective products or waste product to data processing platform (DPP).Data processing platform (DPP) has just obtained workpiece completion data.
When thering is workpiece to enter process in some order, then it represents that the order has been started up, when all settings of all workpiece
Process all after the completion of, then it represents that the order has completed.
For data processing platform (DPP) in real time by data sharing on the display terminal of administrative staff, this method allows administrative staff can
Work pieces process data, employee's handling situations, employee's process data, Order Processing progress etc. are obtained in real time.Administrative staff pass through again
These data carry out fast deployment to production, reach production purpose.
Embodiment 2
Such as Fig. 2, a kind of industrial production management system, including RFID label tag or two dimensional code, quality inspection terminal, are shown scanning device
Show terminal and data processing platform (DPP)；
The RFID label tag or two dimensional code can be scanned equipment and read data, packet for the label for being stored with data
Include workpiece label, device label and employee tag；
Scanning device for reading RFID label tag or two dimensional code, and sends data to data processing platform (DPP)；
Quality inspection terminal can be read RFID label tag or two dimensional code, and send data to data processing platform (DPP)；
Display terminal receives the data that data processing platform (DPP) is sent and display；
Data processing platform (DPP), receives the data of scanning device and quality inspection terminal, and data are handled and saved, and will
Data are sent to display terminal in real time.
Such as Fig. 3, the scanning device includes the first probe, first processor and the first remote-transmission module.
The first probe in scanning device is for scanning RFID label tag or two dimensional code, and the first probe is by first processor
Control is scanned, and a timer is additionally provided in scanning device, after timing 10 seconds, run-down, and the second of quality inspection terminal
Probe then needs Quality Inspector to control starting scanning.First processor in scanning device, the letter that can be scanned according to the first probe
Breath, is handled, and is sent subsidiary mark and is arrived data processing platform (DPP), and such as only device label is arrived in scanning, and it is inactive to send process, such as
Employee tag and device label are scanned, process can be sent and enabled, employee tag, device label and workpiece mark are arrived in such as scanning
Label can be sent in process processing.
Such as Fig. 4, the quality inspection terminal includes the second probe, input equipment, second processor and the second remote-transmission module,
Second probe can be read RFID label tag or two dimensional code and send second processor for scan data, and input equipment is for inputting
Quality inspection result is simultaneously sent to second processor, and second processor passes through the second teletransmission after receiving quality inspection result and scan data
Module send information to data processing platform (DPP).
Display terminal is touch screen or smart phone.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.
Claims (9)
1. a kind of industrial production management method, which comprises the following steps:
S1: workpiece label is pasted on workpiece, the attaching apparatus label in equipment, employee wears employee tag, above equipment
Scanning device is set；
S2: workpiece tag memory has workpiece number and workpiece order number, has device numbering, employee tag memory in device label
There is employee number；
S3: having order information, process information and an employee information in data processing platform (DPP), order information include all order numbers with
And the workpiece number of all workpiece in order, process information include all process steps of order and the equipment volume that process is related to
Number, employee information includes all employee numbers；
S4: the scanning of scanning device time opening, only device label is arrived in scanning, then sending device number and the inactive signal of process arrive
Data processing platform (DPP)；Only employee tag and device label are arrived in scanning, then send process and enabled signal, employee number and equipment volume
Number arrive data processing platform (DPP)；Employee tag, device label and workpiece label are scanned, then sends signal, employee in process progress
Number, device numbering, workpiece number to data processing platform (DPP)；
S5: data processing platform (DPP) receives the information that all scanning devices are sent, and carries out processing preservation, calculates real time job person
Work, real-time employee performance and real time orders processing progress, and send data to display terminal；
S6: after workpiece completes all process steps processing, quality inspection is carried out by Quality Inspector, quality inspection result is sent to data by quality inspection terminal
Processing platform, data processing platform (DPP) receives data, and real-time work piece production data are sent to display terminal.
2. industrial production management method according to claim 1, which is characterized in that real time job employee described in step S5
Calculation: the enabled ongoing employee numbers of employee numbers+process of real time job employee=process.
3. industrial production management method according to claim 1, which is characterized in that real-time employee performance described in step S5
Calculation: the employee work time is T, and workpieces processing data are N, and performance time coefficient is a, and performance workpiece coefficient is b, employee
Performance is S, S=a*T+b*N.
4. industrial production management method according to claim 3, which is characterized in that the system of the employee work time T
Meter mode: being divided into t between scanning device twice sweep, scanning device is scanned twice in succession to employee, the working time increasing of the employee
Add t.
5. industrial production management method according to claim 1, which is characterized in that real time orders described in step S5 add
The statistical of work progress: counting the production status of all orders, and if being located in process in order there are also workpiece, then the order is then
In production；Such as the process that its setting is completed in all workpiece of order, then the order completes.
6. industrial production management method according to claim 1, which is characterized in that real-time workpiece described in step S6 is raw
Producing data includes work piece production sum, non-defective unit data, defective products number and the number of rejects.
7. a kind of industrial production management system, which is characterized in that the production management system includes RFID label tag or two dimensional code, sweeps
Retouch equipment, quality inspection terminal, display terminal and data processing platform (DPP)；
The RFID label tag or two dimensional code can be scanned equipment and read data comprising work for the label for being stored with data
Part label, device label and employee tag；
Scanning device for reading RFID label tag or two dimensional code, and sends data to data processing platform (DPP)；
Quality inspection terminal can be read RFID label tag or two dimensional code, and send data to data processing platform (DPP)；
Display terminal receives the data that data processing platform (DPP) is sent and display；
Data processing platform (DPP) receives the data of scanning device and quality inspection terminal, and data is handled and saved, and by data
It is sent to display terminal in real time.
8. industrial production management system according to claim 7, which is characterized in that the scanning device is swept including first
Retouch head, first processor and the first remote-transmission module.
9. industrial production management system according to claim 7, which is characterized in that the quality inspection terminal is swept including second
Head, input equipment, second processor and the second remote-transmission module are retouched, the second probe can be read RFID label tag or two dimensional code and will sweep
It retouches data and is sent to second processor, input equipment is for inputting quality inspection result and being sent to second processor, second processor
Data processing platform (DPP) is sent information to by the second remote-transmission module after receiving quality inspection result and scan data.
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| CN112817319A (en) * | 2021-01-08 | 2021-05-18 | 刘连英 | AGV dispatching method and system and computer readable storage medium |
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Application publication date: 20190816 |