CN110134068A - A kind of security system of cloud smart machine - Google Patents
A kind of security system of cloud smart machine Download PDFInfo
- Publication number
- CN110134068A CN110134068A CN201910235598.5A CN201910235598A CN110134068A CN 110134068 A CN110134068 A CN 110134068A CN 201910235598 A CN201910235598 A CN 201910235598A CN 110134068 A CN110134068 A CN 110134068A
- Authority
- CN
- China
- Prior art keywords
- information
- monitoring
- processing
- smart machine
- sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/406—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by monitoring or safety
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31452—Send a warning message that an event has to be monitored before the event occurs
Landscapes
- Engineering & Computer Science (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Numerical Control (AREA)
- General Factory Administration (AREA)
Abstract
The security system of cloud smart machine disclosed by the invention includes at least monitoring system and assessment warning system, wherein monitoring system, and for extracting monitoring information, monitoring information includes at least terminal and/or the relevant information of workpiece to be added in the overall process of production and processing；With assessment warning system, standardized calibration information is obtained, monitoring information is compared and calibration information then issues warning information when the error between real-time monitoring information and corresponding calibration information is overflowed compared to given threshold δ.The present invention realizes data real-time monitoring that terminal is processed in product and acquires and compare with normal data, implements alarm or amendment when mistake occurs, controls error rate in the process to realize, to improve examination and test of products monitoring efficiency and reduction rejection rate.
Description
Technical field
The present invention relates to the controls of the work safety of lathe terminal to unite, it is especially a kind of in the process to product process into
The security system of the cloud smart machine of row Supervised Control.
Background technique
Numerically-controlled machine tool is the letter of numerically-controlled machine tool (Computer numerical control machine tools)
Claim, is a kind of automated machine tool equipped with program control system.The control system can logically handle have control coding or
Other symbolic instruction regulated procedures, and decoded, with the digital representation of code, numerical control dress is inputted by information carrier
It sets.Various control signals are issued by numerical control device through calculation process, control the movement of lathe, shape and ruler by drawing
It is very little, automatically part is processed.Numerically-controlled machine tool preferably solves complicated, accurate, small mount, multi items part processing
Problem is a kind of flexible, dynamical automated machine tool, represents the developing direction of modern machine control technology, is a kind of
Typical electromechanical integrated product.
Numeric Control Technology is in the end of entire manufacturing industry technology chain, faces actual processing and production directly, be manufacturing industry from
The basis of dynamicization and the core of advanced manufacturing technology.Core of the digital control system as Numeric Control Technology, is numerically-controlled machine tool
The superiority and inferiority of " brain ", performance determines the class of numerically-controlled machine tool.
In the prior art, the supervision of the production and processing quality of converted products is all placed on complete the process it is subsequent into
Row, this mode is while it seem that simple, it is only necessary to is detected to the product processed at one time it is known that this product
Current processing it is whether qualified, it is however noted that, be not only product after processing is completed caused by this mode
Waste also will cause the waste on process time and human cost, and be unfavorable for carrying out debugging to entire processing operation process, together
When without the generality for same type Device-General.
Summary of the invention
To solve the above problems, the invention discloses a kind of security systems of cloud smart machine, with outstanding wide area
Management, in the process supervision and management process, the data real-time monitoring and acquisition and and standard that security system processes terminal in product
Data compare, and implement alarm or amendment when mistake occurs, and control error rate in the process to realize, to improve
Examination and test of products monitoring efficiency and reduction rejection rate.
Special declaration is needed, the present invention program meaning terminal is only to refer to not using the lathe of the technology of the present invention certainly
Body.The present invention program can directly carry out system combination in practical applications and become and itself contain the whole of the relevant technologies
Machine；It can also be designed to have the external equipment of the relevant technologies ability to add company with the lathe itself of the technology of the present invention is not applied again
Connect realization.
The security system of cloud smart machine disclosed by the invention includes at least monitoring system and assessment warning system,
In
Monitoring system, at least for extracting monitoring information, monitoring information (can wrap including at least the process in production and processing
Include startup stage, production phase and production ending phase one and all) in terminal (terminal is for executing to machined part
Processing, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, being at least used to obtain standardized calibration information, (this standard information can be by the machine
The standard processing behavior of the primary qualification of system obtains after monitoring system is extracted, and can also be mentioned by other systems or platform
For, and it is loaded into the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when
(more than or equal to setting when difference between real-time monitoring information and corresponding calibration information is overflowed compared to given threshold δ
When determining threshold value δ), then issue warning information.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, monitoring information include at least following any:
End message (such as electric current, power, load, torque, tool type, feed parameter, cutter loss) and/or workpiece are producing
Information (such as shape, structure, size essential information) and/or workpiece before processing job execution is in production and processing job execution
Information (such as shape, structure, size and tolerance information) and/or workpiece afterwards is real-time in production and processing job execution
Information (shape, structure, size and the tolerance of such as processing capacity, cutting output, stock removal and product in process).
A kind of improvement of the security system of cloud smart machine disclosed by the invention, monitoring system include at least monitoring system packet
Sensor and/or servo-system are included, the sensor and/or servo-system are for extracting and feeding back monitoring information；Monitoring information
May include workpiece to be added before producing and processing job execution and/or production and processing job execution in and/or production and processing operation
The operation information of data and/or terminal itself after execution.Sensor obtains related data by detection perception；Servo-system its
Itself feedback power, electric current, voltage, revolving speed etc. can be passed through as drive system.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, sensor include touch sensor and/
Or noncontacting proximity sensor.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, sensor include infrared sensor or CCD
Sensor or laser sensor or torque sensor or power sensor or current sensor.Such as WACOH6 axle power/moment sensing
Device, BYN600, GTS100, WB9128-1 etc., specific product kind, model selection and matching view are actually required, these sensors are used
The relevant parameter required for obtaining the present invention program and implementing.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, warning information include at least alarm light letter
Number (for lighting warning lamp etc. in error, being always on or flash related indicator light) and/or alarm audio signal are (for out
Stagger the time and play alarm sound etc., pass through the broadcastings such as loudspeaker or buzzer alert audio) and/or alarm display signal (for
In terminal operation interface and/or remote control interface (including business manager, workshop responsible person, group responsible person etc. when error
The Terminal Server Client of associated rights people, such as mobile phone, computer) carry out the alarm display that reports an error) and/or alarm operation stop signal
(for the pause processing operation in error).
A kind of improvement of the security system of cloud smart machine disclosed by the invention, security system further include cloud system/service
Device, be used to receive/data are transmitted, and calibration information is at least provided.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, calibration information include at least following any:
End message (such as electric current, power, load, torque, tool type, feed parameter, cutter loss) and/or workpiece are producing
Information (such as shape, structure, size essential information) and/or workpiece before processing job execution is in production and processing job execution
Information (such as shape, structure, size and tolerance information) and/or workpiece afterwards is real-time in production and processing job execution
Information (such as processing capacity, cutting output, stock removal) and/or threshold value δ (threshold value δ refers to preset allowable range of error value in the present invention,
It can summarize to obtain by statistical information, and amendment can be updated in During Process of Long-term Operation).
A kind of improvement of the security system of cloud smart machine disclosed by the invention, the security system of cloud smart machine further include
Tele-control system is communicated to connect with cloud system/service device, for remotely accessing cloud system/service device, and at least for real
It applies reading data and/or instruction is sent.Further preferred, tele-control system is at least used to include calibration information transmission, school
Calibration information updates, report (such as mistake compares report, customization report) generates, report distributes, reports to have access to etc. and order.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, the security system of cloud smart machine further include
Positioning system is used to obtain and confirm the affiliated geographical location information of terminal, terminal location to be marked.This can be used for
Obtain user type or production type distribution.
A kind of improvement of the security system of cloud smart machine disclosed by the invention, positioning system include at least GPS positioning system
System and/or BEI-DOU position system and/or GLONASS positioning system and/or GALILEO positioning system and/or network ID authentication are known
Other system (including at least IP address certification, access interface certification, gateway authentication etc.).
A kind of improvement of the security system of cloud smart machine disclosed by the invention, the security system of cloud smart machine further include
Communication system can pass through for realizing including the communication connection between terminal, cloud system/service device, positioning system etc.
It include but not limited to that internet, infrared, bluetooth, local area network etc. are realized.
Security system disclosed by the invention, by the overall process processing monitoring and calibration to lathe and workpiece, thus
The safety that can ensure lathe and workpiece, the safety about lathe can be overloaded to avoid appearance in process, be collapsed
Knife burns knife etc., once the monitoring to lathe relevant parameter, such as load, the monitoring of electric current parameter are overflowed, then announcement automatically
Police is out of service, to avoid lathe that dangerous situation above-mentioned occurs；Safety about workpiece is then in overall process to processing
Size, shape and angle of part etc. are monitored, and are carried out it according to the processing capacity of procedure of processing, are avoided the occurrence of a certain contact out
Existing overprocessing or processing are insufficient, so as to ensure processing effect, avoid scrapping for workpiece.
The security system of the present invention program is various each in processing by the lathe to different model in During Process of Long-term Operation
The monitoring data accumulated statistics of the product of sample material are such as pooled to cloud system/service device and form report:
The present invention program focuses on the multi-platform comparison by result of embodiment and is reacted to different phase ginseng in production overall process
The comparison of number, process, and then evaluated.Furthermore according to this process can also parameter, process to overall process be adjusted,
And better processing result is obtained, and highlight " comprehensive benefit " of equipment production running --- i.e. on other occasions, with most
Small maintenance, operation, the consumption of personnel etc., and obtain the finished product output or most fast cost recovery etc. of maximum high quality.
The present invention program, by the overall process processing monitoring and calibration to process equipment such as lathe and workpiece, thus
The safety that can ensure lathe and workpiece, the safety about lathe can be overloaded to avoid appearance in process, be collapsed
Knife, burning knife etc., once the monitoring of the relevant parameter to lathe itself and process, when such as negative including process parameter
Load, electric current etc. and to lathe inherent parameters --- including the feedback that tool wear, screw rod are worn etc., acceleration can be passed through
Sensor, shock sensor and current sensor etc. is spent to obtain, if tool wear post-processing resistance becomes larger, then current sense
The feedback of device, shock sensor etc. then accordingly becomes larger --- monitoring when overflowing (it should be noted that this monitoring can be with
It is also possible to the comprehensively monitoring based on multi-parameter for the independent monitoring based on a certain parameter), then auto-alarming is out of service, thus
Avoid lathe that dangerous situation above-mentioned occurs；Safety about workpiece be then in overall process to the size of workpiece, shape and
Angle etc. is monitored, make its according to procedure of processing processing capacity carry out, avoid the occurrence of it is a certain contact occur overprocessing or
Processing is insufficient, so as to ensure processing effect, avoids scrapping for workpiece.
Various material can also processed by the lathe to a large amount of different model in During Process of Long-term Operation
The monitoring data of product, to compensate the parameter adjustment data record of adjustment automatically in artificial compensation/equipment (include but not limited to setting
The compensation for calibrating errors etc. of the accumulation of error caused by the compensation for calibrating errors of itself standby intrinsic error, processing) etc. accumulation and statistics, packet
Include correspond to material and parts and generate report an error, yield rate, qualification rate, the plant maintenance period (such as lathe tool replacement maintenance period
Deng) and production overall cost, such as with aluminium alloy processing A part, using model I machine tooling when, to process data packet
Include report an error, yield rate, qualification rate, plant maintenance period (such as lathe tool replacement maintenance period) and production overall cost etc. carry out
Statistics；Using model II machine tooling when, to process data include report an error, yield rate, qualification rate, plant maintenance period
(such as lathe tool replace maintenance period) and production overall cost etc. count etc. to be added using the lathe of more polytypic
Work.So that the lathe of which model is suitble to recommend to use to be added according to statistical result judgement for the product of a certain material
Work, and unsuitable use of the lathe of which model is processed.
It can also be by the During Process of Long-term Operation of the machine, by monitoring to the machine and in artificial compensation/set
Standby automatic compensation adjustment parameter adjustment data record (include but not limited to the error intrinsic to equipment itself compensation for calibrating errors,
Process caused by the accumulation of error compensation for calibrating errors etc.) etc. accumulation and statistics, thus formed to the machine in During Process of Long-term Operation
The Trend judgement of middle error accumulation, thus it can be expected that and set the maintenance protection plan and maintenance period of the machine, and then into one
Step ground reduces the difficulty and cost of plant maintenance, improves the efficiency of operation and maintenance.
The realization of the artificial compensation of systematic error, being is metastable, same hour hands due to the constant error of equipment itself
Error drift to same class material be also it is relatively stable, drift error when this case especially produces identical product is outstanding
Be it is suitable, thus meet the present invention program in terms of error compensation statistics with compensation realization.
It can also be counted simultaneously according to the relevant statistical data of online polytypic multiple devices, so as to use certain
The lathe of one model presets the related contents such as suitable error correction and maintenance period when processing the product of a certain material,
To be arranged for this equipment maintenance etc. in advance, and the dependence to the behaviors such as manual intervention and artificial monitoring is reduced, than
Such as, when using the processing A part of the machine tooling aluminum alloy material of model II, it is contemplated that in Continuous maching how many duration
Or it completes the process and lathe tool can be safeguarded after several components, equipment precision is calibrated etc., and can also pass through
Equipment is default, and realize adjust automatically and the compensation of equipment etc..
Additionally the machine of a certain model can be directed to according to the relevant statistical data of online polytypic multiple devices
Bed is when processing the product of a certain material, with regard to its device systems error, just every time or per after processing several times to the essence of generation
Degree error is adjusted and compensates automatically, for example, in the processing A part of the machine tooling aluminum alloy material using model II
When, it can preset after processing every time or the machining accuracy of equipment is compensated after often completing the process several components, such as
N errors occur in X-direction after processing, then the error of corresponding automatic compensation n.
In addition, on the basis of statistical data, each of specific model or particular types of devices or specific enterprise is formed
Kind basic data report provides technological improvement support so that the technological improvement or technological development for manufacturing enterprise provide support
Data or product optimization data.
Also, by the implementation of this programme, the operation data in equipment running process can also be supervised by monitoring system
Control (it can be by way of program, monitoring to equipment track and product track, such as in the process of running to cutter, cutting members
Track monitoring etc.；Can also by parameter, such as the form that is monitored of dimensional parameters, feed parameter), thus entire
The safety of equipment operation is controlled in equipment running process, avoids such as " hitting knife " and endangers the situation of equipment and occur, from
And the efficiency and quality of production and training can be improved, it improves start-up and operates the computer feasibility.
Also, improve the present invention program implementation, it is possible to prevente effectively from equipment occur in the process of running false alarm or
Damage equipment --- " this primarily directed to situation of the setting particular range as secure threshold, beyond then issuing alarm, this feelings
Threshold value under condition when setting is too small, the situation of false alarm easily occurs, when the threshold value of setting is excessive, easily leads to equipment damage ".This
The operation of scheme referring under similar situation statistical data operation, can according to actual situation self-setting, reduce to people
The dependence of work operation and operator's experience, to improve the safety of serious forgiveness and processing.
Specific embodiment
Specific embodiment below, the present invention is furture elucidated, it should be understood that following specific embodiments are merely to illustrate this
It invents rather than limits the scope of the invention.
It is including but not limited in following embodiment, in actual operation, the input of external order can be by including language
The modes such as sound equipment, handwriting pad, touch screen, keyboard are implemented, and then form various operational orders in systems.System is being transported automatically
Row order section, then according to procedure operation.
Embodiment 101
The security system of the present embodiment medium cloud smart machine, including monitoring system and assessment warning system, wherein
Monitoring system, for extracting monitoring information, it is (whole that monitoring information includes at least the terminal in the overall process of production and processing
End is for executing processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Being loaded with the terminal of this security system, (it can include but not limited to lathe, milling machine, grinding machine, boring for lathe
Bed, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), before normal production and processing, standardized product is imported in advance
The normalizing parameter (such as shape, structure, size essential information) and production and processing data of itself (power, bear by such as electric current
Load, torque, tool type, feed parameter, processing capacity, cutting output, stock removal and product shape, structure in process,
Size and tolerance etc.), calibration information as a comparative reference.In the process of production and processing, it is opened from the starting of the lathe of terminal
Begin just to including parameters such as torque, load and power；Machined parameters, as processing capacity, cutting output, stock removal and product are being processed
Shape, structure, size and tolerance in the process etc. carry out real-time dynamic contrast, this comparison is that monitoring system is real-time
It monitors movable associated monitoring information to be compared immediately with the relevant information in calibration information, as overflowed, then triggers report
Alert, relevant platform then receives alarm.At this time in the terminal as the servo-system of driving to monitoring system synchronous feedback
Relevant parameter is supplemented or is calibrated, and supplement refers to be detected for the not set dedicated additional sensor of such as output power
When, then it is directly exported by servo-system；Calibration refers to that being provided with dedicated additional sensor for such as output power is examined
When survey, is then exported by servo-system and checked with the related test results of sensor, to improve accuracy.
Embodiment 102
The security system of the present embodiment medium cloud smart machine, including monitoring system, cloud system/service device and assessment alarm
System, wherein
Monitoring system, for extracting monitoring information, it is (whole that monitoring information includes at least the terminal in the overall process of production and processing
End is for executing processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With cloud system/service device, be used to receive/transmit data, and at least provide calibration information (include but not limited to
The download service of terminal offer calibration information)；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Being loaded with the terminal of this security system, (it can include but not limited to lathe, milling machine, grinding machine, boring for lathe
Bed, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), before normal production and processing, cloud platform is accessed in advance and is obtained
The calibration information of standardized product provides the calibration information of standardized product by third party, imports the standard of itself of standardized product
Change parameter (such as shape, structure, size essential information, such data obtain the sensor that can be provided using monitoring system,
As ccd sensor is monitored) and production and processing data (such as electric current, power, load, torque, tool type, feed parameter,
Shape, structure, size and the tolerance etc. of processing capacity, cutting output, stock removal and product in process), join as a comparison
According to calibration information.In the process of production and processing, just to including torque, load and power since the starting of the lathe of terminal
Etc. parameters；Machined parameters, as processing capacity, cutting output, stock removal and product shape, structure in process, size and
Tolerance etc. carries out real-time dynamic contrast, this comparison is by the associated monitoring information of monitoring system real time monitoring activity and school
Relevant information in calibration information is compared immediately, as overflowed, then triggers alarm, relevant platform then receives alarm.
Embodiment 103
The security system of the present embodiment medium cloud smart machine, including monitoring system and assessment warning system, wherein
Monitoring system, for extracting monitoring information, it is (whole that monitoring information includes at least the terminal in the overall process of production and processing
End is for executing processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Being loaded with the terminal of this security system, (it can include but not limited to lathe, milling machine, grinding machine, boring for lathe
Bed, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process, until obtaining standardized product and forming the calibration information of standardized product.Exist again
When normal production and processing, import itself of standardized product normalizing parameter (such as shape, structure, size essential information, it is such
Data obtain the sensor that can be provided using monitoring system, as laser sensor is monitored) and production and processing data
(such as electric current, power, load, torque, tool type, feed parameter, processing capacity, cutting output, stock removal and product are in process
In shape, structure, size and tolerance etc.), calibration information as a comparative reference.In the process of production and processing, from end
The lathe starting at end starts just to including parameters such as torque, load and power；Machined parameters, such as processing capacity, cutting output, grinding
Amount and shape, structure, size and the tolerance etc. of product in process carry out real-time dynamic contrast, this comparison is
The associated monitoring information of monitoring system real time monitoring activity is compared immediately with the relevant information in calibration information, is such as occurred
It overflows, then triggers alarm, relevant platform then receives alarm.
Embodiment 104
The security system of the present embodiment medium cloud smart machine, including monitoring system, cloud system/service device and assessment alarm
System, wherein
Monitoring system, for extracting monitoring information, it is (whole that monitoring information includes at least the terminal in the overall process of production and processing
End is for executing processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With cloud system/service device, be used to receive/transmit data, and at least provide calibration information (include but not limited to
The download service of terminal offer calibration information)；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Being loaded with the terminal of this security system, (it can include but not limited to lathe, milling machine, grinding machine, boring for lathe
Bed, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process uploads until obtaining standardized product and forming the calibration information of standardized product
To cloud system/service device, the calibration information for implementing corresponding product updates.Again in normal production and processing, standardized product is imported
(acquisition of such as electric current, shape, structure, size essential information, such data can be using monitoring system for the normalizing parameter of itself
The sensor that system provides, as infrared sensor is monitored) and production and processing data (such as power, load, torque, tool type
Shape, structure, size and the tolerance of type, feed parameter, processing capacity, cutting output, stock removal and product in process
Deng), calibration information as a comparative reference.In the process of production and processing, just to including turning round since the starting of the lathe of terminal
The parameters such as square, load and power；Machined parameters, such as the shape of processing capacity, cutting output, stock removal and product in process
Shape, structure and size and tolerance etc. carry out real-time dynamic contrast, this comparison is by monitoring system real time monitoring activity
Associated monitoring information is compared immediately with the relevant information in calibration information, as overflowed, then triggers alarm, relevant flat
Platform then receives alarm.
Embodiment 105
The security system of the present embodiment medium cloud smart machine, including monitoring system, cloud system/service device, positioning system with
And assessment warning system, wherein
Monitoring system, for extracting monitoring information, it is (whole that monitoring information includes at least the terminal in the overall process of production and processing
End is for executing processing to machined part, such as lathe) and/or workpiece to be added relevant information；
With cloud system/service device, be used to receive/transmit data, and at least provide calibration information (include but not limited to
The download service of terminal offer calibration information)；
And positioning system, using includes but not limited to that the forms such as global positioning system, IP address certification carry out terminal
Positioning, the present embodiment is by taking GPS positioning as an example；
With assessment warning system, obtaining standardized calibration information, (this standard information can be by the one of local system
The standard processing behavior of secondary qualification obtains after monitoring system is extracted, and can also be provided by other systems or platform, and add
It is downloaded to the machine) (and monitoring information can be obtained by monitoring system in real time), monitoring information and calibration information are compared, when real-time prison
When controlling the error between information and corresponding calibration information more than or equal to given threshold δ, then warning information is issued.
Being loaded with the terminal of this security system, (it can include but not limited to lathe, milling machine, grinding machine, boring for lathe
Bed, planer, drilling machine, punching machine, forging machine tool, crankshaft lathe etc.), it before normal production and processing, is produced as a trial, is monitored in advance
System recording-related information in trial production process uploads until obtaining standardized product and forming the calibration information of standardized product
To cloud system/service device, the calibration information for implementing corresponding product updates.Again in normal production and processing, standardized product is imported
(acquisition of such as shape, structure, size essential information, such data can be mentioned the normalizing parameter of itself using monitoring system
The sensor of confession, as infrared sensor is monitored) and production and processing data (such as electric current, power, load, torque, tool type
Shape, structure, size and the tolerance of type, feed parameter, processing capacity, cutting output, stock removal and product in process
Deng), calibration information as a comparative reference.In the process of production and processing, just to including turning round since the starting of the lathe of terminal
The parameters such as square, load and power；Machined parameters, such as the shape of processing capacity, cutting output, stock removal and product in process
Shape, structure and size and tolerance etc. carry out real-time dynamic contrast, this comparison is by monitoring system real time monitoring activity
Associated monitoring information is compared immediately with the relevant information in calibration information, as overflowed, then triggers alarm, relevant flat
Platform then receives alarm.In addition, positioning system such as GPS etc. can also confirm the position of terminal, it can be to cloud system/clothes
Business device implements summarizing for the information such as Related product production, calibration information maintenance, terminal device distribution, to help to form customization report
Accuse etc..
In the present embodiment, workpiece is before production and processing after the information and production and processing of (blank state)
The information of (Product Status) can also serve as calibration information and monitoring information is compared.
In the embodiment of the present invention for including but not limited to above-described embodiment, when triggering alarm, warning information is at least
Including alarm light signal (for lighting warning lamp etc. in error, being always on or flash related indicator light) and/or alerting tone
Frequency signal (for playing alarm sound etc. in error, alerting audio by broadcastings such as loudspeaker or buzzers) and/or alarm
Show signal (for (including business manager, workshop to be responsible in terminal operation interface and/or remote control interface in error
The Terminal Server Client of the associated rights people such as people, group responsible person, such as mobile phone, computer) carry out the alarm display that reports an error) and/or accuse
Alert operation stop signal (for the pause processing operation in error).The selection of these warning information can regard different permissions and
The content selection for selecting level, as terminal only implements emergent stopping operation and light warning, audio-alert.And in workshop management
Personnel or plant manager etc. then also develop comparison report, and the content of warning is overflowed in display triggering, and is convenient for calculating and be repaired
Just with technical management etc..
In addition, including but not limited to above embodiment, the communication between each system can be by including but not limited to
Internet, infrared, bluetooth, local area network etc. are realized, are not just limited and are specifically stated one by one here.
It include but not limited to that in the above-described embodiments, can also just use aluminium by access cloud system/service device publication
When alloy processes A part, directly recommend the device model used to user or order side；And the machine of which model can be specified
Bed it is not recommended that using, and provide it is not recommended that using the reasons why.Simultaneously it is also possible that with regard to its plant maintenance period, precision supplement etc. into
Row advance notice.To control the quality, efficiency and reduction overall cost of a certain product processing on the whole.
And in the present invention other than the technical solution as innovation, the technical solution that remaining is not stated in detail is equal
Supplement and perfect, the implementation without influencing the present invention program can be carried out using this field conventional techniques.
The present invention program effectively improves equipment selection maintenance efficiency, and is producing and processing in manufacturing and processing equipments such as lathes
In work, all-the-way tracking in process is may be implemented in the efficiency of debugging error checking, and the accumulation of error is avoided to cause scrap of the product,
Or apparatus overload and influence equipment using safe, during realizing comprehensive monitoring, improve production
Efficiency and yield rate, and effectively control production cost.
Claimed midpoint of technical range is not exhaustive in embodiment technical solution in this place embodiment
In to single or multiple technical characteristics it is same replacement be formed by new technical solution, equally all claimed
In the range of；Simultaneously the present invention program it is all enumerate or unlisted embodiment in, parameters in the same embodiment
It is merely representative of an example (i.e. a kind of feasible scheme) for its technical solution, and between parameters and stringent match is not present
Conjunction and qualified relation, wherein each parameter can be replaced mutually when stating and asking without prejudice to axiom and the present invention, special declaration is removed
Outside.
The technical means disclosed in the embodiments of the present invention is not limited to the technical means disclosed in the above technical means, and further includes
Technical solution consisting of any combination of the above technical features.The foregoing is a specific embodiment of the present invention, should refer to
Out, for those skilled in the art, without departing from the principle of the present invention, can also make several
Improvements and modifications, these modifications and embellishments are also considered to be within the scope of the present invention.
Claims (10)
1. a kind of security system of cloud smart machine includes at least monitoring system and assessment warning system, wherein
Monitoring system, at least for extracting monitoring information, monitoring information includes at least the letter of terminal during production and processing
The information of breath and/or workpiece to be added；
It with assessment warning system, is at least used to obtain standardized calibration information, compares monitoring information and calibration information, work as reality
When monitoring information and corresponding calibration information between difference when being overflowed compared to given threshold δ, then issue alarm letter
Breath.
2. the security system of cloud smart machine according to claim 1, which is characterized in that the monitoring information includes at least
Following any: the information and/or workpiece of end message and/or workpiece before producing and processing job execution are made in production and processing
The real time information of information and/or workpiece in production and processing job execution after industry execution.
3. the security system of cloud smart machine according to claim 1, which is characterized in that the monitoring system includes at least
Monitoring system includes sensor and/or servo-system, and the sensor and/or servo-system are for extracting and feeding back monitoring letter
Breath.
4. the security system of cloud smart machine according to claim 3, which is characterized in that the sensor includes contact
Sensor and/or noncontacting proximity sensor.
5. the security system of cloud smart machine according to claim 4, which is characterized in that the sensor includes infrared biography
Sensor or ccd sensor or laser sensor or torque sensor or power sensor or current sensor.
6. the security system of cloud smart machine according to claim 1, which is characterized in that the warning information includes at least
Alert light signal and/or alarm audio signal and/or alarm display signal and/or alarm operation stop signal.
7. the security system of -6 any cloud smart machines according to claim 1, which is characterized in that the security system is also
Including cloud system/service device, be used to receive/data are transmitted, and calibration information is at least provided.
8. the security system of cloud smart machine according to claim 7, which is characterized in that the calibration information includes at least
Following any: the information and/or workpiece of end message and/or workpiece before producing and processing job execution are made in production and processing
The real time information and/or threshold value δ of information and/or workpiece in production and processing job execution after industry execution.
9. the security system of cloud smart machine according to claim 7, which is characterized in that the safety of the cloud smart machine
System further includes tele-control system, is communicated to connect with cloud system/service device, for remotely accessing cloud system/service device, and
At least sent for implementing reading data and/or instruction.
10. the security system of cloud smart machine according to claim 9, which is characterized in that the safety system of cloud smart machine
System further includes positioning system, is used to obtain and confirm the affiliated geographical location information of terminal, terminal location to be marked.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910235598.5A CN110134068A (en) | 2019-03-27 | 2019-03-27 | A kind of security system of cloud smart machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910235598.5A CN110134068A (en) | 2019-03-27 | 2019-03-27 | A kind of security system of cloud smart machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110134068A true CN110134068A (en) | 2019-08-16 |
Family
ID=67568931
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910235598.5A Pending CN110134068A (en) | 2019-03-27 | 2019-03-27 | A kind of security system of cloud smart machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110134068A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110572383A (en) * | 2019-09-03 | 2019-12-13 | 湖南工学院 | Big data monitoring method |
| CN116561598A (en) * | 2023-04-07 | 2023-08-08 | 深圳市正业玖坤信息技术有限公司 | CPS intelligent manufacturing management platform big data processing method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102520697A (en) * | 2011-12-16 | 2012-06-27 | 西安建筑科技大学 | Onsite information preprocessing method of remote cooperative diagnosis |
| CN108388201A (en) * | 2018-04-17 | 2018-08-10 | 潍坊学院 | A kind of numerically-controlled machine tool detects early warning system and its operation method automatically |
| CN108687518A (en) * | 2017-04-03 | 2018-10-23 | 上海前孟计算机科技有限公司 | A kind of intelligent automatic processing unit (plant) of more specification aluminium flanges |
| US20190064034A1 (en) * | 2017-08-24 | 2019-02-28 | Banner Engineering Corp. | Vibrational alarms facilitated by determination of motor on-off state in variable-duty multi-motor machines |
-
2019
- 2019-03-27 CN CN201910235598.5A patent/CN110134068A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102520697A (en) * | 2011-12-16 | 2012-06-27 | 西安建筑科技大学 | Onsite information preprocessing method of remote cooperative diagnosis |
| CN108687518A (en) * | 2017-04-03 | 2018-10-23 | 上海前孟计算机科技有限公司 | A kind of intelligent automatic processing unit (plant) of more specification aluminium flanges |
| US20190064034A1 (en) * | 2017-08-24 | 2019-02-28 | Banner Engineering Corp. | Vibrational alarms facilitated by determination of motor on-off state in variable-duty multi-motor machines |
| CN108388201A (en) * | 2018-04-17 | 2018-08-10 | 潍坊学院 | A kind of numerically-controlled machine tool detects early warning system and its operation method automatically |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110572383A (en) * | 2019-09-03 | 2019-12-13 | 湖南工学院 | Big data monitoring method |
| CN110572383B (en) * | 2019-09-03 | 2021-12-07 | 湖南工学院 | Big data monitoring method |
| CN116561598A (en) * | 2023-04-07 | 2023-08-08 | 深圳市正业玖坤信息技术有限公司 | CPS intelligent manufacturing management platform big data processing method |
| CN116561598B (en) * | 2023-04-07 | 2024-01-12 | 深圳市正业玖坤信息技术有限公司 | CPS intelligent manufacturing management platform big data processing method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110045694A (en) | A kind of cloud Intelligent Machining equipment with security system | |
| US10195708B2 (en) | Method and apparatus for centralized compliance, operations and setup of automated cutting tool machines | |
| CN110109420A (en) | A kind of cloud Intelligent Machining equipment | |
| CN110134068A (en) | A kind of security system of cloud smart machine | |
| JP2004086911A (en) | Method and system for improving process management, and storage medium | |
| TWI810419B (en) | Method and system for error correction of processing equipment | |
| DE112004000242T5 (en) | Service facility for providing remote diagnostic and maintenance services to a processing plant | |
| CN102395930A (en) | Method for processing process state data and/or machine state data of a machine tool | |
| TWI810420B (en) | Method and system for error correction of processing equipment | |
| WO2007090486A1 (en) | System for determining the wear state of a machine tool | |
| WO2018041476A1 (en) | Method and system for the computer-assisted optimization of a numerically controlled machining process of a workpiece | |
| CN105760555A (en) | Filter stick forming process quality analyzing and tracing system | |
| TWI797406B (en) | Method and system for error correction of processing equipment | |
| US11385630B2 (en) | Production and measurement of workpieces | |
| DE112018006134T5 (en) | MACHINE TOOL CONTROL METHOD, MACHINE TOOL CONTROL DEVICE, MACHINE TOOL SETTING DEVICE, MACHINE TOOL CONTROL SYSTEM AND PROGRAM | |
| US11980933B2 (en) | Closed-loop control method and system for mold temperature in wheel casting process | |
| Ferraz Jr et al. | Data acquisition and monitoring in machine tools with CNC of open architecture using internet | |
| CN110096030A (en) | A kind of plug-in security system of cloud smart machine | |
| CN106292533A (en) | Error-preventing method in large-sized structural parts manufacture process | |
| DE102017007986B4 (en) | NC control, control system, control method and control program | |
| CN110049110B (en) | Cloud intelligent system | |
| DE102017005674B4 (en) | Cell manufacturing system with manufacturing cell for autonomous manufacturing | |
| KR20090096000A (en) | Method for Providing Manufacture Information of Metallic Pattern through On-Line and System thereof | |
| CN116277238A (en) | High-precision control system of film cutting machine | |
| KR101959241B1 (en) | Intelligent error control method and apparatus for CNC machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190816 |