CN110132585A - A kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device - Google Patents
A kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device Download PDFInfo
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- CN110132585A CN110132585A CN201910536584.7A CN201910536584A CN110132585A CN 110132585 A CN110132585 A CN 110132585A CN 201910536584 A CN201910536584 A CN 201910536584A CN 110132585 A CN110132585 A CN 110132585A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/025—Test-benches with rotational drive means and loading means; Load or drive simulation
- G01M13/026—Test-benches of the mechanical closed-loop type, i.e. having a gear system constituting a closed-loop in combination with the object under test
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
- G01M13/02—Gearings; Transmission mechanisms
- G01M13/027—Test-benches with force-applying means, e.g. loading of drive shafts along several directions
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
Abstract
A kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device includes rack main control module and test-bed;Rack main control module include: host computer, PXI real-time control system, for PXI real-time control system a model NI PXI-8512 CAN communication card and a model NI PXI-6221 data collecting card;The test-bed includes pedestal, sound state vertical load loading device, Electric Motor Wheel, Electric Motor Wheel controller, roller, torque and speed sensors, dynamometer machine, Dynamometer Control device, shaft coupling;The testing stand can the various load that are subject to during road driving of the electric wheeled Electricmotor car wheel of accurate simulation for exploitation Electric Motor Wheel and its performance can be tested experimental enviroment close to real vehicle is provided more particularly to vertical load suffered by accurate simulation Electric Motor Wheel.
Description
Technical field
The present invention relates to electric vehicle engine bench test technologies, more particularly to one kind to be based on virtual instrument and sound state Plumb load
The Electric Motor Wheel multi-function test stand of device.
Background technique
Engine bench test is applied in automobile and assembly development field more, in automotive development early period, passes through automobile bench test, energy
The operating conditions such as starting, acceleration, climbing, braking of enough simulated automotives, precision as can close to real vehicle roadway experiment, then can be improved vehicle and
The safety of component experiment, reduces the dependence to experimental site, reduces the cost of control system's development, can more effectively shorten out
Send out the period.
Electric Motor Wheel electric vehicle is as a kind of novel electric vehicle, because eliminating speed changer, clutch, differential mechanism, semiaxis etc.
Transmission parts, and vehicle transmission efficiency is improved, chassis structure is simplified, is one of the important directions of new-energy automobile development.
But Electric Motor Wheel electric vehicle also brings following problem while bringing above-mentioned advantage: using vehicle after Electric Motor Wheel
Nonspring carried mass change greatly, therefore the variation of analysis of wheel vertical load is affected to electric wheeled whole electric vehicle performance,
Can the variation that analysis of wheel vertical load in real vehicle driving process accurately be simulated also just become the key of Electric Motor Wheel testing stand exploitation.
Summary of the invention
Based on the above issues, the present invention proposes that a kind of Electric Motor Wheel based on virtual instrument and sound state vertical loading device is comprehensive
Testing stand scheme is closed, which can be used for developing the electronic wheel system of verifying, can be improved Electric Motor Wheel electric vehicle and component is real
The safety tested reduces the dependence to experimental site, reduces control system's development cost;The testing stand is by moving static vertical
Load charger the vertical dynamic as caused by acceleration, deceleration and Uneven road can carry in accurate simulation vehicle traveling process
Lotus variation can provide the environment close to real train test for test Electric Motor Wheel performance.
The present invention proposes a kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device, the examination
Platform is tested to be made of rack main control module and experimental stand.
Rack main control module is made of host computer and PXI real-time control system, and host computer passes through with PXI real-time control system
TCP/IP network connection.
Host computer is ordinary PC, and LabVIEW software and Matlab/Simulink software are housed on host computer, upper
There are pilot model, driving cycle model, the auto model, full-vehicle control built based on Matlab/Simulink software on machine
Device model, vehicle running environment model, dynamometer machine load Controlling model and Electric Motor Wheel vertical load load Controlling model;Host computer
It is the dll file that can be called by LabVIEW by above-mentioned model conversation, PXI real-time control system is downloaded to by TCP/IP network
In, and the real time execution in PXI real-time control system.
The CAN communication card and a model NI of one model NI PXI-8512 are housed in PXI real-time control system
The data collecting card of PXI-6221.
Experimental stand includes pedestal, Electric Motor Wheel, Electric Motor Wheel controller, roller, sound state vertical load loading device, dynamic
Load loading motor controller, torque and speed sensors, dynamometer machine, Dynamometer Control device, V/F controller.
NI PXI-8512CAN communication card in PXI real-time control system is used to and Electric Motor Wheel controller structure in test-bed
At CAN network;NI PXI-8512CAN communication card will be calculated a certain by entire car controller model in PXI real-time control system
Electronic turbin generator target drive torque value is sent in CAN network, and is received by the Electric Motor Wheel controller in test-bed;Together
When, Electric Motor Wheel controller is sent the motor status information such as electric current, voltage, temperature in CAN network by some cycles, correlation letter
Breath is received by NI PXI-8512CAN communication card;In PXI real-time control system NI PXI-6221 data collecting card it is any all the way
The dynamometer machine load calculated dynamometer machine load torque values of Controlling model are sent to the dynamometer machine control in test-bed by the channel DA
Device processed;Electric Motor Wheel has been hung down with any DA output channel all the way in addition to the channel DA except above-mentioned in NI PXI-6221 data collecting card
Dynamic load loading motor control is sent to the load load calculated dynamic load loading motor target moment values of Controlling model
Device processed;The dynamometer machine tachometer value measured by torque and speed sensors is changed into frequency signal through V/F converter, passes through NI PXI-
The dynamometer machine measured in any acquisition of counter channel all the way test-bed of 6221 data collecting cards by torque and speed sensors
Tachometer value, and the tachometer value is passed into dynamometer machine load Controlling model;The dynamometer machine torque measured by torque and speed sensors
Value is changed into frequency signal through V/F converter, by NI PXI-6221 data collecting card except it is above-mentioned used counter channel in addition to
Any acquisition of counter channel all the way test-bed in the dynamometer machine torque value that is measured by torque and speed sensors, and by this turn
Square value passes to dynamometer machine load Controlling model;By any acquisition of the channel AD all the way of NI PXI-6221 data collecting card by
The Electric Motor Wheel static vertical load value that static vertical load pressure sensor exports in sound state vertical load loading device, and will
It passes to Electric Motor Wheel vertical load load Controlling model;By having been led to AD in NI PXI-6221 data collecting card except above-mentioned
Any acquisition of the channel AD all the way outside road is exported by dynamic vertical load pressure sensor in sound state vertical load loading device
Electric Motor Wheel dynamic vertical load value, and pass it to Electric Motor Wheel vertical load load Controlling model.
Sound state vertical loading device is added by the first support frame, the second support frame, U-shaped frame, electronic wheel suspension system, static state
It carries to set and be formed with dynamic loading device.
First support frame is by L-type mounting seat (1), first support arm of support frame (2), the first support frame support plate (6)
It is formed with second support arm of support frame (16);One the first support arm of support frame (2), first support frame support plate (6) He Yizhi
The second support arm of support (16) is rectangular parallelepiped structure;The end A of one the first support arm of support frame (2) and L-type mounting seat (1)
The face A is fixedly connected, and the end B of first support arm of support frame (2) is fixedly connected with the face B of the first support frame support plate (6), and one
The first support arm of support (2) is vertical with the face B in the face A of L-type mounting seat (1) and the first support frame support plate (6) respectively;One
The end A of the second support arm of support (16) is fixedly connected with the face A of L-type mounting seat (1), second support arm of support frame (16)
The end B is fixedly connected with the face B of the first support frame support plate (6), second support arm of support frame (16) respectively with L-type mounting seat
(1) face B in the face A and the first support frame support plate (6) is vertical;It is equipped between the face A and the face B of first support frame support plate (6)
First support frame circular through hole (30), the axis of the first support frame circular through hole (30) respectively with the first support frame support plate (6)
The face A and the face B it is vertical.
Second support frame is by two the first support arms of support frame (3), the second support frame support plate (5), two support frame second
Brace (15), the first support arm of electronic wheel suspension system (22), the second support arm of electronic wheel suspension system (24), the first lifting lug
(34), the second lifting lug (35), third lifting lug (36) and the 4th lifting lug (37) composition;Two the first support arms of support frame (3), second
Support support plate (5), two the second support arms of support frame (15), the first support arm of electronic wheel suspension system (22) and Electric Motor Wheel suspension
The second support arm of device (24) is rectangular parallelepiped structure;The end A of two the first support arms of support frame (3) and L-type mounting seat (1)
The face A is fixedly connected, and the end B of two the first support arms of support frame (3) is fixedly connected with the face B of the second support frame support plate (5), and two
The first support arm of support (3) is vertical with the face B in the face A of L-type mounting seat (1) and the second support frame support plate (5) respectively;Two
The end A of the second support arm of support (15) is fixedly connected with the face A of L-type mounting seat (1), two the second support arms of support frame (15)
The end B is fixedly connected with the face B of the second support frame support plate (5), two the second support arms of support frame (15) respectively with L-type mounting seat
(1) face B in the face A and the second support frame support plate (5) is vertical;Two the first support arms of support frame (3) are parallel to a support frame
One support arm (2), the second support frame support plate (5) are parallel to the first support frame support plate (6), two the second support arms of support frame
(15) be parallel to second support arm of support frame (16), two the first support arms of support frame (3), the second support frame support plate (5) and
The bracket of two the second support arms of support frame (15) composition is located at the inside of the first support frame;Electronic the first support arm of wheel suspension system
(22) the end A is fixedly connected with the face A of L-type mounting seat (1), the end B of electronic the first support arm of wheel suspension system (22) and the
The face B of two support frame support plates (5) is fixedly connected, and electronic the first support arm of wheel suspension system (22) is respectively perpendicular L-type installation bottom
The seat face A of (1) and the face B of the second support frame support plate (5);The end A of electronic the second support arm of wheel suspension system (24) and L-type are pacified
The face A of dress pedestal (1) is fixedly connected, the end B of electronic the second support arm of wheel suspension system (24) and the second support frame support plate (5)
The face B be fixedly connected, electronic the second support arm of wheel suspension system (24) be respectively perpendicular L-type mounting seat (1) the face A and second
The face B of support support plate (5);Two the first square through holes of support frame are equipped between the face A and the face B of second support frame support plate (5)
(31), the second support frame round thread through-hole (32) and two the second square through holes of support frame (33), two support frames first are rectangular logical
The center line in hole (31), the central axis of the second support frame round thread through-hole (32) and two the second square through holes of support frame (33)
Center line be parallel to each other, and be each perpendicular to the face A and the face B of the second support frame support plate (5);Electronic wheel suspension system first
Third lifting lug (36) and the 4th lifting lug (37) are fixedly installed in brace (22), between third lifting lug (36) and the 4th lifting lug (37)
Distance be equal to bearing plate first support transverse arm (46) thickness;It is fixedly mounted on electronic the second support arm of wheel suspension system (24)
There are the first lifting lug (34) and the second lifting lug (35), the distance between the first lifting lug (34) and the second lifting lug (35) are equal to bearing plate the
The thickness of two supports transverse arm (49);On first lifting lug (34), the second lifting lug (35), third lifting lug (36) and the 4th lifting lug (37)
Equipped with lifting lug hole (38).
Electronic wheel suspension system supports transverse arm (46) and bearing plate second to support transverse arm by bearing plate (25), bearing plate first
(49) it forms;Bearing plate (25) is rectangular parallelepiped structure, and bearing plate (25) face A center is equipped with the first circular groove of bearing plate
(27), the planar central position opposite with the face A is equipped with the second circular groove of bearing plate (51), the first circular groove of bearing plate (27)
It overlaps with projection of the second circular groove of bearing plate (51) on front view, and the axis of the two is each perpendicular to bearing plate
(25) face A is equipped with 6 between the first circular groove of bearing plate (27) and the second circular groove of bearing plate (52) and is uniformly distributed and axis
The line bearing plate tapped through hole (43) parallel with two recess axis;Bearing plate (25) face C is equipped with the first square groove of bearing plate
(41), the second square groove of bearing plate (42) and bearing plate third square groove (44), the first square groove of bearing plate (41)
The center line of center line, the center line of the second square groove of bearing plate (42) and bearing plate third square groove (44) is mutually flat
Row, and it is respectively perpendicular to the face C of bearing plate (25);It is set between bearing plate (25) face B and the first square groove of bearing plate (41)
There are one the second tapped through hole of square groove (40) of one the first tapped through hole of square groove (39) of bearing plate and bearing plate, bearing plate one
The center line phase of one the second tapped through hole of square groove (40) of center line and bearing plate of the first tapped through hole of square groove (39)
It is mutually parallel, and perpendicular to bearing plate (25) face B;In the plane opposite with bearing plate (25) face B and bearing plate third square groove
(44) three the second tapped through hole of square groove of three the first tapped through hole of square groove (45) of bearing plate and bearing plate is equipped between
(50), three the second tapped through hole of square groove of the center line of three the first tapped through hole of square groove (45) of bearing plate and bearing plate
(50) center line is parallel to each other, and perpendicular to bearing plate (25) face B;Bearing plate first supports the end A of transverse arm (46) to be equipped with and holds
Weight plate first supports transverse arm through-hole (47), the other end and bearing plate (25) that bearing plate first supports transverse arm (46) opposite with the end A
The face A be fixedly connected, bearing plate first support transverse arm (46) it is vertical with the face A of bearing plate (25);Bearing plate second supports transverse arm
(49) the end A is equipped with bearing plate second and supports transverse arm through-hole (48), and bearing plate second supports transverse arm (49) another opposite with the end A
End is fixedly connected with the face A of bearing plate (25), and bearing plate second supports transverse arm (49) vertical with the face A of bearing plate (25);Load-bearing
Plate first supports the end A of transverse arm (46) to be placed between third lifting lug (36) and the 4th lifting lug (37), and bearing plate first supports cross
Arm through-hole (47) is aligned with the lifting lug hole in the lifting lug hole of third lifting lug (36) and the 4th lifting lug (37), and bearing plate first supports transverse arm
(46) it is connected by a hinge with electronic the first support arm of wheel suspension system (22);Bearing plate second supports the end A of transverse arm (49) to set
Between the first lifting lug (34) and the second lifting lug (35), and bearing plate second supports transverse arm through-hole (48) and the first lifting lug (34)
Lifting lug hole and the alignment of the lifting lug hole of the second lifting lug (35), bearing plate second support transverse arm (49) and electronic wheel suspension system second
Brace (24) is connected by a hinge;Electric Motor Wheel fixing axle (65) end is put into the second circular groove of bearing plate on bearing plate (25)
(51) in, 6 uniformly distributed and axis in Electric Motor Wheel fixing axle (65) are electronic with Electric Motor Wheel fixing axle (65) centerline parallel
Wheel fixing axle threaded hole (64) is aligned with 6 bearing plate tapped through holes (43), is screwed into 6 by the first circular groove of bearing plate (27)
Electric Motor Wheel fixing axle (65) is fixedly connected by the second bolt of root (29) with bearing plate (25).
U-shaped frame is by U-shaped frame first support bar (4), U-shaped frame second support bar (11) and U-shaped frame third support rod (14) group
At;U-shaped frame first support bar (4), U-shaped frame second support bar (11) and U-shaped frame third support rod (14) are rectangular parallelepiped structure;
The end B of U-shaped frame first support bar (4) is fixedly connected with the face B of U-shaped frame second support bar (11), and the two is mutually perpendicular to, U-shaped
The end A of frame first support bar (4) is equipped with U-shaped the first threaded hole of frame (59) and the second threaded hole of U-shaped frame (60), U-shaped the first spiral shell of frame
The center line of pit (59) and the center line of the second threaded hole of U-shaped frame (60) are parallel to each other and are parallel to U-shaped frame second support bar
(11) the face A;The end B of U-shaped frame third support rod (14) is fixedly connected with the face B of U-shaped frame second support bar (11), and the two phase
Mutually vertical, the end A of U-shaped frame third support rod (14) is equipped with the 4th threaded hole (63) of U-shaped frame third threaded hole (62) and U-shaped frame, U
The center line of the 4th threaded hole (63) of center line and U-shaped frame of type frame third threaded hole (62) is parallel to each other and is parallel to U-shaped frame
The face A of second support bar (11);U-shaped frame second support bar (11) face A is equipped with U-shaped frame square groove (61), and U-shaped frame square is recessed
The central axis of slot (61) is in U-shaped frame second support bar (11) face A;U-shaped frame first support bar (4) passes through the second support frame branch
Two the first square through holes of support frame (31) on fagging (5) are packed into bearing plate third square groove (44), U-shaped frame first support bar
(4) the second threaded hole of U-shaped frame (60) on is aligned with three the first tapped through hole of square groove (45) of bearing plate, first, U-shaped frame
The first threaded hole of U-shaped frame (59) on strut (4) is aligned with three the second tapped through hole of square groove (50) of bearing plate, U-shaped frame
One support rod (4) is fixedly connected with bearing plate (25) by two first bolts (28);U-shaped frame third support rod (14) passes through the
Two the second square through holes of support frame (33) in two support frame support plates (5) are packed into the first square groove of bearing plate (41), U-shaped frame
U-shaped frame third threaded hole (62) on third support rod (14) is aligned with one the second tapped through hole of square groove (40) of bearing plate, U
The 4th threaded hole (63) of U-shaped frame and one the first tapped through hole of square groove (39) of bearing plate on type frame third support rod (14) is right
Together, U-shaped frame third support rod (14) is fixedly connected with bearing plate (25) by two first bolts (28).
Static loading device is by static loading device rotating handle (12), static loading device screw rod (13) and static vertical
Load pressure sensor (26) composition;Static loading device rotating handle (12) and the fixed company of static loading device screw rod (13)
It connects, static loading device screw rod (13) and the second support frame round thread through-hole (32) cooperate, static loading device screw rod
(13) axis of axis and the second support frame round thread through-hole (32) overlaps, and static loading device screw rod (13) passes through
Second support frame round thread through-hole (32) is vertically pressed in the top of static vertical load pressure sensor (26), and static vertical carries
Lotus pressure sensor (26) is placed in the second square groove of bearing plate (42) of electronic wheel suspension system.
Dynamic loading device is by dynamic loading device motor (9), dynamic vertical load pressure sensor (10), dynamically load
Device screw rod (23), dynamic loading device worm gear (53) and dynamic loading device worm screw (54) composition;Dynamic loading device worm gear
(53) it cooperates with dynamic loading device worm screw (54);The output shaft of motor (9) and dynamic loading device worm screw (54) are fixed
Connection, the two axis are overlapped;Dynamic loading device worm gear (53) and the axis of dynamic loading device screw rod (23) overlap, and two
Person is connected through a screw thread;It is round that dynamic loading device screw rod (23) passes through the first support frame in the first support frame support plate (6)
Through-hole (30) is vertically pressed in the top of dynamic vertical load pressure sensor (10), and dynamic vertical load pressure sensor (10) is put
It sets in the U-shaped frame square groove (61) above U-shaped frame second support bar (11).
A kind of beneficial effects of the present invention: Electric Motor Wheel compbined test based on virtual instrument and sound state vertical loading device
Platform is capable of the vertical load of various running resistances and wheel of the simulated automotive during road driving, more particularly to for electricity
The characteristics of driving wheel, due to wheel vertical load caused by acceleration, deceleration and Uneven road in accurate simulation vehicle traveling process
Variation provides the test environment close to real train test for test Electric Motor Wheel performance;The present invention can be the exploitation of Electric Motor Wheel electric vehicle,
A kind of integration test testing stand is provided, can be improved the safety of Electric Motor Wheel electric vehicle test, reduces the dependence to experimental site
Property, reduces the cost of control system's development, and can effectively shorten the development cycle.
Detailed description of the invention
Fig. 1 is a kind of structure composition of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device
And operation principle schematic diagram.
Fig. 2 is Electric Motor Wheel sound state vertical loading device shaft side figure.
Fig. 3 is Electric Motor Wheel sound state vertical loading device front view.
Fig. 4 is Electric Motor Wheel sound state vertical loading device rearview.
Fig. 5 is Electric Motor Wheel sound state vertical loading device the first support frame shaft side figure.
Fig. 6 is Electric Motor Wheel sound state vertical loading device the first support frame front view.
Fig. 7 is Electric Motor Wheel sound state vertical loading device the first support frame side view.
Fig. 8 is Electric Motor Wheel sound state vertical loading device the second support frame shaft side figure.
Fig. 9 is Electric Motor Wheel sound state vertical loading device the second support frame front view.
Figure 10 is Electric Motor Wheel sound state vertical loading device the second support frame top view.
Figure 11 is electronic the first support arm of wheel suspension system of Electric Motor Wheel sound state vertical loading device or Electric Motor Wheel suspension dress
Set the second support arm side view.
Figure 12 is Electric Motor Wheel sound state vertical loading device bearing plate shaft side figure.
Figure 13 is Electric Motor Wheel sound state vertical loading device bearing plate front view.
Figure 14 is Electric Motor Wheel sound state vertical loading device bearing plate top view.
Figure 15 is Electric Motor Wheel sound state vertical loading device bearing plate left side view.
Figure 16 is Electric Motor Wheel sound state vertical loading device bearing plate right side view.
Figure 17 is the shaft side figure after Electric Motor Wheel the second support frame of sound state vertical loading device and bearing plate installation.
Figure 18 is after the second support frame of Electric Motor Wheel sound state vertical loading device, bearing plate and static loading device are installed
Shaft side figure.
Figure 19 is Electric Motor Wheel sound state vertical loading device dynamic loading device structure chart.
Figure 20 is Electric Motor Wheel sound state vertical loading device dynamic loading device transmission device shaft side figure.
Figure 21 is the U-shaped frame shaft side figure of Electric Motor Wheel sound state vertical loading device.
Figure 22 is the U-shaped frame front view of Electric Motor Wheel sound state vertical loading device.
Figure 23 is the U-shaped frame top view of Electric Motor Wheel sound state vertical loading device.
Figure 24 is the U-shaped frame left side view of Electric Motor Wheel sound state vertical loading device.
Figure 25 is the U-shaped frame right side view of Electric Motor Wheel sound state vertical loading device.
Figure 26 is Electric Motor Wheel sound state vertical loading device Electric Motor Wheel shaft side figure.
Figure 27 be Electric Motor Wheel sound state vertical loading device Electric Motor Wheel, bearing plate, static loading device and it is U-shaped it is rack-mounted match after
Shaft side figure.
In figure: 1.L type mounting seat;2. first support arm of support frame;3. two the first support arms of support frame;4.U type frame
First support bar;5. the second support frame support plate;6. the first support frame support plate;7. worm gear seal bucket;8. worm screw seals bucket;9.
Dynamic loading device motor;10. dynamic vertical load pressure sensor;11.U type frame second support bar;12. static loading device
Rotating handle;13. static loading device screw rod;14.U type frame third support rod;15. two the second support arms of support frame;16. one
The second support arm of support;17. Electric Motor Wheel;18. roller;19. cylinder support axis;20. cylinder support plate;21. cylinder support axis axis
It holds;22. electronic the first support arm of wheel suspension system;23. dynamic loading device screw rod;24. electronic wheel suspension system second supports
Arm;25. bearing plate;26. static vertical load pressure sensor;27. the first circular groove of bearing plate;28. the first bolt;29.
Second bolt;30. the first support frame circular through hole;31. two the first square through holes of support frame;32. the second support frame round thread
Through-hole;33. two the second square through holes of support frame;34. the first lifting lug;35. the second lifting lug;36. third lifting lug;37. the 4th lifting lug;
38. lifting lug hole;39. one the first tapped through hole of square groove of bearing plate;40. one the second tapped through hole of square groove of bearing plate;41.
The first square groove of bearing plate;42. the second square groove of bearing plate;43. bearing plate tapped through hole;44. bearing plate third square
Groove;45. three the first tapped through hole of square groove of bearing plate;46. bearing plate first supports transverse arm;47. bearing plate first supports
Transverse arm through-hole;48. bearing plate second supports transverse arm through-hole;49. bearing plate second supports transverse arm;50. three square groove of bearing plate
Second tapped through hole;51. the second circular groove of bearing plate;52. shaft coupling;53. dynamic loading device worm gear;54. dynamically load
Device worm screw;55. worm screw first bearing;56. worm screw second bearing;57. the first thrust bearing of worm gear;58. the second thrust of worm gear
Bearing;The first threaded hole of 59.U type frame;The second threaded hole of 60.U type frame;61.U type frame square groove;62.U type frame third screw thread
Hole;The 4th threaded hole of 63.U type frame;64. Electric Motor Wheel fixing axle threaded hole;65. Electric Motor Wheel fixing axle.
Specific embodiment
It is an object of that present invention to provide a kind of based on the comprehensive examination of the Electric Motor Wheel of virtual instrument and sound state vertical loading device
Platform is tested, which is capable of the vertical load of various running resistances and wheel of the simulated automotive during road driving, especially
It can be directed to the characteristics of Electric Motor Wheel, be hung down as caused by acceleration, deceleration and Uneven road in accurate simulation vehicle traveling process
Change to dynamic load, the test environment close to real train test is provided for test Electric Motor Wheel performance, so that the peace of experiment can be improved
Quan Xing is reduced to the dependence of experimental site, and can effectively shorten development cycle of Electric Motor Wheel and electric wheeled electric vehicle.
Technical solution of the present invention is described further with reference to the accompanying drawing.
A kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device includes rack master control mould
Block and test-bed;Rack main control module is made of host computer and PXI real-time control system, host computer and PXI real-time control system
System is connected to the network by TCP/IP.
Host computer is ordinary PC, and LabVIEW software and Matlab/Simulink software are housed on host computer, are based on
Matlab/Simulink software has built pilot model, driving cycle model, auto model, entire car controller in host computer
Model, vehicle running environment model, dynamometer machine load Controlling model and Electric Motor Wheel vertical load stress model;Host computer will be above-mentioned
Model conversation is the dll file that can be called by LabVIEW, is downloaded in PXI real-time control system by TCP/IP network, and
Real time execution in PXI real-time control system;Host computer can realize following function: (1) based on the Matlab/Simulink of host computer
Software builds pilot model, driving cycle model, auto model, entire car controller model, vehicle running environment model, measurement of power
Machine loads Controlling model and Electric Motor Wheel vertical load stress model;(2) be converted into can by LabVIEW call dll file and under
It is downloaded in the real-time control system based on PXI;(3) monitoring interface is built using the LabVIEW software in host computer, it is whole to monitor
A test process and to target machine carry out real-time control.
The CAN communication card and a model NI of one model NI PXI-8512 are housed in PXI real-time control system
The data collecting card of PXI-6221;PXI real-time control system includes cabinet, system controller and peripheral module;The cabinet is
Entire PXI system provides firm modularized encapsulation structure;The system controller includes the PC components such as CPU, memory, at this
The real time operating system LabVIEW-RT that LabVIEW is installed in the system controller of test platform, when controller works in RT mould
When formula, PXI is become as a remote terminal, by Ethernet and can be equipped with the common computer of LabVIEW software and be communicated;
The host computer and PXI real-time control system are monitored bench run process by TCP/IP progress data interaction;It is described
PXI real-time control system implement function such as: (1) real time execution pilot model, driving cycle model, auto model, whole
Vehicle controller model, vehicle running environment model, dynamometer machine load Controlling model and Electric Motor Wheel vertical load stress model;(2)
Carrier of the PXI real-time control system as data collecting card, enables rack main control module to complete to control with test-bed
The acquisition and transmission of signal between device and sensor;(3) real-time experimental data is sent to host computer by TCP/IP network.
The data collecting card of the model PXI-6221 simulation that has that 16 tunnels are single-ended or 8 roads are checked the mark in PXI real-time control system
Measure input channel, 2 12, tunnel analog output channels, 24 railway digital amount channels and two 32 digit counters/timers;PXI is real
When control system in the CAN communication card of model PXI-8512 be a high-speed controller local area network with Flexible Data Rate
(CAN) interface is driven by NI-XNET and completes application development;PXI-8512 is very suitable to the application of high speed real-time operation,
Such as hardware-in-loop simulation, rapid control prototyping, monitoring bus, automation control;The DMA engine of NI-XNET device drives makes
CAN frame and signal can be transmitted without interrupting CPU between interface and user program by obtaining onboard processing device, to minimize message
Delay, the model and application program for keeping the processing of host-processor having time complicated.
The model built in rack main control module is specifically described as follows:
Driving cycle model: defining the target travel speed of automobile, and the output of driving cycle is target vehicle speed;Driver's mould
Type: in order to enable automobile, according to target speed is travelled, and establishes the PI controller model based on target vehicle speed and actual vehicle speed, vehicle
The actual vehicle speed of model output and the difference of target vehicle speed are the inputs of pilot model, and the output of pilot model is to accelerate to step on
Plate aperture, brake pedal aperture and steering wheel angle;The input of entire car controller model includes the acceleration of pilot model output
Pedal opening, brake pedal aperture, the speed of auto model output, side slip angle, longitudinal acceleration, side acceleration, cross
The information such as pivot angle speed, wheel slip;The torque of front left wheel drive is calculated in entire car controller model, front right wheel drive turns
Square, the torque of rear left wheel drive, rear right wheel driving torque, and it is passed along auto model;It is defeated that auto model receives pilot model
Steering wheel angle out, the output of entire car controller model four wheel driving torques, according to speed, mass center lateral deviation is calculated
Angle, longitudinal acceleration, side acceleration, yaw velocity, wheel slip, wherein speed, side slip angle, longitudinal acceleration
Degree, side acceleration, yaw velocity, wheel slip pass to entire car controller model, longitudinal acceleration, side acceleration
Electric Motor Wheel vertical load stress model is passed to, speed, longitudinal acceleration pass to dynamometer machine load control module;Electric Motor Wheel is hung down
Sound state Vertical loading is calculated according to longitudinal acceleration, side acceleration and relevant vehicle parameter in straight load stress model
The dynamic load loading motor target torque of device;Dynamometer machine loads Controlling model according to speed, longitudinal acceleration and road slope
Load torque needed for Dynamometer Control device is calculated in degree angle;Environmental model includes some road informations, as system is adhered on road surface
Several and road grade angle etc., these road informations are passed to auto model by environmental model.
Vertical load stress model: in vehicle traveling process, analysis of wheel vertical load adds by automobile longitudinal acceleration, laterally
The vertical load of the influence of speed, each wheel is calculated according to the following formula:
In above formula, m is complete vehicle quality,WithThe respectively longitudinal acceleration and side acceleration of vehicle, g are gravity acceleration
Degree, hgFor mass center terrain clearance, lfFor the distance of mass center to front axle, lrFor the distance of mass center to rear axle, L is wheelbase, and B is wheelspan,
FziFor vertical force suffered by wheel (subscript 1,2,3,4 respectively indicate it is left front, right before, left back, right rear wheel), wherein m, g, hg、
lf、lr, L, B be constant.
Known by above-mentioned formula, in the process of moving, due to automobile acceleration, deceleration and wheel load transfer caused by turning to makes automobile
The vertical load for obtaining each wheel constantly changes, but in the case where providing driving cycle, the variation range of vertical load can be according to vehicle
Longitudinal acceleration in travelingAnd side accelerationIt calculates;The vertical load of wheel in vehicle traveling process can be obtained
Section [Fmin,Fmax];Static load loading device in sound state vertical load loading device needs to be applied to hanging down for Electric Motor Wheel
It is F to stressmin, remainder is then applied to by the dynamic load loading device in sound state vertical load loading device electronic
Wheel.
Dynamometer machine load Controlling model: the resistance that automobile is subject to when driving on road include rolling resistance, air drag,
Acceleration resistance (also often saying as inertia resistance) and grade resistance.
Rolling resistance equation:
Ff=mgf
Air drag equation:
Grade resistance equation:
Fi=mgsin α
Acceleration resistance equation:
Wherein: m is complete vehicle quality, and f is coefficient of rolling resistance, CdFor coefficient of air resistance, A is front face area of automobile, and g is gravity
Acceleration, u are speed of operation, and δ is correction coefficient of rotating mass, and α is the angle of gradient, f, Cd, A, g, δ be constant.
Known by above-mentioned equation, the resistance being subject in simulated automotive driving process, needs to calculate the Travel vehicle of vehicle in real time
Speed, the angle of gradient and acceleration value;Since Electric Motor Wheel is pressed on roller by sound state vertical load loading device, so can be with electronic
The rolling resistance in frictional force simulation real vehicle road driving between wheel and roller, acceleration resistance, air drag and grade resistance
Then simulated by dynamometer machine.
Experimental stand includes pedestal, Electric Motor Wheel, Electric Motor Wheel controller, roller, sound state vertical load loading device, dynamic
Load loading motor controller, torque and speed sensors, dynamometer machine, Dynamometer Control device, V/F controller.
Electric Motor Wheel is pressed on roller by sound state vertical load loading device, and one end of roller is turned by shaft coupling and revolving speed
One end of square sensor connects, and the other end of torque and speed sensors passes through the output axis connection of shaft coupling and dynamometer machine;It is electronic
Turbin generator controller and Dynamometer Control device control the torque of Electric Motor Wheel and dynamometer machine respectively.
Sound state vertical loading device is added by the first support frame, the second support frame, U-shaped frame, electronic wheel suspension system, static state
It carries to set and be formed with dynamic loading device.
First support frame is by L-type mounting seat (1), first support arm of support frame (2), the first support frame support plate (6)
It is formed with second support arm of support frame (16);One the first support arm of support frame (2), first support frame support plate (6) He Yizhi
The second support arm of support (16) is rectangular parallelepiped structure;The end A of one the first support arm of support frame (2) and L-type mounting seat (1)
The face A is fixedly connected, and the end B of first support arm of support frame (2) is fixedly connected with the face B of the first support frame support plate (6), and one
The first support arm of support (2) is vertical with the face B in the face A of L-type mounting seat (1) and the first support frame support plate (6) respectively;One
The end A of the second support arm of support (16) is fixedly connected with the face A of L-type mounting seat (1), second support arm of support frame (16)
The end B is fixedly connected with the face B of the first support frame support plate (6), second support arm of support frame (16) respectively with L-type mounting seat
(1) face B in the face A and the first support frame support plate (6) is vertical;It is equipped between the face A and the face B of first support frame support plate (6)
First support frame circular through hole (30), the axis of the first support frame circular through hole (30) respectively with the first support frame support plate (6)
The face A and the face B it is vertical.
Second support frame is by two the first support arms of support frame (3), the second support frame support plate (5), two support frame second
Brace (15), the first support arm of electronic wheel suspension system (22), the second support arm of electronic wheel suspension system (24), the first lifting lug
(34), the second lifting lug (35), third lifting lug (36) and the 4th lifting lug (37) composition;Two the first support arms of support frame (3), second
Support support plate (5), two the second support arms of support frame (15), the first support arm of electronic wheel suspension system (22) and Electric Motor Wheel suspension
The second support arm of device (24) is rectangular parallelepiped structure;The end A of two the first support arms of support frame (3) and L-type mounting seat (1)
The face A is fixedly connected, and the end B of two the first support arms of support frame (3) is fixedly connected with the face B of the second support frame support plate (5), and two
The first support arm of support (3) is vertical with the face B in the face A of L-type mounting seat (1) and the second support frame support plate (5) respectively;Two
The end A of the second support arm of support (15) is fixedly connected with the face A of L-type mounting seat (1), two the second support arms of support frame (15)
The end B is fixedly connected with the face B of the second support frame support plate (5), two the second support arms of support frame (15) respectively with L-type mounting seat
(1) face B in the face A and the second support frame support plate (5) is vertical;Two the first support arms of support frame (3) are parallel to a support frame
One support arm (2), the second support frame support plate (5) are parallel to the first support frame support plate (6), two the second support arms of support frame
(15) be parallel to second support arm of support frame (16), two the first support arms of support frame (3), the second support frame support plate (5) and
The bracket of two the second support arms of support frame (15) composition is located at the inside of the first support frame;Electronic the first support arm of wheel suspension system
(22) the end A is fixedly connected with the face A of L-type mounting seat (1), the end B of electronic the first support arm of wheel suspension system (22) and the
The face B of two support frame support plates (5) is fixedly connected, and electronic the first support arm of wheel suspension system (22) is respectively perpendicular L-type installation bottom
The seat face A of (1) and the face B of the second support frame support plate (5);The end A of electronic the second support arm of wheel suspension system (24) and L-type are pacified
The face A of dress pedestal (1) is fixedly connected, the end B of electronic the second support arm of wheel suspension system (24) and the second support frame support plate (5)
The face B be fixedly connected, electronic the second support arm of wheel suspension system (24) be respectively perpendicular L-type mounting seat (1) the face A and second
The face B of support support plate (5);Two the first square through holes of support frame are equipped between the face A and the face B of second support frame support plate (5)
(31), the second support frame round thread through-hole (32) and two the second square through holes of support frame (33), two support frames first are rectangular logical
The center line in hole (31), the central axis of the second support frame round thread through-hole (32) and two the second square through holes of support frame (33)
Center line be parallel to each other, and be each perpendicular to the face A and the face B of the second support frame support plate (5);Electronic wheel suspension system first
Third lifting lug (36) and the 4th lifting lug (37) are fixedly installed in brace (22), between third lifting lug (36) and the 4th lifting lug (37)
Distance be equal to bearing plate first support transverse arm (46) thickness;It is fixedly mounted on electronic the second support arm of wheel suspension system (24)
There are the first lifting lug (34) and the second lifting lug (35), the distance between the first lifting lug (34) and the second lifting lug (35) are equal to bearing plate the
The thickness of two supports transverse arm (49);On first lifting lug (34), the second lifting lug (35), third lifting lug (36) and the 4th lifting lug (37)
Equipped with lifting lug hole (38).
Electronic wheel suspension system supports transverse arm (46) and bearing plate second to support transverse arm by bearing plate (25), bearing plate first
(49) it forms;Bearing plate (25) is rectangular parallelepiped structure, and bearing plate (25) face A center is equipped with the first circular groove of bearing plate
(27), the planar central position opposite with the face A is equipped with the second circular groove of bearing plate (51), the first circular groove of bearing plate (27)
It overlaps with projection of the second circular groove of bearing plate (51) on front view, and the axis of the two is each perpendicular to bearing plate
(25) face A is equipped with 6 between the first circular groove of bearing plate (27) and the second circular groove of bearing plate (52) and is uniformly distributed and axis
The line bearing plate tapped through hole (43) parallel with two recess axis;Bearing plate (25) face C is equipped with the first square groove of bearing plate
(41), the second square groove of bearing plate (42) and bearing plate third square groove (44), the first square groove of bearing plate (41)
The center line of center line, the center line of the second square groove of bearing plate (42) and bearing plate third square groove (44) is mutually flat
Row, and it is respectively perpendicular to the face C of bearing plate (25);It is set between bearing plate (25) face B and the first square groove of bearing plate (41)
There are one the second tapped through hole of square groove (40) of one the first tapped through hole of square groove (39) of bearing plate and bearing plate, bearing plate one
The center line phase of one the second tapped through hole of square groove (40) of center line and bearing plate of the first tapped through hole of square groove (39)
It is mutually parallel, and perpendicular to bearing plate (25) face B;In the plane opposite with bearing plate (25) face B and bearing plate third square groove
(44) three the second tapped through hole of square groove of three the first tapped through hole of square groove (45) of bearing plate and bearing plate is equipped between
(50), three the second tapped through hole of square groove of the center line of three the first tapped through hole of square groove (45) of bearing plate and bearing plate
(50) center line is parallel to each other, and perpendicular to bearing plate (25) face B;Bearing plate first supports the end A of transverse arm (46) to be equipped with and holds
Weight plate first supports transverse arm through-hole (47), the other end and bearing plate (25) that bearing plate first supports transverse arm (46) opposite with the end A
The face A be fixedly connected, bearing plate first support transverse arm (46) it is vertical with the face A of bearing plate (25);Bearing plate second supports transverse arm
(49) the end A is equipped with bearing plate second and supports transverse arm through-hole (48), and bearing plate second supports transverse arm (49) another opposite with the end A
End is fixedly connected with the face A of bearing plate (25), and bearing plate second supports transverse arm (49) vertical with the face A of bearing plate (25);Load-bearing
Plate first supports the end A of transverse arm (46) to be placed between third lifting lug (36) and the 4th lifting lug (37), and bearing plate first supports cross
Arm through-hole (47) is aligned with the lifting lug hole in the lifting lug hole of third lifting lug (36) and the 4th lifting lug (37), and bearing plate first supports transverse arm
(46) it is connected by a hinge with electronic the first support arm of wheel suspension system (22);Bearing plate second supports the end A of transverse arm (49) to set
Between the first lifting lug (34) and the second lifting lug (35), and bearing plate second supports transverse arm through-hole (48) and the first lifting lug (34)
Lifting lug hole and the alignment of the lifting lug hole of the second lifting lug (35), bearing plate second support transverse arm (49) and electronic wheel suspension system second
Brace (24) is connected by a hinge;Electric Motor Wheel fixing axle (65) end is put into the second circular groove of bearing plate on bearing plate (25)
(51) in, 6 uniformly distributed and axis in Electric Motor Wheel fixing axle (65) are electronic with Electric Motor Wheel fixing axle (65) centerline parallel
Wheel fixing axle threaded hole (64) is aligned with 6 bearing plate tapped through holes (43), is screwed into 6 by the first circular groove of bearing plate (27)
Electric Motor Wheel fixing axle (65) is fixedly connected by the second bolt of root (29) with bearing plate (25).
U-shaped frame is by U-shaped frame first support bar (4), U-shaped frame second support bar (11) and U-shaped frame third support rod (14) group
At;U-shaped frame first support bar (4), U-shaped frame second support bar (11) and U-shaped frame third support rod (14) are rectangular parallelepiped structure;
The end B of U-shaped frame first support bar (4) is fixedly connected with the face B of U-shaped frame second support bar (11), and the two is mutually perpendicular to, U-shaped
The end A of frame first support bar (4) is equipped with U-shaped the first threaded hole of frame (59) and the second threaded hole of U-shaped frame (60), U-shaped the first spiral shell of frame
The center line of pit (59) and the center line of the second threaded hole of U-shaped frame (60) are parallel to each other and are parallel to U-shaped frame second support bar
(11) the face A;The end B of U-shaped frame third support rod (14) is fixedly connected with the face B of U-shaped frame second support bar (11), and the two phase
Mutually vertical, the end A of U-shaped frame third support rod (14) is equipped with the 4th threaded hole (63) of U-shaped frame third threaded hole (62) and U-shaped frame, U
The center line of the 4th threaded hole (63) of center line and U-shaped frame of type frame third threaded hole (62) is parallel to each other and is parallel to U-shaped frame
The face A of second support bar (11);U-shaped frame second support bar (11) face A is equipped with U-shaped frame square groove (61), and U-shaped frame square is recessed
The central axis of slot (61) is in U-shaped frame second support bar (11) face A;U-shaped frame first support bar (4) passes through the second support frame branch
Two the first square through holes of support frame (31) on fagging (5) are packed into bearing plate third square groove (44), U-shaped frame first support bar
(4) the second threaded hole of U-shaped frame (60) on is aligned with three the first tapped through hole of square groove (45) of bearing plate, first, U-shaped frame
The first threaded hole of U-shaped frame (59) on strut (4) is aligned with three the second tapped through hole of square groove (50) of bearing plate, U-shaped frame
One support rod (4) is fixedly connected with bearing plate (25) by two first bolts (28);U-shaped frame third support rod (14) passes through the
Two the second square through holes of support frame (33) in two support frame support plates (5) are packed into the first square groove of bearing plate (41), U-shaped frame
U-shaped frame third threaded hole (62) on third support rod (14) is aligned with one the second tapped through hole of square groove (40) of bearing plate, U
The 4th threaded hole (63) of U-shaped frame and one the first tapped through hole of square groove (39) of bearing plate on type frame third support rod (14) is right
Together, U-shaped frame third support rod (14) is fixedly connected with bearing plate (25) by two first bolts (28).
Static loading device is by static loading device rotating handle (12), static loading device screw rod (13) and static vertical
Load pressure sensor (26) composition;Static loading device rotating handle (12) and the fixed company of static loading device screw rod (13)
It connects, static loading device screw rod (13) and the second support frame round thread through-hole (32) cooperate, static loading device screw rod
(13) axis of axis and the second support frame round thread through-hole (32) overlaps, and static loading device screw rod (13) passes through
Second support frame round thread through-hole (32) is vertically pressed in the top of static vertical load pressure sensor (26), and static vertical carries
Lotus pressure sensor (26) is placed in the second square groove of bearing plate (42) of electronic wheel suspension system.
Dynamic loading device is by dynamic loading device motor (9), dynamic vertical load pressure sensor (10), dynamically load
Device screw rod (23), dynamic loading device worm gear (53) and dynamic loading device worm screw (54) composition;Dynamic loading device worm gear
(53) it cooperates with dynamic loading device worm screw (54);The output shaft of motor (9) and dynamic loading device worm screw (54) are fixed
Connection, the two axis are overlapped;Dynamic loading device worm gear (53) and the axis of dynamic loading device screw rod (23) overlap, and two
Person is connected through a screw thread;It is round that dynamic loading device screw rod (23) passes through the first support frame in the first support frame support plate (6)
Through-hole (30) is vertically pressed in the top of dynamic vertical load pressure sensor (10), and dynamic vertical load pressure sensor (10) is put
It sets in the U-shaped frame square groove (61) above U-shaped frame second support bar (11).
It is a kind of to be introduced such as based on the Electric Motor Wheel multi-function test stand course of work of virtual instrument and sound state vertical loading device
Under.
Before the test first by the driving cycle model built in host computer, pilot model, auto model, vehicle driving ring
Border model, full-vehicle control model, Electric Motor Wheel vertical load stress model and dynamometer machine load Controlling model operation, calculating are travelling
The minimum value of vertical load suffered by Electric Motor Wheel under operating condition, the value as pass through the screw rod (13) in rotation static loading device to electricity
The static vertical force that driving wheel applies, measures the pressure value by static load pressure sensor (26), corresponding pressure value passes through
The A/D input channel of NI PXI-6221 data collecting card is transmitted in PXI real-time control system in PXI real-time control system.
The driving cycle model, pilot model, vehicle mould that will be established on host computer Matlab/Simulink software
Type, vehicle running environment model, entire car controller model, Electric Motor Wheel vertical load load Controlling model and dynamometer machine load control
Model is compiled into real-time code by RTW and downloads in PXI real-time control system, and real time execution.
The auto model of PXI real-time control system real-time longitudinal acceleration during a certain operating condition downward driving by automobile
It is sent to Electric Motor Wheel vertical load load Controlling model with side acceleration, speed of operation, the angle of gradient and acceleration value are sent
Controlling model is loaded to dynamometer machine.
Electric Motor Wheel vertical load load Controlling model calculates should be applied to hanging down for Electric Motor Wheel by dynamic load loading device
To loading force, by a DA output channel of PXI-6221 data collecting card in PXI real-time control system (in AO0~AO1
One channel) it is sent to the dynamic load loading motor controller of sound state vertical load loading device, dynamic load load electricity
Machine controller controls dynamic loading device motor (9) rotation, and dynamic loading device motor (9) drives dynamic by shaft coupling (52)
Loading device worm screw (54) rotation, dynamic loading device worm screw (54) drive dynamic loading device worm gear (53) to turn by tooth engagement
It is dynamic, since dynamic loading device worm gear (53) has the first thrust bearing of worm gear (57) and the second thrust bearing of worm gear (58) up and down,
So dynamic loading device worm gear (53) can only make rotating motion and dynamic loading device worm gear (53) inner hole is threadedly engaged
Dynamic loading device screw rod (23) is moved up and down with the rotation of dynamic loading device worm gear (53), dynamic loading device screw rod (23)
Bottom end be equipped with dynamic load pressure sensor (10), dynamic loading device screw rod (23) is by dynamic load pressure sensor (10)
It is pressed in the U-shaped frame square groove (61) above U-shaped frame second support bar (11), for measuring hanging down for dynamic loading device application
Xiang Li;Since U-shaped frame and bearing plate (25) are fixed with one by bolt, vertical force is applied to bearing plate by dynamic loading device
(25) on.
The Electric Motor Wheel (17) being connected on bearing plate (25) is forced by static loading power and dynamically load in roller (18)
On;The dynamic pressure value measured is passed through PXI-6221 data in PXI real-time control system by dynamic load pressure sensor (10)
The A/D input channel of capture card sends back the load Controlling model of the vertical load in PXI real-time control system, and it is vertical to form dynamic
The closed-loop control of loading force.
Dynamometer machine load Controlling model, which calculates dynamometer machine, needs running resistance to be simulated, passes through PXI real-time control system
A DA output channel (channel in AO0~AO1) for middle PXI-6221 data collecting card is sent to Dynamometer Control device,
Dynamometer Control device control dynamometer machine applies certain load torque.
Electric Motor Wheel controller forms CAN net in PXI-8512CAN communication card and test-bed in PXI real-time control system
Network, the driving torque target value in PXI real-time control system based on the calculated a certain Electric Motor Wheel of entire car controller model are sent
It onto CAN network, is received by Electric Motor Wheel controller in test-bed, Electric Motor Wheel device controls Electric Motor Wheel after receiving torque instruction
Rotation, hub motor control device send the motor status information such as electric current, voltage, temperature in CAN network by some cycles, related
Information is received by PXI-8512CAN communication card.
Torque and speed sensors measure the revolving speed and dtc signal of dynamometer machine, are converted into two-way frequency by V/F module
Rate signal, and the two-way frequency signal measured (being all the way tach signal, be all the way dtc signal) is sent to PXI real-time control
The counter channel (two channels CTR 0OUT and CTR 1OUT) of PXI-6221 data collecting card in system.
A kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device can simulated automotive exist
The vertical load power of various running resistances and wheel during road driving can be exploitation Electric Motor Wheel electric vehicle and test electricity
The performance of driving wheel electric vehicle provides the environment close to real train test.
Claims (3)
1. a kind of Electric Motor Wheel multi-function test stand based on virtual instrument and sound state vertical loading device, it is characterised in that: by platform
Frame main control module and experimental stand composition;
Rack main control module is made of host computer and PXI real-time control system, and host computer and PXI real-time control system pass through TCP/
IP network connection;
Host computer is ordinary PC, LabVIEW software and Matlab/Simulink software is housed on host computer, on host computer
There are pilot model, driving cycle model, auto model, the entire car controller mould built based on Matlab/Simulink software
Type, vehicle running environment model, dynamometer machine load Controlling model and Electric Motor Wheel vertical load load Controlling model;Host computer will be upper
Stating model conversation is the dll file that can be called by LabVIEW, is downloaded in PXI real-time control system by TCP/IP network, and
The real time execution in PXI real-time control system;
The CAN communication card and a model NI PXI- of one model NI PXI-8512 are housed in PXI real-time control system
6221 data collecting card;
Experimental stand includes pedestal, Electric Motor Wheel, Electric Motor Wheel controller, roller, sound state vertical load loading device, dynamic load
Loading motor controller, torque and speed sensors, dynamometer machine, Dynamometer Control device, V/F controller.
2. a kind of Electric Motor Wheel compbined test based on virtual instrument and sound state vertical loading device described in accordance with the claim 1
Platform, it is characterised in that: the NI PXI-8512 CAN communication card in PXI real-time control system is used to and Electric Motor Wheel in test-bed
Controller forms CAN network;NI PXI-8512 CAN communication card will be by entire car controller model meter in PXI real-time control system
The electronic turbin generator target drive torque value calculated is sent in CAN network, and is connect by the Electric Motor Wheel controller in test-bed
It receives;Meanwhile Electric Motor Wheel controller is sent the motor status information such as electric current, voltage, temperature in CAN network by some cycles,
Relevant information is clamped by NI PXI-8512 CAN communication and is received;NI PXI-6221 data collecting card in PXI real-time control system
Arbitrarily the dynamometer machine load calculated dynamometer machine load torque values of Controlling model are sent in test-bed by the channel DA all the way
Dynamometer Control device;In NI PXI-6221 data collecting card except it is above-mentioned used the channel DA in addition to any DA output channel all the way will
The Electric Motor Wheel vertical load load calculated dynamic load loading motor target moment values of Controlling model are sent to dynamic load and add
Carry electric machine controller;The dynamometer machine tachometer value measured by torque and speed sensors is converted to frequency signal through V/F converter, passes through
It is measured in any acquisition of counter channel all the way test-bed of NI PXI-6221 data collecting card by torque and speed sensors
Dynamometer machine tachometer value, and the tachometer value is passed into dynamometer machine load Controlling model;The measurement of power measured by torque and speed sensors
Machine torque value is converted to frequency signal through V/F converter, by having used counter except above-mentioned in NI PXI-6221 data collecting card
The dynamometer machine torque value measured in any acquisition of counter channel all the way test-bed outside channel by torque and speed sensors, and
The torque value is passed into dynamometer machine load Controlling model;Pass through any channel AD all the way of NI PXI-6221 data collecting card
The Electric Motor Wheel static vertical load that acquisition is exported by static vertical load pressure sensor in sound state vertical load loading device
Value, and pass it to Electric Motor Wheel vertical load load Controlling model;By in NI PXI-6221 data collecting card except it is above-mentioned
It is acquired with any channel AD all the way outside the channel AD and is sensed by dynamic vertical load pressure in sound state vertical load loading device
The Electric Motor Wheel dynamic vertical load value of device output, and pass it to Electric Motor Wheel vertical load load Controlling model.
3. a kind of Electric Motor Wheel compbined test based on virtual instrument and sound state vertical loading device described in accordance with the claim 1
Platform, it is characterised in that: sound state vertical loading device by the first support frame, the second support frame, U-shaped frame, electronic wheel suspension system,
Static loading device and dynamic loading device composition;
First support frame is by L-type mounting seat (1), first support arm of support frame (2), the first support frame support plate (6) and one
The second support arm of support frame (16) composition;One the first support arm of support frame (2), the first support frame support plate (6) and a support frame
Second support arm (16) is rectangular parallelepiped structure;The end A of one the first support arm of support frame (2) and the face A of L-type mounting seat (1)
It is fixedly connected, the end B of first support arm of support frame (2) is fixedly connected with the face B of the first support frame support plate (6), a support
The first support arm of frame (2) is vertical with the face B in the face A of L-type mounting seat (1) and the first support frame support plate (6) respectively;One support
The end A of the second support arm of frame (16) is fixedly connected with the face A of L-type mounting seat (1), the B of second support arm of support frame (16)
End be fixedly connected with the face B of the first support frame support plate (6), second support arm of support frame (16) respectively with L-type mounting seat
(1) face B in the face A and the first support frame support plate (6) is vertical;It is equipped between the face A and the face B of first support frame support plate (6)
First support frame circular through hole (30), the axis of the first support frame circular through hole (30) respectively with the first support frame support plate (6)
The face A and the face B it is vertical;
Second support frame is by two the first support arms of support frame (3), the second support frame support plate (5), two the second support arms of support frame
(15), electronic the first support arm of wheel suspension system (22), the second support arm of electronic wheel suspension system (24), the first lifting lug (34),
Second lifting lug (35), third lifting lug (36) and the 4th lifting lug (37) composition;Two the first support arms of support frame (3), the second support frame
Support plate (5), two the second support arms of support frame (15), the first support arm of electronic wheel suspension system (22) and electronic wheel suspension system
Second support arm (24) is rectangular parallelepiped structure;The end A of two the first support arms of support frame (3) and the face A of L-type mounting seat (1)
It is fixedly connected, the end B of two the first support arms of support frame (3) is fixedly connected with the face B of the second support frame support plate (5), two supports
The first support arm of frame (3) is vertical with the face B in the face A of L-type mounting seat (1) and the second support frame support plate (5) respectively;Two supports
The end A of the second support arm of frame (15) is fixedly connected with the face A of L-type mounting seat (1), the B of two the second support arms of support frame (15)
End be fixedly connected with the face B of the second support frame support plate (5), two the second support arms of support frame (15) respectively with L-type mounting seat
(1) face B in the face A and the second support frame support plate (5) is vertical;Two the first support arms of support frame (3) are parallel to a support frame
One support arm (2), the second support frame support plate (5) are parallel to the first support frame support plate (6), two the second support arms of support frame
(15) be parallel to second support arm of support frame (16), two the first support arms of support frame (3), the second support frame support plate (5) and
The bracket of two the second support arms of support frame (15) composition is located at the inside of the first support frame;Electronic the first support arm of wheel suspension system
(22) the end A is fixedly connected with the face A of L-type mounting seat (1), the end B of electronic the first support arm of wheel suspension system (22) and the
The face B of two support frame support plates (5) is fixedly connected, and electronic the first support arm of wheel suspension system (22) is respectively perpendicular L-type installation bottom
The seat face A of (1) and the face B of the second support frame support plate (5);The end A of electronic the second support arm of wheel suspension system (24) and L-type are pacified
The face A of dress pedestal (1) is fixedly connected, the end B of electronic the second support arm of wheel suspension system (24) and the second support frame support plate (5)
The face B be fixedly connected, electronic the second support arm of wheel suspension system (24) be respectively perpendicular L-type mounting seat (1) the face A and second
The face B of support support plate (5);Two the first square through holes of support frame are equipped between the face A and the face B of second support frame support plate (5)
(31), the second support frame round thread through-hole (32) and two the second square through holes of support frame (33), two support frames first are rectangular logical
The center line in hole (31), the central axis of the second support frame round thread through-hole (32) and two the second square through holes of support frame (33)
Center line be parallel to each other, and be each perpendicular to the face A and the face B of the second support frame support plate (5);Electronic wheel suspension system first
Third lifting lug (36) and the 4th lifting lug (37) are fixedly installed in brace (22), between third lifting lug (36) and the 4th lifting lug (37)
Distance be equal to bearing plate first support transverse arm (46) thickness;It is fixedly mounted on electronic the second support arm of wheel suspension system (24)
There are the first lifting lug (34) and the second lifting lug (35), the distance between the first lifting lug (34) and the second lifting lug (35) are equal to bearing plate the
The thickness of two supports transverse arm (49);On first lifting lug (34), the second lifting lug (35), third lifting lug (36) and the 4th lifting lug (37)
Equipped with lifting lug hole (38);
Electronic wheel suspension system supports transverse arm (46) and bearing plate second to support transverse arm (49) by bearing plate (25), bearing plate first
Composition;Bearing plate (25) is rectangular parallelepiped structure, and bearing plate (25) face A center is equipped with the first circular groove of bearing plate (27),
The planar central position opposite with the face A be equipped with the second circular groove of bearing plate (51), the first circular groove of bearing plate (27) with hold
Projection of the second circular groove of weight plate (51) on front view overlaps, and the axis of the two is each perpendicular to bearing plate (25) A
Face, between the first circular groove of bearing plate (27) and the second circular groove of bearing plate (52) be equipped with 6 be uniformly distributed and axis with
The parallel bearing plate tapped through hole (43) of two recess axis;Bearing plate (25) face C be equipped with the first square groove of bearing plate (41),
The second square groove of bearing plate (42) and bearing plate third square groove (44), the center of the first square groove of bearing plate (41)
The center line of line, the center line of the second square groove of bearing plate (42) and bearing plate third square groove (44) is parallel to each other, and
It is respectively perpendicular to the face C of bearing plate (25);Load-bearing is equipped between bearing plate (25) face B and the first square groove of bearing plate (41)
One the second tapped through hole of square groove (40) of one the first tapped through hole of square groove (39) of plate and bearing plate, bearing plate one are rectangular recessed
The center line of one the second tapped through hole of square groove (40) of center line and bearing plate of the first tapped through hole of slot (39) is parallel to each other,
And perpendicular to bearing plate (25) face B;Between the plane opposite with bearing plate (25) face B and bearing plate third square groove (44)
Equipped with three the second tapped through hole of square groove (50) of three the first tapped through hole of square groove (45) of bearing plate and bearing plate, bearing plate
The center line of three the second tapped through hole of square groove (50) of center line and bearing plate of three the first tapped through holes of square groove (45)
It is parallel to each other, and perpendicular to bearing plate (25) face B;Bearing plate first supports the end A of transverse arm (46) to support equipped with bearing plate first
Transverse arm through-hole (47), the face A of the other end and bearing plate (25) that bearing plate first supports transverse arm (46) opposite with the end A is fixed to be connected
It connects, bearing plate first supports transverse arm (46) vertical with the face A of bearing plate (25);Bearing plate second supports the end A of transverse arm (49) to set
There is bearing plate second to support transverse arm through-hole (48), the other end and bearing plate that bearing plate second supports transverse arm (49) opposite with the end A
(25) the face A is fixedly connected, and bearing plate second supports transverse arm (49) vertical with the face A of bearing plate (25);Bearing plate first supports
The end A of transverse arm (46) is placed between third lifting lug (36) and the 4th lifting lug (37), and bearing plate first supports transverse arm through-hole (47)
Be aligned with the lifting lug hole in the lifting lug hole of third lifting lug (36) and the 4th lifting lug (37), bearing plate first support transverse arm (46) with it is electronic
The first support arm of wheel suspension system (22) is connected by a hinge;Bearing plate second supports the end A of transverse arm (49) to be placed in the first lifting lug
(34) between the second lifting lug (35), and bearing plate second supports the lifting lug hole and the of transverse arm through-hole (48) and the first lifting lug (34)
The lifting lug hole of two lifting lugs (35) is aligned, and bearing plate second supports transverse arm (49) and electronic the second support arm of wheel suspension system (24) logical
Cross hinge connection;Electric Motor Wheel fixing axle (65) end is put into the second circular groove of bearing plate (51) on bearing plate (25), electricity
6 in driving wheel fixing axle (65) are uniformly distributed and the Electric Motor Wheel fixing axle spiral shell of axis and Electric Motor Wheel fixing axle (65) centerline parallel
Pit (64) is aligned with 6 bearing plate tapped through holes (43), is screwed into 6 second bolts by the first circular groove of bearing plate (27)
(29), Electric Motor Wheel fixing axle (65) is fixedly connected with bearing plate (25);
U-shaped frame is made of U-shaped frame first support bar (4), U-shaped frame second support bar (11) and U-shaped frame third support rod (14);U
Type frame first support bar (4), U-shaped frame second support bar (11) and U-shaped frame third support rod (14) are rectangular parallelepiped structure;It is U-shaped
The end B of frame first support bar (4) is fixedly connected with the face B of U-shaped frame second support bar (11), and the two is mutually perpendicular to, U-shaped frame
The end A of one support rod (4) is equipped with U-shaped the first threaded hole of frame (59) and the second threaded hole of U-shaped frame (60), U-shaped the first threaded hole of frame
(59) center line of center line and the second threaded hole of U-shaped frame (60) is parallel to each other and is parallel to U-shaped frame second support bar (11)
The face A;The end B of U-shaped frame third support rod (14) is fixedly connected with the face B of U-shaped frame second support bar (11), and the two is mutually hung down
Directly, the end A of U-shaped frame third support rod (14) is equipped with the 4th threaded hole (63) of U-shaped frame third threaded hole (62) and U-shaped frame, U-shaped frame
The center line of the 4th threaded hole (63) of center line and U-shaped frame of third threaded hole (62) is parallel to each other and is parallel to U-shaped frame second
The face A of support rod (11);U-shaped frame second support bar (11) face A is equipped with U-shaped frame square groove (61), U-shaped frame square groove
(61) central axis is in U-shaped frame second support bar (11) face A;U-shaped frame first support bar (4) supports across the second support frame
Two the first square through holes of support frame (31) on plate (5) are packed into bearing plate third square groove (44), U-shaped frame first support bar
(4) the second threaded hole of U-shaped frame (60) on is aligned with three the first tapped through hole of square groove (45) of bearing plate, first, U-shaped frame
The first threaded hole of U-shaped frame (59) on strut (4) is aligned with three the second tapped through hole of square groove (50) of bearing plate, U-shaped frame
One support rod (4) is fixedly connected with bearing plate (25) by two first bolts (28);U-shaped frame third support rod (14) passes through the
Two the second square through holes of support frame (33) in two support frame support plates (5) are packed into the first square groove of bearing plate (41), U-shaped frame
U-shaped frame third threaded hole (62) on third support rod (14) is aligned with one the second tapped through hole of square groove (40) of bearing plate, U
The 4th threaded hole (63) of U-shaped frame and one the first tapped through hole of square groove (39) of bearing plate on type frame third support rod (14) is right
Together, U-shaped frame third support rod (14) is fixedly connected with bearing plate (25) by two first bolts (28);
Static loading device is by static loading device rotating handle (12), static loading device screw rod (13) and static vertical load
Pressure sensor (26) composition;Static loading device rotating handle (12) is fixedly connected with static loading device screw rod (13), quiet
State loading device screw rod (13) and the second support frame round thread through-hole (32) cooperate, static loading device screw rod (13)
The axis of axis and the second support frame round thread through-hole (32) overlaps, and static loading device screw rod (13) passes through second
Support round thread through-hole (32) is vertically pressed in the top of static vertical load pressure sensor (26), static vertical load pressure
Sensor (26) is placed in the second square groove of bearing plate (42) of electronic wheel suspension system;
Dynamic loading device is by dynamic loading device motor (9), dynamic vertical load pressure sensor (10), dynamic loading device
Screw rod (23), dynamic loading device worm gear (53) and dynamic loading device worm screw (54) composition;Dynamic loading device worm gear (53)
It cooperates with dynamic loading device worm screw (54);The output shaft of motor (9) is fixedly connected with dynamic loading device worm screw (54),
The two axis is overlapped;Dynamic loading device worm gear (53) and the axis of dynamic loading device screw rod (23) overlap, and the two is logical
Cross threaded connection;Dynamic loading device screw rod (23) passes through the first support frame circular through hole in the first support frame support plate (6)
(30) it is vertically pressed in the top of dynamic vertical load pressure sensor (10), dynamic vertical load pressure sensor (10) is placed on
In U-shaped frame square groove (61) above U-shaped frame second support bar (11).
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