Summary of the invention
To solve the problems mentioned above in the background art.The present invention provides a kind of CDC damper solenoid valve assemblies
Test equipment, the equipment thoroughly solve the problems, such as the adjustment of electromagnetism valve assembly parameter, all properties of electromagnetism valve assembly can be joined
Number tests out feature.
To achieve the above object, the invention provides the following technical scheme: a kind of test of CDC damper solenoid valve assembly is set
Standby, including test machine and the testing and control host and testboard that are mounted on the test machine, the test machine, which is equipped with, to be surveyed
Test-run a machine workbench, the test machine worktable are fixedly connected with the test machine, and the test machine worktable is fixedly arranged above
Test panel, the testing and control host and testboard are installed on the test panel, and the testing and control host is fixed
The inside of the test machine is mounted at the test panel, the inside that the testboard is installed on the test machine is close
At the test panel, and it is located at the side of the testing and control host, the testing and control host electrically connects with external power supply
It connects, the testboard includes testboard pedestal, clamps station, hydraulic gear and oil level indicator, the test machine worktable
Top is equipped with testboard pedestal, be equipped on the testboard pedestal it is described clamp station, the station that clamps passes through the liquid
Transmission mechanism transmission connection is pressed, the oil level indicator is mounted on the rear wall of the test machine, and the oil level indicator and the survey
Test-run a machine is fixedly connected, and the testboard and external power supply are electrically connected.
Preferably, the rear of the test machine is additionally provided with cooling body, the cooling body and the fixed company of the test machine
It connects, and there is water outlet and water inlet on the cooling body, the cooling body is by the water outlet and water inlet and outside
The connection of portion's cooling water source.
Preferably, cooling water pipeline is connected on the cooling body, the cooling water pipeline is evenly distributed on the survey
The inside of test-run a machine.
Preferably, display screen, button and charactron indicator light are additionally provided on the testing and control host, the display screen is solid
Dingan County is mounted in the front surface of test panel, and the button is distributed in the side of the test panel, and the charactron indicator light is solid
It is scheduled on the top of the display screen, the display screen and charactron indicator light are electrically connected with the button.
Preferably, headlamp is additionally provided at the top of the test panel, the headlamp is fixedly connected with the test machine,
And the headlamp and external power supply are electrically connected.
Preferably, the station quantity that clamps is four, and clamps station described in four and controlled by hydraulic gear.
Preferably, the method for clamping for clamping station is that automatic hydraulic controls or manually adjust mode.
Preferably, the outside for clamping station is additionally provided with protective cover, and the protective cover engages with the testboard pedestal
Connection, the protective cover are transparent quality.
Preferably, the oil level count number is two, and two oil level indicators are respectively arranged in the cooling body
The left and right sides is sealedly connected with oiling lid at the top of the oil level indicator.
Preferably, the bottom of the test machine is additionally provided with support leg, and the support leg is distributed in the bottom of the test machine
Both ends, the support leg are fixedly connected with the test machine.
Compared with prior art, the beneficial effects of the present invention are:
In the present invention, using form of the host computer in conjunction with test equipment, the testing fatigue test of solenoid valve can be carried out,
Can set the action frequency of solenoid valve when test, and record the pressure value acted every time or directly with standard value multilevel iudge,
The sporadic failure of solenoid valve is found with this;Leakage, the cracking pressure detection of overflow valve, need overflow valve specifically for the test
Project is made or is detected using cooperating with CDC, and the coherent detection of CDC proportion magnetic valve+overflow valve assembly, CDC ratio are carried out
Example solenoid valve test parameter includes pressure, flow, resistance, electric current etc., and data can be exported with Excel form.
In the present invention, four test stations are set, and the switch control of valve can be controlled directly by DC power supply or PWM, hydraulic
Valve 1 time test 1 or 4 one group of assembling tests, the switch control of valve can be controlled directly by DC power supply or PWM, and when test is every
The secondary test for carrying out single valve, test specimen clamp as automatic hydraulic clamping, clamp Emergency use manually, while installing side view protection
Cover has certain mechanical strength, and it is transparent material that when can prevent test, solenoid valve damage, which is jumped out, and protects to personnel,
It does not interfere to observe.
Embodiment
Please refer to Fig. 1-4, the present invention the following technical schemes are provided: a kind of CDC damper solenoid valve assembly test equipment,
Including test machine 1 and the testing and control host 2 and testboard 3 that are mounted on test machine 1, test machine 1 is equipped with test machine work
Make platform 11, test machine worktable 11 is fixedly connected with test machine 1, and test machine worktable 11 is fixedly arranged above test panel 13,
Testing and control host 2 and testboard 3 are installed on test panel 13, and testing and control host 2 is fixedly mounted on the interior of test machine 1
At test panel 13, testboard 3 is installed on the inside of test machine 1 at test panel 13 in portion, and is located at testing and control
The side of host 2, testing and control host 2 and external power supply are electrically connected, and testboard 3 includes testboard pedestal 31, clamps station
32, the top of hydraulic gear 33 and oil level indicator 34, test machine worktable 11 is equipped with testboard pedestal 31, testboard pedestal 31
On be equipped with and clamp station 32, clamp station 32 and be sequentially connected by hydraulic gear 33, oil level indicator 34 is mounted on test machine 1
Rear wall on, and oil level indicator 34 is fixedly connected with test machine 1, and testboard 3 and external power supply are electrically connected.
In the present embodiment,
(1) test machine 1 can carry out the related experiment of hydraulic buttery valve:
Medium: damper oil liquid;Pressure: maximum working pressure (MWP) 8MPa;Flow: single valve maximum stream flow 60L/min;Flow
Meter: measurement range 0L/min~70L/min, measurement accuracy ± 1%;Pressure sensor: 0~10Mpa of measurement range, precision ±
1%;Supply voltage: PWM controls (direct current 12V and 24V), controls frequency 0-5000Hz, and duty ratio 0-100%-0 is controlled
System.
Test specimen to be measured: 0-3 amperes of single current, about 24 watts of power, -40 DEG C of the temperature modes that freezing test specimen can be used are real
It is existing.
(2) test machine 1 can test linear solenoid valve and switch electromagnetic valve, and test parameter includes pressure, flow, resistance, electricity
Stream etc.;
Test quantity: having 4 stations, and the switch control of valve can be controlled directly by DC power supply or PWM, hydraulic valve 1 time survey
1 or 4 one group of assembling tests are tried, the switch control of valve can be controlled directly by DC power supply or PWM, and when test carries out list every time
The test of a valve, test specimen clamp as automatic hydraulic clamping, clamp Emergency use manually, and test has protective device, but need it is transparent with
Just it observes.
(3) the testing fatigue test of solenoid valve can be carried out, when test can set the action frequency of solenoid valve, and record every
The pressure value of secondary movement or directly with standard value multilevel iudge, the sporadic failure of solenoid valve is found with this;The leakage of overflow valve,
Cracking pressure detection.It needs overflow valve to be made specifically for the pilot project or detected using cooperating with CDC, carries out CDC
The coherent detection of proportion magnetic valve+overflow valve assembly, CDC proportion magnetic valve test parameter include pressure, flow, resistance, electric current
Deng data can be exported in the form of Excel table and curvilinear figure.
Specifically, the rear of test machine 1 is additionally provided with cooling body 4, cooling body 4 is fixedly connected with test machine 1, and cooling
There is water outlet and water inlet, cooling body 4 is connect by water outlet and water inlet with external cooling water source, cooling in mechanism 4
Cooling water pipeline is connected in mechanism 4, cooling water pipeline is evenly distributed on the inside of test machine 1, by the inside of test machine 1
Arrangement is connected with the cooling water pipeline of cooling body 4, can be passed through cooling water, by water-cooling pattern, recycles inside to test machine 1
Oil liquid is cooled down, to guarantee constant oil temperature.
Specifically, being additionally provided with display screen 21, button 22 and charactron indicator light 23, display screen 21 on testing and control host 2
It is fixedly mounted on the front surface of test panel 13, button 22 is distributed in the side of test panel 13, and charactron indicator light 23 is fixed
In the top of display screen 21, display screen 21 and charactron indicator light 23 are electrically connected with button 22, by setting display screen 21,
Button 22 and charactron indicator light 23, tester can be used the tools such as 22 mouse of button, operate to test procedure, simultaneously
It observes and records content of the test by display screen 21 and charactron indicator light 23, facilitate and counted and result obtains.
Specifically, the top of test panel 13 is additionally provided with headlamp 12, headlamp 12 is fixedly connected with test machine 1, and is shone
Bright lamp 12 and external power supply are electrically connected, and by installing one 12 groups of headlamp at the top of test panel 13, can be used for providing
Illumination facilitates viewing test process.
Specifically, clamping 32 quantity of station is four, and four clamp station 32 and are controlled by hydraulic gear 33, press from both sides
The method of clamping of dress station 32 is that automatic hydraulic controls or manually adjusts mode, and clamping 32 quantity of station is four, hydraulic valve
Switch control can directly be controlled by DC power supply or PWM, hydraulic valve 1 time test 1 or 4 one group of assembling tests, hydraulic valve
Switch control can directly be controlled by DC power supply or PWM, when test, carries out the test of single valve every time, and it is automatic that test specimen, which clamps,
Hydraulic clamping, and it is equipped with clamping Emergency use manually.
Specifically, the outside for clamping station 32 is additionally provided with protective cover 35, protective cover 35 is connected together with testboard pedestal 31,
Protective cover 35 is transparent quality, by the way that in one protective cover 35 of external installation for clamping station 32, wherein protective cover 35 is transparent
Plastics are made, and have certain mechanical strength, and when can prevent test, solenoid valve damage is jumped out, and protect to personnel, while thoroughly
Bright material does not interfere to observe.
Specifically, 34 quantity of oil level indicator is two, and two oil level indicators 34 are respectively arranged in the left and right two of cooling body 4
Side, the top of oil level indicator 34 are sealedly connected with oiling lid 341, and hydraulic oil is added by the pouring orifice on oil level indicator 34, until
Two sides oil level all reaches 80%, then can be used, and oiling lid 341 plays sealing function.
Specifically, the bottom of test machine 1 is additionally provided with support leg 14, support leg 14 is distributed in the bottom both ends of test machine 1, branch
Support foot 14 is fixedly connected with test machine 1, by the way that two groups of support legs 14 are arranged in the bottom of test machine 1, can make test machine 1 and bottom surface
Between support more stable, and there are gaps, facilitate carrying and movement, while can reduce the vibration between body and bottom surface and making an uproar
Sound.
The working principle of the invention and process for using: after the present invention installs,
1, PWM valve testing button 22 is selected before operating system, PWM frequency, pressure and PWM fundamental frequency, width sets exist
On main panel, if being 0 without using fundamental frequency pulsewidth is set if fundamental frequency, PWM valve testing button 22 is clicked, pop-up dialog box:
Since PWM operation be gradually increased to maximum pulse width by stepping-in amount through stepping time originating pulsewidth, then is gradually reduced
To pulsewidth is terminated, operation is completed.Stepping-in amount is smaller, and measurement points (resolution ratio) are higher, and stepping time is bigger, and measurement data is more quasi-
Really.
Output maximum pressure data are 35MPa, cannot be changed.It is arranged according to the flow of required test pressure and valve body
It shows pressure peak and display flow peak, curve is made to reach best considerable effect.
When operation, PLC one point of every completion notes that host computer, and host computer, which is read, to be completed to be shown on curve.Main panel
On current pressure and present flow rate be current actual value.
2, overflow valve test
It selects operating mode for overflow valve test, clicks overflow valve parameter button 22 and parameter is set, system pressure is by ratio
Overflow valve generates, and proportional overflow valve control output 100~800mA electric current just generates the pressure of each consecutive variations to proportional pressure control valve
Power.Testing maximum pressure is protection pressure, that is, pressure upper limit.
Referring to the above parameter, the output of proportional overflow valve control begins to pass through stepping time by stepping-in amount gradually from 100mA
Increase, until flow reaches, flow value 10L/min (fully opening) is completed in overflow or pressure reaches maximum pressure 5.0MPa,
Electric current is gradually decreased again, until pressure, to 0.35MPa, test terminates.
It is to compress to unclamp oil cylinder pressure that release, which is compressed, with output.
3, testing fatigue
Testing fatigue parameter setting and test value are all on the home panel.
Under auto state, operating mode is chosen, clicks system stop button 22, pops up start and stop dialog box, selection starting
Or stop, " determination " is pressed, system is started or stoped.
4, impact operation:
It when system is not run, by lower button 22, brings into operation according to institute's setting parameter, surge is that valve compresses release
Use pressure.
5, adjustment parameter:
First three parameter is about oil pressure cntrol, and the proportional overflow valve of oil pressure is generated, exported by proportional pressure control valve amplifier
Current control, since pressure control response is than very fast, so being controlled using general PI, parameter does not have to change.
Behindness parameter is controlled about oil circuit temperature, and oil heater is controlled by the 3 phase solid-state relays with zero passage, zero electricity
Press off logical, zero current is closed, and control solid-state relay opens the output power of pulse-width controlled heater.Start constant temperature to click, bullet
Dialog box is as follows out, clicks starting, starts constant temperature.It clicks and presses the above parameter, it is assumed that the setting oil circuit temperature on main panel works as perseverance
Startup temperature moment exports 30% power;Assuming that actual temperature exports %20 when being greater than 40.5 DEG C, 10% is exported when greater than 46 DEG C,
Output is closed when greater than 45 DEG C, is exported 40% when less than 39 DEG C, when being output 60% less than 37 DEG C, is exported when less than 35 DEG C
100%.
Open prior document:
In the case where system does not have automatic running, opening file, (the entitled .ylll of suffix, automatic running complete automatic protect
There are under E disk yldata catalogue), curve is shown according to the supplemental characteristic for opening file, after opening file activities, can also be opened
Three files are shown on screen in graph form, note: being opened the maximum pulse width compared and be preferably equal to open the maximum arteries and veins of file
Width cannot be greater than.
Export, importing Excel file automatic running completion can export test data to Excel file.It can import
In the Excel file to screen for the standard component crossed after tested, as comparison curves, upper lower deviation is arranged in Excel file, does not conform to
Lattice product, pop-up dialog box alarm.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.