CN110132195A - The probe of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method - Google Patents

The probe of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method Download PDF

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CN110132195A
CN110132195A CN201910461858.0A CN201910461858A CN110132195A CN 110132195 A CN110132195 A CN 110132195A CN 201910461858 A CN201910461858 A CN 201910461858A CN 110132195 A CN110132195 A CN 110132195A
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vector
point
blade profile
nurbs curve
discrete
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CN110132195B (en
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张旭
王振友
朱利民
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HUST Wuxi Research Institute
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HUST Wuxi Research Institute
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant

Abstract

The probe that the present invention provides a kind of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method, include the following steps: using each survey ball's dead center M of three-dimensional coordinates measurement as the data point P of nurbs curve, the knot vector K of nurbs curve is calculated using accumulation chord length method, and calculates the basic function matrix N of nurbs curvei,m;According to offset dot matrix control of reverse computing vertex matrix D, the nurbs curve of fitting is made to cross data point;Equidistant discrete nurbs curve calculates the normal vector N that discrete point is parallel to X/Y planexy;Discrete point O is O' along the subpoint of Z-direction plane where blade profile, calculates vectorEnable vectorIt is equal to N in the direction of X/Y planexyDirection, vectorIt is 0 in the component of Z-direction, thenWithFormed compensation vectorAs compensate three-dimensional radius compensation vector.The present invention solves blade profile and scans the cosine error occurred in radius compensation.

Description

The probe of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method
Technical field
The present invention relates to three coordinate measuring engine measurement technical field, especially a kind of blade profile contact type scanning measurement Probe surveys ball three-dimensional radius compensation method.
Background technique
Blade has important application, while processing and inspection to blade in aero-engine, turbine, field of wind power generation Required precision is surveyed increasingly to increase.Contact and contactless two kinds of detection methods are mainly used in current vane detection, the former Detection accuracy has tens microns of error compared with the latter, can only or big workpiece application low to some accuracy request classes.To high-precision Crop leaf measuring, three coordinate measuring machine are first-selected instruments, during the scanning process to reduce stylus abrasion, are increased in stylus tip anti- The ruby ball of abrasion as surveying ball, due to three coordinate measuring machine read be ruby ball center coordinate value, ground reducing The problem of compensation of the ruby radius of a ball is brought while damage.
Current gauge head measuring needle radius compensation method is broadly divided into curved surface compensation and curve compensation.Curved surface compensation needs to measure leaf Body numerical value, then the inwardly biasing ruby radius of a ball, this is just needed using five axis gauge heads, and sweeping measurement, this measurement method is not only Data volume is big, and gauge head itself is expensive, so crop leaf measuring majority uses section line Scanning Detction at present, and carries out curve Compensation.Curve compensation method is a kind of two dimension compensation, does not account for the cosine angle bring cosine error of blade twist generation.Needle To this problem, patent CN 104330068A proposes a kind of use cross-sectional scans mode, measures multiple section lines and is fitted measurement song Face according still further to the method for surface method arrow biasing, then intercepts section line after biasing.The method theoretically can reduce cosine error, But need to measure multiple sections, measurement efficiency is difficult to ensure.
Summary of the invention
It is an object of the present invention to overcome the shortcomings of the prior art and provide a kind of surveys of blade profile contact type scanning The probe of amount surveys ball three-dimensional radius compensation method, scans the cosine error occurred in radius compensation to solve blade profile.This Invention the technical solution adopted is that:
A kind of probe survey ball three-dimensional radius compensation method of blade profile contact type scanning measurement, includes the following steps:
Step S101, coordinate system XYZ is used by this method of blade coordinate system to be measured, by each survey ball of three-dimensional coordinates measurement Data point P of the central point M as nurbs curve calculates the knot vector K of nurbs curve using accumulation chord length method, and calculates The basic function matrix N of nurbs curvei,m;According to offset dot matrix control of reverse computing vertex matrix D, make the nurbs curve mistake of fitting Data point;
Step S102, equidistant discrete nurbs curve, each discrete point are expressed as point O, calculate discrete point and are parallel to X/Y plane Normal vector Nxy
Step S103, discrete point O is O' along the subpoint of Z-direction plane where blade profile, calculates vector A point is to survey ball and the practical contact point of blade, enables vectorIt is equal to N in the direction of X/Y planexyDirection, vectorIn Z axis The component in direction is 0, thenWithFormed compensation vectorAs compensate three-dimensional radius compensation vector.
Further, step S101 is specifically included:
Coordinate system XYZ is used by this method of blade coordinate system to be measured, blade profile to be measured is parallel to plane where X/Y axis That is X/Y plane, plane is perpendicular to Z axis where blade profile to be measured;
Using each survey ball's dead center M of three-dimensional coordinates measurement as data point P, n+1 data point is shared, nurbs curve Number m;
The equation C of nurbs curve is expressed are as follows:
Wherein, k is variable, diFor control vertex, wiFor weight, K=[k0,…,ki,…,kn+m+1] it is nurbs curve Knot vector can be expressed as:
PiFor data point coordinate;
In formula (1), Ni,mFor the basic function of nurbs curve, it is expressed as the coefficient matrix of formula (3) or formula (5);
Control vertex matrix D is expressed by the control vertex in formula (1) are as follows:
D=[d0 … dn]T. (4)
Formula (4) is solved by formula (5), and the coefficient matrix of formula (5) is a kind of easy expression of formula (3);
Coefficient matrix in formula (5):
For deformation matrix of the offset dot matrix under knot vector control;
Wherein,
Further, step S102 is specifically included:
Equidistant discrete nurbs curve, l point of covariance, discrete distance determine that discrete point is denoted as C by discrete point quantityi (k), [1, l] i ∈, each discrete point are expressed as point O, and all discrete points project to blade profile place plane along Z-direction, in blade Section planar calculates the tangent vector of each discrete point:
Ti(k)=Ci'(k). (6)
Wherein, Ci' (k) be Ci(k) derivative is then parallel to the normal vector N of X/Y planexyExpression are as follows:
Normal vector NxyIt is expressed as Nxy=(nx,ny), nxIndicate component of the normal vector in X-direction, nyIndicate normal direction arrow Measure the component in Y direction.
Further, in step S103, compensation vectorExpression are as follows:
Wherein, z is the Z-direction numerical value of discrete point, z0By survey section Z-direction numerical value.
Advantages of the present invention: the probe of blade profile contact type scanning measurement proposed by the present invention surveys ball three-dimensional radius compensation Method is compensated using ball sphere center position and section a difference in height existing for Z-direction is surveyed when probe scanning section in two dimension On the basis of increase this elevation information, improve blade profile scanning in radius compensation precision.
Detailed description of the invention
Fig. 1 is flow chart of the invention.
Fig. 2 is compensation vector schematic diagram of the invention.
Specific embodiment
Below with reference to specific drawings and examples, the invention will be further described.
The present invention proposes that a kind of probe of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method, including such as Lower step:
Step S101, coordinate system XYZ is used by this method of blade coordinate system to be measured, by each survey ball of three-dimensional coordinates measurement Central point M is as NURBS (non-uniform rational B-spline, Non-Uniform Rational B-Splines)) data point of curve P calculates the knot vector K of nurbs curve using accumulation chord length method, and calculates the basic function matrix N of nurbs curvei,m;According to Offset dot matrix control of reverse computing vertex matrix D makes the nurbs curve of fitting cross data point;
Specifically,
Coordinate system XYZ is used by this method of blade coordinate system to be measured, blade profile to be measured is parallel to plane where X/Y axis That is X/Y plane, plane is perpendicular to Z axis where blade profile to be measured;
Using each survey ball's dead center M of three-dimensional coordinates measurement as data point P, n+1 data point is shared, the present invention uses 3 The number m of secondary nurbs curve, i.e. nurbs curve takes 3;
The equation C of nurbs curve is expressed are as follows:
Wherein, k is variable, diFor control vertex, wiFor weight, weight of the present invention takes 1, K=[k0,…,ki,…,kn+m+1] For the knot vector of nurbs curve, can be expressed as:
PiFor data point coordinate;
In formula (1), Ni,mFor the basic function of nurbs curve, it can be expressed as formula (3), easier expression way is The coefficient matrix of formula (5);
Control vertex matrix D is expressed by the control vertex in formula (1) are as follows:
D=[d0 … dn]T. (4)
Formula (4) is solved by formula (5), and the coefficient matrix of formula (5) is a kind of easy expression of formula (3);
Coefficient matrix in formula (5):
For deformation matrix of the offset dot matrix under knot vector control;
Wherein,
Step S102, equidistant discrete nurbs curve, each discrete point are expressed as point O, calculate discrete point and are parallel to X/Y plane Normal vector Nxy
It specifically includes:
Equidistant discrete nurbs curve, l point of covariance, discrete distance determine that discrete point is denoted as C by discrete point quantityi (k), [1, l] i ∈, each discrete point are expressed as point O, and all discrete points project to blade profile place plane along Z-direction, in blade Section planar calculates the tangent vector of each discrete point:
Ti(k)=Ci'(k). (6)
Wherein, Ci' (k) be Ci(k) derivative is then parallel to the normal vector N of X/Y planexyIt can be expressed as:
Normal vector NxyIt is expressed as Nxy=(nx,ny), nxIndicate component of the normal vector in X-direction, nyIndicate normal direction arrow Measure the component in Y direction;
Step S103, point O is O' in the subpoint of X/Y plane along Z-direction, calculates vectorA point is to survey ball and leaf The practical contact point of piece, enables vectorIt is equal to N in the direction of X/Y planexyDirection, vectorIt is in the component of Z-direction 0, thenWithFormed compensation vectorAs compensate three-dimensional radius compensation vector.As shown in Figure 2.
Step S103, discrete point O is O' along the subpoint of Z-direction plane where blade profile, calculates vector A point is to survey ball and the practical contact point of blade, enables vectorIt is equal to N in the direction of X/Y planexyDirection, vectorIn Z axis The component in direction is 0, thenWithFormed compensation vectorAs compensate three-dimensional radius compensation vector.Such as Fig. 2 institute Show.
It specifically includes:
Compensation vectorExpression are as follows:
Wherein, z is the Z-direction numerical value of discrete point, z0By survey section Z-direction numerical value.
It should be noted last that the above specific embodiment is only used to illustrate the technical scheme of the present invention and not to limit it, Although being described the invention in detail referring to example, those skilled in the art should understand that, it can be to the present invention Technical solution be modified or replaced equivalently, without departing from the spirit and scope of the technical solution of the present invention, should all cover In the scope of the claims of the present invention.

Claims (4)

1. a kind of probe of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method, which is characterized in that including such as Lower step:
Step S101, coordinate system XYZ is used by this method of blade coordinate system to be measured, by each survey ball center of three-dimensional coordinates measurement Data point P of the point M as nurbs curve calculates the knot vector K of nurbs curve using accumulation chord length method, and calculates NURBS The basic function matrix N of curvei,m;According to offset dot matrix control of reverse computing vertex matrix D, the nurbs curve of fitting is made to cross offset Point;
Step S102, equidistant discrete nurbs curve, each discrete point are expressed as point O, calculate the method that discrete point is parallel to X/Y plane To vector Nxy
Step S103, discrete point O is O' along the subpoint of Z-direction plane where blade profile, calculates vectorA point is Ball and the practical contact point of blade are surveyed, vector is enabledIt is equal to N in the direction of X/Y planexyDirection, vectorIn Z-direction Component is 0, thenWithFormed compensation vectorAs compensate three-dimensional radius compensation vector.
2. the probe of blade profile contact type scanning measurement as described in claim 1 surveys ball three-dimensional radius compensation method, special Sign is,
Step S101 is specifically included:
Coordinate system XYZ is used by this method of blade coordinate system to be measured, blade profile to be measured is parallel to plane i.e. XY where X/Y axis Plane, plane is perpendicular to Z axis where blade profile to be measured;
Using each survey ball's dead center M of three-dimensional coordinates measurement as data point P, n+1 data point, the number of nurbs curve are shared m;
The equation C of nurbs curve is expressed are as follows:
Wherein, k is variable, diFor control vertex, wiFor weight, K=[k0,…,ki,…,kn+m+1] be nurbs curve node Vector can be expressed as:
PiFor data point coordinate;
In formula (1), Ni,mFor the basic function of nurbs curve, it is expressed as the coefficient matrix of formula (3) or formula (5);
Control vertex matrix D is expressed by the control vertex in formula (1) are as follows:
D=[d0 … dn]T. (4)
Formula (4) is solved by formula (5), and the coefficient matrix of formula (5) is a kind of easy expression of formula (3);
Coefficient matrix in formula (5):
For deformation matrix of the offset dot matrix under knot vector control;
Wherein,
3. the probe of blade profile contact type scanning measurement as claimed in claim 2 surveys ball three-dimensional radius compensation method, special Sign is,
Step S102 is specifically included:
Equidistant discrete nurbs curve, l point of covariance, discrete distance determine that discrete point is denoted as C by discrete point quantityi(k), i ∈ [1, l], each discrete point are expressed as point O, and all discrete points project to blade profile place plane along Z-direction, in blade profile Planar calculate the tangent vector of each discrete point:
Ti(k)=Ci'(k). (6)
Wherein, Ci' (k) be Ci(k) derivative is then parallel to the normal vector N of X/Y planexyExpression are as follows:
Normal vector NxyIt is expressed as Nxy=(nx,ny), nxIndicate component of the normal vector in X-direction, nyIndicate that normal vector exists The component of Y direction.
4. the probe of blade profile contact type scanning measurement as claimed in claim 3 surveys ball three-dimensional radius compensation method, special Sign is,
In step S103, compensation vectorExpression are as follows:
Wherein, z is the Z-direction numerical value of discrete point, z0By survey section Z-direction numerical value.
CN201910461858.0A 2019-05-30 2019-05-30 Three-dimensional radius compensation method for probe ball measurement of blade section contact type scanning measurement Active CN110132195B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN112033338A (en) * 2020-09-14 2020-12-04 中国航空工业集团公司北京长城计量测试技术研究所 Blade curved surface contact type scanning measurement probe radius surface compensation method
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CN117606327B (en) * 2024-01-24 2024-04-05 天津工业大学 Aeroengine blade profile detection equipment

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Denomination of invention: The probe of blade profile contact type scanning measurement surveys ball three-dimensional radius compensation method

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