CN110132004A - A kind of Full-automatic high-temperature stands continuous tunnel furnace and quiescence in high temperature technique - Google Patents
A kind of Full-automatic high-temperature stands continuous tunnel furnace and quiescence in high temperature technique Download PDFInfo
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- CN110132004A CN110132004A CN201910518550.5A CN201910518550A CN110132004A CN 110132004 A CN110132004 A CN 110132004A CN 201910518550 A CN201910518550 A CN 201910518550A CN 110132004 A CN110132004 A CN 110132004A
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- material cart
- furnace
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/02—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity of multiple-track type; of multiple-chamber type; Combinations of furnaces
- F27B9/028—Multi-chamber type furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace
- F27B9/26—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path tunnel furnace on or in trucks, sleds, or containers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/39—Arrangements of devices for discharging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/382—Charging
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/38—Arrangements of devices for charging
- F27B2009/384—Discharging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses a kind of Full-automatic high-temperatures to stand continuous tunnel furnace comprising have: multiple furnace bodies, multiple furnace bodies are sequentially communicated along the direction of transfer of material cart, and the rear and front end of multiple furnace bodies is respectively equipped with feeding end door-opening mechanism and discharging end door-opening mechanism；Transmission device, transmission device, which runs through, to be set in multiple furnace bodies, and transmission device is for driving material cart to be sequentially transmitted in multiple furnace bodies；Feeding device, feeding device are set to the front side of feeding end door-opening mechanism, and material cart is moved to transmission device for driving material cart to rise to the position with transmission device flush by feeding device；Blanking device, blanking device are set to the rear side of discharging end door-opening mechanism, and blanking device drives material cart to drop to lower discharge position for removing material cart from transmission device.The present invention has the characteristics that multiple furnace body temperatures are balanced, saves energy consumption, save human cost, production efficiency can be improved.
Description
Technical field
The present invention relates to continuous tunnel furnaces more particularly to a kind of Full-automatic high-temperature to stand continuous tunnel furnace and quiescence in high temperature technique.
Background technique
In the prior art, general cell making process has 18 process flows or so, and conventional high-temperature standing furnace is located at true
After empty fluid injection and two envelope processes, in the technology chain position before formation process.The purpose of quiescence in high temperature is: electrolyte is in fluid injection
In order to guarantee that electrolyte to pole piece complete wetting, forms preferable SEI film, generally to carry out 24 hours quiescence in high temperatures after sealing.
Existing tunnel furnace generally comprises 5 independent Processing Rooms, and a Processing Room places 2 material carts, amounts to 10 simultaneous processings
Going out within 24 hours a batch, production capacity is 24 hours/10 vehicle cargos, but this continuous tunnel furnace needs individually to heat up for each furnace body,
Its energy consumption is higher, occupied area is larger, production efficiency is low, in addition, each furnace body be required to staff by materials vehicle push-in and
It pulls out, not only human cost is higher, but also it is poor to automate performance.
Summary of the invention
The technical problem to be solved in the present invention is that in view of the deficiencies of the prior art, it is equal to provide a kind of multiple furnace body temperatures
The Full-automatic high-temperature standing continuous tunnel furnace and quiescence in high temperature technique for weighing, saving energy consumption, save human cost, production efficiency can be improved.
In order to solve the above technical problems, the present invention adopts the following technical scheme that.
A kind of Full-automatic high-temperature standing continuous tunnel furnace comprising have: multiple furnace bodies, sender of multiple furnace bodies along material cart
To being sequentially communicated, the rear and front end of multiple furnace bodies is respectively equipped with feeding end door-opening mechanism and discharging end door-opening mechanism；Transmission device,
The transmission device, which runs through, to be set in multiple furnace bodies, and the transmission device is for driving the material cart in multiple furnace bodies
It is sequentially transmitted；Feeding device, the feeding device are set to the front side of feeding end door-opening mechanism, and the feeding device is for driving
So that the material cart is risen to the position with the transmission device flush, and the material cart is moved to the transmission and is filled
It sets；Blanking device, the blanking device are set to the rear side of the discharging end door-opening mechanism, and the blanking device is used for the object
Material cart is removed from the transmission device, and the material cart is driven to drop to lower discharge position.
Preferably, the furnace body is surrounded by muti-piece rock wool board, is provided with observation window in the rock wool board of side.
Preferably, the outside of the furnace body is equipped with fortune wind heat generating device, by the fortune wind heat generating device to the furnace body
Interior heat air delivery.
Preferably, the fortune wind heat generating device includes blower, and the entrance of the blower is connected to institute by inlet air channel
The top of furnace body is stated, the outlet of the blower has air-out passage, and the air-out passage is communicated with heating cabinet, the heating cabinet
The interior electric heater being equipped with for being heated to air-flow, the outlet of the heating cabinet are described in the bottom of the furnace body
Circulating-heating is carried out to the intracorporal air of the furnace when blower operates.
Preferably, feeding end door-opening mechanism includes upper door body sliding rail and lower door body sliding rail, the upper door body sliding rail
Set between lower door body sliding rail there are two door body, and the upper and lower ends of the door body respectively with the upper door body sliding rail and lower door body
Sliding rail is slidably connected, and switch door motor and switch gate driven wheel, the switch gate electricity are fixed at the top of the upper door body sliding rail
It is connected between the driving wheel of machine and the switch gate driven wheel by belt, the belt point positioned at switch gate driven wheel two sides
It is not fixedly connected with two door body, when the switch door motor is positive or antiport, drives two by the belt
Door body is located remotely from each other perhaps close to each other and then completes enabling or shutdown movement.
Preferably, two door body pass through the skin that two door body towing plates are connected to switch gate driven wheel two sides respectively
Band.
Preferably, fixed there are two door body limit switch on the upper door body sliding rail, two door body limit switches are set to one
The two sides of a door body towing plate, when two door body are opened, which triggers one of two door body limit switches, when two
When a door body is closed, which triggers another in two door body limit switches.
Preferably, driven wheel adjusting bracket is fixed on the upper door body sliding rail, the driven wheel adjusting bracket is equipped with driven
Adjusting slider and driven wheel adjusting screw rod, the driven wheel adjusting screw rod and the driven wheel adjusting bracket thread connection are taken turns, it is described
Driven wheel adjusting slider is slidably connected with the driven wheel adjusting bracket, and the switch gate driven wheel is set to the driven wheel and adjusts cunning
On block, the end of the driven wheel adjusting screw rod is rotationally connected with the driven wheel adjusting slider, screws the driven wheel and adjusts
When screw rod, the relatively described driven wheel adjusting bracket sliding of the driven wheel adjusting slider is driven, it is driven to adjust the switch gate therewith
The distance between wheel and the switch door motor, and then adjust the rate of tension of the belt.
A kind of Full-automatic high-temperature standing technique, the technique realize that the continuous tunnel furnace includes multiple based on a continuous tunnel furnace
Furnace body, transmission device, feeding device and blanking device, multiple furnace bodies are sequentially communicated along the direction of transfer of material cart, Duo Gelu
The rear and front end of body is respectively equipped with feeding end door-opening mechanism and discharging end door-opening mechanism, and the transmission device, which runs through, is set to multiple furnaces
In vivo, the feeding device is set to the front side of feeding end door-opening mechanism, and the blanking device opens the door set on the discharging end
The rear side of mechanism, the technique include the following steps: step S1, and the material cart is moved at the feeding device；Step
Rapid S2, feeding end door-opening mechanism execute door opening action；Step S3, the feeding device drive the material cart rise to
The position of the transmission device flush, and the material cart is moved to the transmission device；Step S4, the transmission dress
It sets and the material cart is driven to be sequentially transmitted in multiple furnace bodies, execute quiescence in high temperature process；Step S5, the discharging end open the door
Mechanism executes door opening action；Step S6, the blanking device removes the material cart from the transmission device, and drives
The material cart drops to lower discharge position.
Preferably, the transmission device is equipped with 13 stations for placing the material cart, the transmission device
The used time for driving the mobile station of the material cart is 37 minutes.
Full-automatic high-temperature disclosed by the invention is stood in continuous tunnel furnace, and in feeding side, the material cart is first moved to institute
It states at feeding device, waits feeding end door-opening mechanism to execute door opening action, the feeding device drives the material later
Cart rises to the position with the transmission device flush, and the material cart is moved to the transmission device, transmits
Cheng Zhong, the transmission device drive the material cart to be sequentially transmitted in multiple furnace bodies, quiescence in high temperature process are executed, in blanking
Side, the discharging end door-opening mechanism execute door opening action, and the blanking device is by the material cart from the transmission device
It removes, and the material cart is driven to drop to lower discharge position.Compared to existing technologies, the present invention is by material cart multiple
It is sequentially transmitted in furnace body, without being the independent heat supply of each furnace body, saving energy consumption is not only facilitated, so that in multiple furnace bodies
The more balanced while of the invention loading and unloading of temperature and translation pusher process be automatically performed, not only save manpower at
This, and production efficiency can be improved, preferably realize full-automatic production.
Detailed description of the invention
Fig. 1 is the overall structure figure of continuous tunnel furnace；
Fig. 2 is the internal structure chart of continuous tunnel furnace；
Fig. 3 is the local structural graph of furnace body；
Fig. 4 is the structural schematic diagram for transporting wind heat generating device；
Fig. 5 is the perspective view for transporting wind heat generating device；
Fig. 6 is the perspective view of feeding end door-opening mechanism；
Fig. 7 is the local structural graph of feeding end door-opening mechanism；
Fig. 8 is the local structural graph of switch gate motor part；
Fig. 9 is the local structural graph of switch gate driven wheel part；
Figure 10 is the perspective view of feeding device；
Figure 11 is the internal structure chart one of feeding device；
Figure 12 is the internal structure chart two of feeding device；
Figure 13 is the internal structure chart three of feeding device；
Figure 14 is the structure chart of push-pull mechanism；
Figure 15 is the structure chart of anti-degassing cylinder；
Figure 16 is the structure chart of banjo and abutment sleeve；
Figure 17 is the structure chart of microscope carrier trigger switch and microscope carrier；
Figure 18 is the structure chart of transmission device；
Figure 19 is the enlarged drawing of part A in Figure 18；
Figure 20 is the transmit process schematic diagram of transmission device；
Figure 21 is the local structural graph of chain；
Figure 22 is the structure chart of conveyer frames and driven shaft；
Figure 23 is the structure chart of chain tension adjusting bracket；
Figure 24 is the structure chart of transmission device and discharging end door-opening mechanism；
Figure 25 is the enlarged drawing of part B in Figure 24.
Specific embodiment
The present invention is described in more detail with reference to the accompanying drawings and examples.
Embodiment one
The present embodiment proposes a kind of Full-automatic high-temperature standing continuous tunnel furnace, referring to Figure 1 to Fig. 9 comprising have:
Multiple furnace bodies 1, multiple furnace bodies 1 are sequentially communicated along the direction of transfer of material cart 100, the front and back two of multiple furnace bodies 1
End is respectively equipped with feeding end door-opening mechanism 11 and discharging end door-opening mechanism 12；
Transmission device 2, the transmission device 2, which runs through, to be set in multiple furnace bodies 1, and the transmission device 2 is for driving institute
Material cart 100 is stated to be sequentially transmitted in multiple furnace bodies 1；
Feeding device 3, the feeding device 3 are set to the front side of feeding end door-opening mechanism 11, and the feeding device 3 is used
In driving the material cart 100 to rise to the position with 2 flush of transmission device, and the material cart 100 is translated
To the transmission device 2；
Blanking device 4, the blanking device 4 are set to the rear side of the discharging end door-opening mechanism 12, and the blanking device 4 is used
In removing the material cart 100 from the transmission device 2, and the material cart 100 is driven to drop to lower discharge position.
The material cart 100 during the work time, in feeding side, is first moved to the feeding device by above-mentioned continuous tunnel furnace
At 3, feeding end door-opening mechanism 11 is waited to execute door opening action, the feeding device 3 drives the material cart 100 later
The position with 2 flush of transmission device is risen to, and the material cart 100 is moved to the transmission device 2, was transmitted
Cheng Zhong, the transmission device 2 drive the material cart 100 to be sequentially transmitted in multiple furnace bodies 1, execute quiescence in high temperature process,
In blanking side, the discharging end door-opening mechanism 12 executes door opening action, and the blanking device 4 is by the material cart 100 from institute
It states and is removed on transmission device 2, and the material cart 100 is driven to drop to lower discharge position.Compared to existing technologies, of the invention
Material cart 100 is sequentially transmitted in multiple furnace bodies 1, is not necessarily to be the independent heat supply of each furnace body, not only facilitates saving energy consumption,
So that temperature in multiple furnace bodies 1 it is more balanced while of the invention loading and unloading and translation pusher process it is automatic
It completes, not only saves human cost, and production efficiency can be improved, preferably realize full-automatic production.
About the specific structure of furnace body 1, in the present embodiment, the furnace body 1 is surrounded by muti-piece rock wool board 13, is located at side
Observation window 130 is provided in the rock wool board 13 in portion.
The present embodiment preferably realized by the way of hot air circulation heat supply, in particular to, the outside of the furnace body 1 is equipped with fortune
Wind heat generating device 14, by the fortune wind heat generating device 14 into the furnace body 1 heat air delivery.
The fortune wind heat generating device 14 includes blower 140 as a preferred method, and the entrance of the blower 140 is logical
Cross the top that inlet air channel 141 is connected to the furnace body 1, the outlet of the blower 140 has an air-out passage 142, it is described go out
Wind channel 142 is communicated with heating cabinet 143, and the electric heater 144 for being heated to air-flow is equipped in the heating cabinet 143,
The outlet of the heating cabinet 143 is in the bottom of the furnace body 1, to the air in the furnace body 1 when the blower 140 operates
Carry out circulating-heating.In above structure, under the collective effect of circulating current and electric heater, it can make to be rapidly heated in furnace body 1
To target upper temperatures state, meanwhile, in furnace body 1 by the way of bottom side air inlet, top side outlet air, this design more accords with the present embodiment
The principle that hot-air rises naturally is closed, heating effect is more preferable.
In order to realize automatic switch fire door, in the present embodiment, feeding end door-opening mechanism 11 includes upper door body sliding rail
110 and lower door body sliding rail 111, it is set between the upper door body sliding rail 110 and lower door body sliding rail 111 there are two door body 112, and described
The upper and lower ends of door body 112 are slidably connected with the upper door body sliding rail 110 and lower door body sliding rail 111 respectively, and the upper door body is sliding
The top of rail 110 is fixed with switch door motor 113 and switch gate driven wheel 114, the driving wheel of the switch door motor 113 and institute
It states and is connected between switch gate driven wheel 114 by belt 115, the belt 115 positioned at 114 two sides of switch gate driven wheel is distinguished
It is fixedly connected with two door body 112, when the switch door motor 113 is positive or antiport, is driven by the belt 115
So that two door body 112 is located remotely from each other perhaps close to each other and then completes enabling or shutdown movement, the discharging end door-opening mechanism
12 is identical as the structure of feeding end door-opening mechanism 11.
In order to drive door body 112 mobile, in the present embodiment, two door body 112 are connected by two door body towing plates 116 respectively
It is connected to the belt 115 of 114 two sides of switch gate driven wheel.
In order to play position-limiting action in closed position and open position, in the present embodiment, on the upper door body sliding rail 110
Fixed there are two door body limit switches 117, and two door body limit switches 117 are set to the two sides of a door body towing plate 116, when two
When a door body 112 is opened, which triggers one of two door body limit switches 117, when two door body 112 are closed
When, which triggers another in two door body limit switches 117.
In order to improve the reliability of transmission process, the present embodiment have belt tension adjusting structure, in particular to, it is described on
Driven wheel adjusting bracket 118 is fixed on door body sliding rail 110, the driven wheel adjusting bracket 118 is equipped with driven wheel adjusting slider 119
With driven wheel adjusting screw rod 120, the driven wheel adjusting screw rod 120 and 118 thread connection of driven wheel adjusting bracket, it is described from
Driving wheel adjusting slider 119 is slidably connected with the driven wheel adjusting bracket 118, and the switch gate driven wheel 114 is set to described driven
It takes turns on adjusting slider 119, the end of the driven wheel adjusting screw rod 120 is rotationally connected with the driven wheel adjusting slider 119, rotation
When twisting the driven wheel adjusting screw rod 120, drive the relatively described driven wheel adjusting bracket 118 of the driven wheel adjusting slider 119 sliding
It is dynamic, the distance between the switch gate driven wheel 114 and described switch door motor 113 are adjusted therewith, and then adjust the belt
115 rate of tension.
On the basis of above-mentioned continuous tunnel furnace, the present embodiment further relates to a kind of Full-automatic high-temperature standing technique, the technique base
It is realized in a continuous tunnel furnace, the continuous tunnel furnace includes multiple furnace bodies 1, transmission device 2, feeding device 3 and blanking device 4, multiple
Furnace body 1 is sequentially communicated along the direction of transfer of material cart 100, and the rear and front end of multiple furnace bodies 1 is respectively equipped with feeding end door lifter
Structure 11 and discharging end door-opening mechanism 12, the transmission device 2, which runs through, to be set in multiple furnace bodies 1, and the feeding device 3 is set to described
The front side of feeding end door-opening mechanism 11, the blanking device 4 are set to the rear side of the discharging end door-opening mechanism 12, the technique packet
Include following steps:
The material cart 100 is moved at the feeding device 3 by step S1；
Step S2, feeding end door-opening mechanism 11 execute door opening action；
Step S3, the feeding device 3 drive the material cart 100 to rise to the position with 2 flush of transmission device
It sets, and the material cart 100 is moved to the transmission device 2；
Step S4, the transmission device 2 drive the material cart 100 to be sequentially transmitted in multiple furnace bodies 1, execute high temperature
Standing process；
Step S5, the discharging end door-opening mechanism 12 execute door opening action；
Step S6, the blanking device 4 remove the material cart 100 from the transmission device 2, and drive described
Material cart 100 drops to lower discharge position.
In above-mentioned technique, the transmission device 2 is equipped with 13 stations for placing the material cart 100, described
It is 37 minutes that transmission device 2, which drives the used time of the mobile station of the material cart 100,.
Based on above-mentioned technique, the present embodiment Full-automatic high-temperature stands continuous tunnel furnace can be Continuous maching 13 high with tradition simultaneously
The same materials vehicle of warm standing furnace sends out a material cart with 37 minutes work paces, and 13 station beats are multiplied by 37
Minute is equal to 481 minutes, then is equal to 8/ hour divided by 60 minutes/hour, that is to say, being that Full-automatic high-temperature standing continuous tunnel furnace only needs 8
The standing technique of a material cart can be completed in hour, calculates like this, continuously goes out a material cart within 37 minutes, it is small to calculate 24
When production capacity formula are as follows: 60*24=1440 ÷ 37=38.9 is equal to 24 hours 39 production capacities, it is quiet to be equivalent to 4 times of conventional high-temperatures
Set the production capacity of furnace.
Embodiment two
In practical application, for multiple furnace bodies successively serial continuous tunnel furnace, it usually needs be arranged in continuous tunnel furnace and pass
Mechanism is sent, to drive material cart successively to transmit, but how the material cart for the 350KG that weighs is placed in transport mechanism,
It is urgent problem to be solved in existing tunnel furnace apparatus, carries out loading and unloading according to auxiliary tools such as fork trucks, then because it goes up and down position
It sets and is difficult to ensure concordant with transport mechanism, so transport mechanism smoothly can not be transferred to material cart, and then be unable to satisfy
Application demand.
In view of the above deficiencies, the present embodiment propose one kind can by material cart smoothly transmission device and ground it
Between loading and unloading, while automating that performance is high, saves the handling equipment that the Full-automatic high-temperature of human cost stands continuous tunnel furnace, in conjunction with
Shown in Fig. 1, Figure 10 to Figure 17, the continuous tunnel furnace includes furnace body 1 and the transmission device 2 in furnace body 1, the loading and unloading
Device includes feeding device 3 and blanking device 4, and the feeding device 3 and blanking device 4 are divided into the front and back of the furnace body 1
Both ends, the feeding device 3 include two sliding rails being parallel to each other 30 and the coaster 31 on two sliding rails 30, described
Coaster 31 is slidably connected with two sliding rails 30, and en block cylinder 310, the cunning are connected between the coaster 31 and the sliding rail 30
Elevating mechanism 32 is fixed on vehicle 31, the elevating mechanism 32 is equipped with a microscope carrier 33, and the microscope carrier 33 is equipped with a push-and-pull machine
Structure 34 drives the microscope carrier 33 and material to push away for placing material cart 100 on the microscope carrier 33 by the elevating mechanism 32
Vehicle 100 is gone up and down between the transmission device 2 and ground, drives the coaster 31 to slide back and forth by the en block cylinder 310,
To enable the microscope carrier 33 dock or separate with the transmission device 2, the material cart is driven by the push-pull mechanism 34
100 translate between the microscope carrier 33 and the transmission device 2, the structure phase of the blanking device 4 and the feeding device 3
Together.
In above-mentioned handling equipment, in the initial state, the microscope carrier 33 is in the state for dropping to ground, with feeding mistake
For journey, material cart 100 is pushed on the microscope carrier 33 first, the microscope carrier 33 is then driven by the elevating mechanism 32
Rise with material cart 100, until the microscope carrier 33 is concordant with the transmission device 2, after furnace body enabling, the en block cylinder
310 drive the coaster 31 to slide, until the microscope carrier 33 is docked with the transmission device 2, then will by the push-pull mechanism 34
The material cart 100 pushes on the transmission device 2, is delivered to the material cart 100 using the transmission device 2
In furnace body, the last push-pull mechanism 34, the en block cylinder 310 and the elevating mechanism 32 retract to original state, into
And complete feeding.Because the blanking device 4 is identical as the structure of the feeding device 3, so 4 need of the blanking device are reversed
Executing the above process can be completed automatic blanking.Compared to existing technologies, the present invention can smoothly move material cart 100
It send to the transmission device 2 or from 2 blanking of transmission device, and then meets to stand and require, meanwhile, the present invention greatlys save
Human cost, and it is higher to automate performance, has better meet application demand.
The elevating mechanism 32 includes a portal frame 320 as a preferred method, and the portal frame 320 is equipped with
The inside of lifting cylinder 321, the portal frame 320 is equipped with hitch frame 322, and the microscope carrier 33 is fixed on the hitch frame 322,
The driving end of the lifting cylinder 321 is connected to the hitch frame 322.
In order to realize push pull maneuver, in the present embodiment, the push-pull mechanism 34 includes a push-and-pull bracket 340, described to push away
Bracket 340 is drawn to be equipped with a push-and-pull cylinder 341, the telescopic rod of the push-and-pull cylinder 341 is equipped with push-and-pull block 342, the push-and-pull
Block 342 is connected to the material cart 100, applies push-pull effort to the material cart 100 when the push-and-pull cylinder 341 moves,
And then the relatively described microscope carrier 33 of the material cart 100 is driven to translate.Said mechanism is applied to execute to push when feeding device 3 to move
Make, said mechanism is applied to execute pulling action when blanking device 4, and then meets the push-and-pull demand of different location.
In order to which material cart 100 is fixed on microscope carrier 33 in lifting process, in the present embodiment, the portal frame 320
On be fixed with anti-degassing cylinder 35, the telescopic shaft of the anti-degassing cylinder 35 is towards the material cart 100, when the anti-degassing cylinder 35
When movement, the telescopic rod of the anti-degassing cylinder 35 is plugged in the material cart 100.
The present embodiment have the function of feeding automatic sensing, in particular to, the present embodiment include there are two grating inductor 36,
Respectively close in the end of two sliding rails 30, the grating inductor 36 pushes away two grating inductors 36 for incuding the material
Vehicle 100 and generate an electric signal.
In order to which the lifting position to microscope carrier 33 detects, in the present embodiment, set between the microscope carrier 33 and the furnace body 1
There is microscope carrier trigger switch 37, the contact of the microscope carrier trigger switch 37 extends to 33 direction of microscope carrier, when on the microscope carrier 33
It rises or touches the microscope carrier trigger switch 37 when declining, to enable the microscope carrier trigger switch 37 generate an electric signal.
The outside of the coaster 31 and the outside of the portal frame 320 are coated with metal plate envelope as a preferred method,
Plate 38.
In order to realize intelligent control, in the present embodiment, MES host 380, the grating are fixed on the metal plate sealing plate 38
Inductor 36 and the microscope carrier trigger switch 37 are electrically connected in the MES host 380.Meanwhile above-mentioned each cylinder also by
380 centralized control of MES host.
The present embodiment need to carry out barcode scanning identification to the material information on material cart 100, implement process in feeding
Are as follows: it is fixed with MES barcode scanning gun 381 on the metal plate sealing plate 38, the MES barcode scanning gun 381 is towards on the material cart 100
Graphic code labeling, and the MES barcode scanning gun 381 is electrically connected at the MES host 380.
In order to guarantee that microscope carrier 33 is accurately docked with transmission device 2, in the present embodiment, the edge of the microscope carrier 33 is fixed with
Two abutment sleeves 330, the transmission device 2 include that there are two banjo 331, the banjo 331 and the positioning
Sleeve 330 corresponds, and when the en block cylinder 310 drives the coaster 31 to slide, the microscope carrier 33 is filled with the transmission
2 docking are set, and the banjo 331 is inserted in the abutment sleeve 330.
Embodiment three
In practical application, for multiple furnace bodies successively serial continuous tunnel furnace, it usually needs be arranged in continuous tunnel furnace and pass
Mechanism is sent, to drive material cart successively to transmit, but the material cart for the 350KG that weighs how to be driven to pass in multiple furnace bodies
Sending is prior art technical problem urgently to be resolved, and existing transmission mode includes feed belt mode and roller mode, wherein
Because being hot environment in furnace body, it is transmitted so not being available feed belt, is easy to skid in addition, roller transmission mode exists
The defects of, it is difficult to drive material cart accurately to translate, it is difficult to meet application demand.
In view of the above technical problems, the present embodiment proposes one kind and can be contacting and separating automatically with material cart, and energy
The Full-automatic high-temperature for avoiding material cart from losing step, skid, and then improving transmission precision stands the transmission device of continuous tunnel furnace, in conjunction with figure
1, shown in Figure 18 to Figure 25, the continuous tunnel furnace includes furnace body 1, and the transmission device 2, which runs through, to be set in the furnace body 1, described
Transmission device 2 includes conveyer frames 20, and the conveyer frames 20 are equipped with the slideway 200 translated for material cart 100, the biography
Frame 20 is sent to be equipped with chain 21 and chain drive mechanism 22, the chain 21 is surrounded on the conveyer frames 20, and by the chain
Driving mechanism 22 drives the chain 21 to operate, and the chain 21 is equipped with multiple support plates 210, shape in the support plate 210
At there is vertical plate 211, the vertical plate 211 is equipped with block 212, and the vertical plate 211 is cut with scissors with the block 212 by a shaft 213
The first end of chain link, the block 212 is toppled over backward under the effect of default potential energy, and the first end of the block 212 is supported
It is blocked in the support plate 210, the second end of the block 212 is kept out in the material cart 100, when the chain 21 operates
When, drive the material cart 100 to translate forward along the slideway 200 by the block 212.
In above-mentioned transmission device, when material cart 100 is moved to slideway 200, the chain 21 will while operating
The second end of the block 212 is kept out in the material cart 100, and then applies thrust to the material cart 100, so that object
Material cart 100 can be translated along the slideway 200, especially when material cart 100 is moved to the end of transmission device 2,
The block 212 is automatically separated with material cart 100, and the present invention can drive object under the mating reaction of block 212 and chain 21
Expect that cart 100 precisely shifts, preferably avoid situations such as material cart loses step, skids, substantially increase transmission precision,
In addition, the first end of the block 212 default potential energy effect under topple over backward, thus, it is supposed that the chain 21 by failure because
Element and when antiport, the block 212 can only dump forward when touching material cart 100, will not with material cart 100 it
Between generate thrust, and then avoid dangerous situation, substantially increase the stability and reliability of transmission device, better meet
Application demand.
The two sides of the chain 21 are respectively equipped with crossbeam 23 as a preferred method, and the edge of the crossbeam 23 is formed
There is the sliding slot 230 of " ㄈ " shape, and the sliding slot 230 of two crossbeams 23 is open relatively, the two sides of the chain 21 are respectively equipped with multiple
The idler wheel 214 of idler wheel 214,21 two sides of chain is embedded at respectively in two sliding slots 230, and the idler wheel 214 can be opposite
The sliding slot 230 rolls.In practical application, since chain 21 has certain length, so in the present embodiment, in above-mentioned rollers
214, under the mating reaction of sliding slot 230, can play restriction effect to chain 21, chain 21 is avoided to influence to pass because of shake, swing
Send precision.
Each chain section two sides of the chain 21 are respectively equipped with idler wheel 214 as a preferred method,.
For the ease of installing fixed support plate 210, in the present embodiment, set on each chain section of the chain 21 there are two
The trunnion 215 of L shape, the overbending directions of two trunnions 215 on the contrary, and the trunnion 215 be used for fixed support plate 210.It is above-mentioned
The advantage of structure is, support plate 210 can be fixed on any position on chain 21 as needed, so with material cart
100 size matches, meanwhile, the installation site of support plate 210 need to be only readjusted, it is (or long that different spans can be matched
Degree) material cart 100.
In order to provide power to chain 21, in the present embodiment, the conveyer frames 20 are equipped with driving shaft 24 and driven shaft 25,
The driving shaft 24 is equipped with drive sprocket 240, and the driven shaft 25 is equipped with driven sprocket 250, and the chain 21 is surrounded on
The drive sprocket 240 and driven sprocket 250, the conveyer frames 20 are equipped with the transmission for driving the driving shaft 24 to operate
Motor 26.
As a preferred method, the present embodiment the rate of tension of chain 21 can also be adjusted flexibly, in particular to,
Chain tension adjusting bracket 27 is fixed on the conveyer frames 20, the chain tension adjusting bracket 27 is equipped with driven bearing block
270 and the two be slidably connected, bearing is equipped in the driven bearing block 270, the driven shaft 25 passes through the bearing, the chain
Item be tensioned adjusting bracket 27 be equipped with driven shaft adjusting screw rod 271, and the end of the driven shaft adjusting screw rod 271 and it is described from
Dynamic bearing seat 270 is rotatablely connected, and when screwing the driven shaft adjusting screw rod 271, drives the driven bearing block 270 along described
Chain tension adjusting bracket 27 is slided, and by adjusting the relative position of the driven shaft 25 and the conveyer frames 20, and then is adjusted
The rate of tension of the chain 21.
In order to material cart 100 shift position and quantity detected or counted, in the present embodiment, the cross
Beam 23 is equipped with close to switch 28, and the induction end close to switch 28 is towards the chain 21, when the support plate 210 is close
It is described to export an electric signal close to switch 28 when the close switch 28.
In practical application, the continuous tunnel furnace includes multiple furnace bodies 1 being sequentially communicated, the rear and front end point of multiple furnace bodies 1
Not She You feeding end door-opening mechanism 11 and discharging end door-opening mechanism 12, the driving shaft 24 and transport motor 26 are located at the transmission
Device 2 is close to one end of the discharging end door-opening mechanism 12.Above-mentioned preferred structure can play pulling function to chain 21, force
Effect is more preferable.
About the default potential energy of block 212, in the present embodiment, the first end of the block 212 is under gravitional force effect
Topple over backward and keeps out in the support plate 210.But in other embodiments of the invention, torsional spring, bullet can also be utilized
Spring drives the first end of block 212 to topple over backward, i.e., provides elastic potential energy using torsional spring, spring for block, and these are replaced
Mode should all be included within protection scope of the present invention.
Under conditions of block 212 relies on gravitional force, in order to guarantee that the first end of block 212 has enough weight, this
In embodiment, the first end of the block 212 is formed there are two clump weight 216, and two clump weights 216 are divided into the block
212 two sides.
Above-mentioned Full-automatic high-temperature stands continuous tunnel furnace, and the implementation procedure in preferred embodiment is as follows: the operator in feeding
Material cart need to only be shifted onto feeding escalator, material cart can slide out to down out of furnace automatically after processing carries out
Expect in escalator, operator easily pulls away at this time after the reset of blanking escalator.Full-automatic high-temperature stands tunnel
Road furnace is automatically performed three steps: first step, feeding automatic lifting chance is automatically the material cart for the nearly 350KG that weighs
Specified altitude assignment is risen to, then feed end fire door door automatically opens, and material cart is pushed away in people's furnace and specified by automatic charging elevator
Position, automatic charging elevator reset, and fire door is automatically closed, and are automatically performed feeding step；Second step, it is automatic complete in furnace
At each beat processing action；Third step, when completing the process a pitch time arrival, blanking escalator is first
Being raised up to specified altitude assignment waits discharging end automatically-controlled door to open, and then blanking escalator is docked with furnace inner orbit, material cart
Automatically blanking escalator designated position is slided out to out of furnace, blanking elevator resets, and discharging end fire door automatically-controlled door is closed, complete
At blanking step.
Compared to existing technologies, above-mentioned Full-automatic high-temperature stands 4 times that the production capacity of continuous tunnel furnace is conventional tunnel furnace, energy consumption
Can save energy 40% compared to traditional continuous tunnel furnace, occupied area can save 35 square metres, in addition, above-mentioned quiescence in high temperature continuous tunnel furnace
It is higher to automate performance, dramatically reduces operator's working strength and human cost.
The above is preferred embodiments of the present invention, is not intended to restrict the invention, all in technology model of the invention
Interior done modification, equivalent replacement or improvement etc. are enclosed, should be included in the range of of the invention protect.
Claims (10)
1. a kind of Full-automatic high-temperature stands continuous tunnel furnace, which is characterized in that include:
Multiple furnace bodies (1), multiple furnace bodies (1) are sequentially communicated along the direction of transfer of material cart (100), before multiple furnace bodies (1)
Both ends are respectively equipped with feeding end door-opening mechanism (11) and discharging end door-opening mechanism (12) afterwards；
Transmission device (2), the transmission device (2), which is run through, to be set in multiple furnace bodies (1), and the transmission device (2) is for driving
It is sequentially transmitted the material cart (100) in multiple furnace bodies (1)；
Feeding device (3), the feeding device (3) are set to the front side of feeding end door-opening mechanism (11), the feeding device
(3) for driving the material cart (100) to rise to the position with the transmission device (2) flush, and the material is pushed away
Vehicle (100) is moved to the transmission device (2)；
Blanking device (4), the blanking device (4) are set to the rear side of the discharging end door-opening mechanism (12), the blanking device
(4) for removing the material cart (100) from the transmission device (2), and the material cart (100) is driven to decline
To lower discharge position.
2. Full-automatic high-temperature as described in claim 1 stands continuous tunnel furnace, which is characterized in that the furnace body (1) is by muti-piece rock wool
Plate (13) surrounds, and is provided with observation window (130) in the rock wool board (13) of side.
3. Full-automatic high-temperature as described in claim 1 stands continuous tunnel furnace, which is characterized in that the outside of the furnace body (1) is equipped with
It transports wind heat generating device (14), by the interior heat air delivery of the fortune wind heat generating device (14) Xiang Suoshu furnace body (1).
4. Full-automatic high-temperature as claimed in claim 3 stands continuous tunnel furnace, which is characterized in that fortune wind heat generating device (14) packet
It has included blower (140), the entrance of the blower (140) is connected to the top of the furnace body (1), institute by inlet air channel (141)
The outlet for stating blower (140) has air-out passage (142), and the air-out passage (142) is communicated with heating cabinet (143), described
The electric heater (144) for being heated to air-flow, the outlet of the heating cabinet (143) are equipped in heating cabinet (143)
In the bottom of the furnace body (1), circulating-heating is carried out to the air in the furnace body (1) when the blower (140) operates.
5. Full-automatic high-temperature as described in claim 1 stands continuous tunnel furnace, which is characterized in that feeding end door-opening mechanism (11)
Include upper door body sliding rail (110) and lower door body sliding rail (111), the upper door body sliding rail (110) and lower door body sliding rail (111) it
Between set there are two door body (112), and the upper and lower ends of the door body (112) respectively with the upper door body sliding rail (110) and Xiamen
Body sliding rail (111) is slidably connected, be fixed at the top of the upper door body sliding rail (110) switch door motor (113) and switch gate from
Driving wheel (114) passes through belt (115) between the driving wheel and the switch gate driven wheel (114) of switch door motor (113)
Connection, the belt (115) for being located at switch gate driven wheel (114) two sides are fixedly connected with two door body (112) respectively, work as institute
When stating positive switch door motor (113) or antiport, drive two door body (112) mutually remote by the belt (115)
It opens the door from perhaps close to each other and then completion or shutdown movement, the discharging end door-opening mechanism (12) is opened with the feeding end
The structure of door machine structure (11) is identical.
6. Full-automatic high-temperature as claimed in claim 5 stands continuous tunnel furnace, which is characterized in that two door body (112) pass through respectively
Two door body towing plates (116) are connected to the belt (115) of switch gate driven wheel (114) two sides.
7. Full-automatic high-temperature as claimed in claim 6 stands continuous tunnel furnace, which is characterized in that on the upper door body sliding rail (110)
There are two fixed door body limit switch (117), two door body limit switches (117) are set to the two of a door body towing plate (116)
Side, when two door body (112) are opened, which triggers one of two door body limit switches (117), when two
When a door body (112) is closed, which triggers another in two door body limit switches (117).
8. Full-automatic high-temperature as claimed in claim 5 stands continuous tunnel furnace, which is characterized in that on the upper door body sliding rail (110)
It is fixed with driven wheel adjusting bracket (118), the driven wheel adjusting bracket (118) is equipped with driven wheel adjusting slider (119) and driven
Take turns adjusting screw rod (120), the driven wheel adjusting screw rod (120) and driven wheel adjusting bracket (118) thread connection, it is described from
Driving wheel adjusting slider (119) is slidably connected with the driven wheel adjusting bracket (118), and the switch gate driven wheel (114) is set to institute
It states on driven wheel adjusting slider (119), the end of the driven wheel adjusting screw rod (120) is rotationally connected with the driven wheel and adjusts
Sliding block (119), when screwing driven wheel adjusting screw rod (120), drive the driven wheel adjusting slider (119) relatively described from
Driving wheel adjusting bracket (118) sliding, is adjusted therewith between the switch gate driven wheel (114) and the switch door motor (113)
Distance, and then adjust the rate of tension of the belt (115).
9. a kind of Full-automatic high-temperature stands technique, which is characterized in that the technique is based on continuous tunnel furnace realization, the continuous tunnel furnace packet
Multiple furnace bodies (1), transmission device (2), feeding device (3) and blanking device (4) are included, multiple furnace bodies (1) are along material cart
(100) direction of transfer is sequentially communicated, and the rear and front end of multiple furnace bodies (1) is respectively equipped with feeding end door-opening mechanism (11) and blanking
It holds door-opening mechanism (12), the transmission device (2), which is run through, to be set in multiple furnace bodies (1), and the feeding device (3) is set on described
Expect the front side of end door-opening mechanism (11), the blanking device (4) is set to the rear side of the discharging end door-opening mechanism (12), the work
Skill includes the following steps:
The material cart (100) is moved at the feeding device (3) by step S1；
Step S2, feeding end door-opening mechanism (11) execute door opening action；
Step S3, the feeding device (3) drive the material cart (100) to rise to and the transmission device (2) flush
Position, and the material cart (100) is moved to the transmission device (2)；
Step S4, the transmission device (2) drive the material cart (100) to be sequentially transmitted in multiple furnace bodies (1), execute height
Warm standing process；
Step S5, the discharging end door-opening mechanism (12) execute door opening action；
Step S6, the blanking device (4) removes the material cart (100) from the transmission device (2), and drives institute
It states material cart (100) and drops to lower discharge position.
10. Full-automatic high-temperature as claimed in claim 9 stands technique, which is characterized in that the transmission device (2), which is equipped with, to be used
In 13 stations for placing the material cart (100), the transmission device (2) drives the material cart (100) mobile one
The used time of a station is 37 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910518550.5A CN110132004A (en) | 2019-06-15 | 2019-06-15 | A kind of Full-automatic high-temperature stands continuous tunnel furnace and quiescence in high temperature technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910518550.5A CN110132004A (en) | 2019-06-15 | 2019-06-15 | A kind of Full-automatic high-temperature stands continuous tunnel furnace and quiescence in high temperature technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110132004A true CN110132004A (en) | 2019-08-16 |
Family
ID=67577356
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910518550.5A Pending CN110132004A (en) | 2019-06-15 | 2019-06-15 | A kind of Full-automatic high-temperature stands continuous tunnel furnace and quiescence in high temperature technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110132004A (en) |
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2019
- 2019-06-15 CN CN201910518550.5A patent/CN110132004A/en active Pending
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