CN110131983A - A kind of capsule full automatic drying process and the drying unit for implementing this method - Google Patents
A kind of capsule full automatic drying process and the drying unit for implementing this method Download PDFInfo
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- CN110131983A CN110131983A CN201810106708.3A CN201810106708A CN110131983A CN 110131983 A CN110131983 A CN 110131983A CN 201810106708 A CN201810106708 A CN 201810106708A CN 110131983 A CN110131983 A CN 110131983A
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- drying tunnel
- lifting
- gear
- layer
- mold
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- 238000001035 drying Methods 0.000 title claims abstract description 274
- 239000002775 capsule Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000003292 glue Substances 0.000 claims abstract description 39
- 238000007598 dipping method Methods 0.000 claims abstract description 27
- 230000008676 import Effects 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 71
- 230000003028 elevating effect Effects 0.000 claims description 30
- 230000001965 increasing effect Effects 0.000 claims description 6
- 230000008450 motivation Effects 0.000 claims description 2
- 230000000630 rising effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 229920002472 Starch Polymers 0.000 abstract description 8
- 235000019698 starch Nutrition 0.000 abstract description 8
- 239000008107 starch Substances 0.000 abstract description 8
- 241000239290 Araneae Species 0.000 description 6
- 229920000159 gelatin Polymers 0.000 description 6
- 235000019322 gelatine Nutrition 0.000 description 6
- 108010010803 Gelatin Proteins 0.000 description 5
- 239000008273 gelatin Substances 0.000 description 5
- 235000011852 gelatine desserts Nutrition 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 241001465754 Metazoa Species 0.000 description 3
- SYUXAJSOZXEFPP-UHFFFAOYSA-N glutin Natural products COc1c(O)cc2OC(=CC(=O)c2c1O)c3ccccc3OC4OC(CO)C(O)C(O)C4O SYUXAJSOZXEFPP-UHFFFAOYSA-N 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000003814 drug Substances 0.000 description 2
- 230000003447 ipsilateral effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000001828 Gelatine Substances 0.000 description 1
- 241000222712 Kinetoplastida Species 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61J—CONTAINERS SPECIALLY ADAPTED FOR MEDICAL OR PHARMACEUTICAL PURPOSES; DEVICES OR METHODS SPECIALLY ADAPTED FOR BRINGING PHARMACEUTICAL PRODUCTS INTO PARTICULAR PHYSICAL OR ADMINISTERING FORMS; DEVICES FOR ADMINISTERING FOOD OR MEDICINES ORALLY; BABY COMFORTERS; DEVICES FOR RECEIVING SPITTLE
- A61J3/00—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms
- A61J3/07—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use
- A61J3/071—Devices or methods specially adapted for bringing pharmaceutical products into particular physical or administering forms into the form of capsules or similar small containers for oral use into the form of telescopically engaged two-piece capsules
- A61J3/077—Manufacturing capsule shells
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
- F26B15/10—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
- F26B15/12—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Pharmacology & Pharmacy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The present invention relates to the drying units of a kind of capsule full automatic drying process and implementation this method, each board mold with capsule to be dried is after glue dipping machine dips in glue, the import conveying of drying tunnel in the multilayer being arranged on stoving rack, the board mold conveyed in every layer of upper drying tunnel pushes previous board mold to the export direction of this layer of upper drying tunnel, and is dried during push；The board mold come is pushed out from this layer of upper drying tunnel outlet in every layer of upper drying tunnel to be sent on the rear lifting mechanism for having been raised to this layer of upper drying tunnel height, drop to the lower drying tunnel inlet height being arranged on stoving rack by rear lifting mechanism again, it is drawn in lower drying tunnel by lower tractor, the export direction of the downward drying tunnel of previous board mold is pushed into the board mold in lower drying tunnel, and is dried during push.The present invention increases drying time of the mold in upper drying tunnel on the basis of original production line length, has adapted to the stoving process requirement of starch capsule.
Description
Technical field
The invention belongs to capsule drying field, specifically a kind of capsule full automatic drying process and the implementation party
The drying unit of method.
Background technique
The production material of existing capsule for medicine is animal gelatin and plant glutin, and occurring a kind of starch material now can be with
Capsule for medicine is produced, the price of starch material is more much lower than gelatin.
The automatic production line of existing animal gelatin and plant glutin as shown in Figure 1, using upper and lower two sets of drying drying tunnel,
I.e. one upper drying tunnel 3 and a lower drying tunnel 4, each board mold are passed sequentially through after glue dipping machine 1 dips in glue, are successively dragged by upper tractor 2
Be sent in drying tunnel 3, after the board mold that is drawn the upper board mold being first drawn is given in upper drying tunnel to sinciput, until before most
One board mold in face, which is pushed up, to be had been raised on the rear lifting mechanism 6 of upper 3 height of drying tunnel, then drops to lower baking by rear lifting mechanism
4 height of road, is drawn in lower drying tunnel 4 by lower tractor 5 and is dried.Existing this drying equipment does not adapt to amylan
The stoving process requirement of capsule.Because gelatin materials are different with starch material inherent characteristic, gelatine capsule can be quick after dipping in glue
Drying, drying time are short；And starch capsule dip in after glue cannot flash baking, generated if starting the big capsule of baked strength
Deformation, it is desirable that drying rate is slow, increases drying time.Because of the length limitation of workshop and production line, it is impossible to which production line is done
Must be too long, which limits the drying times of starch capsule.
Summary of the invention
In order to meet the drying requirement of starch capsule, the purpose of the present invention is to provide a kind of capsule full automatic drying techniques
Method and the drying unit for implementing this method.
The purpose of the present invention is achieved through the following technical solutions:
Stoving process method of the invention are as follows:
Each board mold with capsule to be dried is after glue dipping machine dips in glue, drying tunnel in the multilayer that is arranged on stoving rack
Import conveys, and the board mold conveyed in every layer of upper drying tunnel pushes previous board mold to the export direction of this layer of upper drying tunnel,
And it is dried during push；The board mold come is pushed out from this layer of upper drying tunnel outlet in every layer of upper drying tunnel to be sent to
It rises on the rear lifting mechanism of this layer of upper drying tunnel height, then is dropped to by the rear lifting mechanism and be arranged on the stoving rack
Lower drying tunnel inlet height is drawn in the lower drying tunnel by lower tractor, into the board mold in lower drying tunnel by previous plate
Mold is pushed to the export direction of the lower drying tunnel, and is dried during push；It is pushed away in the lower drying tunnel from outlet
The board mold sent out is sent to next station；
Wherein: for each board mold with capsule to be dried after glue dipping machine dips in glue, what is be successively arranged on stoving rack is more
The import conveying of drying tunnel, i.e., the described upper drying tunnel are N layers on layer, and Die and mould plate number is natural number and the M >=N that M, M and N are >=2,
M/N=K, remainder C, C are the natural number less than N；Mold in turn in the upper drying tunnel of first layer is followed successively by M1、MN+1、
M2N+1……MKN+1, the mold in turn in the upper drying tunnel of the second layer is followed successively by M2、MN+2、M2N+2……MKN+2, it is located at n-th layer
Upper drying tunnel in mold in turn be followed successively by MN、M2N、M3N……MKN；
It is from the first board mold to M plate that mold by the upper drying tunnel drying of each layer, which enters the sequence of the lower drying tunnel,
Mold；
Any one mold in each layer upper drying tunnel is dried any one described mold by increasing next mold upwards
The time of road outlet push, and then realize drying time of the mold in upper drying tunnel；
The present invention implements the drying unit of capsule full automatic drying process, and a lower drying tunnel is equipped on stoving rack,
It is equipped with upper drying tunnel above the lower drying tunnel, glue dipping machine is located at the input end of upper drying tunnel, and outlet end of drying tunnel is equipped with rear elevator on this
Structure；The upper drying tunnel is multilayer, and the input end of every layer of upper drying tunnel is equipped with the upper dragging being dragged in a board mold in this layer of upper drying tunnel
Mechanism, the input end of the lower drying tunnel, which will be equipped with, to be dragged in the lower pull-over gear in the lower drying tunnel through the board mold after the drying of upper drying tunnel
Structure；Preceding elevating mechanism is equipped on the glue dipping machine and each layer between the input end of drying tunnel, is set below drying tunnel outlet end on each layer
There is rear lifting mechanism, each board mold with capsule to be dried drives lifting by the preceding elevating mechanism after glue dipping machine dips in glue
The input end of drying tunnel on to each layer is dragged in from preceding elevating mechanism to every layer by the upper tractor in every layer of upper drying tunnel
In upper drying tunnel, the import of lower drying tunnel is dropped to by the rear lifting mechanism by the board mold that is pushed out in every layer of upper drying tunnel
End will be dragged in lower drying tunnel by a board mold of upper drying tunnel drying by the lower tractor and be dried；
Wherein: changeover portion is equipped between the glue dipping machine and preceding elevating mechanism；
The rear lifting mechanism includes support A, body rear platform, cap rear platform and multistage lifting component, wherein the two of support A
Side structure is identical, all has multistage lifting component, and every grade of lifting assembly includes mounting plate, rack gear and power source, two sides first
Same mounting plate and power source are shared in grade lifting assembly, the mounting plate in the first order lifting assembly of two sides is support A, described
The two sides of support A slidably connect rack gear, and the rack gear of two sides passes through transmission mechanism A and the same power being mounted on support A
Source connection；Mounting plate of every side in every grade of lifting assembly in addition to first order lifting assembly is movable plate, the movable plate and upper one
The rack gear of grade lifting assembly is connected, and the movable plate of rack gear and next stage lifting assembly in every grade of lifting assembly is slidably connected, and every grade
Power source is installed on the movable plate of lifting assembly, is connected on the output shaft of power source and is nibbled with the rack gear in next stage lifting assembly
The motor gear of transmission is closed, is put down after body rear platform and cap are connected separately at the top of the rack gear in the afterbody lifting assembly of two sides
Platform；Linear guide is mounted on the movable plate in every grade of lifting assembly, the rack gear in next stage lifting assembly and the straight line
Guide rail is slidably connected, and goes up and down in lifting process along linear guide；It is from top to bottom equipped in stoving rack above the support A more
Drying tunnel on item, and lower drying tunnel is equipped with below each upper drying tunnel, the power source drive next stage lifting assembly in every grade of lifting assembly
Lifting, and then the body rear platform and cap rear platform is driven to go up and down between lower drying tunnel and each upper drying tunnel；
The transmission mechanism A includes motor gear, transmission gear A, installs on transmission shaft and lifting gear A, the support A
The output end of power source be connected with motor gear, which is rotatably installed on support A, and both ends are respectively connected with lifting gear
A, the transmission gear A be mounted on transmission shaft and with the transmission shaft linkage, and be meshed with motor gear；On the support A
The power source of installation drives transmission shaft rotation, the liter of the both ends of the drive shaft by the engaged transmission of motor gear and transmission gear A
Drop gear A is meshed with the rack gear in the first order lifting assembly of two sides respectively, and then drives the first order lifting assembly of two sides same
Step lifting；
The preceding elevating mechanism include support B, power source, transmission mechanism B, lifting and driving axis, lifting gear B, rack gear C,
Cap front platform and body front platform, wherein power source is mounted on support B, and output end passes through the transmission mechanism B and rotational installation
Lifting and driving axis on support B is connected, drives the rotation of lifting and driving axis；The both ends of the lifting and driving axis are respectively connected with lifting
Gear B, the two sides of the power source are respectively equipped with liftable cap front platform and body front platform, the cap front platform and body front platform
Lower section be connected separately on the rack gear C, the support B being meshed with lifting and driving axis both ends lifting gear B with cap before
The corresponding position rack gear C connected below platform and body front platform is mounted on linear guide C, the cap front platform and body front platform
The rack gear C of lower section connection is slidably connected with the linear guide C respectively, goes up and down during lifting along linear guide C；Institute
It states and is from top to bottom equipped with a plurality of upper drying tunnel in the stoving rack above support B, the power source is passed by transmission mechanism B driving lifting
Moving axis rotation, and then the rack gear C engagement by connecting below the lifting gear B at both ends and cap front platform and body front platform passes
It is dynamic, drive the cap front platform and the synchronization of body front platform to go up and down between each upper drying tunnel；
The transmission mechanism B is gear drive, including motor gear C and transmission gear B, motor gear C and institute
The output end for stating power source is connected, is rotated by the power source drive, the transmission gear B be mounted on lifting and driving axis and with
The lifting and driving axis interlocks, and is meshed with the motor gear C.
Advantages of the present invention and good effect are as follows:
1. stoving process of the present invention by existing one layer upper drying tunnel and one layer of lower drying tunnel drying increase for drying tunnel in multilayer with
One layer of lower drying tunnel drying, drying time of the mold in upper drying tunnel is increased on the basis of original production line length, has adapted to form sediment
The stoving process requirement of powder capsule.
2. drying unit of the invention in addition to increasing upper drying tunnel, also adds preceding elevating mechanism, and in every layer of upper drying tunnel
Input end be provided with tractor, by preceding elevating mechanism on each layer drying tunnel delivery mold, increase mold upper
Drying time in drying tunnel.
3. the preceding elevating mechanism in drying unit of the present invention realizes one by transmission mechanism, lifting gear and rack gear and watches
It takes motor while driving cap front platform and body front platform synchronization lifting, meet the drying requirement of starch capsule, structure is simple, rises
Drop is steady.
4. the rear lifting mechanism in drying unit of the present invention can realize multistage lifting, lifting distance is improved, meets shallow lake
The drying requirement of powder capsule, structure is simple, and lifting is steady.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of existing animal gelatin and plant glutin capsule production line；
Fig. 2 is the overall structure diagram of drying unit of the present invention；
Fig. 3 is the flow chart of stoving process method of the present invention；
Fig. 4 is the structural schematic diagram of preceding elevating mechanism in drying unit of the present invention；
Fig. 5 is the structural schematic diagram of rear lifting mechanism in drying unit of the present invention；
Fig. 6 is A-A cross-sectional view in Fig. 5；
Fig. 7 is B-B cross-sectional view in Fig. 5；
Wherein: 1 is glue dipping machine, and 2 be upper tractor, and 3 be upper drying tunnel, and 4 be lower drying tunnel, and 5 be lower tractor, after 6 are
Elevating mechanism, 7 be stoving rack, and elevating mechanism before 8,9 be upper tractor A, and 10 be upper tractor B, and 11 be upper tractor
C, 12 be upper drying tunnel A, and 13 be upper drying tunnel B, and 14 be upper drying tunnel C, and A is glue dipping machine center line, and B is changeover portion center line, and C is preceding liter
Descending mechanism center line, D are rear lifting mechanism center line；
601 be support A, and 602 be servo motor A, and 603 be motor gear A, and 604 be transmission gear A, and 605 be transmission shaft,
606 be bearing spider A, and 607 be lifting gear A, and 608 be rack gear A, and 609 be side movable plate, and 610 be cap side movable plate, and 611 be to watch
Motor B is taken, 612 be motor gear B, and 613 be rack gear B, and 614 be linear guide A, and 615 be linear guide B, and 616 be flat after body
Platform, 617 be cap rear platform；
801 be support B, and 802 be servo motor C, and 803 be motor gear C, and 804 be transmission gear B, and 805 be lifting and driving
Axis, 806 be bearing spider B, 807 be lifting gear B, 808 be rack gear C, 809 be linear guide C, 810 be cap front platform, 811
For body front platform.
Specific embodiment
The invention will be further described with reference to the accompanying drawing.
As shown in Figure 2 and Figure 3, drying unit of the invention is equipped with a lower drying tunnel 4 on stoving rack 7, on the lower drying tunnel 4
Side is equipped with drying tunnel in multilayer, and glue dipping machine is located at the input end of drying tunnel on each layer, and the outlet end of drying tunnel is equipped with rear elevator on each layer
Structure 6.The input end of every layer of upper drying tunnel is equipped with the upper tractor being dragged in a board mold in this layer of upper drying tunnel, lower drying tunnel 4 into
Mouth end, which is equipped with, be dragged in the lower tractor 5 in the lower drying tunnel 4 for the board mold after the drying of upper drying tunnel.Glue dipping machine 1 and each layer
It is equipped with preceding elevating mechanism 8 between the input end of upper drying tunnel, changeover portion is equipped between glue dipping machine 1 and preceding elevating mechanism 8.It is dried on each layer
The lower section of road outlet end is equipped with rear lifting mechanism 6, and each board mold with capsule to be dried is after glue dipping machine 1 dips in glue by being somebody's turn to do
Preceding elevating mechanism 8 drives lifting to the input end of drying tunnel on each layer, by the upper tractor in every layer of upper drying tunnel from preceding elevator
It is dragged on structure in every layer of upper drying tunnel, is dropped to by the board mold being pushed out in every layer of upper drying tunnel by rear lifting mechanism 6
The input end of lower drying tunnel 4 will be dragged in lower drying tunnel 4 by a board mold of upper drying tunnel drying by lower tractor 5 and be dried.
As shown in figure 4, preceding elevating mechanism 8 of the invention includes support B801, power source, transmission mechanism B, lifting and driving axis
805, lifting gear B807, rack gear C808, linear guide C809, cap front platform 810 and body front platform 811, wherein power source is pacified
On support B801, output end is connected by transmission mechanism B with the lifting and driving axis 805 being rotatably installed on support B801,
Lifting and driving axis 805 is driven to rotate；Power source is servo motor C802, is respectively equipped with and is mounted in the two sides of servo motor C802
Bearing spider B806 on support B801, the both ends of lifting and driving axis 805 pass through the bearing spider B806 of bearing and two sides respectively
Rotation connection.Transmission mechanism B is gear drive, including motor gear C803 and transmission gear B804, the motor gear
C803 is connected with the output end of servo motor C802, drives rotation by servo motor C802, and transmission gear B804 is mounted on liter
It drops on transmission shaft 805 and is interlocked with the lifting and driving axis 805, and be meshed with motor gear C803.
The both ends of lifting and driving axis 805 are respectively connected with lifting gear B807, and the two sides of servo motor C802 are respectively equipped with can
The lower section of the cap front platform 810 and body front platform 811 of lifting, the cap front platform 810 and body front platform 811 is connected separately with and rises
It is from top to bottom set in stoving rack 7 above the rack gear C808 that drop 805 both ends lifting gear B807 of transmission shaft is meshed, support B801
Having a plurality of upper drying tunnel, (the present embodiment is respectively provided with upper drying tunnel A12, upper drying tunnel B13 and upper drying tunnel C14 tri- in stoving rack 7
Parallel drying channel), servo motor C802 is passed by motor gear C803 with the driving lifting of engaging of transmission gear B804
Moving axis 805 rotates, and then the tooth by connecting below the lifting gear B807 at both ends and cap front platform 810 and body front platform 811
C808 engaged transmission drives the cap front platform 810 and the synchronization of body front platform 811 to go up and down between each upper drying tunnel.
Position corresponding with the rack gear C808 connected below cap front platform 810 and body front platform 811 is pacified on support B801
Equipped with linear guide C809, the rack gear C808 connected below the cap front platform 810 and body front platform 811 respectively with linear guide
C809 is slidably connected, and goes up and down during lifting along linear guide C809.
As shown in figure 5, rear lifting mechanism of the invention includes support A601, body rear platform 621, cap rear platform 622 and more
Grade lifting assembly, wherein the structure on two sides of support A601 is identical, all has multistage lifting component, and every grade of lifting assembly includes peace
Loading board, rack gear and power source share same mounting plate and power source, two sides first order lifting group in the first order lifting assembly of two sides
Mounting plate in part is support A601, and the two sides of support A601 slidably connect rack gear, and the rack gear of two sides passes through transmission mechanism A
It is connect with the same power source being mounted on support A601；Every side is in every grade of lifting assembly in addition to first order lifting assembly
Mounting plate is movable plate, and movable plate is connected with the rack gear of upper level lifting assembly, the rack gear in every grade of lifting assembly and next stage liter
The movable plate of part of coming down to a lower group is slidably connected, and power source is equipped on the movable plate of every grade of lifting assembly, is connected on the output shaft of power source
With the motor gear of the rack gear engaged transmission in next stage lifting assembly, rack gear top part in the afterbody lifting assembly of two sides
It is not connected with body rear platform 621 and cap rear platform 622；Power source drive next stage lifting assembly liter in every grade of lifting assembly
Drop, and then gone up and down between drying tunnel on lower drying tunnel and each layer with kinetoplast rear platform 621 and cap rear platform 622.
Transmission mechanism A includes motor gear, transmission gear A604, transmission shaft 605 and lifting gear A607, on support A601
The output end of the power source of installation is connected with motor gear, which is rotatably installed on support A601, and both ends are all connected with
There are lifting gear A607, transmission gear A604 to be mounted on transmission shaft 605 and interlock with the transmission shaft 605, and and motor gear
It is meshed.The power source installed on support A601 drives transmission shaft by the engaged transmission of motor gear and transmission gear A604
605 rotations, the lifting gear A607 at 605 both ends of transmission shaft are meshed with the rack gear in the first order lifting assembly of two sides respectively,
And then drive the first order lifting assembly synchronization lifting of two sides.
Linear guide is mounted on movable plate in every grade of lifting assembly, the rack gear in next stage lifting assembly and the straight line
Guide rail is slidably connected, and goes up and down in lifting process along linear guide.Movable plate in lifting assemblies at different levels is parallel to each other, liftings at different levels
Rack gear in component is parallel to each other.
The lifting assembly of the every side of the present embodiment is two-stage, and support A601 is the common peace of two sides first order lifting assembly
Loading board, servo motor A602 is equipped on support A601, and servo motor A602 is that two sides first order lifting assembly is common
Power source.The bearing spider A606 being separately fixed on support A601, transmission shaft are symmetrically arranged in the two sides of servo motor A602
605 both ends pass through bearing respectively and two bearing spider A606 are rotatablely connected, and are respectively connected at the both ends of transmission shaft 605
Lifting gear A607.It is located at the two sides servo motor A602 on support A601, the position of corresponding lifting gear A607 is mounted on directly
The rack gear A608 in first order lifting assembly is slidably connected on line guide rail B615, the linear guide B615 of every side；Positioned at watching
The second level lifting assembly of the side motor A602 is taken, mounting plate is side movable plate 609, the side movable plate 609 and ipsilateral rack gear
A608 is connected；The servo motor of second level lifting assembly is separately installed on the side movable plate 609 in the lifting assembly of the second level
B611 (power source) and rack gear B613, the upper end of rack gear B613 are connected with body rear platform 621, rack gear B613 and are mounted on side
Linear guide A614 on movable plate 609 is slidably connected, and the output end of servo motor B 611 is connected with motor gear B612, motor tooth
Wheel B612 is engaged with rack gear B613.
Equally, positioned at the second level lifting assembly of the other side servo motor A602, mounting plate is cap side movable plate 610, the cap
Side movable plate 610 is connected with ipsilateral rack gear A608；Second is separately installed on the cap side movable plate 610 in the lifting assembly of the second level
Grade lifting assembly watches motor B611 (power source) and rack gear B613, and the upper end of rack gear B6613 is connected with cap rear platform 622, should
Rack gear B613 is slidably connected with the linear guide A614 being mounted on cap side movable plate 610, the output end connection of servo motor B 611
There are motor gear B612, motor gear B612 to engage with rack gear B613.
Upper tractor of the invention and lower tractor are the prior art, and details are not described herein.
Stoving process method of the invention are as follows:
Each board mold with capsule to be dried is after glue dipping machine 1 dips in glue, in the multilayer that is successively arranged on stoving rack 7
The import of drying tunnel conveys, export direction of the board mold conveyed in every layer of upper drying tunnel by previous board mold to this layer of upper drying tunnel
Push, and dried during push；The board mold come is pushed out from this layer of upper drying tunnel outlet in every layer of upper drying tunnel
It is sent on the rear lifting mechanism 6 for having been raised to this layer of upper drying tunnel height, then the stoving rack is dropped to by the rear lifting mechanism 6
4 inlet height of lower drying tunnel being arranged on 7, is drawn in lower drying tunnel 4 by lower tractor 5, the board mold into lower drying tunnel 4
The export direction of the downward drying tunnel 4 of previous board mold is pushed, and is dried during push；By from outlet in lower drying tunnel 4
The board mold come is pushed out to send to platform machine.
Upper drying tunnel is N layers, and Die and mould plate number is natural number and the M >=N that M, M and N are >=2, and M/N=K, remainder C, C are
Natural number less than N；Mold in turn in the upper drying tunnel of first layer is followed successively by M1、MN+1、M2N+1……MKN+1, it is located at second
Mold in turn in the upper drying tunnel of layer is followed successively by M2、MN+2、M2N+2……MKN+2, mold in turn in the upper drying tunnel of n-th layer
It is followed successively by MN、M2N、M3N……MKN.It is from the first board mold by the sequence that the mold that drying tunnel on each layer is dried enters lower drying tunnel 4
To M board mold.Any one mold on each layer in drying tunnel is gone out the upward drying tunnel of any one mold by increasing next mold
The time of mouth push, and then realize drying time of the mold in upper drying tunnel.
The upper drying tunnel of the present embodiment is three layers, is from the bottom to top respectively upper drying tunnel A12, upper drying tunnel B13 and upper drying tunnel C14,
Three layers of upper drying tunnel input end are respectively equipped with tractor A9, upper tractor B10, upper tractor C11；Before production, by three
All pile more board molds on layer in drying tunnel in advance；Glue dipping machine 1 dips in the first board mold after glue (with capsule on mold) and is sent to and drags
Before motivation structure A9, is dragged, sent the first board mold in upper drying tunnel A12, correspondingly, in upper drying tunnel A12 by upper tractor A9
Last board mold, which is pushed up, to be had been raised on the rear lifting mechanism 6 of upper drying tunnel A12 height, and rear lifting mechanism 6, which is connected to, to be ejected
Last board mold after drop to 4 height of lower drying tunnel, then be drawn in lower drying tunnel 4 and dried by lower tractor 5, and under
Last board mold, which is pushed up, in drying tunnel 4 is sent on platform machine, makes production line circulation production.
Before second board mold is sent to upper tractor A9 on glue dipping machine 1, upper tractor A9 drags the second board mold
To changeover portion；Then, it before third board mold being sent to upper tractor A9 on glue dipping machine 1, is dragged by upper tractor A9,
Third board mold is sent on changeover portion, while the second board mold is pushed up onto preceding elevating mechanism 8；Preceding elevating mechanism 8 rises, the
Two board molds are sent to the height of drying tunnel B13, and upper tractor B10 is then drawn the second board mold on preceding elevating mechanism 8
Last board mold, which is pushed up, in upper drying tunnel B13, in upper drying tunnel B13 is sent to the rear lifting mechanism 6 for having been raised to upper drying tunnel B13 height
On, rear lifting mechanism 6 drops to lower 4 height of drying tunnel, is drawn in lower drying tunnel 4 by lower tractor 5, last in lower drying tunnel 4
Board mold, which is pushed up, to be sent on platform machine.While rear lifting mechanism 6 declines, preceding elevating mechanism 8 also drops to upper drying tunnel A12's
Highly.
Before the 4th board mold is sent to upper tractor A9 on glue dipping machine 1, upper tractor A9 drags the 4th board mold
To changeover portion, while third board mold is pushed up onto preceding elevating mechanism 8；Preceding elevating mechanism 8 rises, and sends third board mold to
The height of drying tunnel C14, upper tractor C11 are then drawn the third board mold on preceding elevating mechanism 8 in upper drying tunnel C14, on
Last board mold is pushed up on the rear lifting mechanism 6 for being sent to and having been raised to upper drying tunnel C14 height in drying tunnel C14, rear lifting mechanism 6
Drop to lower 4 height of drying tunnel, is drawn in lower drying tunnel 4 by lower tractor 5, last board mold, which is pushed up, in lower drying tunnel 4 is sent to
On platform machine.While rear lifting mechanism 6 declines, preceding elevating mechanism 8 also drops to the height of upper drying tunnel A12.
Before the 5th board mold is sent to upper tractor A9 on glue dipping machine 1, upper tractor A9 drags the 5th board mold
To changeover portion, while the 4th board mold is pushed up onto preceding elevating mechanism 8；4th board mold according to the first board mold operation,
Five board molds according to the second board mold operation, the 6th board mold according to third board mold operation, and so on.In this way, increasing
Drying time of the mold in every layer of upper drying tunnel in upper drying tunnel is added；In the prior art, the first board mold is on only one layer
It is pushed in drying tunnel by the second board mold, and the first board mold of the invention is to be pushed in upper drying tunnel A12 by the 4th board mold, because
This increases residence time of every board mold in upper drying tunnel, that is, increases drying time.
The working principle of elevating mechanism 8 before the present invention are as follows: the servo motor C802 being fixed on support B801 passes through motor
Gear C 803 drives the transmission gear B804 rotation being fixed on lifting and driving axis 805, and lifting and driving axis 805 drives the liter at both ends
It drops gear B 807 to rotate, band carry-over bar C808 is gone up and down the lifting gear B807 at both ends along linear guide C809 again, thus before making cap
Platform 810 and body front platform 811 are elevated to the operating position of upper drying tunnel A12, upper drying tunnel B13 or upper drying tunnel C14 by job requirement.
The working principle of rear lifting mechanism 6 of the present invention are as follows: the transmission of first order lifting assembly is driven by servo motor A602
Motor gear A603, motor gear A603 drive the transmission gear A604 rotation being fixed on transmission shaft 605,605 band of transmission shaft
The lifting gear A607 rotation at dynamic both ends, thus the side movable plate for driving the rack gear A608 of two sides and being connect respectively with rack gear A608
609, cap side movable plate 610 moves up and down along linear guide, makes body rear platform 621 and cap rear platform 622 in lower 4 height of drying tunnel and upper
(lifting distance 650mm) is gone up and down between drying tunnel A12 height；When to complete upper drying tunnel B13, upper drying tunnel C14 mould item then task,
Required height is can not be completed in first order transmission, and lifting assembly transmission in the second level participates in work, and upper drying tunnel is completed in first order transmission
The distance between lower drying tunnel 4, second level transmission work is the same as the servo electricity being fixed on side movable plate 609 and cap side movable plate 610
Machine B611 drives motor gear B612 rotation, and motor gear B612 band carry-over bar B613 is along linear guide A614 and body rear platform
621, about 622 cap rear platform is run, and reaches the position of drying tunnel B13 and upper drying tunnel C14.
Claims (10)
1. a kind of capsule full automatic drying process, it is characterised in that: each board mold with capsule to be dried is through dipping in glue
After machine (1) dips in glue, the import conveying of drying tunnel in the multilayer that is arranged on stoving rack (7), the template die conveyed in every layer of upper drying tunnel
Tool pushes previous board mold to the export direction of this layer of upper drying tunnel, and is dried during push；Every layer of upper drying tunnel
It is middle that the rear lifting mechanism for having been raised to this layer of upper drying tunnel height is sent to from the board mold that drying tunnel outlet is pushed out on this layer
(6) on, then pass through the rear lifting mechanism (6) and drop to lower drying tunnel (4) inlet height being arranged on the stoving rack (7), under
Tractor (5) is drawn in the lower drying tunnel (4), into the board mold in lower drying tunnel (4) by previous board mold to described
The export direction of lower drying tunnel (4) pushes, and is dried during push；It is pushed out in the lower drying tunnel (4) from outlet
The board mold come is sent to next station.
2. capsule full automatic drying process according to claim 1, it is characterised in that: to be dried with capsule
Each board mold is after glue dipping machine (1) dips in glue, and the import conveying of drying tunnel, i.e., described in the multilayer that is successively arranged on stoving rack (7)
Upper drying tunnel is N layers, and Die and mould plate number is natural number and the M >=N that M, M and N are >=2, and M/N=K, remainder C, C are less than N's
Natural number；Mold in turn in the upper drying tunnel of first layer is followed successively by M1、MN+1、M2N+1……MKN+1, positioned at the upper of the second layer
Mold in turn in drying tunnel is followed successively by M2、MN+2、M2N+2……MKN+2, the mold in turn in the upper drying tunnel of n-th layer is followed successively by
MN、M2N、M3N……MKN。
3. capsule full automatic drying process according to claim 2, it is characterised in that: pass through each layer upper drying tunnel
The sequence that the mold of drying enters the lower drying tunnel (4) is from the first board mold to M board mold.
4. capsule full automatic drying process according to claim 1, it is characterised in that: in each layer upper drying tunnel
Any one mold realizes mould by increasing next mold for the time of the upward drying tunnel outlet push of any one described mold
Has the drying time in upper drying tunnel.
5. a kind of drying unit for implementing capsule full automatic drying process described in 4 any claim of Claims 1-4,
Stoving rack is equipped with a lower drying tunnel, is equipped with upper drying tunnel above the lower drying tunnel, glue dipping machine is located at the input end of upper drying tunnel, baking on this
The outlet end in road is equipped with rear lifting mechanism；It is characterized by: the upper drying tunnel is multilayer, the input end of every layer of upper drying tunnel is equipped with will
One board mold is dragged in the upper tractor in this layer of upper drying tunnel, and the input end of the lower drying tunnel (4), which will be equipped with, to dry through upper drying tunnel
A board mold afterwards is dragged in the lower tractor (5) in the lower drying tunnel (4)；The import of drying tunnel on the glue dipping machine (1) and each layer
Preceding elevating mechanism (8) are equipped between end, the lower section of drying tunnel outlet end is equipped with rear lifting mechanism (6) on each layer, and to be dried has
Each board mold of capsule drives lifting to the import of drying tunnel on each layer after glue dipping machine (1) dips in glue by the preceding elevating mechanism (8)
End, by the upper tractor in every layer of upper drying tunnel from being dragged on preceding elevating mechanism into every layer of upper drying tunnel, by every layer
The board mold being pushed out in drying tunnel drops to the input ends of lower drying tunnel (4) by the rear lifting mechanism (6), by dragging under described
Motivation structure (5) will be dragged in lower drying tunnel (4) by a board mold of upper drying tunnel drying and be dried.
6. drying unit according to claim 5, it is characterised in that: between the glue dipping machine (1) and preceding elevating mechanism (8)
Equipped with changeover portion.
7. drying unit according to claim 5, it is characterised in that: the rear lifting mechanism (6) include support A (601),
Body rear platform (621), cap rear platform (622) and multistage lifting component, wherein the structure on two sides of support A (601) is identical, all has
Multistage lifting component, every grade of lifting assembly include mounting plate, rack gear and power source, are shared in the first order lifting assembly of two sides same
One mounting plate and power source, the mounting plate in the first order lifting assembly of two sides is (601) support A, the support A (601)
Two sides slidably connect rack gear, and the rack gear of two sides passes through transmission mechanism A and the same power source being mounted on support A (601)
Connection；Mounting plate of every side in every grade of lifting assembly in addition to first order lifting assembly is movable plate, the movable plate and upper level
The rack gear of lifting assembly is connected, and the movable plate of rack gear and next stage lifting assembly in every grade of lifting assembly is slidably connected, and every grade rises
Come down to a lower group part movable plate on power source is installed, be connected on the output shaft of power source and engaged with the rack gear in next stage lifting assembly
The motor gear of transmission, after being connected separately with body rear platform (621) and cap at the top of the rack gear in the afterbody lifting assembly of two sides
Platform (622)；Linear guide is mounted on the movable plate in every grade of lifting assembly, the rack gear in next stage lifting assembly with
The linear guide is slidably connected, and goes up and down in lifting process along linear guide；In stoving rack (7) above the support A (601)
It is from top to bottom equipped with a plurality of upper drying tunnel, and is equipped with lower drying tunnel below each upper drying tunnel, the power source drive in every grade of lifting assembly
The lifting of next stage lifting assembly, and then drive the body rear platform (621) and cap rear platform (622) in lower drying tunnel and each upper drying tunnel
Between go up and down.
8. drying unit according to claim 7, it is characterised in that: the transmission mechanism A includes motor gear, driving cog
Take turns A (604), transmission shaft (605) and lifting gear A (607), the output end connection for the power source installed on the support A (601)
There is motor gear, which is rotatably installed on support A (601), and both ends are respectively connected with lifting gear A (607), institute
It states transmission gear A (604) to be mounted on transmission shaft (605) and interlock with the transmission shaft (605), and is meshed with motor gear；
The power source installed on the support A (601) drives transmission shaft by the engaged transmission of motor gear and transmission gear A (604)
(605) rotate, the lifting gear A (607) at transmission shaft (605) both ends respectively with the rack gear phase in the first order lifting assembly of two sides
Engagement, and then drive the first order lifting assembly synchronization lifting of two sides.
9. drying unit according to claim 5, it is characterised in that: the preceding elevating mechanism (5) include support B (801),
Power source, transmission mechanism B, lifting and driving axis (805), lifting gear B (807), rack gear C (808), cap front platform (810) and body
Front platform (811), wherein power source is mounted on support B (801), and output end passes through the transmission mechanism B and is rotatably installed in
Lifting and driving axis (805) on support B (801) is connected, drives lifting and driving axis (805) rotation；The lifting and driving axis (805)
Both ends be respectively connected with lifting gear B (807), the two sides of the power source be respectively equipped with liftable cap front platform (810) and
Body front platform (811) is connected separately with and the lifting and driving axis below the cap front platform (810) and body front platform (811)
(805) the rack gear C (808) that both ends lifting gear B (807) is meshed, on the support B (801) with cap front platform (810) and body
The corresponding position rack gear C (808) connected below front platform (811) is mounted on linear guide C (809), the cap front platform
(810) and below body front platform (811) the rack gear C (808) connected is slidably connected with the linear guide C (809) respectively, is rising
It is gone up and down during drop along linear guide C (809)；It is from top to bottom equipped in stoving rack (7) above the support B (801)
A plurality of upper drying tunnel, the power source pass through the described of both ends by transmission mechanism B driving lifting and driving axis (805) rotation
Rack gear C (808) engaged transmission that lifting gear B (807) and cap front platform (810) and body front platform (811) lower section are connect, drives
The cap front platform (810) and body front platform (811) synchronization are gone up and down between each upper drying tunnel.
10. drying unit according to claim 9, it is characterised in that: the transmission mechanism B is gear drive, packet
Include motor gear C (803) and transmission gear B (804), motor gear C (803) is connected with the output end of the power source, by
The power source drive rotation, the transmission gear B (804) be mounted on lifting and driving axis (805) and with the lifting and driving axis
(805) it interlocks, and is meshed with the motor gear C (803).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810106708.3A CN110131983A (en) | 2018-02-02 | 2018-02-02 | A kind of capsule full automatic drying process and the drying unit for implementing this method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810106708.3A CN110131983A (en) | 2018-02-02 | 2018-02-02 | A kind of capsule full automatic drying process and the drying unit for implementing this method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110131983A true CN110131983A (en) | 2019-08-16 |
Family
ID=67567069
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810106708.3A Pending CN110131983A (en) | 2018-02-02 | 2018-02-02 | A kind of capsule full automatic drying process and the drying unit for implementing this method |
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| CN (1) | CN110131983A (en) |
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