CN110131416A - A kind of mechanical seal pretightning force on-line control mechanism - Google Patents

A kind of mechanical seal pretightning force on-line control mechanism Download PDF

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Publication number
CN110131416A
CN110131416A CN201910302680.5A CN201910302680A CN110131416A CN 110131416 A CN110131416 A CN 110131416A CN 201910302680 A CN201910302680 A CN 201910302680A CN 110131416 A CN110131416 A CN 110131416A
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CN
China
Prior art keywords
spiral micrometer
micrometer head
pretightning force
compression
line control
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Granted
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CN201910302680.5A
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Chinese (zh)
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CN110131416B (en
Inventor
张超
刘迪
王少萍
王杰
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Beihang University
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Beihang University
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Priority to CN201910302680.5A priority Critical patent/CN110131416B/en
Publication of CN110131416A publication Critical patent/CN110131416A/en
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Publication of CN110131416B publication Critical patent/CN110131416B/en
Expired - Fee Related legal-status Critical Current
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/34Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
    • F16J15/3436Pressing means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16JPISTONS; CYLINDERS; SEALINGS
    • F16J15/00Sealings
    • F16J15/16Sealings between relatively-moving surfaces
    • F16J15/34Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member
    • F16J15/3492Sealings between relatively-moving surfaces with slip-ring pressed against a more or less radial face on one member with monitoring or measuring means associated with the seal

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mechanical Sealing (AREA)

Abstract

The present invention proposes a kind of mechanical seal pretightning force on-line control mechanism, belongs to pump shaft end field of sealing technology.It include: spiral micrometer head, stop screw, spiral micrometer head end cap, supporing shell, compression sensor, three foot throw-out collars, stationary ring installation set;The supporing shell, three foot throw-out collars, test cavity shell and transmission shaft are coaxial;3 spiral micrometer heads are installed with 120 degree of intervals on the circumferential surface of supporing shell;Two stop screws are symmetrically installed on the circumferential surface of supporing shell;The end of spiral micrometer head is equipped with spiral micrometer head end cap;Three foot throw-out collars are compression sensor base;Static components are mounted on test cavity shell by stationary ring installation set, and are fitted closely with moving ring assembly.The present invention is realized the online adjustable of mechanical seal pretightning force, is played an important role to mechanical sealing performance and life search by simple regulating mechanism.Compared to other regulative modes, of the invention is simple and reliable for structure, does not need external power device.

Description

A kind of mechanical seal pretightning force on-line control mechanism
Technical field
The invention belongs to pump shaft end field of sealing technology, and in particular to a kind of mechanical seal pretightning force on-line control mechanism.
Background technique
Hydrodynamic lubrication mechanical seal is widely used in all kinds of hydraulic systems.Mechanical seal mainly includes moving ring assembly and quiet Ring assemblies, moving ring assembly is mounted in shaft and keeps opposing stationary with shaft, and static components are mounted on shell.Due to needing Pretightning force to be provided by elastic elements such as spring or bellowss and compensates axial abrasion loss, rotating ring and stationary ring are limited by sealing ring Determine radial displacement.According to the difference of compensating form, mechanical seal is divided into rotating ring compensation again and stationary ring compensates two kinds of forms.Two kinds of shapes Formula relies on pretightning force and guarantees that stationary ring and rotating ring fit closely, and shaft moves simultaneously with rotating ring, in end clearance under stable state It is middle to form certain thickness liquid film, under the premise of ensuring that sealing performance meets index request, while reducing dynamic and static interannular Friction torque slows down rate of depreciation, realizes high-performance and the long-life of sealing structure.And determine that the important parameter of sealing performance is Thickness of liquid film.Usually at 0.5~1 μm, the pretightning force of thickness and seal face, turns temperature by thickness of liquid film h in seal face Speed, medium etc. are closely related.When h is smaller, seal face lubrication state is poor, and dynamic and static ring rate of depreciation is big, can shorten machinery The service life of sealing, and h is excessive, can bring biggish leakage rate.Therefore it is necessary to ensure that h in reasonable range, guarantees close The service life that prolonged mechanical seals while sealing property.In practical applications, medium, environment temperature and revolving speed are all by operating condition It determines, and dynamic and static ring material be once it is determined that can not just change, therefore, adjusting the size of pretightning force, to become research oil film thick The main means of degree.
Adjusting for pretightning force, generally use change adjusting washer quantity method change amount of spring compression, it is this from Line method determines unified decrement by comparing experimental result commonly used in Design Stage, is not suitable for mechanical seal Further investigation.For on-line control method, the Chinese patent application of Publication No. CN104179975A is in public affairs on July 22nd, 2014 A kind of controllable type mechanical seal based on change closing force has been opened, the adjusting of closing force has been realized in this application using electromagnetic force, needs Accurately control electromagnetic force;The Chinese patent application of Publication No. CN104896104A discloses one on May 25th, 2015 Closing force adjustable gas lubrication mechanically-sealing apparatus online is planted, utilizes external pressure supply promotion stationary ring realization closing force in this application Adjusting, need to guarantee that pressure is stablized, while there may be axial floats.It can see from existing technology, existing machine Tool seal preload regulating mechanism is all complex, needs external device (ED) collective effect.
Summary of the invention
The present invention is complex for current mechanical seal pretightening force controlling mechanism, the not high problem of reliability, proposes A kind of mechanical seal pretightning force on-line control mechanism, can be realized the accurate adjusting to seal face pretightning force, suitable for adopting With the mechanically-sealing apparatus of rotating ring compensation or stationary ring compensation.
Mechanical seal pretightning force on-line control mechanism provided by the invention, applied mechanical sealing member includes moving ring assembly And static components, moving ring assembly are fixed on transmission shaft, static components are mounted on test cavity shell.The on-line control machine Structure includes: spiral micrometer head, stop screw, spiral micrometer head end cap, supporing shell, compression sensor, three foot throw-out collars, stationary ring Installation set.The supporing shell, three foot throw-out collars, test cavity shell and transmission shaft are coaxial.
3 spiral micrometer heads are installed with 120 degree of intervals on the circumferential surface of supporing shell, the spiral micrometer head passes through spiral shell Line is axially fixed in supporing shell, and the end of spiral micrometer head is equipped with spiral micrometer head end cap, adjusts spiral micrometer head end Cap angle, so that spiral micrometer head end cap plane and transmission shaft is axially vertical;Two are symmetrically installed on the circumferential surface of supporing shell A stop screw, the stop screw are axially fixed in supporing shell by screw thread;The supporing shell is mounted on examination It tests outside cavity shell, axial elongation is adjusted by the spiral micrometer head.
The three foot throw-out collars are compression sensor base, and the front of three foot throw-out collars has the support of three circumferential equal parts Foot, the back side are provided with the mounting groove of circumferential direction equal part at three, and open there are two limit hole;The compression sensor is fixedly mounted on In mounting groove, the spiral micrometer head end cap is put into the mounting groove, and remains plane with compression sensor Contact;The stop screw passes through the limit hole of three foot throw-out collars, so that three foot throw-out collars can only be axially moved;The limit Position screw is parallel to the axial direction of transmission shaft;The support leg and stationary ring installation set of the three foot throw-out collars remain close contact.
The static components are mounted on test cavity shell by stationary ring installation set, and are fitted closely with moving ring assembly.
Compared with prior art, the present invention having the advantage that
(1) present invention realizes the online adjustable of mechanical seal pretightning force, to mechanical seal by simple regulating mechanism Performance and life search play an important role.Compared to other regulative modes, of the invention is simple and reliable for structure, does not need outside Power device.Sensor uses existing matured product, and precision is higher while being easily installed.
(2) three foot throw-out collars are movement to be limited by stop screw, therefore will not occur in axial movement in the present invention Obvious deflection, and then guarantee that pretightning force is uniformly distributed.Meanwhile for various sizes of mechanical seal, designed size can be passed through The three foot throw-out collars matched realize identical function, and dismounting is simple, and replacement cost is low.
(3) the present invention is directed mechanical seal, three foot throw-out collars push stationary ring installation set to be axially moved, adjustment spring compression Amount achievees the purpose that stationary ring compensates to adjustment spring pretightning force.Rotating ring compensation can also sample the structure.
(4) present invention converts the adjusting of pretightning force to the elongation of spiral micrometer head by reasonable design mechanical structure Amount is adjusted, and realizes that axial elongation accurately adjusts using spiral micrometer head, and realize using high-precision compression sensor The on-line checking of pretightning force realizes pretightning force on-line control under the premise of not changing actual condition, simple and convenient.
Detailed description of the invention
Fig. 1 is the cross-sectional view of seal preload regulating mechanism of the invention;
Fig. 2 is three foot throw-out collar main views in seal preload regulating mechanism of the present invention;
Fig. 3 is the three left cross-sectional views of foot throw-out collar in seal preload regulating mechanism of the present invention;
Fig. 4 is three foot throw-out collar rearviews in seal preload regulating mechanism of the present invention;
Fig. 5 is the upper and lower two isogonism axis side views of three foot throw-out collars in seal preload regulating mechanism of the present invention.
In figure:
1- spiral micrometer head, 2- stop screw, 3- spiral micrometer head end cap, 4- supporing shell, 5- compression sensor, 6- Three foot throw-out collars, 7- test cavity shell, 8- install screw, 9- sealing ring, 10- stationary ring installation set, 11- static components, 12- rotating ring group Part, 13- transmission shaft, 14- limit hole, 15- through-hole, 16- throw-out collar support leg, 17- mounting groove.
Specific embodiment
The present invention is understood and implemented for the ease of those of ordinary skill in the art, and the present invention is made into one with reference to the accompanying drawing The detailed and deep description of step.
The present invention is directed in the research of mechanical sealing performance, and the size of pretightning force is to the liquid in the dynamic and static ring of mechanical seal Film thickness has great influence, is directly related to the performance and used life of mechanical seal.Existing regulative mode is all more multiple Miscellaneous, reliability is not high, and the application value in mechanically-sealing apparatus research is not high.The present invention in order to solve stationary ring compensation machinery Seal preload on-line control problem proposes a kind of mechanical seal pretightning force on-line control mechanism.
As shown in Figure 1, being seal preload regulating mechanism of the invention, including such as lower component: spiral micrometer head 1, limit Screw 2, spiral micrometer head end cap 3, supporing shell 4, compression sensor 5, three foot throw-out collars 6, test cavity shell 7 and installation screw 8;Related component includes sealing ring 9, stationary ring installation set 10, static components 11, moving ring assembly 12 and transmission shaft 13.Such as Fig. 2- It is three foot throw-out collars 6 in seal preload regulating mechanism of the present invention shown in 5.Three foot throw-out collars 6 include: limit hole 14, through-hole 15, Throw-out collar support leg 16 and mounting groove 17.
As shown in Figure 1, supporing shell 4, three foot throw-out collars 6, test cavity shell 7 and transmission shaft 13 are coaxial.In 4 axis of supporing shell 3 spiral micrometer heads 1 are installed with 120 degree of intervals on cross section, that is, circumferential surface, each spiral micrometer head 1 passes through screw thread axial restraint In supporing shell 4.Spiral micrometer head end cap 3 is installed in the end of spiral micrometer head 1, adjusts the angle of spiral micrometer head end cap 3, Guarantee 3 plane of spiral micrometer head end cap is axially vertical with transmission shaft 13.Spiral micrometer head end cap 3 is put into the peace of three foot throw-out collars 6 In tankage 17.It is symmetrically installed 2 stop screws 2 on 4 axial cross section of supporing shell, each stop screw 2 is with thread forms It is axially fixed in supporing shell 4.Each stop screw 2 passes through the limit hole 14 of three foot throw-out collars 6, guarantees that three foot throw-out collars 6 can only be It is axially moved.
As shown in Figure 2-5, three foot throw-out collars 16 are the pedestal of compression sensor 5, and the front of three foot throw-out collars 16 has three The support leg 16 of circumferential equal part, the back side are provided with the mounting groove 17 of circumferential direction equal part at three.Compression sensor 5 is fixedly mounted on three feet In the mounting groove 17 of throw-out collar 6.It is opened in each mounting groove 17 there are two through-hole 15, compression sensor 5 is passed through by installation screw 8 Through-hole 15 is fixed in mounting groove 17.Adjustment installation screw 8 guarantees that the axial direction of 5 end face of compression sensor and transmission shaft 13 is hung down Directly.Spiral micrometer head end cap 3 is put into mounting groove 17, remains plane contact with compression sensor 5.
It is symmetrically opened on three foot throw-out collars 16 there are two limit hole 14, limit hole 14 and stop screw 2 cooperate.Stop screw 2 is worn The limit hole 14 opened on three foot throw-out collars 6 is crossed, guarantees that three foot throw-out collars 6 can only be axially moved.Guarantee that three foot throw-out collars 6 can only be in axial direction Movement, the guarantee of 3 plane of spiral micrometer head end cap are fitted closely perpendicular to axial direction, and with compression sensor 5, are provided to guarantee The transmitting of compression is always axially and without the interference of other stress.
In on-line control mechanism of the invention, supporing shell 4 be mounted on test cavity shell 7 outside, throw-out collar support leg 16 with it is quiet Ring installation set 10 remains close contact, and static components 11 are pushed by spring assembly and fitted closely with moving ring assembly 12, begins Closing force is provided by spring eventually.Realize that axial elongation accurately adjusts using the spiral micrometer head 1 installed in supporing shell 4, Achieve the purpose that adjust stationary ring pretightning force size by adjusting 3 spiral micrometer heads 1.
Moving ring assembly 12 is fixedly mounted on transmission shaft 13, and keeps opposing stationary with transmission shaft 13.Stationary ring installation set 10 It covers outside static components 11, the two is fixed together.10 sets of stationary ring installation set in test cavity shell 7, and with test cavity shell 7 it Between be provided with sealing ring 9 and be sealed fastening.Static components 11 are by the spring assembly promotion in it and close with moving ring assembly 12 Fitting.
Further, the compression sensor 5 of the embodiment of the present invention uses the flat tension and compression stress of high-precision micro of standard Sensor can convert electric signal for one-way compressive stress and export in real time.Compression sensor 5 uses existing matured product, easily Precision is higher while installation.
The test cavity shell 7 of the embodiment of the present invention realizes sealing by the mechanical seal that stationary ring compensates.Mechanical seal is common to be changed The mode for becoming washer quantity changes the amount of spring compression in static components 11, and unlike existing, the present invention is pushed away using three feet Ring 6 pushes stationary ring installation set 10.Stationary ring installation set 10 limits displacement by sealing ring 9, can only be mobile in axial small range, because supplemented by It helps 9 axial force of sealing ring small, and the adjustment process of pretightning force is slow, therefore auxiliary seal can be ignored to axial stress Influence.
The present invention is adjusting 3 spiral micrometer heads 1 to guarantee that the seal face pretightning force compensated stationary ring is uniformly distributed When guarantee three compression sensors 5 export unanimously.
During adjusting pretightning force, seal face causes sealing medium to leak because compression is too small, Minimum pretightning force size need to be set, which in actual operation, is estimated by measuring medium leakage rate.
The present invention requires height to the axial depth of parallelism, therefore when designing and processing part, needs to guarantee enough essences Degree reduces because being axially displaced from bring error.
When installing mechanical seal pretightning force on-line control mechanism of the invention, first by supporing shell 4 and test cavity shell 7 Connection installs spiral micrometer head end cap 3 after fixing spiral micrometer head 1, is screwed into stop screw 2, then will install compression biography Three foot throw-out collars 6 of sensor 5 pass through stop screw 2, adjust 1 elongation of spiral micrometer head, guarantee three foot throw-out collars 6 perpendicular to axial direction, It is finally sequentially placed into stationary ring installation set 10, static components 11 and moving ring assembly 12, completes the assembling of test cavity seal face.
Ensure that test cavity installs and checks errorless, import test(ing) medium, improves test cavity oil temperature and oil pressure to specified Value.5 power supply of compression sensor is connected, on-line checking compression sensor 5 exports, and adjusts the elongation of three spiral micrometer heads 1 Amount, guarantees that the output of three compression sensors 5 is consistent, and total stress is desired mechanical seal pretightning force.By guaranteeing three Place's compression sensor 5 exports unanimously, and then guarantees that mechanical seal pretightning force is evenly distributed in stationary ring installation set 10, to protect Card seal face closing force is uniformly distributed.The wear rate of mechanical seal in operation is minimum, dynamic caused by the abrasion of short time internal cause, Stationary ring change in size can almost be ignored, and the preloading spring on stationary ring compensates the abrasion loss, guarantee that dynamic and static ring closely pastes always It closes.The decrement variation of preloading spring changes in reflection to the output of compression sensor 5 when there is obvious compression, or When person needs to study influence of the pretightning force to mechanical sealing performance and service life, the elongation of spiral micrometer head 1 can actively regulate, And then change pretightning force.Since the sealing performance and pretightning force of mechanical seal are closely related, in pretightning force adjustment process, need Guaranteeing that compression is greater than allows minimal closure power, that is, guarantees that minimum sealing performance requirement causes safety in order to avoid sealing medium leaks Hidden danger.
The present invention is for the pretightning force regulation problem in mechanical seal, by reasonable design mechanical structure, by pretightning force Adjusting be converted into spiral micrometer head 1 elongation adjust, and using high-precision compression sensor 5 realize pretightning force Line detection realizes pretightning force on-line control under the premise of not changing actual condition.
Design principle of the invention, mechanical structure, realization function and technical characterstic is described in detail in the above content. Above-mentioned demonstrative example does not represent interest field of the invention, this example and attached drawing should not be considered as to the limitation model of claim It encloses.Concrete right of the present invention is required refering to claims.

Claims (7)

1. a kind of mechanical seal pretightning force on-line control mechanism, applied mechanical sealing member include moving ring assembly and stationary ring group Part, moving ring assembly are fixed on transmission shaft, and static components are mounted on test cavity shell, which is characterized in that the online tune Section mechanism include: spiral micrometer head, stop screw, spiral micrometer head end cap, supporing shell, compression sensor, three foot throw-out collars, Stationary ring installation set;The supporing shell, three foot throw-out collars, test cavity shell and transmission shaft are coaxial;
3 spiral micrometer heads are installed with 120 degree of intervals on the circumferential surface of supporing shell, the spiral micrometer head passes through thread spindle To being fixed in supporing shell, the end of spiral micrometer head is equipped with spiral micrometer head end cap, adjusts spiral micrometer head end cap angle Degree, so that spiral micrometer head end cap plane and transmission shaft is axially vertical;Two limits are symmetrically installed on the circumferential surface of supporing shell Position screw, the stop screw are axially fixed in supporing shell by screw thread;The supporing shell is mounted on test cavity Outside shell, axial elongation is adjusted by the spiral micrometer head;
The three foot throw-out collars are compression sensor base, and the front of three foot throw-out collars has the support leg of three circumferential equal parts, The back side is provided with the mounting groove of circumferential direction equal part at three, and opens there are two limit hole;The compression sensor is fixedly mounted on peace In tankage, the spiral micrometer head end cap is put into the mounting groove, and remains that plane connects with compression sensor Touching;The stop screw passes through the limit hole of three foot throw-out collars, so that three foot throw-out collars can only be axially moved;The limit Screw is parallel to the axial direction of transmission shaft;The support leg and stationary ring installation set of the three foot throw-out collars remain close contact;
The static components are mounted on test cavity shell by stationary ring installation set, and are fitted closely with moving ring assembly.
2. on-line control mechanism according to claim 1, which is characterized in that the bottom of the mounting groove of the three foot throw-out collars It is provided with through-hole, compression sensor is fixed in mounting groove by installation screw by through-hole, and adjustment installation screw makes compression The end face of sensor and transmission shaft it is axially vertical.
3. on-line control mechanism according to claim 1, which is characterized in that when the on-line control mechanism is installed, first Supporing shell is connect with test cavity shell, spiral micrometer head end cap is installed after spiral micrometer head is fixed, is screwed into stop screw, The three foot throw-out collars for installing compression sensor are passed through into stop screw again, spiral micrometer head elongation are then adjusted, so that three Foot throw-out collar is finally sequentially placed into stationary ring installation set, static components and moving ring assembly perpendicular to axial direction.
4. on-line control mechanism according to claim 1 or 3, which is characterized in that the static components are by spring assembly It pushes and is fitted closely with moving ring assembly, the decrement of spring pushes stationary ring installation set to adjust using three foot throw-out collars.
5. on-line control mechanism according to claim 1 or 3, which is characterized in that the on-line control mechanism adjusts three A spiral micrometer head guarantees that three compression sensor outputs are consistent.
6. on-line control mechanism according to claim 1, which is characterized in that the compression sensor is using miniature flat Flat-shaped tension and compression strain gauge.
7. on-line control mechanism according to claim 3, which is characterized in that in the assembling for completing test cavity seal face Afterwards, test(ing) medium is imported, improves test cavity oil temperature and oil pressure to rated value;Connect compression probe power, on-line checking pressure The output of strain gauge adjusts the elongation of 3 spiral micrometer heads, guarantees that the output of 3 compression sensors is consistent, and Total stress is desired mechanical seal pretightning force;The decrement variation of preloading spring in static components senses reflection to compression In the output of device, change when obvious compression occurs in compression sensor, or need to study pretightning force to mechanical sealing performance When with the influence in service life, the elongation of spiral micrometer head is actively adjusted, changes pretightning force;In pretightning force adjustment process, need Greater than minimum pretightning force.
CN201910302680.5A 2019-04-16 2019-04-16 Online adjusting mechanism of mechanical seal pretightning force Expired - Fee Related CN110131416B (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN111503249A (en) * 2020-06-29 2020-08-07 江苏国茂减速机股份有限公司 Intelligent monitoring type speed reducer double-seal structure

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WO2001046607A1 (en) * 1999-12-20 2001-06-28 Andrew Wright Multi function gland seal
NL1020811C2 (en) * 2002-06-07 2003-12-09 Skf Ab Monitoring arrangement is for mechanical sealing system and involves at least two sealing rings rotatable relative to each other determining seal with facing surfaces and piezo-electric monitoring component
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111503249A (en) * 2020-06-29 2020-08-07 江苏国茂减速机股份有限公司 Intelligent monitoring type speed reducer double-seal structure
WO2022001099A1 (en) * 2020-06-29 2022-01-06 江苏国茂减速机股份有限公司 Intelligent monitoring type double-sealing structure for decelerator

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