CN110129687A - A kind of rare earth modified ferrite and ultrasonic probe of anti-ultrasonic cavitation corrosion - Google Patents

A kind of rare earth modified ferrite and ultrasonic probe of anti-ultrasonic cavitation corrosion Download PDF

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Publication number
CN110129687A
CN110129687A CN201910477290.1A CN201910477290A CN110129687A CN 110129687 A CN110129687 A CN 110129687A CN 201910477290 A CN201910477290 A CN 201910477290A CN 110129687 A CN110129687 A CN 110129687A
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ultrasonic
rare earth
cavitation corrosion
ferrite
earth modified
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石建荣
李巨晃
石钊衡
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/08Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
    • B01J19/10Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing sonic or ultrasonic vibrations
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/44Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/40Ferrous alloys, e.g. steel alloys containing chromium with nickel
    • C22C38/58Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The present invention proposes a kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, by mass percentage, including following components, the carbon of 0.006-0.1%, the chromium of 3.5-35%, the nickel of 0.5-25%, the cerium of 0.003-1%, the rare-earth yttrium of 1-7.5%, the Rare Earth Lanthanum and balance iron of 0.01-0.5%.The present invention also proposes ultrasonic probe made of a kind of rare earth modified ferrite corroded the anti-ultrasonic cavitation.With excellent corrosion resistance and preferable anti intercrystalline corrosion performance and excellent cold and hot working and processability, rupture life is greatly extended, is suitable for ultrasonic liquid and handles.Solve the problems, such as that existing ultrasonic probe is answering ultrasonic operation process cavitation corrosion serious.

Description

A kind of rare earth modified ferrite and ultrasonic probe of anti-ultrasonic cavitation corrosion
Technical field
The present invention relates to the rare earth modified ferrites and ultrasonic probe of a kind of anti-ultrasonic cavitation corrosion.
Background technique
Traditional metal is easy to be corroded in the state of high temperature pressurized, and metal hardness higher such as stainless steel, titanium close Gold etc. are all.For energy-gathered ultrasonic vibrating head in application for the treatment of, the ultrasonic wave that probe radiation end face issues drives liquid Body vibrates and generates ten hundreds of micro-bubbles, i.e. cavitation bubble.The negative pressuren zone that these bubbles are formed in ultrasonic wave longitudinal propagation Growth, and in zone of positive pressure rapid closing, to be compressed and be stretched under alternately positive and negative pressure.It is compressed up to and collapses in bubble It is routed to generate huge instantaneous pressure in a flash, it generally may be up to tens megapascal to megapascal up to a hundred.
Cavitation can make the temperature in gas phase reaction area reach 5200K or so, and the effective temperature in liquid phase reactor area reaches the left side 1900K The right side, for local pressure in 5.05 × 10kPa, rate of temperature change is up to 10K/s, and reaches 400km with strong shock wave and speed per hour Microjet.This huge instantaneous pressure, can make the surface of solids to float on a liquid or ultrasound emission end plane metal by Cause to corrode (hereinafter referred to as cavitation corrosion) to the ultrasound cavitation effect of destruction-i.e. sharply.Therefore, the service life of ultrasound emission end face It is very restricted.And the service life of ultrasound emission end face depends primarily on the metal material of ultrasound emission end face, current ultrasound The metal that emitting facet uses, the mostly metal materials such as aluminium, stainless steel, titanium alloy, up to the present these materials all cannot be very This problem is solved well, the ultrasound emission end face of these metals manufacture, all can be when using shorter due to the limitation of its attribute Interior serious cavitation corrosion occur, if ultrasonic amplitude is at 50 μm or more, cavitation corrosion is even more serious, and cavitation corrosion goes out The existing time it is longer generally in 15 days and the time it is shorter then only have several days even a few houres, since cavitation corrosion makes ultrasonic hair Ultrasonic effect miopragia or even the forfeiture of end face are penetrated, thus, how to solve the difficulty that resistance to ultrasonic cavitation corrosion is ultrasonic applications Topic, and determine the watershed of ultrasonic applications range.The range of ultrasonic applications is very extensive, including welding, cutting and Detection etc., however domestic ultrasonic wave is still at an early stage in terms of application for the treatment of, ultrasonic liquid processing is one Very wide field, such as Refining Chemical Industry, pharmaceuticals industry, environmental protection industry (epi), and ultrasonic technology industrial application is required very high Field bring very big influence, ultrasound hair to its extensive use but due to being limited by ultrasound emission end plane metal material Penetrate end face service life determine ultrasonic wave in terms of liquid handling can large-scale application, can by ultrasonic technology well with Other technologies, which combine, is applied to broader scope, if the service life of ultrasound emission end face is not able to satisfy and industrialized wants substantially It asks, significant limitation will be brought to ultrasonic applications.
Summary of the invention
To solve the problems, such as that existing ultrasonic probe is answering ultrasonic operation process cavitation corrosion serious, the present invention proposes one kind The rare earth modified ferrite and ultrasonic probe of anti-ultrasonic cavitation corrosion, with excellent corrosion resistance and preferable anti-intergranular Corrosive nature and excellent cold and hot working and processability, greatly extend rupture life, are suitable for various ultrasonic liquids Processing.Concrete scheme is as follows:
The present invention proposes a kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, by mass percentage, including following components, The carbon of 0.006-0.1%, the chromium of 3.5-35%, the nickel of 0.5-25%, the cerium of 0.003-1%, the rare-earth yttrium of 1-7.5%, 0.01- 0.5% Rare Earth Lanthanum and balance iron.
Preferably, the rare earth modified ferrite of the anti-ultrasonic cavitation corrosion, by mass percentage, including following components, The carbon of 0.006-0.1%, the chromium of 9-25%, the nickel of 4-16%, the cerium of 0.003-1%, the rare-earth yttrium of 1-7.5%, 0.01-0.5% Rare Earth Lanthanum and balance iron.
Further, by mass percentage, further include 0.1-7% manganese and 0.5-3% molybdenum.
It further, by mass percentage, further include the nitrogen of 0.05-1.5%.
It further, by mass percentage, further include the silicon of 0.05-5%.
Further, by mass percentage, the content of sulphur is no more than 0.01%.
The present invention also proposes a kind of ultrasonic probe, the rare earth that ultrasonic wave emitting facet is corroded by above-mentioned anti-ultrasonic cavitation Modified ferrite is made.
Further, the ultrasonic wave emitting facet is coated with hard chromium layers, the hard chromium layers with a thickness of 1-45 microns.
Beneficial effects of the present invention are as follows:
The present invention produces modified ferrite by the way that rare earth is added in the ferrite material with C, Cr, Ni element is smelted, The addition of middle cerium, lanthanum and yttrium is excellent desulfurizing agent in this ferrite system, can reduce the impurity member of crystal boundary Element purifies crystal boundary, improves corrosion resistance, inoxidizability, anti intercrystalline corrosion and pitting corrosion;It especially highlights ferrite to high temperature The improvement of Creep Plastic performance, enhancing elevated temperature tensile stretch intensity and ductility, make grain-boundary crack tip stress concentrate be easy because Deformation and relax, crackle is difficult to extend, to greatly extend rupture life.
In addition, lower carbon content subtracts the carbide being precipitated in emitting facet by high temperature in the ferrite system To minimum, it will effectively cause ferrite to generate intercrystalline corrosion in ultrasonic operating environment because of the precipitation of carbide and minimize Level.
Therefore ultrasonic probe is made in the rare earth modified ferrite of anti-ultrasonic cavitation corrosion proposed by the present invention, have excellent Corrosion resistance and preferable anti intercrystalline corrosion performance and excellent cold and hot working and processability, greatly extend and resolve The service life is split, is suitable for various ultrasonic liquids and handles.It is specific:
The cavitation corrosion that the rare earth modified ferrite of anti-ultrasonic cavitation corrosion of the invention encounters ultrasonic wave is automatic as water Fusion automatically fill up repair ultrasound emission end face corrosion cavity, although the cavitation corrosion of ultrasonic wave such as knife, but cut constantly like The performance of the same ferrite of water, its anti-cavitation of the ultrasound emission end face corrosion manufactured with the ferrite will greatly promote, and lead to Experiment is crossed it is found that the ultrasonic activation that ferrite of the invention manufactures is popped one's head in application for the treatment of, ultrasound emission end face exists Using being all not in the process for a long time cavitation corrosion, test shows that ultrasonic amplitude at 100 μm or more, uses 1 year (3000 hours or more) are all not in serious cavitation corrosion in half, greatly widen the application range of ultrasonic wave.In addition root According to the ferritic attribute, can also be used as the application material of other related anti-cavitation corrosion, except the anti-cavitation corrosion of ultrasonic wave with Outer other industry, such as mechanical equipment, chemical reaction kettle, oil treatment provisions need the flexible application aspect of metal.
Detailed description of the invention
Fig. 1 is the end view drawing before the test of titanium alloy TC 4 ultrasonic probe.
Fig. 2 is the end view drawing after the test run of titanium alloy TC 4 ultrasonic probe 8 hours.
Fig. 3 is the end view drawing after the test run of titanium alloy TC 4 ultrasonic probe 32 hours.
Fig. 4 is the end view drawing before the test of titanium alloy T C11 ultrasonic probe.
Fig. 5 is the end view drawing after the test run of titanium alloy T C11 ultrasonic probe 8 hours.
Fig. 6 is the end view drawing after the test run of titanium alloy T C11 ultrasonic probe 32 hours.
Fig. 7 is the end view drawing before the test of ultrasonic probe made of ferrite of the invention.
Fig. 8 is the end view drawing after ultrasonic probe made of ferrite of the invention is run 500 hours.
Fig. 9 is the end view drawing after ultrasonic probe made of ferrite of the invention is run 1000 hours.
Figure 10 is the end view drawing before the ultrasonic probe test of Hard Chromium Coating made of ferrite of the invention.
Figure 11 is the side view after ultrasonic probe test run 72 hours of Hard Chromium Coating made of ferrite of the invention Figure.
Figure 12 is the end after ultrasonic probe test run 1000 hours of Hard Chromium Coating made of ferrite of the invention Face figure.
Figure 13 is the end after ultrasonic probe test run 2000 hours of Hard Chromium Coating made of ferrite of the invention Face figure.
Figure 14 is the end after ultrasonic probe test run 3000 hours of Hard Chromium Coating made of ferrite of the invention Face figure.
Specific embodiment
As follows in conjunction with attached drawing, application scheme is further described:
A kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, by mass percentage, including following components, 0.006-0.1%'s Carbon, the chromium of 3.5-35%, the nickel of 0.5-25%, the cerium of 0.003-1%, the rare-earth yttrium of 1-7.5%, the Rare Earth Lanthanum of 0.01-0.5%, And balance iron.
Preferably, the rare earth modified ferrite of the anti-ultrasonic cavitation corrosion, by mass percentage, including following components, The carbon of 0.006-0.1%, the chromium of 9-25%, the nickel of 4-16%, the cerium of 0.003-1%, the rare-earth yttrium of 1-7.5%, 0.01-0.5% Rare Earth Lanthanum and balance iron.
Further, by mass percentage, further include 0.1-7% manganese and 0.5-3% molybdenum, the nitrogen of 0.05-1.5%, The silicon of 0.05-5%, wherein the content of sulphur is no more than 0.01%.
Embodiment one
A kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, by mass percentage, including following components, 0.008% carbon, 9% chromium, 4% nickel, 0.005% cerium, 1% rare-earth yttrium, 0.05% Rare Earth Lanthanum, 0.15% manganese and 0.5% molybdenum, 0.08% nitrogen, 0.05% silicon and balance iron, wherein the content of sulphur is no more than 0.01%.
Embodiment two
A kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, by mass percentage, including following components, 0.05% carbon, 17% chromium, 9% nickel, 0.2% cerium, 5.5% rare-earth yttrium, 0.25% Rare Earth Lanthanum, 1% manganese and 1.5% molybdenum, 0.8% Nitrogen, 1% silicon and balance iron, wherein the content of sulphur be no more than 0.01%.
Embodiment three
A kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, by mass percentage, including following components, 0.09% carbon, 25% chromium, 16% nickel, 1% cerium, 7.5% rare-earth yttrium, 0.5% Rare Earth Lanthanum, 7% manganese and 3% molybdenum, 1.5% nitrogen, 5% silicon and balance iron, wherein the content of sulphur is no more than 0.01%.
Example IV
The rare earth modified ferrite that the anti-ultrasonic cavitation of above-described embodiment is corroded is by above-mentioned recipe ingredient according to existing iron element Preparation process smelts molding (carbon is dissolved in the interstitial solid solution in α-Fe), is reprocessed into ultrasonic probe.
Embodiment five
In the emitting facet Hard Chromium Coating of the ultrasonic probe of above-described embodiment four, the hard chromium layers with a thickness of 35 microns.Plating Hardness after hard chrome is converted into HRC between 65-72 in 900-1100HV().
Measure of merit:
The ultrasonic probe of example IV and embodiment five and ultrasonic probe made of titanium alloy TC 4, TC11 are compared Test is tested and is carried out in 100 μm or more of ultrasonic liquid processing operating environment in ultrasonic amplitude, referring to attached drawing 1-14 (wherein example IV and five selection of the embodiment ultrasonic probe made of the ferrite formula of embodiment two are shown, figure Middle circular portion is the end face of ultrasonic probe), test result are as follows:
1, the case where common titanium alloy TC 4, TC11 be in ultrasonic liquid treatment process, and there have been cavitation corrosions in 8 hours, As shown in Figure 2 and Figure 5, smooth end face starts spot corrosion occur;Post-etching situation is serious within 32 hours, as shown in Figure 3 and Figure 6, point Erosion expands, and part connects in blocks.
2, before testing, the ultrasonic probe end face of example IV is smooth glossy.500 hours end faces are carried out in test to remain unchanged It is smooth, as shown in Figure 8;It is opposed flattened in 1000 hours end faces of test progress, there is subtle spot corrosion, as shown in Figure 9.
3, before testing, the ultrasonic probe end face of embodiment five is smooth, as shown in Figure 10.After test carries out 72 hours, The ultrasonic probe end face of embodiment five is smooth, whole to have gloss, as shown in Fig. 11.1000 hours its ends are carried out in test Face is still smooth, as shown in figure 12, is not completely dried from test liquid there are highlights and dark portion for ultrasonic probe in figure State.It is still smooth in 2000 hours its end faces of test progress, as shown in figure 13, and visible metallic luster under drying regime.? After test carries out 3000 hours, there is the lines to tarnish and a small amount of spot corrosion, as shown in figure 14, but do not influence to continue to make With.
To sum up test result, the present invention have excellent corrosion resistance and preferable anti intercrystalline corrosion performance and excellent Cold and hot working and processability, greatly extend rupture life, be suitable for various ultrasonic liquids handle.Ultrasonic amplitude At 100 μm or more, the use of (3000 hours or more) in a year and a half is all not in serious cavitation corrosion, greatly widens super The application range of sound wave.
It is that above-mentioned preferred embodiment should be regarded as application scheme embodiment for example, all with application scheme thunder Same, approximate or technology deduction, replacement, improvement for making based on this etc., are regarded as the protection scope of this patent.

Claims (8)

1. a kind of rare earth modified ferrite of anti-ultrasonic cavitation corrosion, which is characterized in that by mass percentage, including with the following group Point, the carbon of 0.006-0.1%, the chromium of 3.5-35%, the nickel of 0.5-25%, the cerium of 0.003-1%, the rare earth of 1-7.5% Yttrium, the Rare Earth Lanthanum and balance iron of 0.01-0.5%.
2. the rare earth modified ferrite of anti-ultrasonic cavitation corrosion according to claim 1, which is characterized in that press quality percentage Than, including following components, the carbon of 0.006-0.1%, the chromium of 9-25%, the nickel of 4-16%, the cerium of 0.003-1%, 1- 7.5% rare-earth yttrium, the Rare Earth Lanthanum and balance iron of 0.01-0.5%.
3. the rare earth modified ferrite of anti-ultrasonic cavitation corrosion according to claim 1 or 2, which is characterized in that press quality Percentage further includes the manganese of 0.1-7% and the molybdenum of 0.5-3%.
4. the rare earth modified ferrite of anti-ultrasonic cavitation corrosion according to claim 3, which is characterized in that press quality percentage Than further including the nitrogen of 0.05-1.5%.
5. the rare earth modified ferrite of anti-ultrasonic cavitation corrosion according to claim 3, which is characterized in that press quality percentage Than further including the silicon of 0.05-5%.
6. the rare earth modified ferrite of anti-ultrasonic cavitation corrosion according to claim 3, which is characterized in that press quality percentage Than the content of sulphur is no more than 0.01%.
7. a kind of ultrasonic probe, which is characterized in that its ultrasonic wave emitting facet is by anti-ultrasound described in any one of claims 1-6 The rare earth modified ferrite of cavitation corrosion is made.
8. ultrasonic probe according to claim 7, which is characterized in that the ultrasonic wave emitting facet is coated with hard chromium layers, institute State hard chromium layers with a thickness of 1-45 microns.
CN201910477290.1A 2019-06-03 2019-06-03 A kind of rare earth modified ferrite and ultrasonic probe of anti-ultrasonic cavitation corrosion Pending CN110129687A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0949066A (en) * 1995-08-09 1997-02-18 Sumitomo Metal Ind Ltd Ferritic stainless steel for absorbing thermal neutron
CN1924058A (en) * 2005-08-30 2007-03-07 中国科学院金属研究所 Rich rare earth stainless steel with excellent anti-bacterium capability
CN101186991A (en) * 2007-12-14 2008-05-28 山东泰山钢铁集团有限公司 Pellet chain grate sintering machine high carbon high chrome heat-resistant cast iron grate preparation method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0949066A (en) * 1995-08-09 1997-02-18 Sumitomo Metal Ind Ltd Ferritic stainless steel for absorbing thermal neutron
CN1924058A (en) * 2005-08-30 2007-03-07 中国科学院金属研究所 Rich rare earth stainless steel with excellent anti-bacterium capability
CN101186991A (en) * 2007-12-14 2008-05-28 山东泰山钢铁集团有限公司 Pellet chain grate sintering machine high carbon high chrome heat-resistant cast iron grate preparation method

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