Radiation-resistant additive, synthesis thereof and method for preparing radiation-resistant silicon rubber material
Technical Field
The invention belongs to the technical field of special rubber functional materials and production thereof, and relates to an irradiation-resistant additive containing a polyphenyl silazane structure, a synthesis method thereof and a preparation method for preparing an irradiation-resistant silicon rubber material.
Background
Since the oil crisis has occurred, countries around the world generally pay attention to the development and utilization of energy, and people are always dedicated to searching for energy capable of replacing oil. Therefore, nuclear power is regarded as a safe, clean and reliable energy source, and development and utilization of the nuclear power are more and more emphasized. In order to ensure the safety of nuclear power equipment, electrical instruments, wire and cable insulation materials, gasket sealing members and the like in the equipment, a large amount of high polymer elastomer sealing materials are used. Such sealing materials are required not only to have sufficient radiation resistance but also to withstand harsh environmental conditions such as high temperature, vacuum, high voltage, steam, various chemical media, and the like. However, some polymers with good resistance to high temperatures and chemicals do not necessarily have the ability to withstand irradiation, such as conventional dimethylsilicone rubber. Although the dimethyl silicone rubber has wide applicable temperature range and good medium resistance and electrical property, the dimethyl silicone rubber has radiation resistanceThe performance is not as good as that of the common hydrocarbon rubber. The dimethyl silicone rubber is subjected to 12.9-15.48 multiplied by 103C/kg (5-6 multiplied by 10)7Lomb) lose elasticity after irradiation, and the irradiation resistance of the specially-matched methyl vinyl silicone rubber can only reach about 2.58X 104C/kg (1X 10)8Lun), for which it is necessary to try to improve the radiation resistance of the silicone rubber.
It is known that polymer materials containing aromatic rings have high radiation resistance because bulky aromatic rings contain conjugated double bonds and can absorb radiation energy, which stabilizes the polymer materials. Therefore, the proper introduction of phenyl groups into the silicone rubber molecule is expected to improve the radiation resistance of the silicone rubber material. The Chinese patent CN100480333C and the U.S. patents US3032531, US3876605, US5196228A and the like all adopt phenyl silicone rubber as raw rubber to prepare rubber with radiation resistance, the radiation resistance of the silicone rubber is really improved, and the radiation resistance can reach 5 multiplied by 108Around, they are still inadequate in the face of today's higher radiation resistance requirements. Therefore, it is necessary to further improve the irradiation resistance of the phenyl silicone rubber.
Disclosure of Invention
The invention provides an irradiation-resistant additive containing a polyphenyl silazane structure, a synthesis process thereof and a preparation method for manufacturing an irradiation-resistant silicon rubber material, aiming at the conditions of the prior art. The prepared radiation-resistant silicon rubber material can be used for a protective layer of a radiation-resistant and high-temperature-resistant outgoing line of a nuclear power station, and can be independently used or compounded with fabrics to prepare rubber hooping pieces, rubber gaskets, rubber sleeves and various radiation-resistant sectional materials.
The invention aims to provide an irradiation-resistant additive, which is of a structure containing polyphenyl silazane and has a structural formula as follows:
the preparation method of the irradiation-resistant additive comprises the following steps:
(1) preparation for Synthesis
Drying the molecular sieve in a box type resistance furnace at 400-450 ℃ for 3.0-5.0 h, cooling the molecular sieve in a dryer, putting the dried molecular sieve in a container containing toluene, and standing for more than 2 days for later use; the used glass instrument and the stirring rod are put into an oven after being cleaned, the temperature of the oven is set to be 120-125 ℃, the oven is dried for 1.5-2 h, and the glass instrument is cooled for standby application, wherein the glass instrument comprises a four-opening reaction bottle, an air guide pipe, a reflux condenser pipe and a constant-pressure liquid dropping device;
(2) intermediate synthesis reaction
Installing a stirring device at the middle opening of a four-opening reaction bottle, respectively installing an air guide pipe, a reflux condenser pipe and a constant-pressure liquid dropping device at the side opening, introducing nitrogen passing through a drying tower with a molecular sieve from the air guide pipe, exhausting air in the four-opening reaction bottle, weighing 50-90 parts by mass of methyl phenyl dichlorosilane and 80-120 parts by mass of toluene, and pouring into the four-opening reaction bottle; starting stirring, opening condensed water, and continuously introducing nitrogen;
weighing 80-120 parts by mass of triphenyl silanol and 40-60 parts by mass of pyridine and 60-100 parts by mass of toluene to prepare a solution, slowly dripping the solution into a four-mouth reaction bottle through a constant-pressure dropping funnel to react, cooling the solution by adopting an ice water bath to control the temperature below 10 ℃, and finishing dripping within 3-6 hours; heating by using an oil bath, heating to 25 +/-5 ℃, reacting for 1-3 h, then heating to 80 +/-5 ℃, and reacting for 3-6 h; stopping heating, continuously introducing nitrogen, and cooling to below 40 ℃;
weighing 0.8-1.2 parts by mass of methanol, weighing 5-10 parts by mass of toluene to prepare a solution, slowly dropwise adding the solution into a four-mouth reaction bottle through a constant-pressure funnel to react at 40 +/-5 ℃, continuously keeping the temperature at 40 +/-5 ℃ after dropwise adding for 1-3 h, and reacting for 0.5-3 h to obtain an intermediate filtrate;
(3) product synthesis
Under the protection of nitrogen, starting to stir the filtrate, cooling by adopting an ice water bath, controlling the temperature below 15 ℃, and quickly introducing ammonia gas to carry out ammonolysis reaction for 5-6 hours to obtain an ammonolysis product; then heating to 60 +/-5 ℃ by using an oil bath, controlling the temperature to be 60 +/-5 ℃, and decompressing until no solvent is evaporated to obtain the white solid triphenyl siloxy methyl phenyl silazane.
The method for preparing the irradiation-resistant silicone rubber by adopting the irradiation-resistant additive comprises the following steps:
(1) preparing a rubber compound slice: placing 100 parts by mass of phenyl silicone rubber raw rubber on a double-roll rubber mixing mill, simultaneously adding 5-25 parts of poly-phenyl silazane irradiation-resistant additive, 30-70 parts of white carbon black and 5-15 parts of structure control agent after roll coating, uniformly mixing, and then thinly discharging the mixture out of a sheet;
(2) heat treatment of rubber compound slices: placing the rubber compound in a kneading machine, setting the temperature of the kneading machine to be 120-180 ℃, continuing to mix for 1-10 h, and cooling for later use;
(3) adding a vulcanizing agent: placing the rubber compound slice after high-temperature treatment on a double-roller rubber mixing mill, wrapping rollers, adding 0.5-1.2 parts by mass of a vulcanizing agent, uniformly mixing, and then discharging the rubber compound slice for later use;
(4) and (3) vulcanization molding of the rubber material: the rubber material is vulcanized for one section on a pressure forming machine under the following conditions: multiplying by 10min at 90-170 ℃; then carrying out secondary vulcanization in an oven: molding the rubber material product at 200 ℃ for 4h to form various shapes according to requirements.
The method for preparing the radiation-resistant silicone rubber is characterized in that the raw phenyl silicone rubber is raw methyl phenyl silicone rubber with the content of methyl phenyl chain links of 10-30 percent or raw diphenyl silicone rubber with the content of diphenyl chain links of 5-20 percent.
The method for preparing the radiation-resistant silicone rubber is characterized in that the white carbon black refers to any one of fumed silica A380, A200, HL300, HL380 or precipitated silica T383.
The method for preparing the radiation-resistant silicone rubber is characterized in that the structure control agent is diphenyl dimethoxysilane or diphenyl diethoxysilane.
The method for preparing the radiation-resistant silicone rubber is characterized in that the vulcanizing agent is 2, 5-dimethyl-2, 5-di-tert-butyl hexane peroxide or dicumyl peroxide or di-tert-butyl cumene peroxide or benzoyl peroxide or 2, 4-dichlorobenzoyl peroxide.
The invention has the advantages that: the siloxane radiation-resistant additive containing polyphenyl has more aromatic rings, conjugated double bonds are contained in the aromatic rings, the siloxane radiation-resistant additive can absorb radiation energy and can further improve the radiation resistance of the phenyl silicone rubber, and meanwhile, amino groups exist in the molecular structure of the radiation-resistant additive and can react with silicon hydroxyl groups on the surface of white carbon black in the silicone rubber, so that the surface of the modified white carbon black is grafted, the polyphenyl group structure is stable and cannot be separated out in a silicone rubber component system, and the radiation-resistant additive has good compatibility with the phenyl silicone rubber system and does not influence the physical and mechanical properties of the phenyl silicone rubber material.
The radiation-resistant silicone rubber material prepared by the invention can be used for producing various rubber products such as wires, cable sheaths, rubber gaskets, sealing parts, membranes and the like in various radiation occasions, and can be widely applied to the fields of aerospace, nuclear industry, electronic communication, chemical industry, medicine, ships and the like which need high-energy radiation resistance.
Detailed description of the invention
The technical scheme of the invention is further detailed by combining the following embodiments:
the preparation method of the silazane damping agent containing the triphenylsiloxane structure comprises the following steps:
(1) preparation for Synthesis
Drying the molecular sieve in a box type resistance furnace at 400 ℃ for 3.0h, cooling the molecular sieve in a dryer, putting the dried molecular sieve in a container containing toluene, and standing for more than 2 days for later use; the used glass instrument and the stirring rod are put into an oven after being cleaned, the temperature of the oven is set to be 120 ℃, the glass instrument is dried for 2 hours and is used after being cooled, and the glass instrument comprises a four-opening reaction bottle, an air duct, a reflux condenser tube and a constant-pressure liquid dropping device.
(2) Intermediate synthesis reaction
A stirring device is arranged at the middle opening of a four-opening reaction bottle, a gas guide pipe, a reflux condenser pipe and a constant-pressure dropping device are respectively arranged at the side openings of the four-opening reaction bottle, nitrogen passing through a molecular sieve drying tower is introduced from the gas guide pipe, air in the four-opening reaction bottle is exhausted, and 70 parts of methyl phenyl dichlorosilane and 100 parts of methylbenzene are weighed and poured into the four-opening reaction bottle. Starting stirring, opening condensed water and continuously introducing nitrogen.
Weighing 100 parts of triphenyl silanol and 50 parts of pyridine and 80 parts of toluene to prepare a solution, slowly dripping the solution into a four-mouth reaction bottle through a constant-pressure dropping funnel to react, cooling the solution by adopting an ice water bath to control the temperature below 10 ℃, and finishing dripping for 6 hours; heating the mixture by using an oil bath, heating the mixture to 25 +/-2 ℃, reacting for 3 hours, then heating the mixture to 80 +/-2 ℃, and reacting for 6 hours. Stopping heating, continuously introducing nitrogen, and cooling to below 40 deg.C.
Weighing 1 part of methanol, weighing 8 parts of toluene to prepare a solution, slowly dripping the solution into a four-mouth reaction bottle through a constant pressure funnel to react at 40 +/-2 ℃, continuously keeping the temperature at 40 +/-2 ℃ after dripping for 1.5h, and reacting for 3h to obtain an intermediate filtrate.
(3) Product synthesis
And (3) under the protection of nitrogen, starting to stir the filtrate, cooling by adopting an ice water bath, controlling the temperature to be below 10 ℃, and quickly introducing ammonia gas to carry out ammonolysis reaction for 6 hours to obtain an ammonolysis product. Heating to 65 ℃ was then started with an oil bath and the temperature was controlled at 65 ℃ under reduced pressure until no solvent evaporated to give a white solid triphenylsiloxymethylphenylsilazane.
The method for preparing the damping silicone rubber by adopting the components of the formula in the table 1 comprises the following steps:
(1) rubber compound sheet preparation
Placing 100 parts by mass of phenyl silicone rubber raw rubber on a double-roller rubber mixing mill, simultaneously adding 5-25 parts of polyphenyl silazane irradiation-resistant additive, 30-70 parts of white carbon black and 5-15 parts of structure control agent after roller coating, uniformly mixing, and thinly discharging the mixture out of a sheet;
(2) heat treatment of rubber mixtures
Placing the rubber compound in a kneading machine, setting the temperature of the kneading machine to be 120-180 ℃, continuing to mix for 1-10 h, and cooling for later use;
(3) adding a vulcanizing agent
Placing the heat-treated rubber compound slice on a double-roller rubber mixing mill, wrapping rollers, adding 0.5-1.2 parts of vulcanizing agent, mixing uniformly, and then discharging the slice for later use;
(4) vulcanization molding of rubber compounds
Carrying out first-stage vulcanization on a pressure forming machine under the conditions: multiplying by 10min at 90-170 ℃; then carrying out secondary vulcanization in an oven: conditions are as follows: and (4) forming the radiation-resistant silicon rubber product with the required shape at 200 ℃ for 4 h.
The physical and mechanical properties of the radiation-resistant silicone rubber samples prepared from the formulation components listed in table 1. Wherein, 1) mechanical property test: testing the tensile strength and the elongation at break according to GB/T528; testing the hardness according to GB/T531; 2) the irradiation source is 60 Co-gamma ray, and the total irradiation dose is 5 multiplied by 105Gy, dose rate 50Gy/min, air atmosphere. The test results are shown in Table 1.