CN110128151A - A kind of manufacture craft of light thermal-shield refractory castable - Google Patents

A kind of manufacture craft of light thermal-shield refractory castable Download PDF

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Publication number
CN110128151A
CN110128151A CN201910365980.8A CN201910365980A CN110128151A CN 110128151 A CN110128151 A CN 110128151A CN 201910365980 A CN201910365980 A CN 201910365980A CN 110128151 A CN110128151 A CN 110128151A
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CN
China
Prior art keywords
raw material
blender
manufacture craft
light thermal
refractory
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Pending
Application number
CN201910365980.8A
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Chinese (zh)
Inventor
严海瑛
陈希来
胡珊
夏国庆
徐琰宾
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Zhejiang Yan New Materials Co Ltd
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Zhejiang Yan New Materials Co Ltd
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Priority to CN201910365980.8A priority Critical patent/CN110128151A/en
Publication of CN110128151A publication Critical patent/CN110128151A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of manufacture crafts of light thermal-shield refractory castable.The following steps are included: S1, break process, big packaged raw material investment jaw crusher is crushed, it simultaneously will be broken and fine crushing in the progress of broken raw material, its equipment is cone crusher, kibbler roll and chaser mill, powdery refractory raw material is obtained by broken and pulverization process, S2, screening process, smashed refractory raw material is put into screening plant, screening plant sieves it, refractory raw material is divided into the particulate material of different-grain diameter by granular size, screening plant is divided into fixed slanted screen device and hummer screen, graininess refractory raw material is made, S3, fine grinding processing, particulate material after screening is put into grinding device, grinding device grinds it, grinding device is divided into ball mill, tube mill and vibrating mill.The medicine have the advantages that can guarantee the cleaning inside blender, and retained material in blender is recycled.

Description

A kind of manufacture craft of light thermal-shield refractory castable
Technical field
The present invention relates to castable field, in particular to a kind of manufacture craft of light thermal-shield refractory castable.
Background technique
Castable is also known as castable refractory, is that refractory material granular made of a certain amount of bonding agent and powdery is added in one kind Material has compared with high fluidity, with the molding unshape refractory of pouring type, compared with other unshape refractories, Bonding agent and moisture content are higher, and mobility is preferable, so castable application range is wider, and it can be according to use condition to material used Matter and bonding agent are selected, and liner body use not only can have directly been poured into, but also prefabricated section use is made in available casting or bumping method.
But the internal cleaning of existing castable blender in the production process is insufficient, is easy to make the stirring of next time At influence, castable clout during manufacturing not can be carried out recycling, be easy to cause the waste of resource.
Summary of the invention
The main purpose of the present invention is to provide a kind of manufacture crafts of light thermal-shield refractory castable, can effectively solve The internal cleaning of blender is insufficient in background technique and castable clout during manufacturing not can be carried out recycling Problem.
To achieve the above object, the technical scheme adopted by the invention is as follows:
A kind of manufacture craft of light thermal-shield refractory castable, comprising the following steps:
Big packaged raw material investment jaw crusher is crushed by S1, break process, at the same by broken raw material into Broken and fine crushing in row, equipment is cone crusher, kibbler roll and chaser mill, obtains powdery by broken and pulverization process Refractory raw material;
S2, screening process put into smashed refractory raw material in screening plant, and screening plant sieves it, Refractory raw material is divided into the particulate material of different-grain diameter by granular size, screening plant is divided into fixed slanted screen device and electric and magnetic oscillation Graininess refractory raw material is made in sieve;
S3, fine grinding processing, the particulate material after screening is put into grinding device, and grinding device grinds it, Grinding device is divided into ball mill, tube mill and vibrating mill, and the smaller powdery refractory raw material of partial size is made;
S4, premixing put into additional object, additive, powdery refractory raw material and graininess refractory raw material in blending tank It is pre-mixed, while the raw material in blending tank is tentatively stirred by agitating device, primary mixture is made;
S5, raw material stirring, primary mixture is transported in blender by conveyer, blender to primary mixture into The preferable mixture of mixed effect is made by secondary stirring treatment in row secondary stirring treatment;
S6, feedstock transportation, the mixture after stirring is transported in racking machine to be dispensed again, is conveyed after packing by conveying mechanism To storage device, can also be pushed in storage device from the discharge port direct packaging of blender at bag, then by cart;
S7, waste disposal, by water pump by cleaning case water and cleaning solution extract out, while sprinkler head is directed at blender Feed inlet blender inner wall can be remained by connecting tube and internal spray water from sprinkler head to blender and cleaning solution Clout and spot be rinsed, blender inside is cleaned by cleaning device, can be guaranteed clear inside blender It washes, avoids the stirring to next time from impacting, store cleaning device after cleaning;
S8, clout recycle, recovery tube is connected to the discharge port of blender, by delivery pipe be connected to blender into Material mouth, cleaning solution, water and clout after being cleaned by cleaning device are recovered in recycling bins by recovery tube, the place in recycling bins Reason device handles mixed solution, removes water and cleaning solution obtains pure refractory raw material, then pass through delivery pipe for clout It is delivered in blender, the recycling of clout may be implemented.
Preferably, there are two types of the feed inlet sizes of the jaw crusher in the step S1, the cone crusher, Kibbler roll and chaser mill are by motor drive work.
Preferably, the input terminal of vibrating screen described in the step S2 is connected with vibrating motor, vibrating motor and vibrating screen Between be connected with transmission mechanism.
Preferably, grinding device is connected with blower mechanism in the step S3, and blower mechanism includes blower, blower and leads To cover, guide housing is the small metal component in the big other end port in one end port.
Preferably, the time being pre-mixed in the step S4 is ten minutes to 20 minutes.
Preferably, blender is made of agitator tank, stirring motor, agitating shaft and stirring blade in the step S5, described The outer surface of agitator tank offers inlet port and outlet port, and the outer surface of the inlet port and outlet port is respectively connected with control valve.
Preferably, conveying device is made of transmission mechanism and belt wheel mechanism in the step S6, the transmission mechanism and band Retarder is provided between wheel mechanism.
Preferably, the outer surface of sprinkler head described in the step S7 is uniformly distributed with multiple sprinkling mouths, the connection Suspension arrangement is connected between pipe and cleaning case, suspension arrangement is for storing connecting tube.
Preferably, described in the step S8 between recovery tube and discharge port and delivery pipe and feed inlet are respectively connected with flange Lid.
It compared with prior art, can be to stirring the invention has the following beneficial effects: by increased waste material cleanup step The inside for mixing machine is cleared up, and so as to guarantee the cleaning inside of blender, the stirring to next time is avoided to impact,
Step is recycled by increased clout, refractory raw material remaining in blender can be recycled, So as to avoid the waste of resource, raw material is adequately utilized.
Fig. 1 is a kind of production process schematic diagram of the manufacture craft of light thermal-shield refractory castable of the present invention;
Fig. 2 is a kind of flow diagram of the waste disposal of the manufacture craft of light thermal-shield refractory castable of the present invention;
Fig. 3 is a kind of process signal that the clout of the manufacture craft of light thermal-shield refractory castable recycles of the present invention Figure.
Specific embodiment
To be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, below with reference to Specific embodiment, the present invention is further explained.
Embodiment
A kind of manufacture craft of light thermal-shield refractory castable, comprising the following steps:
Big packaged raw material investment jaw crusher is crushed by S1, break process, at the same by broken raw material into Broken and fine crushing in row, equipment is cone crusher, kibbler roll and chaser mill, obtains powdery by broken and pulverization process Refractory raw material;
S2, screening process put into smashed refractory raw material in screening plant, and screening plant sieves it, Refractory raw material is divided into the particulate material of different-grain diameter by granular size, screening plant is divided into fixed slanted screen device and electric and magnetic oscillation Graininess refractory raw material is made in sieve;
S3, fine grinding processing, the particulate material after screening is put into grinding device, and grinding device grinds it, Grinding device is divided into ball mill, tube mill and vibrating mill, and the smaller powdery refractory raw material of partial size is made;
S4, premixing put into additional object, additive, powdery refractory raw material and graininess refractory raw material in blending tank It is pre-mixed, while the raw material in blending tank is tentatively stirred by agitating device, primary mixture is made;
S5, raw material stirring, primary mixture is transported in blender by conveyer, blender to primary mixture into The preferable mixture of mixed effect is made by secondary stirring treatment in row secondary stirring treatment;
S6, feedstock transportation, the mixture after stirring is transported in racking machine to be dispensed again, is conveyed after packing by conveying mechanism To storage device, can also be pushed in storage device from the discharge port direct packaging of blender at bag, then by cart;
S7, waste disposal, by water pump by cleaning case water and cleaning solution extract out, while sprinkler head is directed at blender Feed inlet blender inner wall can be remained by connecting tube and internal spray water from sprinkler head to blender and cleaning solution Clout and spot be rinsed, blender inside is cleaned by cleaning device, can be guaranteed clear inside blender It washes, avoids the stirring to next time from impacting, store cleaning device after cleaning;
S8, clout recycle, recovery tube is connected to the discharge port of blender, by delivery pipe be connected to blender into Material mouth, cleaning solution, water and clout after being cleaned by cleaning device are recovered in recycling bins by recovery tube, the place in recycling bins Reason device handles mixed solution, removes water and cleaning solution obtains pure refractory raw material, then pass through delivery pipe for clout It is delivered in blender, the recycling of clout may be implemented.
A kind of manufacture craft of light thermal-shield refractory castable as described in Figure 1: Hubei Province formula in the step S1 is broken There are two types of the feed inlet sizes of broken machine, and the cone crusher, kibbler roll and chaser mill drive work by motor.
The manufacture craft of a kind of light thermal-shield refractory castable as described in Figure 1: vibrating screen described in the step S2 Input terminal is connected with vibrating motor, and transmission mechanism is connected between vibrating motor and vibrating screen.
A kind of manufacture craft of light thermal-shield refractory castable as described in Figure 1: grinding device connects in the step S3 There is blower mechanism, blower mechanism includes blower, blower and guide housing, and guide housing is the small gold in the big other end port in one end port Metal elements.
A kind of manufacture craft of light thermal-shield refractory castable as described in Figure 1: the time being pre-mixed in the step S4 It is ten minutes to 20 minutes.
A kind of manufacture craft of light thermal-shield refractory castable as described in Figure 1: blender is by stirring in the step S5 Tank, stirring motor, agitating shaft and stirring blade composition, the outer surface of the agitator tank offers inlet port and outlet port, described The outer surface of inlet port and outlet port is respectively connected with control valve.
A kind of manufacture craft of light thermal-shield refractory castable as described in Figure 1: conveying device is by passing in the step S6 Motivation structure and belt wheel mechanism composition, are provided with retarder between the transmission mechanism and belt wheel mechanism.
The manufacture craft of a kind of light thermal-shield refractory castable as described in Figure 2: sprinkler head described in the step S7 Outer surface is uniformly distributed with multiple sprinkling mouths, and suspension arrangement is connected between the connecting tube and cleaning case, and suspension arrangement is used It is stored in connecting tube.
A kind of manufacture craft of light thermal-shield refractory castable as described in Figure 3: recovery tube described in the step S8 with Between discharge port and delivery pipe and feed inlet are respectively connected with blind flange.
It should be noted that a kind of manufacture craft of light thermal-shield refractory castable of the present invention when in use will be big packaged Raw material investment jaw crusher be crushed, while by broken raw material by chaser mill carry out in it is broken and fine crushing, process Broken and pulverization process obtains powdery refractory raw material, smashed refractory raw material is put into screening plant, screening plant pair It is sieved, and refractory raw material is divided into the particulate material of different-grain diameter by granular size, and graininess refractory raw material is made, will sieve Particulate material after point is put into grinding device, and grinding device grinds it, and the smaller powdery fire resisting of partial size is made Additional object, additive, powdery refractory raw material and graininess refractory raw material are put into blending tank and are pre-mixed by raw material, The raw material in blending tank is tentatively stirred by agitating device simultaneously, primary mixture is made, primary mixture is passed through Conveyer is transported in blender, and blender carries out secondary stirring treatment to primary mixture, is made by secondary stirring treatment The preferable mixture of mixed effect, the mixture after stirring is transported in racking machine to be dispensed again, defeated by conveying mechanism after packing Send to storage device, by water pump by cleaning case water and cleaning solution extract out, while by sprinkler head alignment blender into Material mouth can be remaining remaining by blender inner wall by connecting tube and internal spray water from sprinkler head to blender and cleaning solution Material and spot are rinsed, and are cleaned by cleaning device to blender inside, can be guaranteed the cleaning inside blender, keep away Exempt to impact the stirring of next time, store cleaning device after cleaning, recovery tube is connected to going out for blender Delivery pipe is connected to the feed inlet of blender by material mouth, and the cleaning solution, water and clout after being cleaned by cleaning device pass through recycling Pipe is recovered in recycling bins, and the processing unit in recycling bins handles mixed solution, remove water and cleaning solution obtain it is pure Refractory raw material, then clout is delivered in blender by delivery pipe, the recycling of clout may be implemented.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (9)

1. a kind of manufacture craft of light thermal-shield refractory castable, which comprises the following steps:
Big packaged raw material investment jaw crusher is crushed by S1, break process, while will be in the progress of broken raw material Broken and fine crushing, equipment is cone crusher, kibbler roll and chaser mill, obtains powdery fire resisting by broken and pulverization process Raw material;
S2, screening process put into smashed refractory raw material in screening plant, and screening plant sieves it, will be resistance to Fiery raw material is divided into the particulate material of different-grain diameter by granular size, and screening plant is divided into fixed slanted screen device and hummer screen, Graininess refractory raw material is made;
S3, fine grinding processing, the particulate material after screening is put into grinding device, and grinding device grinds it, grinding Device is divided into ball mill, tube mill and vibrating mill, and the smaller powdery refractory raw material of partial size is made;
Additional object, additive, powdery refractory raw material and graininess refractory raw material are put into blending tank and are carried out by S4, premixing It is pre-mixed, while the raw material in blending tank is tentatively stirred by agitating device, primary mixture is made.
S5, raw material stirring, primary mixture are transported in blender by conveyer, blender carries out two to primary mixture The preferable mixture of mixed effect is made by secondary stirring treatment in secondary stir process;
S6, feedstock transportation, the mixture after stirring is transported in racking machine to be dispensed again, is delivered to storage by conveying mechanism after packing In cryopreservation device, it can also be pushed in storage device from the discharge port direct packaging of blender at bag, then by cart;
S7, waste disposal, by water pump by cleaning case water and cleaning solution extract out, while by sprinkler head alignment blender into Material mouth can be remaining remaining by blender inner wall by connecting tube and internal spray water from sprinkler head to blender and cleaning solution Material and spot are rinsed, and are cleaned by cleaning device to blender inside, can be guaranteed the cleaning inside blender, keep away Exempt to impact the stirring of next time, stores cleaning device after cleaning;
S8, clout recycle, and recovery tube is connected to the discharge port of blender, delivery pipe is connected to the charging of blender Mouthful, cleaning solution, water and clout after being cleaned by cleaning device are recovered in recycling bins by recovery tube, the processing in recycling bins Device handles mixed solution, removes water and cleaning solution obtains pure refractory raw material, then is by delivery pipe that clout is defeated It send to blender, the recycling of clout may be implemented.
2. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step There are two types of the feed inlet sizes of the jaw crusher in S1, the cone crusher, kibbler roll and chaser mill by Motor drives work.
3. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step The input terminal of vibrating screen described in S2 is connected with vibrating motor, and transmission mechanism is connected between vibrating motor and vibrating screen.
4. the manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: in the step S3 Grinding device is connected with blower mechanism, and blower mechanism includes blower, blower and guide housing, and guide housing is that one end port is another greatly The metal component for holding port small.
5. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step The time being pre-mixed in S4 is ten minutes to 20 minutes.
6. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step Blender is made of agitator tank, stirring motor, agitating shaft and stirring blade in S5, and the outer surface of the agitator tank offers charging Mouth and discharge port, the outer surface of the inlet port and outlet port are respectively connected with control valve.
7. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step Conveying device is made of transmission mechanism and belt wheel mechanism in S6, is provided with retarder between the transmission mechanism and belt wheel mechanism.
8. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step The outer surface of sprinkler head described in S7 is uniformly distributed with multiple sprinkling mouths, and suspension is connected between the connecting tube and cleaning case Device, suspension arrangement is for storing connecting tube.
9. a kind of manufacture craft of light thermal-shield refractory castable according to claim 1, it is characterised in that: the step Between recovery tube and discharge port described in S8 and delivery pipe and feed inlet are respectively connected with blind flange.
CN201910365980.8A 2019-04-30 2019-04-30 A kind of manufacture craft of light thermal-shield refractory castable Pending CN110128151A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN110819157A (en) * 2019-11-28 2020-02-21 衡阳科盈钢管有限公司 Production process of double-layer epoxy powder
CN111704470A (en) * 2020-06-12 2020-09-25 浙江琰大新材料有限公司 Aluminum silicate plastic refractory
CN113976230A (en) * 2021-11-18 2022-01-28 江苏脒诺甫纳米材料有限公司 Fine processing technology and equipment for zircon sand

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN110819157A (en) * 2019-11-28 2020-02-21 衡阳科盈钢管有限公司 Production process of double-layer epoxy powder
CN111704470A (en) * 2020-06-12 2020-09-25 浙江琰大新材料有限公司 Aluminum silicate plastic refractory
CN113976230A (en) * 2021-11-18 2022-01-28 江苏脒诺甫纳米材料有限公司 Fine processing technology and equipment for zircon sand
CN113976230B (en) * 2021-11-18 2023-07-28 江苏脒诺甫纳米材料有限公司 Zircon sand refining processing technology and equipment

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