CN110127736B - Preparation method of high-viscosity macroporous pseudo-boehmite - Google Patents

Preparation method of high-viscosity macroporous pseudo-boehmite Download PDF

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CN110127736B
CN110127736B CN201910454521.7A CN201910454521A CN110127736B CN 110127736 B CN110127736 B CN 110127736B CN 201910454521 A CN201910454521 A CN 201910454521A CN 110127736 B CN110127736 B CN 110127736B
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filter cake
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赵言培
樊慧芳
周峰
刘伟
岳巍
姚毅
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Aluminum Corp of China Ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/04Preparation of alkali metal aluminates; Aluminium oxide or hydroxide therefrom
    • C01F7/14Aluminium oxide or hydroxide from alkali metal aluminates
    • C01F7/141Aluminium oxide or hydroxide from alkali metal aluminates from aqueous aluminate solutions by neutralisation with an acidic agent
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    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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Abstract

The invention relates to a preparation method of high-viscosity macroporous pseudo-boehmite, which comprises the following steps: mixing an aluminum salt solution and a meta-aluminate solution, and carrying out neutralization reaction at the temperature of 15-45 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 6.5-8.5; performing crystallization reaction on the neutralized material at the temperature of 50-80 ℃ to obtain crystallized material, filtering the crystallized material to obtain crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake to obtain wet filter cake; adding water into the wet filter cake and pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 30-180min at the temperature of 80-95 ℃ to obtain an aged material, filtering the aged material to obtain an aged filter cake and an aged filtrate, and drying the aged filter cake to obtain the high-viscosity macroporous pseudo-boehmite.

Description

Preparation method of high-viscosity macroporous pseudo-boehmite
Technical Field
The invention belongs to the technical field of compound synthesis, and particularly relates to a preparation method of high-viscosity macroporous pseudo-boehmite.
Background
Pseudo-boehmite, also called alumina monohydrate and pseudoboehmite, has the characteristics of high crystalline phase purity, good peptization performance, strong caking property, high specific surface area, large pore volume and the like, can be used as an adsorbent, a binder or a carrier for preparing petroleum refining catalysts, reforming catalysts and production exhaust/automobile exhaust purification catalysts, but the existing pseudo-boehmite has insufficient viscosity and large pore volume, so that the field needs to develop the pseudo-boehmite with high viscosity and large pores.
Disclosure of Invention
In view of the above problems, the present invention has been made to provide a method for preparing highly viscous large pore pseudo-boehmite, which overcomes or at least partially solves the above problems.
The embodiment of the invention provides a preparation method of high-viscosity macroporous pseudo-boehmite, which comprises the following steps:
mixing an aluminum salt solution and a meta-aluminate solution, and carrying out neutralization reaction at the temperature of 15-45 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 6.5-8.5;
performing crystallization reaction on the neutralized material at the temperature of 50-80 ℃ to obtain crystallized material, filtering the crystallized material to obtain crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake to obtain wet filter cake;
adding water into the wet filter cake and pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 30-180min at the temperature of 80-95 ℃ to obtain an aged material, filtering the aged material to obtain an aged filter cake and an aged filtrate, and drying the aged filter cake to obtain the high-viscosity macroporous pseudo-boehmite.
Further, the aluminum salt solution is an aluminum sulfate solution, and the aluminum sulfate solution contains 6-10% of alumina and 20-28% of sulfate radical by mass percent.
Further, in the aluminum sulfate solution, the content of alumina is 8% and the content of sulfate radical is 24% by mass.
Further, the metaaluminate solution is a sodium metaaluminate solution, and the concentration of alumina in the sodium metaaluminate solution is 20-100g/L in percentage by mass.
Further, the concentration of alumina in the sodium metaaluminate solution is 50 g/L.
Further, the neutralization reaction temperature is 30 ℃, and the pH value of the neutralized material is 7.0.
Further, the crystallization reaction temperature is 70 ℃.
Further, the washing is performed using distilled water at a temperature of 80 to 95 ℃.
Further, the auxiliary agent is an inorganic and/or organic alkali auxiliary agent without sodium ions and chloride ions, and comprises (NH)4)2CO3、NH4HCO3At least one of urea and isopropanol.
Further, the aging reaction temperature is 90 ℃, the aging reaction time is 60min, and the drying temperature is 80-100 ℃.
One or more technical solutions in the embodiments of the present invention have at least the following technical effects or advantages:
the preparation method of the high-viscosity macroporous pseudo-boehmite comprises the steps of mixing an aluminum salt solution and a meta-aluminate solution for neutralization reaction, and generating a macroporous pseudo-boehmite precipitate by controlling reaction temperature, reaction speed and pH value of reaction slurry, wherein the process is a typical double decomposition neutralization reaction to produce white precipitate and water, and the white precipitate is macroporous pseudo-boehmite; then filtering and washing the precipitate until the impurity index is qualified, wherein the process mainly comprises the steps of washing off sodium ions which are unfavorable for the hydrothermal aging process of the next stage, carrying out slurrying treatment on a filter cake, adding an auxiliary agent in the process, and carrying out polycondensation reaction, wherein the reaction mainly comprises the action of the added auxiliary agent on macroporous pseudo-boehmite, two dissociated water molecules generate a binuclear double-bridge complex, then the complex loses two H < + > to form a stable double-bridge complex with an oxy-oxygen bond, water molecules in the dioxy double-bridge complex are separated to form a 0H group, H20 molecules form a double-bridge complex, and further a tetraethoxy bridge polynuclear complex is formed, as shown below:
Figure BDA0002075204480000031
the 0-0 groups are alternatively arranged to form a net-shaped or locked polynuclear complex as shown in the following:
Figure BDA0002075204480000041
the polynuclear complex is slowly stabilized by high-temperature aging and has strong cohesiveness, and finally, the high-viscosity macroporous pseudoboehmite is prepared by filtering, washing, drying and crushing.
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Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 shows a flow chart for preparing high-viscosity macroporous pseudoboehmite according to an embodiment of the invention;
Detailed Description
The present invention will be described in detail below with reference to specific embodiments and examples, and the advantages and various effects of the present invention will be more clearly apparent therefrom. It will be understood by those skilled in the art that these specific embodiments and examples are for the purpose of illustrating the invention and are not to be construed as limiting the invention.
Throughout the specification, unless otherwise specifically noted, terms used herein should be understood as having meanings as commonly used in the art. Accordingly, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. If there is a conflict, the present specification will control.
Unless otherwise specifically stated, various raw materials, reagents, instruments, equipment and the like used in the present invention are commercially available or can be prepared by existing methods.
The application provides a preparation method of high-viscosity macroporous pseudo-boehmite, which comprises the following steps:
mixing an aluminum salt solution and a meta-aluminate solution, and carrying out neutralization reaction at the temperature of 15-45 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 6.5-8.5;
performing crystallization reaction on the neutralized material at the temperature of 50-80 ℃ to obtain crystallized material, filtering the crystallized material to obtain crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake to obtain wet filter cake;
adding water into the wet filter cake and pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 30-180min at the temperature of 80-95 ℃ to obtain an aged material, filtering the aged material to obtain an aged filter cake and an aged filtrate, and drying the aged filter cake to obtain the high-viscosity macroporous pseudo-boehmite.
In the application, the aluminum salt solution is an aluminum sulfate solution, and the aluminum sulfate solution contains, by mass, 6-10% of alumina and 20-28% of sulfate radicals.
Preferably, the aluminum sulfate solution contains 8% of alumina and 24% of sulfate radical by mass percent.
In the application, the metaaluminate solution is a sodium metaaluminate solution, and the concentration of alumina in the sodium metaaluminate solution is 20-100g/L in percentage by mass.
Preferably, the concentration of the alumina in the sodium metaaluminate solution is 50 g/L.
In the present application, the neutralization reaction temperature is 30 ℃, and the PH of the neutralized material is 7.0.
Preferably, the crystallization reaction temperature is 70 ℃.
In the present application, the washing is carried out with distilled water at a temperature of 80-95 ℃.
In the present application, the auxiliaries are inorganic and/or organic bases which are free of sodium ions and chloride ions, including (NH)4)2CO3、NH4HCO3At least one of urea and isopropanol.
Preferably, the aging reaction temperature is 90 ℃, the aging reaction time is 60min, and the drying temperature is 80-100 ℃.
The method for preparing the high-viscosity macroporous pseudoboehmite according to the present application will be described in detail with reference to 3 specific examples.
Example 1
A preparation method of high-viscosity macroporous pseudo-boehmite comprises the following steps:
mixing an aluminum sulfate solution and a sodium metaaluminate solution, and carrying out neutralization reaction at the temperature of 15 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 6.5; according to the mass percentage, in the aluminum sulfate solution, the content of aluminum oxide is 6 percent, and the content of sulfate radical is 20 percent; in the sodium metaaluminate solution, the concentration of alumina is 20 g/L;
carrying out crystallization reaction on the neutralized material at the temperature of 50 ℃ to obtain a crystallized material, filtering the crystallized material to obtain a crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake by using distilled water at the temperature of 80 ℃ to obtain a wet filter cake;
adding water into the wet filter cake for pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 30min at the temperature of 80 ℃ to obtain an aging material, filtering the aging material to obtain an aging filter cake and an aging filtrate, and drying the aging filter cake at the temperature of 80 ℃ to obtain the high-viscosity macroporous pseudoboehmite.
Example 2
A preparation method of high-viscosity macroporous pseudo-boehmite comprises the following steps:
mixing an aluminum sulfate solution and a sodium metaaluminate solution, and carrying out neutralization reaction at the temperature of 45 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 8.5; according to the mass percentage, in the aluminum sulfate solution, the content of aluminum oxide is 10 percent, and the content of sulfate radical is 28 percent; in the sodium metaaluminate solution, the concentration of alumina is 100 g/L;
carrying out crystallization reaction on the neutralized material at the temperature of 80 ℃ to obtain crystallized material, filtering the crystallized material to obtain crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake with distilled water at the temperature of 95 ℃ to obtain wet filter cake;
adding water into the wet filter cake for pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 180min at the temperature of 95 ℃ to obtain an aging material, filtering the aging material to obtain an aging filter cake and an aging filtrate, and drying the aging filter cake at the temperature of 90 ℃ to obtain the high-viscosity macroporous pseudoboehmite.
Example 3
A preparation method of high-viscosity macroporous pseudo-boehmite comprises the following steps:
mixing an aluminum sulfate solution and a sodium metaaluminate solution, and carrying out neutralization reaction at the temperature of 30 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 7; according to the mass percentage, in the aluminum sulfate solution, the content of aluminum oxide is 8 percent, and the content of sulfate radical is 24 percent; in the sodium metaaluminate solution, the concentration of alumina is 50 g/L;
carrying out crystallization reaction on the neutralized material at the temperature of 70 ℃ to obtain a crystallized material, filtering the crystallized material to obtain a crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake by using distilled water at the temperature of 90 ℃ to obtain a wet filter cake;
adding water into the wet filter cake for pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 60min at the temperature of 90 ℃ to obtain an aging material, filtering the aging material to obtain an aging filter cake and an aging filtrate, and drying the aging filter cake at the temperature of 100 ℃ to obtain the high-viscosity macroporous pseudoboehmite.
The highly viscous macroporous pseudoboehmite prepared in examples 1 to 3 was subjected to performance test, and the test results are shown in table 1.
TABLE 1
Peptization index/% Pore volume/mL.g-1 Specific surface/m 2.g-1
Example 1 97.8 0.7335 362.5
Example 2 98.2 0.8101 342.1
Example 3 98.7 0.8335 331.1
Compared with the prior art, the preparation method of the high-viscosity macroporous pseudo-boehmite has the following characteristics:
the invention adopts a precipitation method to produce the high-viscosity macroporous pseudo-boehmite, and the high-viscosity macroporous pseudo-boehmite is produced by controlling different process conditions, and the peptization index, the pore volume, the pore diameter, the strength, the specific surface area and SiO of the product of the invention2、Fe2O3And Na2The catalyst has various properties such as O content, overcomes the defect that the common macroporous pseudo-boehmite does not have caking property, enhances the strength of the catalyst taking the common macroporous pseudo-boehmite as the raw material, enlarges the application range of the macroporous pseudo-boehmite and can meet the wider application field.
Finally, it should also be noted that the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (9)

1. A preparation method of high-viscosity macroporous pseudo-boehmite is characterized by comprising the following steps:
mixing an aluminum salt solution and a meta-aluminate solution, and carrying out neutralization reaction at the temperature of 15-45 ℃ to obtain a neutralized material, wherein the pH value of the neutralized material is 6.5-8.5;
performing crystallization reaction on the neutralized material at the temperature of 50-80 ℃ to obtain crystallized material, filtering the crystallized material to obtain crystallized filter cake and crystallized filtrate, and washing the crystallized filter cake to obtain wet filter cake;
adding water into the wet filter cake for pulping to obtain slurry, adding an auxiliary agent into the slurry, carrying out an aging reaction for 30-180min at the temperature of 80-95 ℃ to obtain an aged material, filtering the aged material to obtain an aged filter cake and an aged filtrate, drying the aged filter cake to obtain the high-viscosity macroporous pseudo-boehmite, wherein the auxiliary agent comprises (NH)4)2CO3、NH4HCO3At least one of urea and isopropanol, wherein the drying temperature is 80-100 ℃, the high-viscosity macroporous pseudo-boehmite is a reticular or locked polynuclear complex, and the structural formula is as follows:
Figure FDA0003463183330000011
2. the method for preparing highly viscous macroporous pseudoboehmite according to claim 1, characterized in that the aluminum salt solution is an aluminum sulfate solution, and the aluminum sulfate solution has an alumina content of 6-10% and a sulfate content of 20-28% by mass.
3. The method for preparing highly viscous macroporous pseudoboehmite according to claim 2, characterized in that the aluminum sulfate solution contains 8% of alumina and 24% of sulfate by mass.
4. The method for preparing high-viscosity macroporous pseudoboehmite according to claim 1, characterized in that the metaaluminate solution is a sodium metaaluminate solution, and the alumina concentration in the sodium metaaluminate solution is 20-100g/L in percentage by mass.
5. The method for preparing high-viscosity macroporous pseudoboehmite according to claim 4, characterized in that the alumina concentration in the sodium metaaluminate solution is 50 g/L.
6. The method for preparing high-viscosity macroporous pseudoboehmite according to claim 1, characterized in that the neutralization reaction temperature is 30 ℃ and the pH value of the neutralized material is 7.0.
7. The method for preparing high-viscosity macroporous pseudoboehmite according to claim 1, characterized in that the crystallization reaction temperature is 70 ℃.
8. The method for preparing highly viscous macroporous pseudoboehmite according to claim 1, characterized in that the washing is carried out with distilled water at a temperature of 80-95 ℃.
9. The method for preparing high-viscosity macroporous pseudoboehmite according to claim 1, characterized in that the aging reaction temperature is 90 ℃ and the aging reaction time is 60 min.
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CN110639484B (en) * 2019-09-25 2020-12-29 山东金滢新材料有限公司 Preparation method of pseudo-boehmite
CN113562753A (en) * 2021-05-12 2021-10-29 中铝山东新材料有限公司 Macroporous pseudo-boehmite and preparation method thereof
CN113277536B (en) * 2021-05-24 2022-09-13 中铝山东有限公司 Washing process for reducing water consumption for pseudo-boehmite washing
CN114853039A (en) * 2022-05-24 2022-08-05 北京化工大学 Pseudo-boehmite with high specific surface area and high pore volume and preparation method thereof
CN115124056B (en) * 2022-06-29 2024-01-23 中国铝业股份有限公司 Pseudo-boehmite and preparation method and application thereof
CN115818688B (en) * 2022-10-24 2024-04-16 中铝郑州有色金属研究院有限公司 Nanometer boehmite and preparation method thereof
CN115974115A (en) * 2022-12-14 2023-04-18 南昌宝弘新材料技术有限公司 Pseudo-boehmite and preparation method thereof

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