CN110127514A - Diesel cylinder sleeve suspender and handling method - Google Patents

Diesel cylinder sleeve suspender and handling method Download PDF

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Publication number
CN110127514A
CN110127514A CN201910540937.0A CN201910540937A CN110127514A CN 110127514 A CN110127514 A CN 110127514A CN 201910540937 A CN201910540937 A CN 201910540937A CN 110127514 A CN110127514 A CN 110127514A
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CN
China
Prior art keywords
cylinder sleeve
center
sunpender
rack assembly
fixed
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Granted
Application number
CN201910540937.0A
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Chinese (zh)
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CN110127514B (en
Inventor
唐伟
李正刚
陈刚
沈建华
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CSSC Marine Power Co Ltd
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CSSC Marine Power Co Ltd
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Priority to CN201910540937.0A priority Critical patent/CN110127514B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/42Gripping members engaging only the external or internal surfaces of the articles
    • B66C1/44Gripping members engaging only the external or internal surfaces of the articles and applying frictional forces
    • B66C1/54Internally-expanding grippers for handling hollow articles
    • B66C1/56Internally-expanding grippers for handling hollow articles for handling tubes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The invention discloses a kind of diesel cylinder sleeve suspenders, including lifting bolt and nut group, center sunpender, balance rack assembly and fixed transverse rod component, and balance rack assembly center, which can slide up and down to, is supported on center sunpender top, and center boom foot is closed by boring cover.Fixed transverse rod component passes across cylinder sleeve and center downrod lower end, is fixedly connected with cylinder sleeve.Balance rack assembly outer end is uniformly resisted against on the outer peripheral surface of cylinder sleeve upper end port, and limited block passes across center sunpender lower part and is fixedly connected with center sunpender lower vertical.Handling method of the invention is the following steps are included: 1) center sunpender is packed into cylinder sleeve, 2) be packed into balance rack assembly, 3) cylinder sleeve outer circle support component is resisted against on the outer peripheral surface of cylinder sleeve upper end, and 4) handling cylinder sleeve.Hanger structure of the invention is simple, versatility is good.Cylinder sleeve handling is convenient and efficient, avoids cylinder sleeve and collides with the risk of damage, improves handling efficiency.

Description

Diesel cylinder sleeve suspender and handling method
Technical field
The present invention relates to a kind of special fixture of diesel engine part, in particular to the special hanger of a kind of diesel cylinder sleeve and Handling method belongs to diesel engine manufacturing technology field.
Background technique
The dynamic property of diesel engine and safety are the key factors for guaranteeing its normal operation, prolonging its service life, however Directly determine that the important component of diesel powered performance surely belongs to chamber structure, including cylinder sleeve, cylinder sleeve is thin-walled cylindrical workpiece, Its dimensional accuracy processed, geometric tolerance and surface roughness requirements are very high, need multiple working procedure that can just complete the process.Itself plus It needs repeatedly to carry in work and assembling process, handling is difficult using conventional suspender, if the improper cylinder sleeve of handling easily deforms, cylinder sleeve one Denier deformation is overproof, will lead to and scraps, and increases the manufacturing cost of complete machine and delay delivery date.In diesel engine actual operation process In, the abrasion of cylinder sleeve is common problem common to each model diesel engine, and incidence is high, and targetedly Inspection and maintenance is non- It is often important, it needs periodically to clean cylinder sleeve, maintains, cylinder sleeve is needed replacing when barrel wear is excessive.Therefore, cylinder sleeve is correct Handling is the big problem for needing to solve in diesel engine manufacture and operation.
Summary of the invention
The object of the present invention is to provide a kind of structures to be simple and convenient to operate, cylinder sleeve is radially not forced deformation when lifting by crane Diesel cylinder sleeve suspender and handling method.
The present invention is achieved by the following technical programs:
A kind of diesel cylinder sleeve suspender, including lifting bolt and nut group, center sunpender, balance rack assembly and fixed transverse rod component, Vertically disposed center sunpender is made of rectangular steel pipe;The horizontal upper end for being fixed on center sunpender of bolt and nut group is lifted by crane, it is horizontal The balance rack assembly center set, which can slide up and down to, is supported on center sunpender top, and center boom foot is closed by boring cover;Gu Determine cross bar component and pass across the cylinder sleeve and center downrod lower end covered outside the sunpender of center, is fixedly connected with cylinder sleeve;Balance rack assembly Outer end is uniformly resisted against on the outer peripheral surface of cylinder sleeve upper end port, and the limited block on the downside of balance rack assembly passes across center sunpender Lower part is simultaneously fixedly connected with center sunpender lower vertical.
The purpose of the present invention further realizes by the following technical programs:
Further, the balance rack assembly includes central rectangular casing, 4 cross tubes and 4 moveable cylinder sleeve outer circle branch Support component, the central rectangular casing movably cover on the sunpender of center, and described 4 cross tube one end are each other vertically It is fixed in the corresponding side surface of central rectangular casing, cylinder sleeve outer circle support component is respectively fitted on the other end of 4 cross tubes.Institute It states and bonds one layer of rubber pad on the downside of the cross tube other end.
Further, the cylinder sleeve outer circle support component includes sliding block, wing bolt and cone rubber block, on the sliding block Portion slideably covers on the cross tube other end, and the wing bolt lower end being screwed into slider top is resisted against the upper side of cross tube On;The small end of cone rubber block is embedded in sliding block lower part towards in the side of center sunpender, and Top fastening screw is screwed into sliding block lower part and deviates from In the sunpender side of center, push cone rubber block small end mobile towards extreme direction on cylinder sleeve, so that the big end of cone rubber block is supported On the outer peripheral surface for leaning against cylinder sleeve upper end.
Further, the fixed transverse rod component includes fixed round tube and 2 support pipes, in the middle part of the fixed round tube with Center downrod lower end is vertically fixedly connected, and fixed tube ends inner wall is respectively equipped with oppositely oriented internal screw thread, 2 support pipes One end is respectively equipped with and the matched external screw thread of corresponding internal screw thread, the end face of the support pipe other end fixed company vertical with baffle It connects;Support pipe outer diameter is less than the cinclides for traversing cylinder sleeve lower part.
A kind of handling method of diesel cylinder sleeve suspender, comprising the following steps:
1) center sunpender is packed into cylinder sleeve
The center sunpender being solidly fixed and fixed round tube are lifted up into cylinder sleeve, from the cinclides of cylinder sleeve lower part, justified when fixed When pipe reaches the position of cinclides, support pipe one end is injected in cylinder sleeve outside the cinclides of cylinder sleeve two sides respectively;Rotational support circle Pipe makes the external screw thread of support pipe one end and the internal screw thread of fixed round tube corresponding end link into an integrated entity, until baffle inside against Onto the outer wall of cylinder jachet of corresponding side;
2) it is packed into balance rack assembly
It will first be moved outside the cylinder sleeve outer circle support component of 4 cross tube outer ends of balance rack assembly, then by the center of balance rack assembly On the sunpender of center, central rectangular casing slowly falls rectangular sleeve pipe sleeve together with 4 cross tubes, until 4 cross tube other ends The rubber pad of downside is fallen in the upper end port of cylinder sleeve;
3) cylinder sleeve outer circle support component is resisted against on the outer peripheral surface of cylinder sleeve upper end
Each sliding block is moved along respective cross tube towards center sunpender direction, until the cone rubber block of each sliding block lower part Big end end face is resisted against on the outer peripheral surface of cylinder sleeve upper end;Then the position of the fixed sliding block of wing bolt on each sliding block is first tightened respectively It sets, then turns the Top fastening screw of each sliding block lower part respectively, so that the big end end face of each cone rubber block is resisted against cylinder sleeve upper end corresponding Outer peripheral surface on, complete diesel cylinder sleeve suspender and cylinder sleeve connection;
4) handling cylinder sleeve
By the lifting bolt and nut group of handling steel wire penetrating center sunpender upper end, suspension hook, which rises, tenses handling wirerope, so that it may Handling cylinder sleeve.
For suspender of the invention using the structure of center sunpender, balance rack assembly and fixed transverse rod component, structure is simple, uses It is convenient.Handling method includes that fixed transverse rod component is passed across to the cylinder sleeve and center downrod lower end covered outside the sunpender of center, then Balance rack assembly is fallen within into cylinder sleeve top, then moves the cylinder sleeve outer circle support component of four direction, until cone rubber block is big It holds end face against outer wall of cylinder jachet is withstood, sliding block is fixed on required cross tube position, prevents cylinder sleeve from sending out during lifting Raw inclination and offset.Cylinder sleeve only effect by axial force during handling, without generating the radial force for keeping its easily-deformable.It hangs It transports convenient and efficient, avoids cylinder sleeve and collide with the risk of damage, improve handling efficiency.The present invention is not required to renewal part, can fit For the cylinder sleeve that handling different types of machines use, versatility is good.
The advantages and features of the present invention will be illustrated and explained, these realities by the non-limitative illustration of following preferred embodiment Example is applied, is only provided as an example referring to attached drawing.
Detailed description of the invention
Fig. 1 is three-dimensional structure diagram of the invention;
Fig. 2 is the three-dimensional structure diagram of cylinder sleeve handling;
Fig. 3 is the A-A cutaway view Amplified image of Fig. 1.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
As shown in FIG. 1 to 3, the present invention includes lifting bolt and nut group 1, center sunpender 2, balance rack assembly 3 and fixes Cross bar component 4, center sunpender 2 are vertically arranged, are made of rectangular steel pipe.It is closed by boring cover 21 sunpender 2 bottom in center.It can be with The iron rust or other impurities that lifting process is fallen from get rusty wirerope or suspension hook are collected, prevents it from falling to scavenging along cylinder sleeve 10 Case and oil sump pollute diesel engines oil system.The horizontal upper end for being fixed on center sunpender 2 of bolt and nut group 1 is lifted by crane, The structure in 2 upper end of center sunpender installation load clamp lifting can be used.
Horizontal balance rack assembly 3 for guaranteeing its balance during lifting by crane cylinder sleeve 10, including central rectangular casing 31, The moveable cylinder sleeve outer circle support component 33 of 4 cross tubes 32 and 4, central rectangular casing 31 is movably covered in center sunpender On 2,4 32 one end of cross tube are vertically weldingly fixed on each other in the corresponding side surface of central rectangular casing 31, outside cylinder sleeve Circle support component 33 is respectively fitted on the other end of 4 cross tubes 32.
Cylinder sleeve outer circle support component 33 includes sliding block 331, wing bolt 332 and cone rubber block 333,331 end face of sliding block In up big and down small T shape, upper part slideably covers on 32 other end of cross tube, the butterfly spiral shell being screwed into 331 top of sliding block 332 lower end of bolt is resisted against the upper side of cross tube 32, so that sliding block 331 is fixed on cross tube 32.32 other end of cross tube Downside bonds one layer of rubber pad 321, and the rubber pad 321 of the present embodiment is with a thickness of 2mm, for avoiding on the downside of 32 other end of cross tube It directly contacts 10 upper end port edge of cylinder sleeve and causes to scratch.
As shown in figure 3, the small end of cone rubber block 333 is embedded in 331 lower part of sliding block towards in the side of center sunpender 2, top Tight screw 334 is screwed into sliding block lower part in 2 side of center sunpender, pushes 333 small end of cone rubber block towards 10 upper end of cylinder sleeve Outer peripheral surface direction it is mobile so that the big end of cone rubber block 333 is resisted against on the outer peripheral surface of 10 upper end of cylinder sleeve, prevent cylinder sleeve 10 Run-off the straight deviates during lifting.
Limited block 5 positioned at the downside of balance rack assembly 3 pass across 2 lower part of center sunpender and with 2 lower vertical of center sunpender It is welded and fixed.Limited block 5 is used to prevent balance rack assembly 3 in a non-operative state since self gravity slips down to extreme lower position, It needs balance rack assembly 3 being promoted to operating position again when use, increases workload, the fixation position of limited block 5 should basis The height of the minimum cylinder sleeve of required lifting determines that is, after the fixed support of minimum cylinder sleeve, the top surface of limited block 5 is slightly below cylinder sleeve 10 apical position.
Fixed transverse rod component 4 passes across the lower end for covering cylinder sleeve and 10 center sunpenders 2 outside the sunpender of center, solid with cylinder sleeve 10 Fixed connection.Fixed transverse rod component 4 includes fixed round tube 41 and 2 piece support pipe 42, under fixed 41 middle part of round tube and center sunpender 2 Vertical welding downlink connection is held, fixed 41 both ends inner wall of round tube is respectively equipped with oppositely oriented internal screw thread, 2 42 one end of support pipe point She You not be with the matched external screw thread of corresponding internal screw thread, the end face of 42 other end of support pipe is vertical with baffle 43 to be fixedly connected; 42 outer diameter of support pipe is less than the cinclides 101 for traversing 10 lower part of cylinder sleeve, in order to which support pipe 42 passes through cinclides 101.
The handling method of diesel cylinder sleeve suspender the following steps are included:
1) center sunpender 2 is packed into cylinder sleeve 10
The center sunpender 2 being solidly fixed and fixed round tube 41 are lifted up into cylinder sleeve 10, seen from the cinclides 101 of 10 lower part of cylinder sleeve It examines, when fixed round tube 41 reaches the position of cinclides 101, the cinclides 101 from 10 two sides of cylinder sleeve is outer by support pipe 42 1 respectively End is injected in cylinder sleeve 10.Rotational support round tube 42 makes the external screw thread of 42 one end of support pipe and fixes the interior of 41 corresponding end of round tube It is threadedly coupled integrally, until being abutted on 10 outer wall of cylinder sleeve of corresponding side on the inside of baffle 43.
2) it is packed into balance rack assembly 3
It will first be moved outside the cylinder sleeve outer circle support component 33 of 4 32 outer ends of cross tube of balance rack assembly 3, then by balance rack assembly 31 sets of 3 central rectangular casing on center sunpender 2, central rectangular casing 31 slowly falls together with 4 cross tubes 32, until 4 Rubber pad 334 on the downside of 32 other end of root cross tube is fallen in the upper end port of cylinder sleeve 10
3) cylinder sleeve outer circle support component 33 is resisted against on the outer peripheral surface of 10 upper end of cylinder sleeve
Each sliding block 331 is moved along respective cross tube 32 towards 2 direction of center sunpender, until the cone of each 331 lower part of sliding block The big end end face of shape rubber block 333 is resisted against on 10 upper end outer peripheral surface of cylinder sleeve.Then the butterfly on each sliding block 331 is first tightened respectively Bolt 332, the position of fixed sliding block 331, then the Top fastening screw 334 of each 331 lower part of sliding block is turned respectively, make each cone rubber block 333 big end end face is resisted against on the corresponding outer peripheral surface in 10 upper end of cylinder sleeve, completes the connection of diesel cylinder sleeve suspender and cylinder sleeve 10.
5) handling cylinder sleeve 10
By the lifting bolt and nut group 1 of 2 upper end of handling steel wire penetrating center sunpender, suspension hook, which rises, tenses handling wirerope, just It can handling cylinder sleeve 10.
In addition to the implementation, the present invention can also have other embodiments, all to use equivalent substitution or equivalent transformation shape At technical solution, be all fallen within the protection domain of application claims.

Claims (6)

1. a kind of diesel cylinder sleeve suspender, it is characterised in that: including lifting bolt and nut group, center sunpender, balance rack assembly and Fixed transverse rod component, vertically disposed center sunpender are made of rectangular steel pipe;Bolt and nut group is horizontal is fixed on center for lifting The upper end of sunpender, horizontal balance rack assembly center, which can slide up and down to, is supported on center sunpender top, and center boom foot is logical Cross boring cover closing;Fixed transverse rod component passes across the cylinder sleeve and center downrod lower end covered outside the sunpender of center, with the fixed company of cylinder sleeve It connects;Balance rack assembly outer end is uniformly resisted against on the outer peripheral surface of cylinder sleeve upper end port, the limited block on the downside of balance rack assembly It passes across center sunpender lower part and is fixedly connected with center sunpender lower vertical.
2. diesel cylinder sleeve suspender as described in claim 1, it is characterised in that: the balance rack assembly includes central rectangular set Pipe, 4 cross tubes and 4 moveable cylinder sleeve outer circle support components, the central rectangular casing movably covers to be hung at center On bar, described 4 cross tube one end are vertically fixed on each other in the corresponding side surface of central rectangular casing, cylinder sleeve outer circle branch Support component is respectively fitted on the other end of 4 cross tubes.
3. diesel cylinder sleeve suspender as claimed in claim 2, it is characterised in that: the cylinder sleeve outer circle support component includes sliding Block, wing bolt and cone rubber block are covered on the cross tube other end to the sliding block upper slidable, are screwed into slider top Wing bolt lower end be resisted against on the upper side of cross tube;The small end of cone rubber block is embedded in sliding block lower part towards center sunpender Side in, Top fastening screw is screwed into sliding block lower part in the center sunpender side, pushes cone rubber block small end towards on cylinder sleeve Extreme direction is mobile, so that the big end of cone rubber block is resisted against on the outer peripheral surface of cylinder sleeve upper end.
4. diesel cylinder sleeve suspender as claimed in claim 2, it is characterised in that: one layer of bonding on the downside of the cross tube other end Rubber pad.
5. diesel cylinder sleeve suspender as described in claim 1, it is characterised in that: the fixed transverse rod component includes fixed round tube With 2 support pipes, the fixed round tube middle part is vertical with center downrod lower end to be fixedly connected, fixed tube ends inner wall difference Equipped with oppositely oriented internal screw thread, 2 support pipe one end are respectively equipped with to be held round with the matched external screw thread of corresponding internal screw thread, branch The end face of the pipe other end is vertical with baffle to be fixedly connected;Support pipe outer diameter is less than the cinclides for traversing cylinder sleeve lower part.
6. a kind of method using diesel cylinder sleeve suspender as claimed in claim 1, it is characterised in that: the following steps are included:
1) center sunpender is packed into cylinder sleeve
The center sunpender being solidly fixed and fixed round tube are lifted up into cylinder sleeve, from the cinclides of cylinder sleeve lower part, justified when fixed When pipe reaches the position of cinclides, support pipe one end is injected in cylinder sleeve outside the cinclides of cylinder sleeve two sides respectively;Rotational support circle Pipe makes the external screw thread of support pipe one end and the internal screw thread of fixed round tube corresponding end link into an integrated entity, until baffle inside against Onto the outer wall of cylinder jachet of corresponding side;
2) it is packed into balance rack assembly,
It will first be moved outside the cylinder sleeve outer circle support component of 4 cross tube outer ends of balance rack assembly, then by the center of balance rack assembly On the sunpender of center, central rectangular casing slowly falls rectangular sleeve pipe sleeve together with 4 cross tubes, until 4 cross tube other ends The rubber pad of downside is fallen in the upper end port of cylinder sleeve;
3) cylinder sleeve outer circle support component is resisted against on the outer peripheral surface of cylinder sleeve upper end
Each sliding block is moved along respective cross tube towards center sunpender direction, until the cone rubber block of each sliding block lower part Big end end face is resisted against on the outer peripheral surface of cylinder sleeve upper end;Then the position of the fixed sliding block of wing bolt on each sliding block is first tightened respectively It sets, then turns the Top fastening screw of each sliding block lower part respectively, so that the big end end face of each cone rubber block is resisted against cylinder sleeve upper end corresponding Outer peripheral surface on, complete diesel cylinder sleeve suspender and cylinder sleeve connection;
4) handling cylinder sleeve
By the lifting bolt and nut group of handling steel wire penetrating center sunpender upper end, suspension hook, which rises, tenses handling wirerope, so that it may Handling cylinder sleeve.
CN201910540937.0A 2019-06-21 2019-06-21 Lifting appliance and lifting method for diesel engine cylinder sleeve Active CN110127514B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910540937.0A CN110127514B (en) 2019-06-21 2019-06-21 Lifting appliance and lifting method for diesel engine cylinder sleeve

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910540937.0A CN110127514B (en) 2019-06-21 2019-06-21 Lifting appliance and lifting method for diesel engine cylinder sleeve

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CN110127514A true CN110127514A (en) 2019-08-16
CN110127514B CN110127514B (en) 2024-05-10

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6227587B1 (en) * 2000-02-07 2001-05-08 Emma Dee Gray Combined well casing spider and elevator
CN202201621U (en) * 2011-08-05 2012-04-25 广西玉柴机器股份有限公司 Lifting tool for engine cylinder body
CN204778351U (en) * 2015-07-06 2015-11-18 中船动力有限公司 Cylinder jacket lifting device
CN105197765A (en) * 2015-10-13 2015-12-30 中船动力有限公司 Tooling and method for slantly lifting piston assembly
CN205855774U (en) * 2016-06-22 2017-01-04 陕西陕煤黄陵矿业有限公司 Diesel engine cylinder liner of diesel locomotive suspender
CN208054732U (en) * 2017-12-27 2018-11-06 沪东重机有限公司 A kind of tool for cylinder jacket of diesel engine lifting
CN210103297U (en) * 2019-06-21 2020-02-21 中船动力有限公司 Diesel engine cylinder liner hanger

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6227587B1 (en) * 2000-02-07 2001-05-08 Emma Dee Gray Combined well casing spider and elevator
CN202201621U (en) * 2011-08-05 2012-04-25 广西玉柴机器股份有限公司 Lifting tool for engine cylinder body
CN204778351U (en) * 2015-07-06 2015-11-18 中船动力有限公司 Cylinder jacket lifting device
CN105197765A (en) * 2015-10-13 2015-12-30 中船动力有限公司 Tooling and method for slantly lifting piston assembly
CN205855774U (en) * 2016-06-22 2017-01-04 陕西陕煤黄陵矿业有限公司 Diesel engine cylinder liner of diesel locomotive suspender
CN208054732U (en) * 2017-12-27 2018-11-06 沪东重机有限公司 A kind of tool for cylinder jacket of diesel engine lifting
CN210103297U (en) * 2019-06-21 2020-02-21 中船动力有限公司 Diesel engine cylinder liner hanger

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