CN110127416A - The online high speed of belt flake tobacco is without splicing connection device - Google Patents
The online high speed of belt flake tobacco is without splicing connection device Download PDFInfo
- Publication number
- CN110127416A CN110127416A CN201910550672.2A CN201910550672A CN110127416A CN 110127416 A CN110127416 A CN 110127416A CN 201910550672 A CN201910550672 A CN 201910550672A CN 110127416 A CN110127416 A CN 110127416A
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- splicing
- roller
- bottom plate
- belt flake
- connection device
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 124
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 124
- 230000001133 acceleration Effects 0.000 claims abstract description 87
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000001514 detection method Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 18
- 238000002788 crimping Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 9
- 238000010168 coupling process Methods 0.000 claims description 9
- 238000005859 coupling reaction Methods 0.000 claims description 9
- 238000009826 distribution Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 9
- 230000000149 penetrating effect Effects 0.000 abstract description 3
- 235000019504 cigarettes Nutrition 0.000 description 17
- 238000010586 diagram Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 238000004804 winding Methods 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 108010010803 Gelatin Proteins 0.000 description 1
- 240000002853 Nelumbo nucifera Species 0.000 description 1
- 235000006508 Nelumbo nucifera Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 230000004886 head movement Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H21/00—Apparatus for splicing webs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The present invention provides a kind of online high speeds of belt flake tobacco without splicing connection device, including bottom plate and the upper unwinding device being arranged on bottom plate, lower unwinding device, upper cutter component, incision knife assembly, without splicing connection device, upper acceleration mechanism, lower acceleration mechanism, upper guiding deviation rectification roller, lower guiding deviation rectification roller, outlet roller, upper acceleration guide roller and lower acceleration guide roller, the present invention is to roll out many fine holes in the lap of new belt flake tobacco and old belt flake tobacco, each hole is the superposition section for penetrating new and old thin slice tobacco, deformation is flipped at the hole for the fine hole pricked, superposition section can generate sufficiently large resistance in material traffic direction, meet the pulling force that thin slice tobacco is born during normal production, superposition section is avoided to be pulled off, realize connecing without splicing for belt flake tobacco.
Description
Technical field:
The invention belongs to thin slice tobacco machine-shaping device technical fields, and in particular to a kind of online high speed nothing of belt flake tobacco
Splicing connection device.
Background technique:
Traditional tobacco is high-temp combustion type, and with the development of the times, the harm of traditional tobacco secondhand smoke is increasingly by people's
Pay attention to.With advances in technology, novel tobacco, that is, low temperature not comply with market and occur by burning cigarette；This tobacco is fire-cured tobacco type
, secondhand smoke is not generated, is not burnt, fashion is fashionable, harm to the human body is smaller.Burning cigarette is arranged in cigarette front end to low temperature
Heating device makes it generate smog cigarette heating using heating device, and temperature descending section is arranged in cigarette rear end.Low temperature not burning cigarette
Cigarette in pipe tobacco it is different from conventional cigarette pipe tobacco, pipe tobacco be processed by thin slice tobacco seemingly break it is non-disconnected, separated but still in each other's thoughts, uniformly
The strip of specification, then winding is packaged in cigarette paper, with this condition, how thin slice tobacco is made to non-disconnected, the lotus root fracture of wire that seemingly breaks
Even, the strip of unified specification becomes the low temperature problem that burning cigarette is not manufactured.
For the formation problems for solving the low temperature not thin slice tobacco of burning cigarette, the applicant applied on July 6th, 2018
Application No. is 2018107394144, the Chinese invention patent application of entitled " sheeting filament cutter ", which is logical
It crosses the chopping smooth roll relatively rotated and chopping discaling roll cooperates and realizes that the chopping to thin slice tobacco forms, it can be by thin slice cigarette
Careless crush-cutting is at non-disconnected, separated but still in each other's thoughts, unified specification the strip that seemingly breaks, still, thin slice tobacco before crush-cutting in band-like, it is band-like
Thin slice tobacco exists with coiled form, and the thin slice tobacco of band-like coiled form inevitably to be faced when chopping forms
One problem is the Bonding Problem after old thin slice tobacco reel is exhausted, with new thin slice tobacco reel.
Traditional connecting method is, thin by equipment pause or reduction of speed, then by the endpiece of preceding a roll of thin slice tobacco and rear a roll
The first section of piece tobacco bonds, and the splicing of thin slice tobacco is needed using double-sided adhesive, solid-state or liquid adhesive glue, in splicing,
Equipment pause or reduction of speed necessarily affect production efficiency.Splice sections due to glue there are its thickness to necessarily increase, in subsequent production mistake
The appearance for the problems such as blocking, disconnected band, race are easy to appear in journey, the use of adhesive material increases production cost, moreover, gluing material
Material can generate harmful substance by burning in sucking process in cigarette, increase damage of the cigarette to human health.
With the development of science and technology, also occur some no splicing connection devices in the market, but thin slice tobacco is come
It says, the breadth of thin slice tobacco is more than 100mm.Breadth compared with money, at present on the market be unable to satisfy needs without glue connecting method.
Summary of the invention:
In conclusion the present invention provides a kind of online high speeds of belt flake tobacco in order to overcome the shortcomings of prior art problem
Without splicing connection device, it be new belt flake tobacco and old belt flake tobacco lap roll out it is many fine and closely woven
Aperture, each hole are the superposition sections for penetrating new and old thin slice tobacco, are flipped change at the hole for the fine hole pricked
Shape, superposition section can generate sufficiently large resistance in material traffic direction, meet the pulling force that thin slice tobacco is born during normal production,
It avoids superposition section from being pulled off, realizes connecing without splicing for thin slice tobacco.
In order to solve the above technical problems, the technical scheme of the present invention is realized as follows:
A kind of online high speed of belt flake tobacco is without splicing connection device, in which: including bottom plate, upper unwinding device, lower unwinding device,
Upper cutter component, incision knife assembly, without splicing connection device, upper acceleration mechanism, lower acceleration mechanism, upper guiding deviation rectification roller, lower guiding
The middle part of bottom plate is arranged in deviation rectification roller, outlet roller, upper acceleration guide roller and lower acceleration guide roller, the no splicing connection device,
Upper unwinding device, lower unwinding device, upper guiding deviation rectification roller, the correction of lower guiding are set on the bottom plate of the side of no splicing connection device
Upper acceleration mechanism, lower acceleration machine are arranged on the bottom plate of the other side of no splicing connection device for roller, upper cutter component and incision knife assembly
Structure, outlet roller, upper acceleration guide roller and lower acceleration guide roller, the upper unwinding device and lower unwinding device opposed bottom turn
It is dynamic, belt flake tobacco volume, the upper guiding deviation rectification roller and lower guiding are provided on upper unwinding device and lower unwinding device
Deviation rectification roller on bottom plate in arrangement up and down and opposed bottom rotation, the described upper cutter component setting no splicing connection device with it is upper
It is oriented on the bottom plate between deviation rectification roller, the bottom plate between no splicing connection device and lower guiding deviation rectification roller is arranged in incision knife assembly
On, the upper acceleration guide roller and the rotation of lower acceleration guide roller opposed bottom, and in arrangement up and down on bottom plate, described is upper
Accelerate to be provided with acceleration mechanism on the bottom plate above guide roller, setting is lower on the bottom plate below the lower acceleration guide roller adds
The free end of fast mechanism, the belt flake tobacco volume on the upper unwinding device is sequentially connected guiding deviation rectification roller, upper cutter
Component, the belt flake tobacco volume without splicing connection device, upper acceleration guide roller and upper acceleration mechanism, on the lower unwinding device
Free end be sequentially connected lower guiding deviation rectification roller, incision knife assembly, without splicing connection device and outlet roller；Or on upper unwinding device
The free end of belt flake tobacco volume be sequentially connected guiding deviation rectification roller, upper cutter component, without splicing connection device and outlet roller,
The free end of belt flake tobacco volume on lower unwinding device is sequentially connected lower guiding deviation rectification roller, incision knife assembly, connects without splicing
Device, lower acceleration guide roller and lower acceleration mechanism.
Technical solution of the present invention may also is that realization: the no splicing connection device includes joggle truss, splicing
Discaling roll, splicing smooth roll, splicing shaft and transmission device, the joggle truss is arranged on bottom plate, described positioned at the front of bottom plate
Joggle truss on setting there are two the splicing shaft that opposite joggle truss rotates, it is positioned opposite above and below two splicing shafts, wherein one
Setting splicing discaling roll in a splicing shaft, another splices setting splicing smooth roll in shaft, the splicing discaling roll and splicing light
Roller is positioned opposite and turns on the contrary, belt flake tobacco passes through between splicing discaling roll and splicing smooth roll, and two splicing shafts are divided
Do not connect with two transmission devices, the transmission device include motor, driving gear, driven gear, transmission shaft, shaft coupling and
Motor mount, one end of the splicing shaft are provided with driven gear, and driven gear and driving gear are intermeshed, actively
Gear is arranged on transmission shaft, and the transmission shaft passes through bottom plate, and one end is located in joggle truss, and the other end is located at bottom plate
The one end of transmission shaft being located in joggle truss is arranged in the back side, the driving gear, and the back side of the bottom plate is provided with electricity
Machine mounting base, motor is provided on the motor mount, and the main shaft of the motor passes through shaft coupling and transmission axis connection.
Technical solution of the present invention may also is that realization: the splicing discaling roll and splicing smooth roll includes one
The interconnecting piece of structure and rolling portion, the upper surface of the interconnecting piece are the mounting plane connecting with splicing shaft, mounting plane
Middle part be provided with installation key, be provided with threaded hole on the interconnecting piece, the lower end of the interconnecting piece is upper with rolling portion
End connection, the lower end surface in the rolling portion are crimping cambered surface, and the crimping cambered surface of the splicing smooth roll is smooth surface, the spelling
It connects and is intensively provided with multiple dot bulges in the crimping cambered surface of discaling roll.
Technical solution of the present invention may also is that realization: crimping cambered surface of the dot bulge in splicing discaling roll
Upper is in striated or grid-like distribution.
Technical solution of the present invention may also is that realization: the splicing shaft includes integral structure and successively cloth
Fore bearing mounting portion, discaling roll mounting portion, rear bearing mounting portion, collar part and the gear mounting portion set, the fore bearing installation
Portion and rear bearing mounting portion pass through bearing respectively and connect with joggle truss, and the gear mounting portion is connect with driven gear, described
Discaling roll mounting portion on, be provided with mounting plane along its length, the splicing discaling roll or the mounting plane for splicing smooth roll
It is corresponding with the mounting plane of discaling roll mounting portion, keyway, the discaling roll peace of keyway two sides are provided in the middle part of the discaling roll mounting portion
It is provided with installation open-work, the splicing discaling roll or splicing smooth roll and discaling roll mounting portion in dress portion by installation key connection, and leads to
Cross the bolt locking being installed in installation open-work and threaded hole.
Technical solution of the present invention may also is that realization: the mounting plane of the splicing discaling roll or splicing smooth roll
Adjustment gasket is provided between the mounting plane of discaling roll mounting portion, the adjustment gasket is rectangle structure, is arranged thereon
Have a U-type groove, the quantity of the U-type groove is identical as the installation quantity of open-work, the adjustment gasket with a thickness of 0.01 ~
0.1mm。
Technical solution of the present invention may also is that realization: the upper acceleration mechanism and lower acceleration mechanism structure phase
It together, include accelerating roller, roller frame, accelerate motor mount and accelerating motor, the roller frame is arranged on bottom plate, is located at bottom plate
Front, the acceleration roller connect by bearing with roller frame, and the back side of the bottom plate is provided with acceleration motor mount, adds
Speed motor, which is mounted on, to be accelerated on motor mount, and the main shaft of the acceleration motor is connect by shaft coupling with roller is accelerated, described
Acceleration roller on be provided with U-shaped card slot, the U-shaped card slot is along the length direction setting for accelerating roller.
Technical solution of the present invention may also is that realization: the corresponding excircle for accelerating roller of the U-shaped card slot
On be provided with knurled pattern.
Technical solution of the present invention may also is that realization: the upper cutter component and lower cutter modular construction phase
It together, include cutter, knife rest, cylinder and connection frame, the connection frame is arranged on bottom plate, cylinder is provided on connection frame,
It is provided with knife rest on the telescopic rod of cylinder, cutter is provided on the knife rest, the blade of the cutter is serrated edge.
Technical solution of the present invention may also is that realization: detection device and lower inspection are provided on the bottom plate
Device is surveyed, upper detection device and lower detection device are apparatus for detecting diameter, and upper detection device is corresponding with upper unwinding device, upper inspection
The diameter for the belt flake tobacco volume that device detects on upper unwinding device is surveyed, lower detection device is corresponding with lower unwinding device, lower inspection
Survey the diameter for the belt flake tobacco volume that device detects on lower unwinding device.
The invention has the benefit that
1, the present invention be new belt flake tobacco and old belt flake tobacco lap roll out it is many fine and closely woven small
Hole, each hole are the superposition sections for penetrating new and old thin slice tobacco, are flipped deformation at the hole for the fine hole pricked,
Superposition section can generate sufficiently large resistance in material traffic direction, meet the pulling force that thin slice tobacco is born during normal production, keep away
Exempt from superposition section to be pulled off, realizes connecing without splicing for thin slice tobacco.
2, no splicing connection device of the invention drives splicing discaling roll and splicing smooth roll rotation by two motors respectively, passes through
Splicing discaling roll and the extruding for splicing smooth roll, by being overlapped for the new and old belt flake tobacco being located between splicing discaling roll and splicing smooth roll
Section rolling together, is rolled out using the dot bulge being intensively arranged on splicing discaling roll in the superposition section of belt flake tobacco close
Collect aperture, realizes connecing without splicing for new and old belt flake tobacco, effectively prevent the use of gelatin substance, reduce nuisance
Matter, and reduce consumables cost.
3, it is arranged between the mounting plane of the mounting plane and discaling roll mounting portion of splicing discaling roll of the invention or splicing smooth roll
There is adjustment gasket, by increasing or decreasing the quantity of adjustment gasket, can adjust splicing discaling roll and splicing the gap between bachelor
Size, to adapt to the production of the belt flake tobacco of different-thickness.
4, upper acceleration mechanism of the invention and lower acceleration mechanism accelerate to set on roller by accelerating motor to drive acceleration roller rotation
The U-shaped card slot set is used to wind the free end of new belt flake tobacco, accelerates the presence of the knurled pattern on roller excircle,
When winding of band-type thin slice tobacco, increasing friction force makes winding securely be not easy to loosen, and when operation, accelerates roller to accelerate to rotate, revolving speed
Normal speed when greater than belt flake tobacco leaf production, the drawing due to accelerating roller to accelerate, to new belt flake tobacco generation
Power increases, new and old belt flake tobacco superposition section it is rolled go out Process after, due to new belt flake tobacco from
Increased by the pulling force held, then broken the free end of new belt flake tobacco from superposition section front end, completes to splice stylish band
The head of pinching of shape thin slice tobacco operates, meanwhile, the belt flake tobacco broken, which is wrapped in, to be accelerated to will not influence normal production on roller.
5, upper cutter component of the invention and incision knife assembly drive cutter to move up and down and realize thin slice tobacco by cylinder
Cutting, after the superposition section of new and old belt flake tobacco is rolled goes out Process, cylinder drives cutter by old strip-shaped thin
The cutting of piece tobacco realizes that the operation that truncates of belt flake tobacco old when splicing, operation of leaving out the beginning and the end can be effectively reduced equipment
Operation troubles rate realizes the high speed splicing of belt flake tobacco, ensure that belt flake tobacco remaining production equipment is effectively made
Industry rate directly improves the production efficiency of low temperature not burning cigarette.
6, upper detection device is arranged in the present invention and lower detection device, upper detection device and lower detection device detect put respectively
The diameter of belt flake tobacco volume on the diameter and lower unwinding device of belt flake tobacco volume on winding apparatus, is examined by diameter
Starting of the observing and controlling system without splicing connection device, realization connect without splicing automatically.
7, the configuration of the present invention is simple, easy to use, novel, high degree of automation can be realized belt flake tobacco
Online no splicing connect, while the setting for structure of leaving out the beginning and the end can reduce the waste of belt flake tobacco raw material, reduce because
The splicing of new and old material and caused by shut down the problems such as slowing down, guarantee production efficiency.
Detailed description of the invention:
Fig. 1 is the structural diagram of the present invention；
Fig. 2 for no splicing connection device structural schematic diagram；
Fig. 3 is the A-A schematic cross-sectional view of Fig. 2；
Fig. 4 for no splicing connection device schematic perspective view
Fig. 5 is the structural schematic diagram for splicing discaling roll；
Fig. 6 is the crimping cambered surface deployed configuration schematic diagram for splicing discaling roll；
Fig. 7 is the structural schematic diagram for splicing smooth roll；
Fig. 8 is the structural schematic diagram for splicing shaft
Fig. 9 is splicing discaling roll and splicing smooth roll action process schematic diagram；
Figure 10 is the structural schematic diagram for adjusting gasket；
Figure 11 is the structural schematic diagram of upper acceleration mechanism and lower acceleration mechanism；
Figure 12 is the structural representation for accelerating roller；
Figure 13 is the structural schematic diagram of upper cutter component and incision knife assembly.
Specific embodiment
The present invention is described in further detail with reference to the accompanying drawing.
As shown in Figure 1, a kind of online high speed of belt flake tobacco is without splicing connection device, including bottom plate 1, upper unwinding device 2,
Lower unwinding device 3, upper cutter component 4, incision knife assembly 5, without splicing connection device 6, upper acceleration mechanism 7, lower acceleration mechanism 8, on
It is oriented to deviation rectification roller 9, lower guiding deviation rectification roller 10, outlet roller 11, upper acceleration guide roller 12 and lower acceleration guide roller 13, the no glue
Splicing apparatus 6 is arranged in the middle part of bottom plate 1, be arranged on the bottom plate 1 of the side of no splicing connection device 6 upper unwinding device 2, under unreel
Device 3, upper guiding deviation rectification roller 9, lower guiding deviation rectification roller 10, upper cutter component 4 and incision knife assembly 5, no splicing connection device 6 it is another
Upper acceleration mechanism 7, lower acceleration mechanism 8, outlet roller 11, upper acceleration guide roller 12 and lower acceleration guiding are set on the bottom plate 1 of side
Roller 13, the upper unwinding device 2 and 3 opposed bottom 1 of lower unwinding device rotate, on upper unwinding device 2 and lower unwinding device 3
It is provided with belt flake tobacco volume, the upper guiding deviation rectification roller 9 and lower guiding deviation rectification roller 10 are arranged simultaneously on bottom plate 1 in upper and lower
Opposed bottom 1 rotates, and the bottom plate 1 between no splicing connection device 6 and upper guiding deviation rectification roller 9 is arranged in the upper cutter component 4
On, incision knife assembly 5 is arranged on the bottom plate 1 between no splicing connection device 6 and lower guiding deviation rectification roller 10, and the upper acceleration is led
It is rotated to roller 12 and lower 13 opposed bottom 1 of acceleration guide roller, and in arrangement up and down, the upper acceleration guide roller on bottom plate 1
Acceleration mechanism 7, the lower acceleration of setting on the bottom plate 1 of 13 lower section of lower acceleration guide roller are provided on the bottom plate 1 of 12 tops
The free end of mechanism 8, the belt flake tobacco volume on the upper unwinding device 2 is sequentially connected guiding deviation rectification roller 9, upper cutter
Component 4, the belt flake without splicing connection device 6, upper acceleration guide roller 12 and upper acceleration mechanism 7, on the lower unwinding device 3
The free end of tobacco volume is sequentially connected lower guiding deviation rectification roller 10, incision knife assembly 5, without splicing connection device 6 and outlet roller 11；Or
The free end of belt flake tobacco volume on upper unwinding device 2 is sequentially connected guiding deviation rectification roller 9, upper cutter component 4, without splicing
The free end of connection device 6 and outlet roller 11, the belt flake tobacco volume on lower unwinding device 3 is sequentially connected lower guiding deviation rectification roller
10, incision knife assembly 5, without splicing connection device 6, lower acceleration guide roller 13 and lower acceleration mechanism 8.It is provided on the bottom plate 1
Upper detection device 14 and lower detection device 15, upper detection device 14 and lower detection device 15 are apparatus for detecting diameter, upper detection
Device 14 is corresponding with upper unwinding device 2, and upper detection device 14 detects the diameter of the belt flake tobacco volume on upper unwinding device 2,
Lower detection device 15 is corresponding with lower unwinding device 3, and lower detection device 15 detects the belt flake tobacco volume on lower unwinding device 3
Diameter.
As shown in Fig. 2 ~ 10, no splicing connection device 6 includes joggle truss 61, splicing discaling roll 62, splicing smooth roll 63, splicing shaft
64 and transmission device, the joggle truss 61 is arranged on bottom plate 1, positioned at the front of bottom plate 1, is arranged on the joggle truss 61
There are two the splicing shafts 64 rotated relative to joggle truss 61, and two about 64 shafts of splicing are positioned opposite, and one of splicing turns
Setting splicing discaling roll 62 on axis 64, another splices setting splicing smooth roll 63, the splicing discaling roll 62 and splicing in shaft 64
Smooth roll 63 is positioned opposite and turns on the contrary, belt flake tobacco passes through between splicing discaling roll 62 and splicing smooth roll 63, and realization is thin
The crimping of piece tobacco superposition section, two splicing shafts 64 are connect with two transmission devices respectively, and the transmission device includes electricity
Machine 65, driving gear 66, driven gear 67, transmission shaft 68, shaft coupling and motor mount 69, the one of the splicing shaft 64
End is provided with driven gear 67, and driven gear 67 and driving gear 66 are intermeshed, and driving gear 66 is arranged on transmission shaft 68,
The transmission shaft 68 passes through bottom plate 1, and one end is located in joggle truss 61, and the other end is located at the back side of bottom plate 1, the master
The one end of transmission shaft 68 being located in joggle truss 61 is arranged in moving gear 66, and the back side of the bottom plate 1 is provided with motor installation
Seat 69, motor 65 is provided on the motor mount 69, and the main shaft of the motor 65 passes through shaft coupling and transmission shaft 68
Connection.Interconnecting piece 621 and rolling portion 622 of the splicing discaling roll 62 and splicing smooth roll 63 including integral structure, it is described
The upper surface of interconnecting piece 621 is the mounting plane connecting with splicing shaft 64, is provided with installation key 623 in the middle part of mounting plane,
The lower end of the interconnecting piece 621 is connect with the upper end in rolling portion 622, is provided with threaded hole 625 on the interconnecting piece 621,
The lower end surface in the rolling portion 622 is crimping cambered surface, and the crimping cambered surface of the splicing smooth roll 63 is smooth surface, the splicing
Multiple dot bulges 624, crimping of multiple dot bulges 624 in splicing discaling roll 62 are intensively provided in the crimping cambered surface of discaling roll 62
It is in striated or grid-like distribution in cambered surface.
The splicing shaft 64 includes integral structure and the fore bearing mounting portion 641, the discaling roll mounting portion that are sequentially arranged
642, rear bearing mounting portion 643, collar part 644 and gear mounting portion 645, the fore bearing mounting portion 641 and rear bearing peace
Dress portion 643 is connect by bearing with joggle truss 61 respectively, and the gear mounting portion 645 is connect with driven gear 67, described
On discaling roll mounting portion 642, it is provided with mounting plane, the splicing discaling roll 62 or the installation for splicing smooth roll 63 along its length
Plane is corresponding with the mounting plane of discaling roll mounting portion 642, and the middle part of the discaling roll mounting portion 642 is provided with keyway 646, keyway
Installation open-work 647, the splicing discaling roll 62 or splicing smooth roll 63 and discaling roll are provided on the discaling roll mounting portion 642 of 646 two sides
Mounting portion 642 is connected by installation key 623, and the locking of the bolt by being installed in installation open-work 647 and threaded hole 625.Institute
Adjusting pad is provided between the mounting plane of splicing discaling roll 62 or splicing smooth roll 63 and the mounting plane of discaling roll mounting portion 642 stated
Piece 60, the adjustment gasket 60 are rectangle structure, are provided with U-type groove, the quantity and installation open-work of the U-type groove
647 quantity is identical, the described adjustment gasket 60 with a thickness of 0.01 ~ 0.1mm.
As shown in Figure 11, Figure 12, the upper acceleration mechanism 7 is identical as lower 8 structure of acceleration mechanism, includes accelerating roller
71, roller frame 72, acceleration motor mount 73 and acceleration motor 74, the roller frame 72 is arranged on bottom plate 1, positioned at bottom plate 1
Front, the acceleration roller 71 are connect by bearing with roller frame 72, and the back side of the bottom plate 1 is provided with acceleration motor mount
73, accelerate motor 74 to be mounted on and accelerate on motor mount 73, the main shaft of the acceleration motor 74 by shaft coupling and accelerates
Roller 71 connects, and U-shaped card slot 75 is provided on the acceleration roller 71, the U-shaped card slot 75 is along the length direction for accelerating roller 71
It is arranged, is provided with knurled pattern on the corresponding excircle for accelerating roller 71 of the U-shaped card slot 75.
As shown in figure 13, upper cutter component 4 is identical as 5 structure of incision knife assembly, includes cutter 41, knife rest 42, cylinder
43 and connection frame 44, the connection frame 44 is arranged on bottom plate 1, is provided with cylinder 43 on connection frame 44, cylinder 43 it is flexible
It is provided with knife rest 42 on bar, cutter 41 is provided on the knife rest 42, the blade of the cutter 41 is serrated edge.
In use, belt flake tobacco volume is separately mounted on upper unwinding device 2 and lower unwinding device 3, dress is above unreeled
Set on 2 belt flake tobacco volume free end successively by upper guiding deviation rectification roller 9, upper cutter component 4, without splicing connection device 6,
Upper acceleration guide roller 12, is finally wound up on the acceleration roller 71 of acceleration mechanism 7, the belt flake tobacco volume on the winding apparatus of lower section
Free end successively by lower guiding deviation rectification roller 10, incision knife assembly 5, without splicing connection device 6, finally pass through outlet roller 11 it is defeated
Out, upper detection device 14 detects the diameter of the belt flake tobacco volume on upper unwinding device 2, and lower detection device 15 unreels under detecting
The diameter of belt flake tobacco volume on device 3, it is band-like on lower unwinding device 3 with the production consumption of belt flake tobacco
The diameter of thin slice tobacco volume constantly reduces, and when reaching setting value, the lower control of detection device 15 is without splicing connection device 6 and upper acceleration
Mechanism 7 acts.
The regular line speed of the belt flake tobacco on unwinding device 3 is set down as V2, detection device 15 is controlled instantly
When acceleration mechanism 7 acts in system, the acceleration motor 74 of upper acceleration mechanism 7, which drives, accelerates roller 71 to accelerate to rotate, linear velocity V3,
The free end of belt flake tobacco volume in winding on unwinding device 2, the splicing discaling roll 62 and splicing smooth roll of no splicing connection device 6
63 rotate under the drive of respective motor 65, as shown in figure 9, splicing discaling roll 62 and splicing smooth roll 63 first since the A of position rapidly
Position B is accelerated to, its linear velocity is V1 after the B of in-position；V3 > V1 > V2 then, then, splices discaling roll 62 and splicing smooth roll 63
The speed rotation of V1 is kept, B turns to position C from position, from position B into position C motion process, splices discaling roll 62 and spells
The mutual cooperation of smooth roll 63 is connect, the new and old belt flake tobacco rolling that will splice discaling roll 62 and splice between smooth roll 63 connects, splicing
Dot bulge 624 on discaling roll 62 rolls out Process on adapter section, in the case where accelerating the rotation winding effect of roller 71, due to
V3 > V1 when splicing discaling roll 62 and splices smooth roll 63 when the adapter section of belt flake tobacco rolls out first row Process, on
The free end of belt flake tobacco volume on unwinding device 2 is pulled off, and is broken position and is received by the acceleration roller 71 of upper acceleration mechanism 7
Volume, that realizes new belt flake tobacco pinches head movement, when splicing discaling roll 62 and splicing smooth roll 63 turn to position B and position C
Middle position when, due to V1 > V2, then the speed of old belt flake tobacco increases, then old belt flake tobacco is tightened up,
At this point, the cylinder 43 of incision knife assembly 5 acts, drives cutter 41 to cut off old belt flake tobacco, realize old strip-shaped thin
The movement that truncates of piece tobacco continues to rotate, after splicing discaling roll 62 and splicing 63 in-position C of smooth roll from position C to position D
Rotation, splices discaling roll 62 and splicing smooth roll 63 and belt flake tobacco is detached from, and completes the splicing of new and old belt flake tobacco, this
When, the belt flake tobacco volume on upper unwinding device 2 participates in production, after splicing discaling roll 62 and splicing 63 in-position D of smooth roll,
Under respective motor 65 drives, backwards rotation returns to position A, prepares for splicing next time.
The online high speed that the present invention is applicable not only to belt flake tobacco connects without splicing, equally suitable for other strip materials
With such as connecing without splicing for the wrapping paper band in cigarette production process, filter-tipped packing paper band connects without splicing, and low temperature is non-ignitable to burn joss sticks
Belt flake PLA material used for filter tip of cigarette etc..
It is noted that embodiment described above is the affiliated technology neck to the illustrative and not limiting of technical solution of the present invention
The equivalent replacement of domain those of ordinary skill or the other modifications made according to the prior art, as long as not exceeding the technology of the present invention side
The thinking and range of case, should be included within interest field of the presently claimed invention.
Claims (10)
1. a kind of online high speed of belt flake tobacco is without splicing connection device, it is characterised in that: including bottom plate (1), upper unwinding device
(2), lower unwinding device (3), upper cutter component (4), incision knife assembly (5), without splicing connection device (6), upper acceleration mechanism (7),
Lower acceleration mechanism (8), upper guiding deviation rectification roller (9), lower guiding deviation rectification roller (10), outlet roller (11), upper acceleration guide roller (12) and
Lower acceleration guide roller (13), no splicing connection device (6) setting is at the middle part of bottom plate (1), and the one of no splicing connection device (6)
Upper unwinding device (2), lower unwinding device (3), upper guiding deviation rectification roller (9), lower guiding deviation rectification roller are set on the bottom plate (1) of side
(10), upper cutter component (4) and incision knife assembly (5), on the bottom plate (1) of the other side of no splicing connection device (6) in setting plus
Fast mechanism (7), lower acceleration mechanism (8), outlet roller (11), upper acceleration guide roller (12) and lower acceleration guide roller (13) are described
Upper unwinding device (2) and lower unwinding device (3) opposed bottom (1) rotate, on upper unwinding device (2) and lower unwinding device (3)
It is provided with belt flake tobacco volume, the upper guiding deviation rectification roller (9) and lower guiding deviation rectification roller (10) are in up and down on bottom plate (1)
It arranges and opposed bottom (1) rotation, the upper cutter component (4) is arranged in no splicing connection device (6) and upper guiding deviation rectification roller
(9) on the bottom plate (1) between, incision knife assembly (5) is arranged between no splicing connection device (6) and lower guiding deviation rectification roller (10)
On bottom plate (1), the upper acceleration guide roller (12) and the rotation of lower acceleration guide roller (13) opposed bottom (1), and in bottom plate (1)
It is upper to be provided with acceleration mechanism (7) on the bottom plate (1) above the upper acceleration guide roller (12) in arranging up and down, it is described
It is arranged on the lower bottom plate (1) accelerated below guide roller (13) lower acceleration mechanism (8), it is band-like on the upper unwinding device (2)
The free end of thin slice tobacco volume be sequentially connected guiding deviation rectification roller (9), upper cutter component (4), without splicing connection device (6), it is upper plus
Fast guide roller (12) and upper acceleration mechanism (7), the free end of the belt flake tobacco volume on the lower unwinding device (3) is successively
Connect lower guiding deviation rectification roller (10), incision knife assembly (5), without splicing connection device (6) and outlet roller (11)；Or upper unwinding device
(2) free end of the belt flake tobacco volume on is sequentially connected guiding deviation rectification roller (9), upper cutter component (4), is hinged with without splicing
(6) and outlet roller (11) are set, the free end of the belt flake tobacco volume on lower unwinding device (3) is sequentially connected lower guiding deviation rectification roller
(10), incision knife assembly (5), without splicing connection device (6), lower acceleration guide roller (13) and lower acceleration mechanism (8).
2. the online high speed of belt flake tobacco according to claim 1 is without splicing connection device, it is characterised in that: the nothing
Splicing connection device (6) includes joggle truss (61), splicing discaling roll (62), splicing smooth roll (63), splices shaft (64) and transmission device,
The joggle truss (61) is arranged on bottom plate (1), is located at the front of bottom plate (1), and the joggle truss is provided with two on (61)
A splicing shaft (64) relative to joggle truss (61) rotation, two splicing shafts (64) are positioned opposite up and down, one of splicing
Setting splicing discaling roll (62) in shaft (64), another splices setting splicing smooth roll (63), the splicing tooth on shaft (64)
Roller (62) is positioned opposite with splicing smooth roll (63) and turns on the contrary, belt flake tobacco is from splicing discaling roll (62) and splices smooth roll
(63) it is passed through between, two splicing shafts (64) connect with two transmission devices respectively, and the transmission device includes motor
(65), driving gear (66), driven gear (67), transmission shaft (68), shaft coupling and motor mount (69), the splicing turn
One end of axis (64) is provided with driven gear (67), and driven gear (67) and driving gear (66) are intermeshed, driving gear
(66) it is arranged on transmission shaft (68), the transmission shaft (68) passes through bottom plate (1), and one end is located in joggle truss (61),
The other end is located at the back side of bottom plate (1), and being located in joggle truss (61) in transmission shaft (68) is arranged in the driving gear (66)
One end, the back side of the bottom plate (1) is provided with motor mount (69), and the motor mount is provided with electricity on (69)
The main shaft of machine (65), the motor (65) is connect by shaft coupling with transmission shaft (68).
3. the online high speed of belt flake tobacco according to claim 2 is without splicing connection device, it is characterised in that: the spelling
It connects discaling roll (62) and splices the interconnecting piece (621) and rolling portion (622) of smooth roll (63) including integral structure, the interconnecting piece
(621) upper surface is the mounting plane connecting with splicing shaft (64), is provided with installation key (623) in the middle part of mounting plane,
It is provided with threaded hole (625) on the interconnecting piece (621), the lower end of the interconnecting piece (621) is upper with rolling portion (622)
End connection, the lower end surface in the rolling portion (622) are crimping cambered surface, and the crimping cambered surface of the splicing smooth roll (63) is light
Face is intensively provided with multiple dot bulges (624) in the crimping cambered surface of the splicing discaling roll (62).
4. the online high speed of belt flake tobacco according to claim 3 is without splicing connection device, it is characterised in that: the point
Shape protrusion (624) is in striated or grid-like distribution in the crimping cambered surface of splicing discaling roll (62).
5. the online high speed of belt flake tobacco according to claim 2 is without splicing connection device, it is characterised in that: the spelling
Switching through axis (64) includes integral structure and the fore bearing mounting portion (641), the discaling roll mounting portion (642), rear bearing peace that are sequentially arranged
Dress portion (643), collar part (644) and gear mounting portion (645), the fore bearing mounting portion (641) and rear bearing mounting portion
(643) it is connect respectively by bearing with joggle truss (61), the gear mounting portion (645) is connect with driven gear (67), institute
On the discaling roll mounting portion (642) stated, it is provided with mounting plane, the splicing discaling roll (62) or splicing smooth roll along its length
(63) mounting plane is corresponding with the mounting plane of discaling roll mounting portion (642), the middle part setting of the discaling roll mounting portion (642)
Have keyway (646), installation open-work (647), the splicing tooth are provided on the discaling roll mounting portion (642) of keyway (646) two sides
Roller (62) or splicing smooth roll (63) are connect with discaling roll mounting portion (642) by installation key (623), and by being installed on installation open-work
(647) the bolt locking and in threaded hole (625).
6. the online high speed of belt flake tobacco according to claim 5 is without splicing connection device, it is characterised in that: the spelling
It connects discaling roll (62) or splices and be provided with adjusting pad between the mounting plane of smooth roll (63) and the mounting plane of discaling roll mounting portion (642)
Piece (60), the adjustment gasket (60) are rectangle structure, are provided with U-type groove, the quantity and installation of the U-type groove
The quantity of open-work (647) is identical, the adjustment gasket (60) with a thickness of 0.01 ~ 0.1mm.
7. the online high speed of belt flake tobacco according to claim 1 is without splicing connection device, it is characterised in that: described is upper
Acceleration mechanism (7) is identical as lower acceleration mechanism (8) structure, includes accelerating roller (71), roller frame (72), accelerating motor mount
(73) and accelerate motor (74), the roller frame (72) is arranged on bottom plate (1), is located at the front of bottom plate (1), the acceleration
Roller (71) is connect by bearing with roller frame (72), and the back side of the bottom plate (1), which is provided with, accelerates motor mount (73), is accelerated
Motor (74), which is mounted on, to be accelerated on motor mount (73), and the main shaft of the acceleration motor (74) by shaft coupling and accelerates roller
(71) it connects, is provided with U-shaped card slot (75) on the acceleration roller (71), the U-shaped card slot (75) is along acceleration roller (71)
Length direction setting.
8. the online high speed of belt flake tobacco according to claim 7 is without splicing connection device, it is characterised in that: the U
Knurled pattern is provided on the corresponding excircle for accelerating roller (71) of type card slot (75).
9. the online high speed of belt flake tobacco according to claim 1 is without splicing connection device, it is characterised in that: described is upper
Cutter assembly (4) is identical as incision knife assembly (5) structure, includes cutter (41), knife rest (42), cylinder (43) and connection frame
(44), the connection frame (44) is arranged on bottom plate (1), cylinder (43) is provided on connection frame (44), cylinder (43) are stretched
It is provided with knife rest (42), is provided on the knife rest (42) cutter (41) on contracting bar, the blade of the cutter (41) is saw
Tooth form blade.
10. the online high speed of belt flake tobacco according to claim 1 is without splicing connection device, it is characterised in that: described
Detection device (14) and lower detection device (15), upper detection device (14) and lower detection device (15) are provided on bottom plate (1)
It is apparatus for detecting diameter, upper detection device (14) is corresponding with upper unwinding device (2), unreels dress in upper detection device (14) detection
The diameter of the belt flake tobacco volume on (2) is set, lower detection device (15) is corresponding with lower unwinding device (3), lower detection device
(15) diameter of the belt flake tobacco volume on lower unwinding device (3) is detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910550672.2A CN110127416B (en) | 2019-06-24 | 2019-06-24 | Online high-speed glue-free splicing device for strip-shaped sheet tobacco |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910550672.2A CN110127416B (en) | 2019-06-24 | 2019-06-24 | Online high-speed glue-free splicing device for strip-shaped sheet tobacco |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110127416A true CN110127416A (en) | 2019-08-16 |
| CN110127416B CN110127416B (en) | 2024-02-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910550672.2A Active CN110127416B (en) | 2019-06-24 | 2019-06-24 | Online high-speed glue-free splicing device for strip-shaped sheet tobacco |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112273702A (en) * | 2020-11-10 | 2021-01-29 | 苏州东福来机电科技有限公司 | Process and production line for producing reconstituted tobacco by calendering method |
| WO2021203776A1 (en) * | 2020-04-09 | 2021-10-14 | 昆明鼎承启鑫科技有限公司 | Sheet material splicing mechanism |
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| US4443291A (en) * | 1981-04-15 | 1984-04-17 | Reed Barrie T | Flying splice apparatus |
| CN108657852A (en) * | 2018-07-06 | 2018-10-16 | 河南省新之林机电设备有限公司 | Thin slice PLA composite material crush-cutting machines |
| CN109230712A (en) * | 2018-11-30 | 2019-01-18 | 河南省新之林机电设备有限公司 | Strip material high speed is without splicing connection device |
| CN109230710A (en) * | 2018-11-30 | 2019-01-18 | 河南省新之林机电设备有限公司 | Strip material is without splicing connection device |
| CN208413403U (en) * | 2018-07-06 | 2019-01-22 | 河南省新之林机电设备有限公司 | Thin slice PLA composite material crush-cutting machine |
| CN210176126U (en) * | 2019-06-24 | 2020-03-24 | 河南省新之林机电设备有限公司 | Online high-speed glue-free splicing device for strip-shaped sheet tobacco |
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2019
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4443291A (en) * | 1981-04-15 | 1984-04-17 | Reed Barrie T | Flying splice apparatus |
| CN108657852A (en) * | 2018-07-06 | 2018-10-16 | 河南省新之林机电设备有限公司 | Thin slice PLA composite material crush-cutting machines |
| CN208413403U (en) * | 2018-07-06 | 2019-01-22 | 河南省新之林机电设备有限公司 | Thin slice PLA composite material crush-cutting machine |
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| CN210176126U (en) * | 2019-06-24 | 2020-03-24 | 河南省新之林机电设备有限公司 | Online high-speed glue-free splicing device for strip-shaped sheet tobacco |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021203776A1 (en) * | 2020-04-09 | 2021-10-14 | 昆明鼎承启鑫科技有限公司 | Sheet material splicing mechanism |
| CN112273702A (en) * | 2020-11-10 | 2021-01-29 | 苏州东福来机电科技有限公司 | Process and production line for producing reconstituted tobacco by calendering method |
| CN112273702B (en) * | 2020-11-10 | 2023-09-05 | 苏州东福来机电科技有限公司 | Process and production line for producing reconstituted tobacco by calendaring method |
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| Publication number | Publication date |
|---|---|
| CN110127416B (en) | 2024-02-09 |
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