CN110125729A - A kind of water heater mechanized production system and automatic production method - Google Patents
A kind of water heater mechanized production system and automatic production method Download PDFInfo
- Publication number
- CN110125729A CN110125729A CN201910501965.1A CN201910501965A CN110125729A CN 110125729 A CN110125729 A CN 110125729A CN 201910501965 A CN201910501965 A CN 201910501965A CN 110125729 A CN110125729 A CN 110125729A
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- China
- Prior art keywords
- liner
- water heater
- production system
- shell
- production
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
Abstract
The present invention provides a kind of water heater mechanized production system and automatic production methods, are related to water heater manufacturing technology field, solve many and diverse technical problem of existing water heater production process.Water heater mechanized production system includes liner production system, shell production system and general assembly system, the end of the liner production system is mutually connected with the general assembly system, the end of the shell production system is connected between the liner production system and the general assembly system, and water heater liner and outer cover of water heater are completed to assemble in the general assembly system.Liner molding is completed in liner system, the assembly of water heater is completed in general assembly system after enclosure system completes outer casing forming, by simplifying to process layout, reduces the average man-hours of water heater production, accelerate productive temp, improve production efficiency.
Description
Technical field
The present invention relates to water heater manufacturing technology fields, more particularly, to a kind of water heater mechanized production system and automatically
Change production method.
Background technique
Currently on the market in water heater production process, produced mostly by easy equipment and tooling, not only
Waste of manpower and material resources, while hidden danger is caused to production work personnel.It is right and mostly still using manually being produced
Many wastings of resources are caused in enterprises.
Applicants have discovered that at least there is following technical problem in the prior art:
In existing water heater manufacturing industry, the manufacturing procedure of water heater has as many as road 60-70, and process is many and diverse, and almost every
One procedure will have corresponding staff, cause the waste of many man power and materials, and production efficiency is also affected.
Summary of the invention
The purpose of the present invention is to provide a kind of water heater mechanized production system and automatic production methods, existing to solve
The technical problem for having the production process of water heater present in technology many and diverse.It is preferred in many technical solutions provided by the invention
Many technical effects elaboration as detailed below that technical solution can be generated.
To achieve the above object, the present invention provides following technical schemes:
A kind of water heater mechanized production system provided by the invention, including the liner production for processing hot water device liner
System, shell production system and general assembly system for processing hot water device shell, the end of the liner production system and institute
General assembly system is stated mutually to be connected, the linking of the end of the shell production system in the liner production system and the general assembly system it
Between, water heater liner and outer cover of water heater are completed to assemble in the general assembly system.
Optionally, the liner production system includes liner transmitting device and is sequentially connected by the liner transmitting device
Laser cutting device, cleaning equipment, drying equipment, liner edge rolling equipment, straight seam welding device, flaring group is to equipment, connector
Welding equipment, circular seam welding device and stud welding apparatus.
Optionally, the shell production system includes shell transmitting device and is sequentially connected by the shell transmitting device
Stamping equipment, screen printing device, shell edge rolling equipment, clinching equipment and crimping apparatus.
Optionally, the liner production system, shell production system and general assembly system are all made of accumulative and travel type transmitting device.
Optionally, the liner production system further includes enamel system, and the enamel system is carried out using suspended chain is accumulated
Equipment transmission.
A kind of water heater automatic production method provided by the invention, using the automatic metaplasia of the water heater of any description above
Production system is produced, and the following steps are included:
A, liner plate enters liner production system by the online area of liner and completes liner manufacture by automation equipment；
B, shell plate enters shell production system by the online area of shell and completes shell manufacture by automation equipment；
C, liner and shell are completed to assemble in general assembly system.
Optionally, in step A liner molding procedure the following steps are included:
A1, liner plate enter liner production system by the online area of liner and carry out laser hole-cutting；
A2, plate is subjected to automatic edge rolling by furling plate round machine；
A3, the axial slits after edge rolling are welded；
A4, flaring group pair is carried out, end cap is installed on to one end of cylindrical tube shape liner semi-finished product；
A5, pipe fitting is welded at step A institute cut hole；
A6, progress circular seam welding at gap is installed to end cap；
A7, in liner surface welding screw, complete liner molding.
Optionally, further include step D between step A1 and step A2: the plate after completion cut hole is cleaned automatically
And drying.
Optionally, the China and foreign countries step B casing forming process the following steps are included:
B1, shell plate is punched out；
B2, dyestripping；
B3, outer surface of outer cover is subjected to silk-screen；
B4, edge rolling is carried out with furling plate round machine；
B5, pressure tenon snap fastener is carried out to the vertical masonry joint on material after edge rolling；
B6, by lower cover plate crimping, complete outer casing forming.
Optionally, water heater automatic production method further includes pre-assembled process, and associated part is carried out group in advance
It is assembled after dress in general assembly system.
A kind of water heater automatic production method and mechanized production system provided by the invention, in liner system completion
Gallbladder molding completes the assembly of water heater in general assembly system after enclosure system completes outer casing forming, by carrying out to process layout
Simplify, reduces the average man-hours of water heater production, accelerate productive temp, improve production efficiency.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is a kind of flow chart for water heater automated production that the specific embodiment of the invention provides；
Fig. 2 is a kind of flow sheet for water heater liner that the specific embodiment of the invention provides；
Fig. 3 is a kind of flow sheet for outer cover of water heater that the specific embodiment of the invention provides.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
The present invention provides a kind of water heater mechanized production systems, including the liner production for processing hot water device liner
System, shell production system and general assembly system for processing hot water device shell, the end of liner production system and general assembly system
System is mutually connected, and the end of shell production system is connected water heater liner and hot water between liner production system and general assembly system
Device shell is completed to assemble in general assembly system.
Liner molding is completed in liner system, completes water heater in general assembly system after enclosure system completes outer casing forming
Assembly reduces the average man-hours of water heater production, accelerates productive temp, improve by simplifying to process layout
Production efficiency realizes integrated design.
Optionally embodiment, liner production system include liner transmitting device and pass through liner transmitting device successively
The laser cutting device of connection, cleaning equipment, drying equipment, liner edge rolling equipment, straight seam welding device, flaring group to equipment,
Weld equipment, circular seam welding device and stud welding apparatus.
By liner transmitting device and pass through the sequentially connected laser cutting device of liner transmitting device, cleaning equipment, baking
Dry equipment, liner edge rolling equipment, straight seam welding device, flaring group are to equipment, weld equipment, circular seam welding device and stud
Welding equipment carries out the automated production of liner, simplifies process, improves efficiency, and avoids the waste of personnel.
Optionally embodiment, shell production system include shell transmitting device and pass through shell transmitting device successively
Stamping equipment, screen printing device, shell edge rolling equipment, clinching equipment and the crimping apparatus of connection.
By shell transmitting device and pass through the sequentially connected stamping equipment of shell transmitting device, screen printing device, shell volume
Circle equipment, clinching equipment and crimping apparatus carry out the automated production of shell, simplify process, improve efficiency, and avoid
The waste of personnel.
Optionally embodiment, liner production system, shell production system and general assembly system are all made of accumulative and travel type
Transmitting device.
Liner production system, shell production system and general assembly system are all made of accumulative and travel type transmission device, and product is in system
It circulates on body quick, reliably.
Optionally embodiment, liner production system further include enamel system, and enamel system uses and accumulates suspended chain
Carry out equipment transmission.
Using suspended chain is accumulated, product circulates fast on system body, reliably, and will not produce with other equipment enamel system
Raw interference.
The present invention provides a kind of water heater automatic production methods, using any of the above water heater automated production system
System is produced, and the following steps are included:
A, liner plate enters liner production system by the online area of liner and completes liner manufacture by automation equipment；
B, shell plate enters shell production system by the online area of shell and completes shell manufacture by automation equipment；
C, liner and shell are completed to assemble in general assembly system.
By the way that process layout is reduced to above-mentioned process, reduces the average man-hours of water heater production, accelerate production section
It claps, improves production efficiency.
Optionally embodiment, liner molding procedure in step A the following steps are included:
A1, liner plate enter liner production system by the online area of liner and carry out laser hole-cutting；
A2, plate is subjected to automatic edge rolling by furling plate round machine；
A3, the axial slits after edge rolling are welded；
A4, flaring group pair is carried out, end cap is installed on to one end of cylindrical tube shape liner semi-finished product；
A5, pipe fitting is welded at step A institute cut hole；
A6, progress circular seam welding at gap is installed to end cap；
A7, in liner surface welding screw, complete liner molding.
Above-mentioned operation is completed using automation equipment, reduces the average man-hours of liner production, accelerates productive temp, mention
High production efficiency.
When circular seam welding, automatic welding machine is fixed, and is controlled liner rotation by oil tanker and is welded.
It is guaranteed using the consistency of part after automatic welding, otherness is not present, product quality is also mentioned
It is high.
Optionally embodiment further includes step D between step A1 and step A2: by the plate after completion cut hole
Automatically it is cleaned and is dried.
Panel surface greasy dirt or rust are removed after cleaning, then are dried and go on smoothly down one of procedure of processing.
Cleaning solution is sprayed on panel surface by spray equipment and is cleaned.Drying can pass through electrically heated mode.
Optionally embodiment, the China and foreign countries step B casing forming process the following steps are included:
B1, shell plate is punched out；
B2, dyestripping；
B3, outer surface of outer cover is subjected to silk-screen；
B4, edge rolling is carried out with furling plate round machine；
B5, pressure tenon snap fastener is carried out to the vertical masonry joint on material after edge rolling；
B6, by lower cover plate crimping, complete outer casing forming.
Above-mentioned operation is completed using automation equipment, reduces the average man-hours of shell production, accelerates productive temp, mention
High production efficiency.
Manipulator operation can be used in the case where reducing overlay film viscosity using manually or mechanically hand in dyestripping.
Optionally embodiment, water heater automatic production method further include pre-assembled process, by associated zero
Part assembles after being assembled in advance in general assembly system.
After increasing pre-assembled process, in advance by parts such as associated appliance box component, pipeline fitting, pipings on preloaded system body
It is assembled into a component.Under the premise of not influencing other parts assembly, associated part is assembled in advance, is improved
Assembly efficiency.
The specific embodiment of the invention provides a kind of production procedure such as Fig. 1-Fig. 3 institute of water heater mechanized production system
Show.
It is reduced to process shown in FIG. 1 by process layout, correlation is integrated wherein in liner and outer on system body
Relevant process is operated using automation equipment in the manufacturing process of shell, when reducing artificial, by upper system 90S, mono- subtracts
Less to upper system 60S mono-, while reducing personnel safety hidden danger.
The production procedure of liner as shown in Figure 2 is mainly the process for passing through the automation of system body and carrying out production liner, real
Border operates 3 people, and it is that 8 people of operation operate that production method is carried out before comparison, and cut personnel 5 people, and comparison two ways is saved artificial
When 50S.
If Fig. 3 is the process for carrying out production shell by the automation of system body, 2 people of practical operation is given birth to before comparison
Production mode is that 6 people of operation operate, and cut personnel 4 people, 45S when comparison two ways saves artificial.
It is cut by laser, the equipment such as cleaning, drying system, automatic edge rolling system, automatic welding machine, automatic enamel guarantee
The difference of product is small, failure rate is low, high-efficient, while can be further ensured that dangerous post personnel safety, and production efficiency improves.
The more traditional technique processing of system above reduces 60S seconds for personnel's working hour, and finished product scrappage decline 130% subtracts
Few 6 people of personnel.
The beneficial effects of the present invention are as follows:
The Efficient Operation for guaranteeing general assembly system body is designed by componentization, yield improves 30% compared with traditional mode of production mode；
Componentization design refers specifically to shift to an earlier date related accessory after having produced, and is transported general assembly system body by logistics
Componentization components；
It is arranged by automatic equipment and saves human resources, example: use automatic welding and spraying equipment etc.；
Lower system integration design is expected by by system body integration；
It carries out carrying out product transhipment by aerial loop system, forms Efficient Operation mode；
System body general assembly system body personnel by corresponding equipment operate can conveniently can reduce personnel and it is artificial when；
Employee Security hidden danger is preferably minimized by automation equipment and automated production；
It is operated by componentization and improves employee's system body assembly efficiency.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be subject to the protection scope in claims.
Claims (10)
1. a kind of water heater mechanized production system, which is characterized in that produce system including the liner for processing hot water device liner
System, for the shell production system and general assembly system of processing hot water device shell, the end of the liner production system with it is described
General assembly system is mutually connected, the linking of the end of the shell production system in the liner production system and the general assembly system it
Between, water heater liner and outer cover of water heater are completed to assemble in the general assembly system.
2. water heater mechanized production system according to claim 1, which is characterized in that the liner production system includes
Liner transmitting device and pass through the sequentially connected laser cutting device of the liner transmitting device, cleaning equipment, drying equipment, interior
Gallbladder edge rolling equipment, straight seam welding device, flaring group are to equipment, weld equipment, circular seam welding device and stud welding apparatus.
3. water heater mechanized production system according to claim 1, which is characterized in that the shell production system includes
Shell transmitting device and pass through the sequentially connected stamping equipment of the shell transmitting device, screen printing device, shell edge rolling equipment, pressure
Detain equipment and crimping apparatus.
4. water heater mechanized production system according to claim 1, which is characterized in that the liner production system, outer
Shell production system and general assembly system are all made of accumulative and travel type transmitting device.
5. water heater mechanized production system according to claim 1, which is characterized in that the liner production system is also wrapped
Enamel system is included, the enamel system carries out equipment transmission using suspended chain is accumulated.
6. a kind of water heater automatic production method, using any water heater mechanized production system of claim 1-5
It is produced, which comprises the following steps:
A, liner plate enters liner production system by the online area of liner and completes liner manufacture by automation equipment；
B, shell plate enters shell production system by the online area of shell and completes shell manufacture by automation equipment；
C, liner and shell are completed to assemble in general assembly system.
7. water heater automatic production method according to claim 6, which is characterized in that liner molding procedure in step A
The following steps are included:
A1, liner plate enter liner production system by the online area of liner and carry out laser hole-cutting；
A2, plate is subjected to automatic edge rolling by furling plate round machine；
A3, the axial slits after edge rolling are welded；
A4, flaring group pair is carried out, end cap is installed on to one end of cylindrical tube shape liner semi-finished product；
A5, pipe fitting is welded at step A institute cut hole；
A6, progress circular seam welding at gap is installed to end cap；
A7, in liner surface welding screw, complete liner molding.
8. water heater automatic production method according to claim 7, which is characterized in that between step A1 and step A2
Further include step D: the plate after completion cut hole is cleaned and dried automatically.
9. water heater automatic production method according to claim 6, which is characterized in that the China and foreign countries step B casing forming process
The following steps are included:
B1, shell plate is punched out；
B2, dyestripping；
B3, outer surface of outer cover is subjected to silk-screen；
B4, edge rolling is carried out with furling plate round machine；
B5, pressure tenon snap fastener is carried out to the vertical masonry joint on material after edge rolling；
B6, by lower cover plate crimping, complete outer casing forming.
10. water heater automatic production method according to claim 6, which is characterized in that it further include pre-assembled process, it will
Associated part assembles after being assembled in advance in general assembly system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910501965.1A CN110125729A (en) | 2019-06-11 | 2019-06-11 | A kind of water heater mechanized production system and automatic production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910501965.1A CN110125729A (en) | 2019-06-11 | 2019-06-11 | A kind of water heater mechanized production system and automatic production method |
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| Publication Number | Publication Date |
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| CN110125729A true CN110125729A (en) | 2019-08-16 |
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| CN201910501965.1A Pending CN110125729A (en) | 2019-06-11 | 2019-06-11 | A kind of water heater mechanized production system and automatic production method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792562A (en) * | 2020-12-23 | 2021-05-14 | 青岛经济技术开发区海尔热水器有限公司 | Assembling method of water tank of water heater |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792562A (en) * | 2020-12-23 | 2021-05-14 | 青岛经济技术开发区海尔热水器有限公司 | Assembling method of water tank of water heater |
| CN112792562B (en) * | 2020-12-23 | 2023-10-24 | 青岛经济技术开发区海尔热水器有限公司 | Assembling method of water tank of water heater |
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Application publication date: 20190816 |