CN110124572A - Anti-blocking good antiscale property lime solution configuration device, its automatic liquid matching feed liquid method and its descaling method - Google Patents
Anti-blocking good antiscale property lime solution configuration device, its automatic liquid matching feed liquid method and its descaling method Download PDFInfo
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/81—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles
- B01F33/811—Combinations of similar mixers, e.g. with rotary stirring devices in two or more receptacles in two or more consecutive, i.e. successive, mixing receptacles or being consecutively arranged
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- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/181—Preventing generation of dust or dirt; Sieves; Filters
- B01F35/187—Preventing generation of dust or dirt; Sieves; Filters using filters in mixers, e.g. during venting
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71705—Feed mechanisms characterised by the means for feeding the components to the mixer using belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
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- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/52—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
- C02F1/5236—Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
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- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
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- C02F1/66—Treatment of water, waste water, or sewage by neutralisation; pH adjustment
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- C—CHEMISTRY; METALLURGY
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- C02F5/08—Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
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- C02F2101/20—Heavy metals or heavy metal compounds
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Abstract
本发明揭示了防堵防结垢石灰溶液配置装置、其自动配液供液方法及其除垢方法,其中配置装置,包括配置池,配置池包括至少两级连续的溶药腔,相邻溶药腔之间通过溢流通道连通,配置池上还设置有延伸到每个溶药腔内的搅拌器,每个溶药腔的内底面设置有斜板,斜板的下端处设置有位于配置池的底板上的排放口,排放口连接排放管道。本方案采用多级溶药腔溢流的结构,延长了溶药时间和水流行程,有助于石灰更好地溶解到自来水中,保证溶液的浓度均匀;同时在配液过程中,能够通过多级沉淀大大减少进入到末级溶药腔中的大的颗粒物的量,极大的减小了对后续管道和泵的影响;大的颗粒会沉降集中到斜板的底部,以便后续通过排放管道实现排放。
The invention discloses an anti-blocking and anti-scaling lime solution configuration device, its automatic liquid preparation and liquid supply method and its descaling method. The medicine chambers are connected through overflow passages, and the agitator extending into each medicine-dissolving chamber is arranged on the configuration pool, and the inner bottom surface of each medicine-dissolving chamber is provided with a sloping plate, and the lower end of the sloping plate is provided with a The discharge port on the base plate, the discharge port is connected to the discharge pipe. This scheme adopts the overflow structure of the multi-stage dissolving chamber, which prolongs the dissolving time and water flow process, helps the lime to dissolve into the tap water better, and ensures the uniform concentration of the solution; at the same time, it can pass through multiple The first-stage sedimentation greatly reduces the amount of large particles entering the final dissolving chamber, greatly reducing the impact on subsequent pipelines and pumps; large particles will settle and concentrate at the bottom of the sloping plate for subsequent passage through the discharge pipeline achieve emissions.
Description
技术领域technical field
本发明涉及环保设备领域,尤其是防堵防结垢石灰溶液配置装置、其自动配液供液方法及其除垢方法。The invention relates to the field of environmental protection equipment, in particular to an anti-blocking and anti-scaling lime solution configuration device, its automatic liquid preparation method and its descaling method.
背景技术Background technique
石灰作为应用于地表水澄清和软化处理的药剂已有久远历史。随着石灰供应的普及、质量的不断提高,石灰粉料已逐步扩展成为城市再生水回用处理、自来水pH值调节、烟气脱硫处理以及污水处理厂污泥干化消毒、循环冷却水系统的补充水或旁流水处理的主导处理药剂。Lime has a long history as an agent for surface water clarification and softening. With the popularity of lime supply and the continuous improvement of quality, lime powder has gradually expanded to become a supplement for urban reclaimed water reuse treatment, tap water pH adjustment, flue gas desulfurization treatment, sludge drying and disinfection in sewage treatment plants, and circulating cooling water system. Leading treatment chemicals for water or side stream water treatment.
在环保领域的技术中,石灰已被认为是成本最低的碱性原料、中和剂以及水的软化剂。它所共知的高pH值特征还可以用于沉淀重金属,把废弃的重金属污水、重金属污泥转变成有价值且可重复使用的原料,为此,石灰粉料作为绿色环保药剂,今后将具有更为广泛的应用前景。In environmental technology, lime has been considered as the lowest cost alkaline raw material, neutralizer and water softener. Its well-known high pH value characteristics can also be used to precipitate heavy metals, and transform waste heavy metal sewage and heavy metal sludge into valuable and reusable raw materials. For this reason, lime powder, as a green environmental protection agent, will have an important role in the future. wider application prospects.
在水处理过程中,石灰一般是先被制成悬浊液或液浆再被加入到系统中。大型水处理项目中,通常采用石灰筒仓储存石灰粉,然后通过干粉给料机连续将石灰粉料输送至石灰搅拌箱内制成石灰乳,常见的石灰乳配置装置,如申请号为201120328266.0的中国专利,其通常包括一容器,容器具有进水和进石灰的入口,其内设置有搅拌器,容器内配置完成的石灰溶液再通过浆液输送泵送至澄清池等应用的地方,但是这种石灰乳的配置装置,其存在如下问题:In the water treatment process, lime is generally made into a suspension or slurry before being added to the system. In large-scale water treatment projects, lime silos are usually used to store lime powder, and then the dry powder feeder is used to continuously transport the lime powder to the lime mixing tank to make lime milk. The common lime milk configuration device, such as the application number 201120328266.0 The Chinese patent usually includes a container, the container has inlets for water and lime, and an agitator is arranged in it, and the lime solution configured in the container is pumped to the application place such as a clarifier through a slurry delivery pump, but this The configuration device of milk of lime has the following problems:
1、传统的配置装置只有一个混合容器,石灰溶液仅能在混合容器中搅拌,流动行程短,流动性差,因此,石灰的溶解效果及冲液的均匀性受搅拌效果影响大,并且,由于石灰中存在一些较大的颗粒、杂质以及由于石灰未充分溶解等原因,石灰溶液中经常存在较多的大颗粒物,导致溶液浓度不均,降低了溶液的品质,在后续使用时,这些大颗粒进入管道后易引起管道堵塞、泵的磨损等问题;并且,当停止搅拌时,这些颗粒物会沉淀在混合容器的底部,且无法有效的从混合容器中排出,容易淤积,不仅会堵塞低位的输送管路的进液口,而且减少了混合容器的空间。1. The traditional configuration device has only one mixing container, and the lime solution can only be stirred in the mixing container. The flow stroke is short and the fluidity is poor. There are some larger particles and impurities in the lime solution and due to reasons such as insufficient lime dissolution, there are often more large particles in the lime solution, which leads to uneven concentration of the solution and reduces the quality of the solution. During subsequent use, these large particles enter After the pipeline, it is easy to cause problems such as pipeline blockage and pump wear; moreover, when the stirring is stopped, these particles will settle at the bottom of the mixing container, and cannot be effectively discharged from the mixing container, and are easy to deposit, which will not only block the low-level conveying pipe The liquid inlet of the road, and the space of the mixing container is reduced.
2、由于石灰乳具有一定的粘附性,会粘附在容器或管道的内壁,随着长时间的使用,石灰乳的不断淤积,极容易造成容器和管道的堵塞,影响正常使用,并且淤积的石灰乳层很难进行清除,不利于后续的石灰溶液配置。2. Because lime milk has a certain degree of adhesion, it will adhere to the inner wall of the container or pipe. With long-term use, the lime milk will continue to deposit, which will easily cause blockage of the container and pipe, affecting normal use, and depositing The lime milk layer is difficult to remove, which is not conducive to the subsequent configuration of lime solution.
发明内容Contents of the invention
本发明的目的就是为了解决现有技术中存在的上述问题,提供一种防堵防结垢石灰溶液配置装置、其自动配液供液方法及其除垢方法。The object of the present invention is to solve the above-mentioned problems in the prior art, and provide an anti-blocking and anti-scaling lime solution configuration device, its automatic liquid preparation and liquid supply method and its descaling method.
本发明的目的通过以下技术方案来实现:The purpose of the present invention is achieved through the following technical solutions:
防堵防结垢石灰溶液配置装置,包括配置池,所述配置池包括至少两级连续的溶药腔,相邻溶药腔之间通过溢流通道连通,所述配置池上还设置有延伸到每个所述溶药腔内的搅拌器,每个溶药腔的内底面设置有斜板,所述斜板的下端处设置有位于配置池的底板上的排放口,所述排放口连接排放管道。The anti-blocking and anti-scaling lime solution configuration device includes a configuration pool, the configuration pool includes at least two continuous drug-dissolving chambers, adjacent drug-dissolving chambers are communicated through overflow channels, and the configuration pool is also provided with a The agitator in each of the drug-dissolving chambers, the inner bottom of each drug-dissolving chamber is provided with a sloping plate, and the lower end of the sloping plate is provided with a discharge port on the bottom plate of the configuration pool, and the discharge port is connected to the discharge port. pipeline.
优选的,所述的防堵防结垢石灰溶液配置装置中,所述溢流通道包括将所述配置池的内腔隔断形成连续溶药腔的隔板,所述隔板的顶部低于所述配置池的侧壁的顶部,每个所述隔板的前端设置一从所述溶药腔的顶部向下延伸接近溶药腔的内底面的挡板。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, the overflow channel includes a partition that cuts off the inner cavity of the configuration pool to form a continuous drug-dissolving chamber, and the top of the partition is lower than the The top of the side wall of the configuration pool, and the front end of each partition is provided with a baffle extending downward from the top of the drug-dissolving chamber close to the inner bottom surface of the drug-dissolving chamber.
优选的,所述的防堵防结垢石灰溶液配置装置中,所述配置池包括三级溶药腔,首级溶药腔的顶部设置有石灰加药斗,所述石灰加药斗上设置有振动器,所述石灰加药斗的进料口连接螺杆输送机的出料端,所述螺杆输送机的进料端连接石灰料仓。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, the configuration pool includes a three-stage drug dissolving chamber, a lime dosing hopper is provided on the top of the first-stage dissolving chamber, and a lime dosing hopper is provided on the lime dosing hopper There is a vibrator, the feed port of the lime dosing hopper is connected to the discharge end of the screw conveyor, and the feed end of the screw conveyor is connected to the lime silo.
优选的,所述的防堵防结垢石灰溶液配置装置中,首级溶药腔上还连接供水管路,所述供水管路包括管道,所述管道上由进水端至出水端依次设置有第一手动阀、压力表、Y形过滤器、第一电磁阀及流量计。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, the first-stage drug dissolving chamber is also connected to a water supply pipeline, and the water supply pipeline includes pipelines, and the pipelines are sequentially arranged from the water inlet end to the water outlet end There are first manual valve, pressure gauge, Y-shaped filter, first solenoid valve and flow meter.
优选的,所述的防堵防结垢石灰溶液配置装置中,首级溶药腔上还连接有供酸管路。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, an acid supply pipeline is also connected to the primary drug dissolving chamber.
优选的,所述的防堵防结垢石灰溶液配置装置中,每级所述溶药腔上还连接曝气管路,所述曝气管路为铁氟龙管、UPVC管等。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, an aeration pipeline is connected to the dissolving chamber at each stage, and the aeration pipeline is a Teflon pipe, a UPVC pipe, etc.
优选的,所述的防堵防结垢石灰溶液配置装置中,所述石灰加药斗内设置有加热器。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, a heater is arranged in the lime dosing hopper.
优选的,所述的防堵防结垢石灰溶液配置装置中,末级溶药腔连接带有气动泵的供液管路,所述供液管路的供液管的进口处设有滤网。Preferably, in the anti-blocking and anti-scaling lime solution configuration device, the final drug dissolving chamber is connected to a liquid supply pipeline with a pneumatic pump, and a filter screen is provided at the inlet of the liquid supply pipe of the liquid supply pipeline. .
防堵防结垢石灰溶液配置装置的自动配液供液方法,包括如下步骤:The automatic liquid dosing and liquid supply method of the anti-blocking and anti-scaling lime solution configuration device includes the following steps:
S1,控制装置启动加热器并启动螺杆输送机将石灰料仓中的石灰添加到石灰加药斗中;S1, the control device starts the heater and starts the screw conveyor to add the lime in the lime silo to the lime dosing hopper;
S2,控制装置控制加药斗及供水管路同时向初级溶药腔供料;S2, the control device controls the dosing hopper and the water supply pipeline to supply the primary medicine dissolving chamber at the same time;
S3,控制装置控制三台搅拌器启动,石灰及自来水在搅拌器的搅拌下混合均匀并且从初级溶药腔依次溢流至次级溶药腔和末级溶药腔;S3, the control device controls the three agitators to start, and the lime and tap water are mixed evenly under the agitation of the agitators and overflow from the primary dissolving chamber to the secondary dissolving chamber and the final dissolving chamber in sequence;
S4,当末级溶药腔中的液位达到中液位时,供液管路导通且其上的气动泵启动,将制备好的石灰溶液输送至污水处理站的使用点;S4, when the liquid level in the final dissolving chamber reaches the middle liquid level, the liquid supply pipeline is turned on and the pneumatic pump on it is started, and the prepared lime solution is transported to the use point of the sewage treatment station;
当末级溶药腔中的液位达到高液位时,关闭供水管路、加药斗和螺杆输送机,停止石灰和自来水的供应;When the liquid level in the final dissolving chamber reaches a high level, close the water supply pipeline, dosing hopper and screw conveyor, and stop the supply of lime and tap water;
当末级溶药腔中的液位达到低液位时,打开供水管路进行供水,同时启动加药斗和螺杆输送机进行石灰供应。When the liquid level in the final dissolving chamber reaches a low level, open the water supply pipeline for water supply, and start the dosing hopper and screw conveyor for lime supply at the same time.
防堵防结垢石灰溶液配置装置的除垢方法,包括如下步骤:The descaling method of the anti-blocking and anti-scaling lime solution configuration device comprises the following steps:
S10,开启第七电磁阀、第八电磁阀及第九电磁阀,将各溶药腔中的石灰溶液排出后,关闭第七电磁阀、第八电磁阀及第九电磁阀;S10, open the seventh solenoid valve, the eighth solenoid valve and the ninth solenoid valve, and after discharging the lime solution in each dissolving chamber, close the seventh solenoid valve, the eighth solenoid valve and the ninth solenoid valve;
S20,开启供液管路的第五电磁阀及供水管路的第一电磁阀,关闭其他电磁阀,向溶药腔中加入自来水,并适时打开气动泵,对溶药腔及供液管路进行一段时间的水洗;S20, open the fifth solenoid valve of the liquid supply pipeline and the first solenoid valve of the water supply pipeline, close the other solenoid valves, add tap water to the drug dissolving chamber, and turn on the pneumatic pump at the right time, for the dissolving chamber and the liquid supply pipeline wash for a period of time;
S30,关闭气动泵,开启第十一电磁阀,关闭其他电磁阀,向首级溶药腔中添加柠檬酸,静置一段时间进行酸洗;S30, closing the pneumatic pump, opening the eleventh solenoid valve, closing other solenoid valves, adding citric acid to the first-stage dissolving chamber, and standing for a period of time for pickling;
S40,开启第二电磁阀、第三电磁阀和第四电磁阀,关闭其他电磁阀,向各溶药腔中通入空气,进行一段时间的曝气;S40, open the second solenoid valve, the third solenoid valve and the fourth solenoid valve, close the other solenoid valves, feed air into each drug-dissolving chamber, and perform aeration for a period of time;
S50,开启第七电磁阀、第八电磁阀、第九电磁阀及第十电磁阀,关闭其他电磁阀,将各溶药腔及管道中的废水排放后,关闭第七电磁阀、第八电磁阀、第九电磁阀及第十电磁阀;S50, open the seventh solenoid valve, the eighth solenoid valve, the ninth solenoid valve and the tenth solenoid valve, close the other solenoid valves, discharge the waste water in each dissolving chamber and pipeline, close the seventh solenoid valve, the eighth solenoid valve valve, the ninth solenoid valve and the tenth solenoid valve;
S60,开启第五电磁阀及第一电磁阀,关闭其他电磁阀,向溶药腔中加入自来水,对溶药腔及供液管路进行一段时间的水洗;S60, opening the fifth electromagnetic valve and the first electromagnetic valve, closing the other electromagnetic valves, adding tap water to the drug-dissolving chamber, and washing the drug-dissolving chamber and the liquid supply pipeline for a period of time;
S70,开启第七电磁阀、第八电磁阀、第九电磁阀及第十电磁阀,关闭其他电磁阀,将各溶药腔及管道中的废水排放后,关闭第七电磁阀、第八电磁阀、第九电磁阀及第十电磁阀。S70, open the seventh solenoid valve, the eighth solenoid valve, the ninth solenoid valve and the tenth solenoid valve, close the other solenoid valves, discharge the waste water in each dissolving chamber and pipeline, close the seventh solenoid valve, the eighth solenoid valve valve, the ninth solenoid valve and the tenth solenoid valve.
本发明技术方案的优点主要体现在:The advantage of technical solution of the present invention is mainly reflected in:
1、本方案采用多级溶药腔溢流的结构,延长了溶药时间和水流行程,有助于石灰更好地溶解到自来水中,保证溶液的浓度均匀;同时在溶液液位上升过程中,自重较大的颗粒物在自身重力作用下沉淀,因而经过多级沉淀后,大大减少了进入到末级溶药腔中的大颗粒物的数量,极大的减小了对后续管道的阻塞和泵的磨损影响;且由于溶药腔的底部有斜板,因此,沉积的大颗粒物会随着斜板沉降到斜板的底部,从而使大颗粒物集中在一起,以便后续通过排放管道实现排放。1. This scheme adopts the overflow structure of the multi-stage dissolving chamber, which prolongs the dissolving time and water flow process, helps the lime to dissolve into the tap water better, and ensures the uniform concentration of the solution; at the same time, in the process of rising the solution level , the particles with larger self-weight settle under the action of their own gravity, so after multi-stage precipitation, the number of large particles entering the final drug-dissolving chamber is greatly reduced, and the blockage of subsequent pipelines and pumps are greatly reduced. and because there is a sloping plate at the bottom of the dissolving chamber, the deposited large particles will settle to the bottom of the sloping plate along with the sloping plate, so that the large particles gather together for subsequent discharge through the discharge pipe.
2、本方案结构简单,占地小,通过PLC程序控制实现全自动化,便于操作和维护管理。2. The structure of this scheme is simple, occupying a small area, and realizes full automation through PLC program control, which is convenient for operation and maintenance management.
3、本方案采用螺杆输送机将石灰料仓中的石灰输送到加药斗中,使整个石灰供药在封闭环境中进行,不会存在石灰外漏、粉尘飞扬的问题,采用无轴螺杆输送机可降低石灰颗粒堵塞螺杆输送轴的概率。3. This scheme uses a screw conveyor to transport the lime in the lime silo to the dosing hopper, so that the entire lime supply is carried out in a closed environment, and there will be no problems of lime leakage and dust flying. The shaftless screw is used for conveying The machine can reduce the probability of lime particles clogging the screw conveying shaft.
4、加药斗中安装有加热器,可避免石灰因吸潮而结块,避免石灰粘附在加药斗中,且能够保证石灰后快速、均匀的溶解,另外振动器可将粘附在筒壁上的石灰振落,避免加药斗堵塞的问题。4. A heater is installed in the dosing hopper, which can prevent lime from agglomerating due to moisture absorption, prevent lime from adhering to the dosing hopper, and ensure rapid and uniform dissolution of lime. In addition, the vibrator can adhere to the The lime on the cylinder wall shakes off to avoid the problem of blockage of the dosing hopper.
5、加药泵进药管口加装滤网可避免颗粒石灰进入后续系统,并且管道系统中还有Y型过滤器可进一步保障。5. Adding a filter screen to the inlet nozzle of the dosing pump can prevent the granular lime from entering the follow-up system, and there is a Y-type filter in the pipeline system for further protection.
6、采用自动清洗系统,包括连续水洗、连续酸洗、静置酸洗、另外还有空气曝气系统,多重清洗可以将池壁垢层更彻底地清除,有效解决结垢堵塞的问题。6. The automatic cleaning system is adopted, including continuous water washing, continuous pickling, static pickling, and an air aeration system. Multiple cleanings can more thoroughly remove the scale layer on the pool wall and effectively solve the problem of scaling and blockage.
7、曝气管路、供酸管路等采用UPVC、铁氟龙等材质能够有效的利用管道自身的耐酸耐碱行性能,延长使用寿命。7. The aeration pipeline and acid supply pipeline are made of UPVC, Teflon and other materials, which can effectively use the acid and alkali resistance of the pipeline itself and prolong the service life.
附图说明Description of drawings
图 1 是本发明的第一实施的结构示意图;Fig. 1 is a schematic structural diagram of the first implementation of the present invention;
图 2 是本发明的第二实施的结构示意图;Fig. 2 is a schematic structural diagram of the second implementation of the present invention;
图 3是本发明的第三实施的结构示意图;FIG. 3 is a schematic structural diagram of a third implementation of the present invention;
图4是本发明的第四实施的结构示意图;Fig. 4 is the structural representation of the 4th embodiment of the present invention;
图5是本发明的第五实施的结构示意图。Fig. 5 is a schematic structural diagram of a fifth embodiment of the present invention.
具体实施方式Detailed ways
本发明的目的、优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释。这些实施例仅是应用本发明技术方案的典型范例,凡采取等同替换或者等效变换而形成的技术方案,均落在本发明要求保护的范围之内。Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. These embodiments are only typical examples of applying the technical solutions of the present invention, and all technical solutions formed by adopting equivalent replacements or equivalent transformations fall within the protection scope of the present invention.
在方案的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。并且,在方案的描述中,以操作人员为参照,靠近操作者的方向为近端,远离操作者的方向为远端。In the description of the scheme, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " The orientation or positional relationship indicated by "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description and simplification of description, rather than indicating or implying that the device or element referred to must have a specific orientation , constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance. Moreover, in the description of the solution, with the operator as a reference, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.
下面结合附图对本发明揭示的防堵防结垢石灰溶液配置装置进行阐述,如附图1所示,包括配置池1,所述配置池1包括至少两级连续的溶药腔11,相邻溶药腔11之间通过一溢流通道12连通,所述配置池1上还设置有延伸到每个所述溶药腔11内的搅拌器13,每个溶药腔11的内底面设置有斜板14,所述斜板14的坡度在0.5%-1%之间,所述斜板14的下端处设置有位于配置池1的底板15上的排放口16,所述排放口16连接排放管道2。The anti-blocking and anti-scaling lime solution configuration device disclosed by the present invention will be described below in conjunction with the accompanying drawings. As shown in Figure 1, it includes a configuration pool 1, and the configuration pool 1 includes at least two continuous drug-dissolving chambers 11, adjacent The drug-dissolving chambers 11 are communicated through an overflow channel 12, and the configuration pool 1 is also provided with an agitator 13 extending into each of the drug-dissolving chambers 11, and the inner bottom surface of each drug-dissolving chamber 11 is provided with Sloping plate 14, the slope of the sloping plate 14 is between 0.5%-1%, the lower end of the sloping plate 14 is provided with a discharge port 16 on the bottom plate 15 of the configuration pool 1, and the discharge port 16 is connected to the discharge port pipe 2.
配置石灰溶液时,石灰和自来水进入到首级溶药腔后在搅拌器13的搅拌作用下混合,并且,随着自来水和石灰的不断添加,液位不断上升至所述溢流通道12的进液口处时,石灰溶液通过溢流通道12进入到下一级溶药腔的底部,并在搅拌器13的作用下继续搅拌混合,石灰溶液按照上述过程依次流入到最后一级溶药腔中从而得到最终需要的石灰溶液;采用多级溶液腔溢流结构,延长了溶药时间和水流行程,有助于石灰更好地溶解到自来水中,并保证溶液的浓度均匀。When configuring the lime solution, lime and tap water enter the first-stage dissolving chamber and mix under the agitation of the agitator 13, and, with the continuous addition of tap water and lime, the liquid level continues to rise to the inlet of the overflow channel 12. At the liquid port, the lime solution enters the bottom of the next-stage drug-dissolving chamber through the overflow channel 12, and continues to stir and mix under the action of the agitator 13, and the lime solution flows into the last-stage drug-dissolving chamber sequentially according to the above process In this way, the final lime solution is obtained; the multi-stage solution chamber overflow structure prolongs the dissolving time and water flow process, which helps the lime to dissolve into tap water better and ensures a uniform concentration of the solution.
而对于自重较大的石灰颗粒,由于水流向上流动,其在自身重力作用下沉淀,且由于溶药腔的底部有斜板14,因此,沉积下的大的石灰颗粒会随着斜板14沉降到斜板14的底部,从而使大颗粒集中在一起,以便后续通过排放管道2实现排放,并且多级溢流的结构也使得大的石灰颗粒能够在多级溶药腔中分多次集成沉积,从而大大减少了进入到末级溶药腔中的大的石灰颗粒的量,极大的减小了对后续管道的影响。For the lime particles with larger self-weight, due to the upward flow of water, they settle under the action of their own gravity, and because there is a slant plate 14 at the bottom of the dissolving chamber, the deposited large lime particles will settle with the slant plate 14 to the bottom of the sloping plate 14, so that the large particles are gathered together for subsequent discharge through the discharge pipe 2, and the multi-stage overflow structure also enables the large lime particles to be integrated and deposited multiple times in the multi-stage dissolving chamber , thereby greatly reducing the amount of large lime particles entering the final dissolving chamber, and greatly reducing the impact on subsequent pipelines.
详细来看,所述配置池1可以是各种可行材质制作成的池体,例如其可以是金属材质(不锈钢)或塑料(铁氟龙、PP)制成的,也可以是钢筋混凝土浇筑而成的,其形状可以是长方体或圆柱体或其他可行的形状,优选,如附图1所示,所述配置池1包括底板15、侧壁17及顶板18,它们围合成一长方体空间。In detail, the configuration pool 1 can be a pool body made of various feasible materials, for example, it can be made of metal (stainless steel) or plastic (Teflon, PP), or it can be made of reinforced concrete Its shape can be a cuboid or a cylinder or other feasible shapes. Preferably, as shown in Figure 1, the configuration pool 1 includes a bottom plate 15, a side wall 17 and a top plate 18, which surround a cuboid space.
如附图1所示,所述溢流通道12包括将所述配置池1的内腔隔断形成连续溶药腔11的隔板121,所述隔板121的顶部低于所述配置池1的侧壁17的顶部,每个所述隔板121的前端(本文中以石灰溶液在流动过程中先经过的位置为后,后经过的位置为前)设置一从所述溶药腔11的顶部向下延伸接近溶药腔11的内底面的挡板122,所述隔板121与挡板122之间的空间形成溢流通道,它们上下两端的缺口为进液和出液口。As shown in Figure 1, the overflow channel 12 includes a partition 121 that cuts off the inner cavity of the configuration pool 1 to form a continuous drug-dissolving chamber 11, and the top of the partition 121 is lower than the top of the configuration pool 1. At the top of the side wall 17, the front end of each partition 121 (herein, the position where the lime solution passes first during the flow is the back, and the position that the latter passes is the front) is provided with a top of the dissolving chamber 11. The baffle 122 extending downwards close to the inner bottom of the drug dissolving chamber 11, the space between the baffle 121 and the baffle 122 forms an overflow channel, and the gaps at their upper and lower ends are liquid inlet and liquid outlet.
优选,如附图1所示,所述隔板121为两块且将所述配置池1的内腔均分为三个体积相同的溶药腔111,112,113,由于配药时,只需在首级溶药腔111中添加水和石灰即可,因此在所述首级溶药腔111的顶部设置有石灰加药斗3,所述石灰加药斗3具有物位计31用于测量石灰加压斗中的石灰量,且其内设置有变频供药螺杆(图中未示出),用于将石灰加药斗3内的石灰输送到所述初级溶药腔111中,所述供药螺杆同样可以是无轴螺杆。Preferably, as shown in Figure 1, the partition 121 is two pieces and divides the inner cavity of the configuration pool 1 into three drug-dissolving chambers 111, 112, and 113 with the same volume. It is enough to add water and lime to the medicine chamber 111, so a lime dosing hopper 3 is provided on the top of the first-stage medicine dissolving chamber 111, and the lime dosing hopper 3 has a level gauge 31 for measuring the lime pressure hopper. The amount of lime in it, and there is a frequency conversion feeding screw (not shown in the figure), which is used to transport the lime in the lime dosing hopper 3 to the primary dissolving chamber 111, and the feeding screw is also Can be a shaftless screw.
并且,如附图2所示,所述石灰加药斗3上设置有振动器4,所述振动器4在加药时间隔一端时间启动或持续启动,从而避免石灰粘附在石灰加药斗3的内壁上;另外,由于石灰易吸潮在加药斗中出现结块的问题,因此,为了避免石灰加药斗3中的湿气过大导致石灰吸潮,在所述石灰加药斗3内设置有加热器10,所述加热器10可以在配置药液前或同时进行开启,从而使石灰加药斗3内保持干燥,降低石灰结块的可能,从而可以保证石灰能够有效的溶解。And, as shown in accompanying drawing 2, described lime dosing hopper 3 is provided with vibrator 4, and described vibrator 4 starts or continues to start at one end of the dosing time interval, thereby avoids that lime adheres to lime dosing hopper. 3 on the inner wall; in addition, because the lime is easy to absorb moisture, the problem of agglomeration occurs in the dosing hopper, therefore, in order to avoid the moisture in the lime dosing hopper 3 is too large to cause the lime to absorb moisture, in the lime dosing hopper 3 is provided with a heater 10, and the heater 10 can be turned on before or at the same time as the liquid medicine is prepared, so as to keep the lime dosing hopper 3 dry and reduce the possibility of lime agglomeration, thereby ensuring that the lime can be effectively dissolved .
如附图2所示,所述石灰加药斗3的进料口连接螺杆输送机5的出料端,所述螺杆输送机5的进料端连接石灰料仓6,因此可使整个石灰供药在封闭环境中进行,不会存在石灰外漏、粉尘飞扬的问题,所述螺杆输送机5优选是无轴螺杆输送机,可以有效降低石灰颗粒堵塞螺杆输送轴的概率,保证供料的顺畅性和可靠性,所述石灰料仓6中的石灰可通过槽罐车运输和进行添加。As shown in accompanying drawing 2, the feed port of described lime dosing hopper 3 is connected with the discharge end of screw conveyor 5, and the feed end of described screw conveyor 5 is connected with lime silo 6, therefore can make whole lime supply The medicine is carried out in a closed environment, and there will be no problems of lime leakage and flying dust. The screw conveyor 5 is preferably a shaftless screw conveyor, which can effectively reduce the probability of lime particles blocking the screw conveyor shaft and ensure smooth feeding. and reliability, the lime in the lime silo 6 can be transported and added by a tank truck.
并且,如附图2所示,所述首级溶药腔111上还连接供水管路7,所述供水管路7包括管道71,所述管道71由进水端至出水端依次设置有第一手动阀HV01、压力表PI01、Y形过滤器ST01、第一电磁阀SV01及流量计FM01,所述管道71可以通过软管连接水源(图中未示出),也可以直接连接水源,所述管道71的出水端延伸到所述首级溶药腔111内,并且其出水端处设置有锥形挡板(图中未示出),锥形挡板可以有效的避免进水对上升水流的冲击,避免对底部沉淀的大颗粒产生扰动,从而保证水流状态的稳定,所述第一手动阀HV01保持常开状态,所述流量计FM01优选为电磁流量计,从而可以精确的知晓供水量。Moreover, as shown in Figure 2, the first-stage drug dissolving chamber 111 is also connected to a water supply pipeline 7, and the water supply pipeline 7 includes a pipeline 71, and the pipeline 71 is sequentially provided with the first water inlet end to the water outlet end. A manual valve HV01, a pressure gauge PI01, a Y-shaped filter ST01, a first solenoid valve SV01 and a flow meter FM01, the pipeline 71 can be connected to a water source (not shown in the figure) through a hose, or directly connected to a water source, so The water outlet end of the pipeline 71 extends into the first-stage drug-dissolving chamber 111, and a conical baffle (not shown in the figure) is provided at the water outlet end, the conical baffle can effectively prevent the water from entering the upward flow. impact to avoid disturbance to the large particles deposited at the bottom, so as to ensure the stability of the water flow state, the first manual valve HV01 is kept in a normally open state, and the flow meter FM01 is preferably an electromagnetic flow meter, so that the water supply volume can be accurately known .
进一步,如附图1、附图2所示,所述首级溶药腔111连接的所述排放管路2包括排放管21,所述排放管21上由进液端至出液端依次设置有第七电磁阀SV07及第十二手动阀HV12,所述排放管21的出液端连接地漏22或废水收集池(图中未示出),次级溶药腔112连接的所述排放管路2包括排放管23,所述排放管23上由进液端至出液端依次设置有第八电磁阀SV08及第十三手动阀HV13,所述排放管23的出液端连接地漏24或废水收集池(图中未示出);末级溶药腔113连接的所述排放管路2包括排放管25,所述排放管25上由进液端至出液端依次设置有第九电磁阀SV09及第十四手动阀HV14,所述排放管25的出液端连接地漏26或废水收集池(图中未示出)。Further, as shown in accompanying drawings 1 and 2, the discharge pipeline 2 connected to the primary drug dissolving chamber 111 includes a discharge pipe 21, and the discharge pipe 21 is sequentially arranged from the liquid inlet end to the liquid outlet end There is a seventh solenoid valve SV07 and a twelfth manual valve HV12, the liquid outlet of the discharge pipe 21 is connected to the floor drain 22 or a waste water collection tank (not shown in the figure), and the secondary drug-dissolving chamber 112 is connected to the discharge The pipeline 2 includes a discharge pipe 23. The discharge pipe 23 is provided with an eighth solenoid valve SV08 and a thirteenth manual valve HV13 in sequence from the liquid inlet end to the liquid outlet end. The liquid outlet end of the discharge pipe 23 is connected to the floor drain 24 or a waste water collection tank (not shown in the figure); the discharge pipeline 2 connected to the final dissolving chamber 113 includes a discharge pipe 25, and the discharge pipe 25 is sequentially provided with ninth The solenoid valve SV09 and the fourteenth manual valve HV14, the liquid outlet end of the discharge pipe 25 is connected to the floor drain 26 or a waste water collection tank (not shown in the figure).
另外,为了方便石灰溶液的供应,如附图3所示,所述末级溶药腔113连接带有气动泵PU01的供液管路20,所述供液管路20的供液管201的进口处设有滤网30,所述滤网30优选是网孔孔径在4-6mm之间的滤网,所述滤网30能够有效的将所述石灰溶液中的大颗粒固体进行阻挡,从而防止大颗粒进入到后续的管道中,有效的减低了管道堵塞和气动泵PU01磨损的几率;并且,所述滤网30优选是特氟龙或不锈钢材质制作而成,从而可以有效的满足酸碱环境下的长期使用要求。In addition, in order to facilitate the supply of lime solution, as shown in FIG. The inlet is provided with a filter screen 30, and the filter screen 30 is preferably a filter screen with a mesh aperture between 4-6mm, and the large particle solid in the lime solution can be effectively blocked by the filter screen 30, thereby Prevent large particles from entering the subsequent pipeline, effectively reducing the chance of pipeline clogging and pneumatic pump PU01 wear; and, the filter screen 30 is preferably made of Teflon or stainless steel, so that it can effectively meet the acid-base Long-term use requirements in the environment.
如附图3所示,所述供液管路20还包括由供液管201的进液端至出液端依次设置的第二Y形过滤器ST02、第七手动阀HV07、气动泵PU01、第九手动阀HV09、第十一手动阀HV11及第六电磁阀SV06;同时,在所述第七手动阀HV07及气动泵PU01之间的管道上还连接有第一排液支路202,所述第一排液支路202包括与供液管201连通的排液管及由排液管的进液端至出液端依次设置的第十电磁阀SV10及第八手动阀HV08,所述排液管的出液端连接地漏2021或废水收集槽;所述第九手动阀HV09及第十一手动阀HV11之间的供液管201上还连接有第二排液支路203,所述第二排液支路203包括与供液管201连通的排液管及由排液管的进液端至出液端依次设置的第五电磁阀SV05及第十手动阀HV10,所述排液管的出液端连接地漏2031或废水收集槽。As shown in Figure 3, the liquid supply pipeline 20 also includes a second Y-shaped filter ST02, a seventh manual valve HV07, a pneumatic pump PU01, The ninth manual valve HV09, the eleventh manual valve HV11 and the sixth solenoid valve SV06; at the same time, the pipeline between the seventh manual valve HV07 and the pneumatic pump PU01 is also connected with the first liquid discharge branch 202, so The first liquid discharge branch 202 includes a liquid discharge pipe communicated with the liquid supply pipe 201 and a tenth solenoid valve SV10 and an eighth manual valve HV08 arranged sequentially from the liquid inlet end to the liquid outlet end of the liquid discharge pipe. The liquid outlet end of the liquid pipe is connected to the floor drain 2021 or the waste water collection tank; the liquid supply pipe 201 between the ninth manual valve HV09 and the eleventh manual valve HV11 is also connected to a second liquid discharge branch 203, and the first The second liquid discharge branch 203 includes a liquid discharge pipe communicated with the liquid supply pipe 201 and a fifth solenoid valve SV05 and a tenth manual valve HV10 arranged sequentially from the liquid inlet end to the liquid discharge end of the liquid discharge pipe. The liquid outlet is connected to the floor drain 2031 or the waste water collection tank.
在配置溶液时,可以通过在末级溶药腔中设置用于检测其内液位高度的液位计来实现整个系统的控制,如附图1-附图3所示,所述液位计优选为电极液位计,并且具有低液位LSL、中液位LSM、高液位LSH三个检测点。When configuring the solution, the control of the whole system can be realized by setting a liquid level gauge for detecting the liquid level height in the final dissolving chamber, as shown in accompanying drawing 1-accompanying drawing 3, said liquid level meter It is preferably an electrode liquid level gauge, and has three detection points: low liquid level LSL, middle liquid level LSM, and high liquid level LSH.
进一步,由于石灰溶液、石灰乳等容易粘附在容器及管道的内壁处,甚至淤积结垢,堵塞溶药腔、管道及进出口等,因此在整个配置装置使用一定时间后,需要清除这些石灰垢,在上述的结构中,虽然可以通过水洗在一定程度上实现水垢的清除,但是,水洗的冲击力小,并且,对于顽固的石灰垢层,水洗往往无法实现最内层石灰垢的清除,鉴于此,如附图4所示,在首级溶药腔11上还连接有供酸管路8,所述供酸管路8包括供酸管81,所述供酸管81上由进液端至出液端依次设置有第二手动阀HV02、第十一电磁阀SV11,所述供酸管81连接酸源(图中未示出),所述酸源优选是柠檬酸。Furthermore, because lime solution and lime milk are easy to adhere to the inner walls of containers and pipes, and even deposit and scale, blocking the dissolving chamber, pipes, inlets and outlets, etc., these limes need to be removed after the entire configuration device has been used for a certain period of time. Scale, in the above-mentioned structure, although the removal of scale can be achieved to a certain extent by water washing, the impact force of water washing is small, and for the stubborn lime scale layer, water washing often cannot realize the removal of the innermost layer of lime scale. In view of this, as shown in FIG. 4 , an acid supply pipeline 8 is also connected to the first-stage drug dissolving chamber 11, and the acid supply pipeline 8 includes an acid supply pipe 81 on which a liquid inlet A second manual valve HV02 and an eleventh solenoid valve SV11 are arranged in sequence from the terminal to the liquid outlet. The acid supply pipe 81 is connected to an acid source (not shown in the figure), and the acid source is preferably citric acid.
更进一步,为了进一步增加石灰垢清除的动力,如附图5所示,每级所述溶药腔上还连接曝气管路9,所述曝气管路9包括曝气主管91及三条曝气支路,所述曝气主管91优选为UPVC管或铁氟龙管,并且所述曝气管91上设置有第三手动阀HV03,每条所述曝气支路包括与曝气主管91连接的曝气支管92,所述曝气支管92延伸到所述溶药腔内且接近所述斜板14,所述曝气支管92位于所述隔板121的顶部下方的区域开设有若干曝气孔(图中未示出),所述曝气孔朝向所述溶药腔的侧壁17和底板15,并且,所述曝气支管92位于所述溶药腔内的部分可以是多根支管构成上端开口的框型。Furthermore, in order to further increase the power of lime scale removal, as shown in Figure 5, the aeration pipeline 9 is also connected to the dissolving chamber of each stage, and the aeration pipeline 9 includes an aeration main pipe 91 and three aeration pipelines. gas branch, the aeration main pipe 91 is preferably a UPVC pipe or a Teflon pipe, and the aeration pipe 91 is provided with a third manual valve HV03, each of the aeration branch includes a direct connection with the aeration main pipe 91 The connected aeration branch pipe 92, the aeration branch pipe 92 extends into the drug dissolving chamber and is close to the inclined plate 14, and the aeration branch pipe 92 is located in the area below the top of the partition plate 121. Air holes (not shown in the figure), the aeration holes face the side wall 17 and the bottom plate 15 of the drug dissolving chamber, and the part of the aeration branch pipe 92 located in the drug dissolving chamber may be multiple The branch pipes form a frame shape with an upper end open.
并且,如附图5所示,首级溶药腔111连接的曝气支管上设置有第四手动阀HV04、第二电磁阀SV02,次级溶药腔112连接的曝气支管上设置有第五手动阀HV05、第三电磁阀SV03,末级溶药腔113连接的曝气支管上设置有第六手动阀HV06、第四电磁阀SV04。Moreover, as shown in Figure 5, the aeration branch pipe connected to the primary drug dissolving chamber 111 is provided with a fourth manual valve HV04 and a second solenoid valve SV02, and the aeration branch pipe connected to the secondary drug dissolving chamber 112 is provided with a fourth manual valve HV04. The fifth manual valve HV05, the third solenoid valve SV03, the sixth manual valve HV06 and the fourth solenoid valve SV04 are arranged on the aeration branch pipe connected to the final drug dissolving chamber 113.
最后,为了实现整个系统的自动配置、供液及除垢的控制,整个装置中的电磁阀、气动泵、加热器、振动器、石灰加料斗、螺杆输送机等均连接控制装置(图中未示出),所述控制装置优选为PLC,当然,也可以是其他安装有控制软件的计算机,此处为已知技术,不作赘述。Finally, in order to realize the automatic configuration of the whole system, the control of liquid supply and descaling, the solenoid valve, pneumatic pump, heater, vibrator, lime hopper, screw conveyor, etc. in the whole device are all connected to the control device (not shown in the figure). shown), the control device is preferably a PLC, of course, it can also be other computers installed with control software, which is a known technology here and will not be described in detail.
整个装置使用时,其各手动阀常态下保持开启状态,下面将具体阐述防堵防结垢石灰溶液配置装置的自动配液供液方法,包括如下步骤:When the whole device is in use, its manual valves remain open under normal conditions. The following will describe in detail the automatic liquid dosing and liquid supply method of the anti-blocking and anti-scaling lime solution configuration device, including the following steps:
S1,控制装置启动加热器10并启动螺杆输送机5将石灰料仓6中的石灰添加到石灰加药斗3中,石灰在加热器10的作用下能够在一定程度上烘干,从而避免结块的问题。S1, the control device starts the heater 10 and starts the screw conveyor 5 to add the lime in the lime silo 6 to the lime dosing hopper 3, and the lime can be dried to a certain extent under the action of the heater 10, thereby avoiding condensation. block problem.
S2,控制装置控制加药斗3中的螺杆启动向所述首级溶药腔111中添加石灰,同时控制供水管路7上的第一电磁阀SV01打开,通过管道向初级溶药腔供料,并且,根据控制装置预设的溶液浓度,控制石灰加药斗3的加药量及根据电池流量计FM01的流量确定供水量。S2, the control device controls the screw in the dosing hopper 3 to start adding lime to the primary dissolving chamber 111, and at the same time controls the opening of the first electromagnetic valve SV01 on the water supply pipeline 7, and supplies material to the primary dissolving chamber through the pipeline , and, according to the solution concentration preset by the control device, control the dosing amount of the lime dosing hopper 3 and determine the water supply amount according to the flow rate of the battery flow meter FM01.
S3,控制装置控制三个溶药腔中的三台搅拌器同时启动,搅拌器的转速控制在80rpm左右,石灰和自来水同时进入初级溶药腔111内,两者混合、溶解,由于两者同时进入,因此,石灰和自来水能够实时充分接触,减少局部结块的问题,随着首级溶药腔111内的溶液的液位逐步升高,混合液从初级溶药腔111经溢流通道12进入次级溶药腔112的内部,并在搅拌器的搅拌下进一步熟化、溶解,然后从次级溶药腔112上部的溢流通道进入末级溶药腔113的底部,在搅拌器的搅拌下更好地溶解、混合、均化。S3, the control device controls the three agitators in the three drug-dissolving chambers to start simultaneously, the rotating speed of the agitators is controlled at about 80rpm, lime and tap water enter the primary drug-dissolving chamber 111 at the same time, and the two are mixed and dissolved. Therefore, lime and tap water can be fully contacted in real time to reduce the problem of local agglomeration. As the liquid level of the solution in the primary dissolving chamber 111 gradually increases, the mixed solution passes through the overflow channel 12 from the primary dissolving chamber 111 Enter the inside of the secondary drug-dissolving chamber 112, and further mature and dissolve under the agitation of the agitator, and then enter the bottom of the final-stage drug-dissolving chamber 113 from the overflow passage on the upper part of the secondary drug-dissolving chamber 112, and be stirred by the agitator Better dissolution, mixing and homogenization under
在各溶药腔,大颗粒物在重力作用下沉降,并且沿斜板聚集至每个溶药腔的底部位置,在运行一端时间后(具体时间可以根据需要进行设计),可以打开所述排放管道上的第七电磁阀SV07将沉积的大颗粒物从溶药腔中排出,随后关闭第七电磁阀SV07。In each drug-dissolving chamber, large particles settle under the action of gravity and gather to the bottom of each drug-dissolving chamber along the inclined plate. After running for a certain period of time (the specific time can be designed according to needs), the discharge pipe can be opened The seventh solenoid valve SV07 above discharges the deposited large particles from the dissolving chamber, and then closes the seventh solenoid valve SV07.
S4,溶液进入末级溶药腔113内后,溶药腔内的液位不断上升,当电极液位计LS02的中液位LSM触发时,则控制装置打开所述供液管路20中的第六电磁阀SV06,并启动供药气动泵PU01,将制备好的石灰溶液输送至污水处理站的使用点;此时,同时进行石灰和自来水的供应。S4, after the solution enters the final dissolving chamber 113, the liquid level in the dissolving chamber continues to rise, and when the middle liquid level LSM of the electrode liquid level gauge LS02 is triggered, the control device opens the liquid in the liquid supply pipeline 20 The sixth solenoid valve SV06 starts the chemical supply pneumatic pump PU01, and transports the prepared lime solution to the use point of the sewage treatment station; at this time, lime and tap water are supplied at the same time.
当末级溶药腔113中的液位达到高液位LSH时,控制装置控制第一电磁阀SV01关闭,停止自来水供应,同时螺杆输送机SC01及石灰加药斗3停止供料。When the liquid level in the final dissolving chamber 113 reaches the high liquid level LSH, the control device controls the first electromagnetic valve SV01 to close, and the tap water supply is stopped, and the screw conveyor SC01 and the lime dosing hopper 3 stop feeding at the same time.
随着,气动泵PU01不断将石灰溶液排出,当末级溶药腔113中的液位达到低液位LSL时,则控制装置控制所述气动泵PU01停止,并控制所述第一电磁阀SV01启动,开始进自来水,同时,所述螺杆输送机5、石灰加药斗3启动开始添加石灰。As the pneumatic pump PU01 continuously discharges the lime solution, when the liquid level in the final dissolving chamber 113 reaches the low liquid level LSL, the control device controls the pneumatic pump PU01 to stop and controls the first electromagnetic valve SV01 Start, start to enter tap water, simultaneously, described screw conveyor 5, lime dosing hopper 3 start and start to add lime.
依此循环进行自动配置和供液。Automatically configure and supply liquid according to this cycle.
在使用一段时间后,溶药腔及管道上会存在石灰垢,堵塞管道,影响使用,因此本方案进一步揭示了防堵防结垢石灰溶液配置装置的除垢方法包括如下步骤:After a period of use, there will be lime scale on the drug-dissolving chamber and the pipeline, which will block the pipeline and affect the use. Therefore, this solution further discloses that the descaling method of the anti-blocking and anti-scaling lime solution configuration device includes the following steps:
S10,控制装置开启第七电磁阀SV07、第八电磁阀SV08及第九电磁阀SV09,将各溶药腔中的石灰溶液排出后,关闭第七电磁阀SV07、第八电磁阀SV08及第九电磁阀SV09。S10, the control device opens the seventh solenoid valve SV07, the eighth solenoid valve SV08 and the ninth solenoid valve SV09, and after discharging the lime solution in each dissolving chamber, closes the seventh solenoid valve SV07, the eighth solenoid valve SV08 and the ninth solenoid valve SV07. Solenoid valve SV09.
S20,控制装置开启供液管路20的第五电磁阀SV05及供水管路的第一电磁阀SV01,关闭其他电磁阀,向溶药腔中加入自来水,当末级溶药腔113中的水位到达中液位时,开启气动泵PU01,通过自来水对各溶药腔及供液管路20进行一段时间的水洗,清洗后的水由所述第二排液支路203排出,并且,水洗后各溶药腔中具有液体。S20, the control device opens the fifth solenoid valve SV05 of the liquid supply pipeline 20 and the first solenoid valve SV01 of the water supply pipeline, closes other solenoid valves, and adds tap water to the drug-dissolving chamber, when the water level in the final-stage drug-dissolving chamber 113 When the middle liquid level is reached, the pneumatic pump PU01 is turned on, and each dissolving chamber and liquid supply pipeline 20 are washed with water for a period of time through tap water, and the washed water is discharged from the second liquid discharge branch 203, and, after washing, There is liquid in each drug dissolving chamber.
S30,经过一定时间的水洗后,控制装置关闭气动泵,开启第十一电磁阀SV1,关闭其他电磁阀,向首级溶药腔111中添加柠檬酸,柠檬酸进入到各溶药腔及部分管道中,使酸溶液在溶药腔及管道中静置一段时间进行酸洗,熟石灰与柠檬酸反应溶解,从而不断的消除。S30, after a certain period of water washing, the control device closes the pneumatic pump, opens the eleventh solenoid valve SV1, closes other solenoid valves, and adds citric acid to the first-stage drug-dissolving chamber 111, and the citric acid enters each drug-dissolving chamber and parts In the pipeline, the acid solution is allowed to stand for a period of time in the dissolving chamber and the pipeline for pickling, and the slaked lime and citric acid react and dissolve, thereby continuously eliminating.
并且,在供酸的过程中,还可已经同时进行自来水的供应,从而便于酸液进入到各溶药腔中,当末级溶药腔中的液位达到高液位时停止供水和供酸;当然,在末级溶药腔中的酸液达到中液位时,还可以启动所述气动泵将末级溶药腔中的酸液引入到所述供液管路20中。Moreover, in the process of acid supply, the supply of tap water can also be carried out at the same time, so as to facilitate the acid solution to enter each drug-dissolving chamber, and stop water supply and acid supply when the liquid level in the last-stage drug-dissolving chamber reaches a high liquid level Of course, when the acid solution in the final drug dissolving chamber reaches the medium level, the pneumatic pump can also be started to introduce the acid solution in the final drug dissolving chamber into the liquid supply pipeline 20 .
S40,接着,开启第二电磁阀SV02、第三电磁阀SV03和第四电磁阀SV04,关闭其他电磁阀,向各溶药腔中通入空气,进行一段时间的曝气,在曝气的作用下,进一步驱动附着在各溶药腔11壁面上的石灰垢层剥离、脱落。S40, then, open the second solenoid valve SV02, the third solenoid valve SV03 and the fourth solenoid valve SV04, close the other solenoid valves, feed air into each drug-dissolving chamber, and perform aeration for a period of time. Next, the lime scale layer attached to the wall surface of each drug-dissolving chamber 11 is further driven to peel off and fall off.
S50,随后,开启第七电磁阀SV07、第八电磁阀SV08、第九电磁阀SV09、第十电磁阀SV10和第五电磁阀SV05,关闭其他电磁阀,将各溶药腔及管道中的废水排放后,关闭第七电磁阀SV07、第八电磁阀SV08、第九电磁阀SV09及第十电磁阀SV10。S50, subsequently, open the seventh solenoid valve SV07, the eighth solenoid valve SV08, the ninth solenoid valve SV09, the tenth solenoid valve SV10 and the fifth solenoid valve SV05, close other solenoid valves, and discharge the waste water in each dissolving chamber and pipeline After the discharge, the seventh solenoid valve SV07 , the eighth solenoid valve SV08 , the ninth solenoid valve SV09 and the tenth solenoid valve SV10 are closed.
S60,开启供液管路20的第五电磁阀SV05及供水管路的第一电磁阀SV01,关闭其他电磁阀,向溶药腔中加入自来水,当末级溶药腔113中的水位到达中液位时,开启气动泵PU01,通过自来水对各溶药腔及供液管路20进行一段时间的水洗,清洗后的部分污水由所述第二排液支路203排出。S60, open the fifth solenoid valve SV05 of the liquid supply pipeline 20 and the first solenoid valve SV01 of the water supply pipeline, close other solenoid valves, add tap water to the dissolving chamber, when the water level in the final dissolving chamber 113 reaches the middle When the liquid level is reached, the pneumatic pump PU01 is turned on, and each drug dissolving chamber and the liquid supply pipeline 20 are washed with tap water for a period of time, and part of the cleaned sewage is discharged from the second liquid discharge branch 203 .
S70,开启第七电磁阀SV07、第八电磁阀SV08、第九电磁阀SV09及第十电磁阀SV10,关闭其他电磁阀,将各溶药腔及管道中的废水排放后,关闭第七电磁阀SV07、第八电磁阀SV08、第九电磁阀SV09及第十电磁阀SV10,完成清洗。S70, open the seventh solenoid valve SV07, the eighth solenoid valve SV08, the ninth solenoid valve SV09 and the tenth solenoid valve SV10, close the other solenoid valves, discharge the waste water in each drug-dissolving chamber and pipeline, and then close the seventh solenoid valve Cleaning of SV07, eighth solenoid valve SV08, ninth solenoid valve SV09 and tenth solenoid valve SV10 is completed.
清洗完毕后,整个装置进入到待机状态,等待污水处理站发出运行指令后,装置进入运行状态,根据设定程序开始配制溶液并供液。After cleaning, the whole device enters the standby state, and waits for the sewage treatment station to issue an operation command, the device enters the operation state, and starts to prepare the solution and supply the liquid according to the set program.
当然,在整个除垢过程中,清洗的周期和各步骤进行时间可以根据实际情况进行调整,并且除垢的顺序也可以是其他的顺序,例如可以直接进行酸洗、曝气,也可以不进行酸洗、曝气等,具体根据实际情况进行调整。Of course, in the whole descaling process, the cleaning cycle and the time of each step can be adjusted according to the actual situation, and the order of descaling can also be other orders, for example, pickling and aeration can be carried out directly, or not. Pickling, aeration, etc., should be adjusted according to the actual situation.
本发明尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本发明的保护范围之内。There are still many implementations in the present invention, and all technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present invention.
Claims (10)
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