CN110122736B - Small-size ozone water preparation system suitable for fruit vegetables washs - Google Patents
Small-size ozone water preparation system suitable for fruit vegetables washs Download PDFInfo
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- CN110122736B CN110122736B CN201910503208.8A CN201910503208A CN110122736B CN 110122736 B CN110122736 B CN 110122736B CN 201910503208 A CN201910503208 A CN 201910503208A CN 110122736 B CN110122736 B CN 110122736B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/27—Removal of unwanted matter, e.g. deodorisation or detoxification by chemical treatment, by adsorption or by absorption
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/20—Mixing gases with liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/60—Pump mixers, i.e. mixing within a pump
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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Abstract
Description
技术领域Technical field
本发明涉及臭氧技术领域,具体为一种适用于果蔬清洗的小型臭氧水制备系统。The invention relates to the field of ozone technology, specifically a small ozone water preparation system suitable for cleaning fruits and vegetables.
背景技术Background technique
臭氧作为一种强氧化剂,被广泛应用于污水处理、泳池杀菌消毒、纯净水杀菌消毒、漂白、食品加工杀菌消毒,臭氧能溶于水,臭氧水对果蔬杀菌农残降解,具有高效无残留的特点,常规将臭氧溶于水的方法为曝气法以及文丘里法,曝气法通过置于容器底部的曝气石或曝气盘上的微米级孔隙,将臭氧气体通过自然流通入液体介质中,释放的臭氧微泡从底部向液面移动过程中,与液体介质充分接触,实现臭氧水制备,其缺点在于溶解率极低,90%气体从液面溢出,文丘里法将文丘里管与水泵连接,同时文丘里管上端开有臭氧进气口,水流在经过文丘里管时,形成负压,在负压和臭氧自然流的作用下,将臭氧与水进行混合,缺点同样在于溶解效率低,而目前公认混合效率最高的方法是利用臭氧混合泵,将吸收液态介质,形成负压,吸收臭氧气体功能集合于一泵,通过调节进水口压力和气流量大小,控制溶解效率。As a strong oxidant, ozone is widely used in sewage treatment, swimming pool sterilization and disinfection, pure water sterilization and disinfection, bleaching, and food processing sterilization and disinfection. Ozone can be dissolved in water. Ozone water can sterilize fruits and vegetables and degrade pesticide residues, and has an efficient and residue-free effect. Features: The conventional methods for dissolving ozone in water are aeration and Venturi methods. The aeration method uses an aeration stone placed at the bottom of the container or a micron-sized pore on the aeration plate to allow ozone gas to flow into the liquid medium through natural flow. In the process, the released ozone microbubbles move from the bottom to the liquid surface and fully contact the liquid medium to realize the preparation of ozone water. Its disadvantage is that the dissolution rate is extremely low and 90% of the gas overflows from the liquid surface. The Venturi method uses the Venturi tube It is connected to the water pump. At the same time, there is an ozone air inlet at the upper end of the venturi tube. When the water flow passes through the venturi tube, a negative pressure is formed. Under the action of the negative pressure and the natural flow of ozone, ozone and water are mixed. The disadvantage is also that it dissolves. The efficiency is low, and the currently recognized method with the highest mixing efficiency is to use an ozone mixing pump, which integrates the functions of absorbing liquid media, forming negative pressure, and absorbing ozone gas into one pump. By adjusting the water inlet pressure and air flow, the dissolution efficiency is controlled.
目前市售臭氧水制备系统,大部分采用文丘里和混合泵方法进行臭氧水制备,由于其受众主要为食品厂、泳池、污水处理厂等企业,臭氧水制备规模都在1吨以上,设备占地面积大,投入大,不适用于食堂、餐厅、以及实验室研究使用,此外大部分臭氧水制备系统对臭氧水浓度无精准显示,通常需要经验摸索以及利用化学法测量,所以人们急需一种适用于果蔬清洗的小型臭氧水制备系统来解决上述问题。Currently, most ozone water preparation systems on the market use Venturi and mixing pump methods to prepare ozone water. Since their audiences are mainly enterprises such as food factories, swimming pools, and sewage treatment plants, the scale of ozone water preparation is more than 1 ton, and the equipment accounts for The land area is large and the investment is high, so it is not suitable for use in canteens, restaurants, and laboratory research. In addition, most ozone water preparation systems do not accurately display the concentration of ozone water. They usually require empirical exploration and chemical measurement, so people are in urgent need of an ozone water preparation system. A small ozone water preparation system suitable for cleaning fruits and vegetables to solve the above problems.
发明内容Contents of the invention
本发明提供一种适用于果蔬清洗的小型臭氧水制备系统,可以有效解决上述背景技术中提出目前市售臭氧水制备系统,大部分采用文丘里和混合泵方法进行臭氧水制备,由于其受众主要为食品厂、泳池、污水处理厂等企业,臭氧水制备规模都在1吨以上,设备占地面积大,投入大,不适用于食堂、餐厅、以及实验室研究使用,此外大部分臭氧水制备系统对臭氧水浓度无精准显示,通常需要经验摸索以及利用化学法测量的问题。The present invention provides a small ozone water preparation system suitable for cleaning fruits and vegetables, which can effectively solve the above-mentioned background problems. Currently, commercially available ozone water preparation systems mostly use venturi and mixing pump methods to prepare ozone water. Since their main audience is For enterprises such as food factories, swimming pools, and sewage treatment plants, the scale of ozone water preparation is more than 1 ton. The equipment occupies a large area and requires high investment. It is not suitable for canteens, restaurants, and laboratory research. In addition, most ozone water preparation The system does not accurately display the concentration of ozone water, and it usually requires empirical exploration and chemical measurement.
为实现上述目的,本发明提供如下技术方案:一种适用于果蔬清洗的小型臭氧水制备系统,包括底板,所述底板顶端一端部安装有水箱,所述底板顶端另一端部安装有臭氧发生器,所述底板顶端对应水箱与臭氧发生器之间位置处安装有气液混合泵;In order to achieve the above object, the present invention provides the following technical solution: a small ozone water preparation system suitable for cleaning fruits and vegetables, including a bottom plate, a water tank is installed at one end of the top of the bottom plate, and an ozone generator is installed at the other end of the top of the bottom plate. , a gas-liquid mixing pump is installed at the top of the bottom plate corresponding to the position between the water tank and the ozone generator;
所述气液混合泵的进气口与臭氧发生器的出气口通过进气管安装连接,所述进气管中部安装有进气调节阀,所述气液混合泵的进液口安装有进液管,所述进液管另一端部位于水箱内部,所述气液混合泵的输出口安装有输出管,所述进液管的一端部和输出管的一端部均位于水箱内部,所述输出管中部安装有液体调节阀,所述输出管中部对应液体调节阀一侧位置处安装有液体压力表;The air inlet of the gas-liquid mixing pump and the air outlet of the ozone generator are installed and connected through an air inlet pipe. An air inlet regulating valve is installed in the middle of the air inlet pipe. The liquid inlet of the gas-liquid mixing pump is equipped with a liquid inlet pipe. , the other end of the liquid inlet pipe is located inside the water tank, the output port of the gas-liquid mixing pump is equipped with an output pipe, one end of the liquid inlet pipe and one end of the output pipe are both located inside the water tank, and the output pipe A liquid regulating valve is installed in the middle, and a liquid pressure gauge is installed at a position corresponding to one side of the liquid regulating valve in the middle of the output pipe;
所述水箱顶端安装有箱盖,所述箱盖顶端中部安装有把手,所述臭氧发生器输入端和气液混合泵输入端均与市电输出端电性连接。A lid is installed on the top of the water tank, and a handle is installed in the middle of the top of the lid. The input end of the ozone generator and the input end of the gas-liquid mixing pump are both electrically connected to the mains output end.
优选的,所述水箱前端面中部贯穿安装有吸光玻璃,所述水箱底部一侧表面对称安装有连接水管,所述连接水管中部安装有调节阀门,一个所述连接水管作为水箱进水管使用,一个所述连接水管作为水箱排水管使用。Preferably, light-absorbing glass is installed through the middle of the front end face of the water tank. A connecting water pipe is installed symmetrically on one side of the bottom of the water tank. A regulating valve is installed in the middle of the connecting water pipe. One of the connecting water pipes is used as the water inlet pipe of the water tank. The connecting water pipe is used as a water tank drain pipe.
优选的,所述底板底端各边角位置处均安装有支撑柱,所述底板等距离嵌入安装有安装条,所述安装条底端两端部均贯穿开设有穿绳孔。Preferably, support columns are installed at each corner position of the bottom end of the bottom plate, mounting strips are embedded and installed at equal distances in the bottom plate, and both ends of the bottom end of the mounting strip are provided with rope holes.
优选的,所述水箱中部一侧表面开设有嵌合槽,所述水箱中部一侧表面对应嵌合槽底部位置处焊接有安装板,所述安装板顶端一端部安装有蠕动泵,所述蠕动泵一侧安装有液态臭氧浓度检测器,所述安装板一侧安装有透明塑料盒;Preferably, a fitting groove is provided on one side surface of the middle part of the water tank, a mounting plate is welded on one side surface of the middle part of the water tank corresponding to the bottom position of the fitting groove, and a peristaltic pump is installed on the top end of the mounting plate. A liquid ozone concentration detector is installed on one side of the pump, and a transparent plastic box is installed on one side of the mounting plate;
所述蠕动泵输入端和液态臭氧浓度检测器输入端均与市电输出端电性连接。The input end of the peristaltic pump and the input end of the liquid ozone concentration detector are both electrically connected to the mains output end.
优选的,所述透明塑料盒内部两侧表面对应安装板位置处均开设有滑槽,所述透明塑料盒通过滑槽卡住安装板两边部滑动连接,所述透明塑料盒端部表面均与嵌合槽内部表面相契合。Preferably, the inner surfaces of the transparent plastic box are provided with chute at the position corresponding to the mounting plate, and the transparent plastic box is slidably connected to both sides of the mounting plate through the chute, and the end surfaces of the transparent plastic box are connected with the mounting plate. The inner surfaces of the fitting grooves fit together.
优选的,所述蠕动泵的一个进水软管和一个出水软管均穿过水箱,且蠕动泵的另一个进水软管和另一个出水软管均与液态臭氧浓度检测器连接。Preferably, one water inlet hose and one water outlet hose of the peristaltic pump both pass through the water tank, and the other water inlet hose and the other water outlet hose of the peristaltic pump are both connected to the liquid ozone concentration detector.
优选的,所述水箱顶部一侧贯穿安装有进气筒,所述进气筒内部安装有风机;Preferably, an air inlet tube is installed through one side of the top of the water tank, and a fan is installed inside the air inlet tube;
所述水箱顶部另一侧安装有排风组件,所述排风组件包括排风通道、处理盒、通气槽口、折流板、LED灯管和橡胶垫块;An exhaust assembly is installed on the other side of the top of the water tank. The exhaust assembly includes an exhaust channel, a processing box, a ventilation slot, a baffle, an LED light tube and a rubber pad;
所述水箱顶部另一侧贯穿安装有排风通道,所述排风通道一侧焊接有处理盒,所述处理盒一侧顶部和另一侧底部均贯穿开设有通气槽口,所述处理盒内部顶部和底部交错安装有折流板,所述处理盒内部顶部和底部等距离安装有LED灯管,所述处理盒前端面和背端面均胶接有橡胶垫块,所述风机输入端和LED灯管输入端均与市电输出端电性连接。An exhaust channel is installed through the other side of the top of the water tank. A process box is welded to one side of the exhaust channel. Ventilation slots are provided through the top of one side of the process box and the bottom of the other side. The process box Baffles are installed alternately on the top and bottom of the interior. LED light tubes are installed at equal distances on the top and bottom of the processing box. Rubber pads are glued on the front and back faces of the processing box. The input end of the fan and The input terminals of the LED lamp tubes are electrically connected to the mains output terminals.
优选的,所述箱盖开启状态下,所述箱盖内部两侧表面分别与两个橡胶垫块侧表面相贴合,所述箱盖盖覆状态下,所述箱盖内侧表面与水箱外侧表面相贴合。Preferably, when the box cover is opened, the inner surface of the box cover is in contact with the side surfaces of the two rubber pads respectively. When the box cover is covered, the inner surface of the box cover is in contact with the outer surface of the water tank. Surface fit.
优选的,所述水箱顶部内部两侧表面均对称安装有挂钩,所述水箱中部两侧表面均安装有支撑板,所述水箱中部通过支撑板安装有置物组件,所述置物组件包括不锈钢果蔬篮、安装边板、耳板、安装轴、提拉弯杆和三角卡块;Preferably, hooks are installed symmetrically on both sides of the top of the water tank, support plates are installed on both sides of the middle part of the water tank, storage components are installed in the middle of the water tank through the support plates, and the storage components include stainless steel fruit and vegetable baskets. , install side plates, ear plates, installation shafts, lifting curved rods and triangular blocks;
所述水箱中部安装有不锈钢果蔬篮,所述不锈钢果蔬篮顶端两边部均焊接有安装边板,所述安装边板顶端两端部均焊接有安装边板,位于同一所述安装边板的两个耳板之间转动连接有安装轴,所述安装轴端部均与提拉弯杆焊接连接,所述安装边板顶端对应提拉弯杆边部位置处均焊接有三角卡块。A stainless steel fruit and vegetable basket is installed in the middle of the water tank. Mounting side plates are welded on both sides of the top of the stainless steel fruit and vegetable basket. Mounting edge plates are welded on both ends of the top of the mounting edge plate. They are located on both sides of the same mounting edge plate. A mounting shaft is rotatably connected between the ear plates, and the ends of the mounting shaft are welded and connected to the lifting curved rod. Triangular blocks are welded to the top of the mounting side plates corresponding to the edges of the lifting curved rod.
优选的,所述不锈钢果蔬篮内部果蔬在清理状态下,所述不锈钢果蔬篮通过安装边板底端放置在支撑板顶端安装在水箱中部,所述不锈钢果蔬篮内部果蔬在沥干状态下,所述不锈钢果蔬篮通过提拉弯杆卡在挂钩内部安装有水箱顶部。Preferably, when the fruits and vegetables inside the stainless steel fruit and vegetable basket are in a clean state, the stainless steel fruit and vegetable basket is installed in the middle of the water tank by placing the bottom end of the side plate on the top of the support plate, and the fruits and vegetables inside the stainless steel fruit and vegetable basket are in a drained state, so The stainless steel fruit and vegetable basket is mounted on the top of the water tank inside the hook through a lifting curved rod.
与现有技术相比,本发明的有益效果:本发明科学合理,使用安全方便:Compared with the existing technology, the beneficial effects of the present invention are: the present invention is scientific and reasonable, safe and convenient to use:
1、通过气液混合泵将臭氧和水液进行混合,并输送到水箱内,实现对果蔬篮内的果蔬进行清洗的目的,所用到的装置体积较小,占用空间较小,便于在需要臭氧消毒却空间不大的场所,同时经本系统清洗果蔬,微生物杀灭效果好,菌落总数可减少1-2log,霉菌酵母可减少1-2log,大肠菌群可减少1-1.5og,嗜冷菌可减少1.2-1.8log,并在本系统清洗果蔬后,外观品质和营养组分不发生明显变化。1. Mix ozone and water liquid through a gas-liquid mixing pump and transport them to the water tank to achieve the purpose of cleaning the fruits and vegetables in the fruit and vegetable basket. The device used is small in size and takes up less space, which is convenient when ozone is needed. This system can be used to disinfect places with little space and clean fruits and vegetables at the same time. The microorganism killing effect is good, the total number of bacterial colonies can be reduced by 1-2log, mold and yeast can be reduced by 1-2log, coliforms can be reduced by 1-1.5og, and psychrotrophic bacteria can be reduced by 1-2log. It can be reduced by 1.2-1.8log, and after the fruits and vegetables are cleaned by this system, the appearance quality and nutritional components will not change significantly.
2、设置了底板、安装条和穿绳孔,在系统全部部件需要进行搬运时,可以通过绳索穿过穿绳孔对装置部件进行固定,避免移动过程中的装置的晃动,同时通过穿绳孔便于将底板与运输设备固定,降低整个系统部件从运输设备的载物平台掉落,同时设置了支撑柱,为底板下方腾出空间,便于更好的安装绳索,也避免其他部件直接与地面接触造成的潮湿损坏。2. A base plate, mounting strips and rope holes are provided. When all components of the system need to be transported, ropes can be passed through the rope holes to fix the device components to avoid shaking of the device during movement. At the same time, through the rope holes It facilitates fixing the base plate to the transportation equipment and reduces the entire system components from falling from the loading platform of the transportation equipment. At the same time, support columns are set up to make space under the base plate for better installation of ropes and to prevent other components from directly contacting the ground. Moisture damage caused.
3、设置了排气组件,通过风机向水箱内吹气,并通过排气组件排出,使得从液面溢出的臭氧尾气与空气混合稀释后,经过处理盒内部还原为氧气,进而避免从液面溢出臭氧对使用人的危害,同时处理箱内部设置有折流板使得混合气体充分在处理盒流动,并通过LED灯管提供光照加速臭氧还原,提高臭氧还原效率。3. An exhaust component is set up, which blows air into the water tank through a fan and discharges it through the exhaust component, so that the ozone exhaust gas overflowing from the liquid surface is mixed and diluted with air, and is reduced to oxygen through the inside of the processing box, thereby preventing the ozone gas from flowing out of the liquid surface. Overflowing ozone is harmful to users. At the same time, a baffle is installed inside the treatment box to allow the mixed gas to fully flow in the treatment box, and LED lamps are used to provide light to accelerate ozone reduction and improve ozone reduction efficiency.
4、通过蠕动泵将水箱内的水液抽出送入到液态臭氧浓度检测器内部进行检测,通过液态臭氧浓度检测器能准确了解到臭氧水浓度,进而能及时的关闭臭氧发生器,避免出现臭氧过少清洗不干净和臭氧过多浪费的情况,同时通过滑槽卡住安装板两边部安装了透明塑料盒,便于对液态臭氧浓度检测和蠕动泵进行防尘处理,避免灰尘和水汽造成的仪器损坏。4. Use a peristaltic pump to pump out the water in the water tank and send it to the liquid ozone concentration detector for detection. The liquid ozone concentration detector can accurately understand the concentration of ozone water, and then shut down the ozone generator in time to avoid the occurrence of ozone. In the case of too little cleaning and excessive ozone waste, transparent plastic boxes are installed on both sides of the installation plate through the chute to facilitate dust-proof treatment of the liquid ozone concentration detection and peristaltic pump to avoid instrument damage caused by dust and water vapor. damage.
5、设置了置物组件,将果蔬放置到不锈钢果蔬篮中,并通过安装边板和支撑板的配合,将不锈钢果蔬篮没入到水箱的水液内,使得臭氧混合液穿过不锈钢果蔬篮对果蔬进行清理,清理完毕后将提拉弯杆分别卡入到水箱顶部的两个挂钩上沥干,通过提拉弯杆便于不锈钢果蔬篮的便捷拉出和挂置沥干,使得果蔬清洗更加便捷,并设置了三角卡块,避免提拉弯杆翻倒难以握持的情况。5. A storage component is set up to place the fruits and vegetables in the stainless steel fruit and vegetable basket, and by installing the side plate and the support plate, the stainless steel fruit and vegetable basket is submerged into the water in the water tank, so that the ozone mixture passes through the stainless steel fruit and vegetable basket and affects the fruits and vegetables. Carry out cleaning. After cleaning, clip the lifting and curved rods to the two hooks on the top of the water tank to drain. The stainless steel fruit and vegetable basket can be easily pulled out and hung for draining through the lifting and curved rods, making cleaning fruits and vegetables more convenient. A triangular block is also installed to prevent the lifting and bending rod from tipping over and making it difficult to hold.
附图说明Description of the drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
在附图中:In the attached picture:
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是本发明支撑板的安装结构示意图;Figure 2 is a schematic diagram of the installation structure of the support plate of the present invention;
图3是本发明透明塑料盒的结构示意图;Figure 3 is a schematic structural diagram of the transparent plastic box of the present invention;
图4是本发明图1中A区域的结构示意图;Figure 4 is a schematic structural diagram of area A in Figure 1 of the present invention;
图5是本发明进气筒的结构示意图;Figure 5 is a schematic structural diagram of the air intake cylinder of the present invention;
图6是本发明排风组件的结构示意图;Figure 6 is a schematic structural diagram of the exhaust assembly of the present invention;
图7是本发明置物组件的结构示意图;Figure 7 is a schematic structural diagram of the storage component of the present invention;
图中标号:1、底板;2、水箱;3、气液混合泵;4、臭氧发生器;5、进气管;6、进气调节阀;7、输出管;8、液体调节阀;9、液体压力表;10、进液管;11、箱盖;12、把手;13、吸光玻璃;14、连接水管;15、调节阀门;16、支撑柱;17、安装条;18、穿绳孔;19、嵌合槽;20、安装板;21、蠕动泵;22、液态臭氧浓度检测器;23、透明塑料盒;24、滑槽;25、进气筒;26、风机;Numbers in the figure: 1. Base plate; 2. Water tank; 3. Gas-liquid mixing pump; 4. Ozone generator; 5. Air inlet pipe; 6. Air inlet regulating valve; 7. Output pipe; 8. Liquid regulating valve; 9. Liquid pressure gauge; 10. Liquid inlet pipe; 11. Box cover; 12. Handle; 13. Light-absorbing glass; 14. Connecting water pipe; 15. Adjusting valve; 16. Support column; 17. Installation bar; 18. Rope hole; 19. Fitting groove; 20. Installation plate; 21. Peristaltic pump; 22. Liquid ozone concentration detector; 23. Transparent plastic box; 24. Chute; 25. Air inlet tube; 26. Fan;
27、排风组件;2701、排风通道;2702、处理盒;2703、通气槽口;2704、折流板;2705、LED灯管;2706、橡胶垫块;27. Exhaust assembly; 2701, exhaust channel; 2702, processing box; 2703, ventilation slot; 2704, baffle; 2705, LED light tube; 2706, rubber pad;
28、支撑板;29、挂钩;28. Support plate; 29. Hook;
30、置物组件;3001、不锈钢果蔬篮;3002、安装边板;3003、耳板;3004、安装轴;3005、提拉弯杆;3006、三角卡块。30. Storage components; 3001. Stainless steel fruit and vegetable basket; 3002. Installation of side plates; 3003. Ear plates; 3004. Installation shaft; 3005. Lifting bent rod; 3006. Triangular block.
具体实施方式Detailed ways
以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例:如图1-7所示,本发明提供一种技术方案,一种适用于果蔬清洗的小型臭氧水制备系统,包括底板1,底板1顶端一端部安装有水箱2,底板1顶端另一端部安装有臭氧发生器4,底板1顶端对应水箱2与臭氧发生器4之间位置处安装有气液混合泵3。Embodiment: As shown in Figures 1-7, the present invention provides a technical solution, a small ozone water preparation system suitable for cleaning fruits and vegetables, including a bottom plate 1, a water tank 2 is installed at one end of the top of the bottom plate 1, and the other is installed at the top of the bottom plate 1. An ozone generator 4 is installed at one end, and a gas-liquid mixing pump 3 is installed at the top of the bottom plate 1 corresponding to the position between the water tank 2 and the ozone generator 4.
气液混合泵3的进气口与臭氧发生器4的出气口通过进气管5安装连接,进气管5中部安装有进气调节阀6,气液混合泵3的进液口安装有进液管10,进液管10另一端部位于水箱2内部,气液混合泵3的输出口安装有输出管7,进液管10的一端部和输出管7的一端部均位于水箱2内部,输出管7中部安装有液体调节阀8,输出管7中部对应液体调节阀8一侧位置处安装有液体压力表9。The air inlet of the gas-liquid mixing pump 3 and the air outlet of the ozone generator 4 are installed and connected through the air inlet pipe 5. An air inlet regulating valve 6 is installed in the middle of the air inlet pipe 5, and the liquid inlet of the gas-liquid mixing pump 3 is installed with a liquid inlet pipe. 10. The other end of the liquid inlet pipe 10 is located inside the water tank 2. The output port of the gas-liquid mixing pump 3 is equipped with an output pipe 7. One end of the liquid inlet pipe 10 and one end of the output pipe 7 are both located inside the water tank 2. The output pipe A liquid regulating valve 8 is installed in the middle of the output pipe 7 , and a liquid pressure gauge 9 is installed at a position corresponding to one side of the liquid regulating valve 8 in the middle of the output pipe 7 .
水箱2顶端安装有箱盖11,箱盖11顶端中部安装有把手12,臭氧发生器4输入端和气液混合泵3输入端均与市电输出端电性连接。A tank cover 11 is installed on the top of the water tank 2, and a handle 12 is installed on the top middle of the tank cover 11. The input end of the ozone generator 4 and the input end of the gas-liquid mixing pump 3 are both electrically connected to the mains output end.
水箱2前端面中部贯穿安装有吸光玻璃13,水箱2底部一侧表面对称安装有连接水管14,连接水管14中部安装有调节阀门15,一个连接水管14作为水箱2进水管使用,一个连接水管14作为水箱2排水管使用。A light-absorbing glass 13 is installed through the middle of the front end surface of the water tank 2. A connecting water pipe 14 is installed symmetrically on one side of the bottom of the water tank 2. A regulating valve 15 is installed in the middle of the connecting water pipe 14. One connecting water pipe 14 is used as the water inlet pipe of the water tank 2, and the other connecting water pipe 14 Used as water tank 2 drain pipe.
底板1底端各边角位置处均安装有支撑柱16,使得底板1和其他部件不会直接和地面接触,避免水汽对各电器部件的侵蚀,底板1等距离嵌入安装有安装条17,安装条17底端两端部均贯穿开设有穿绳孔18,通过绳索穿过穿绳孔18,便于对底板1上的部件进行固定,也便于将底板1通过绳索固定到运输设备的运输平台上,保证运输过程中的稳定,同时支撑柱16将底板1抬起,也便于绳索从底板1下方穿过,便于更好的使用绳索固定设备。Support columns 16 are installed at each corner of the bottom end of the base plate 1 so that the base plate 1 and other components will not be in direct contact with the ground to avoid water vapor from corroding the electrical components. The base plate 1 is embedded with mounting strips 17 at equal distances. Installation Both ends of the bottom of the strip 17 are provided with rope holes 18, and the ropes are passed through the rope holes 18 to facilitate the fixation of the components on the base plate 1, and also facilitate the fixation of the base plate 1 to the transportation platform of the transportation equipment through ropes. , to ensure stability during transportation. At the same time, the support column 16 lifts the base plate 1, which also facilitates the rope to pass under the base plate 1 and facilitates better use of the rope fixing equipment.
水箱2中部一侧表面开设有嵌合槽19,水箱2中部一侧表面对应嵌合槽19底部位置处焊接有安装板20,安装板20顶端一端部安装有蠕动泵21,蠕动泵21一侧安装有液态臭氧浓度检测器22,安装板20一侧安装有透明塑料盒23,透明塑料盒23内部两侧表面对应安装板20位置处均开设有滑槽24,透明塑料盒23通过滑槽24卡住安装板20两边部滑动连接,拉动透明塑料盒23,透明塑料盒23通过滑槽24沿着安装板20边部滑出取下,并通过透明塑料盒23端部表面均与嵌合槽19内部表面相契合,保证透明塑料盒23安装后具有良好的稳定性,无外力作用下不会自行脱离。A fitting groove 19 is provided on one side of the middle part of the water tank 2. A mounting plate 20 is welded to the bottom of the fitting groove 19 on one side of the middle part of the water tank 2. A peristaltic pump 21 is installed at one end of the top of the mounting plate 20. The peristaltic pump 21 is installed on one side of the water tank 2. A liquid ozone concentration detector 22 is installed, and a transparent plastic box 23 is installed on one side of the mounting plate 20. Chute 24 is provided on both sides of the inner surface of the transparent plastic box 23 at positions corresponding to the mounting plate 20. The transparent plastic box 23 passes through the chute 24. The two sides of the mounting plate 20 are stuck and slidably connected, and the transparent plastic box 23 is pulled. The transparent plastic box 23 slides out along the edge of the mounting plate 20 through the chute 24 and is removed, and the end surface of the transparent plastic box 23 is connected with the fitting groove. The internal surfaces of 19 are consistent to ensure that the transparent plastic box 23 has good stability after installation and will not detach on its own without external force.
蠕动泵21输入端和液态臭氧浓度检测器22输入端均与市电输出端电性连接,蠕动泵21设置了两个进水软管和两个出水软管,蠕动泵21的一个进水软管和一个出水软管均穿过水箱2,且蠕动泵21的另一个进水软管和另一个出水软管均与液态臭氧浓度检测器22连接,能有效将臭氧混合液抽出并输送至液态臭氧浓度检测器22内部进行检测,并能有效的将臭氧混合液再送回到水箱2内。The input end of the peristaltic pump 21 and the input end of the liquid ozone concentration detector 22 are both electrically connected to the mains output end. The peristaltic pump 21 is provided with two water inlet hoses and two water outlet hoses. One of the peristaltic pump 21 has a soft water inlet. The pipe and an outlet hose all pass through the water tank 2, and the other inlet hose and the other outlet hose of the peristaltic pump 21 are connected to the liquid ozone concentration detector 22, which can effectively extract the ozone mixture and transport it to the liquid state. The ozone concentration detector 22 performs internal detection and can effectively return the ozone mixed liquid back to the water tank 2 .
水箱2顶部一侧贯穿安装有进气筒25,进气筒25内部安装有风机26。An air inlet tube 25 is installed on one side of the top of the water tank 2, and a fan 26 is installed inside the air inlet tube 25.
水箱2顶部另一侧安装有排风组件27,排风组件27包括排风通道2701、处理盒2702、通气槽口2703、折流板2704、LED灯管2705和橡胶垫块2706;An exhaust assembly 27 is installed on the other side of the top of the water tank 2. The exhaust assembly 27 includes an exhaust channel 2701, a processing box 2702, a ventilation slot 2703, a baffle 2704, an LED light tube 2705 and a rubber pad 2706;
水箱2顶部另一侧贯穿安装有排风通道2701,排风通道2701一侧焊接有处理盒2702,处理盒2702一侧顶部和另一侧底部均贯穿开设有通气槽口2703,处理盒2702内部顶部和底部交错安装有折流板2704,处理盒2702内部顶部和底部等距离安装有LED灯管2705,风机26输入端和LED灯管2705输入端均与市电输出端电性连接,处理盒2702前端面和背端面均胶接有橡胶垫块2706,箱盖11开启状态下,箱盖11内部两侧表面分别与两个橡胶垫块2706侧表面相贴合,使得箱盖11在取下后能卡住橡胶垫块2706和处理盒2702进行临时放置,箱盖11盖覆状态下,箱盖11内侧表面与水箱2外侧表面相贴合,保证盖覆的密闭性,臭氧混合气体会通过排风通道2701排出。An exhaust channel 2701 is installed through the other side of the top of the water tank 2. A processing box 2702 is welded to one side of the exhaust channel 2701. A ventilation slot 2703 is provided through the top of one side of the processing box 2702 and the bottom of the other side. Inside the processing box 2702 Baffles 2704 are installed staggeredly on the top and bottom. LED light tubes 2705 are installed at equal distances on the top and bottom of the processing box 2702. The input end of the fan 26 and the input end of the LED light tube 2705 are both electrically connected to the mains output end. The processing box The front and back faces of 2702 are both glued with rubber pads 2706. When the box lid 11 is open, the inner two sides of the box lid 11 are in contact with the two rubber pads 2706, so that the box lid 11 is removed. Afterwards, the rubber pad 2706 and the processing box 2702 can be stuck for temporary placement. When the lid 11 is covered, the inner surface of the lid 11 is in contact with the outer surface of the water tank 2 to ensure the airtightness of the covering and the ozone gas mixture will pass through. Exhaust air channel 2701.
水箱2顶部内部两侧表面均对称安装有挂钩29,水箱2中部两侧表面均安装有支撑板28,水箱2中部通过支撑板28安装有置物组件30,置物组件30包括不锈钢果蔬篮3001、安装边板3002、耳板3003、安装轴3004、提拉弯杆3005和三角卡块3006;Hooks 29 are installed symmetrically on both sides of the top of the water tank 2. Support plates 28 are installed on both sides of the middle part of the water tank 2. A storage component 30 is installed in the middle of the water tank 2 through the support plate 28. The storage component 30 includes a stainless steel fruit and vegetable basket 3001. Installation Side plate 3002, ear plate 3003, installation shaft 3004, lifting curved rod 3005 and triangular clamping block 3006;
水箱2中部安装有不锈钢果蔬篮3001,不锈钢果蔬篮3001为不锈钢材质的果蔬篮,水液能穿过果蔬篮篮体与不锈钢果蔬篮3001内部的果蔬接触,不锈钢果蔬篮3001顶端两边部均焊接有安装边板3002,安装边板3002顶端两端部均焊接有安装边板3002,位于同一安装边板3002的两个耳板3003之间转动连接有安装轴3004,安装轴3004端部均与提拉弯杆3005焊接连接,提拉弯杆3005能通过安装轴3004进行摆动,便于使用者调节提拉弯杆3005位置进行拉动,不锈钢果蔬篮3001内部果蔬在清理状态下,不锈钢果蔬篮3001通过安装边板3002底端放置在支撑板28顶端安装在水箱2中部,在水箱2中部时,臭氧混合液穿过不锈钢果蔬篮3001对果蔬进行清理,不锈钢果蔬篮3001内部果蔬在沥干状态下,不锈钢果蔬篮3001通过提拉弯杆3005卡在挂钩29内部安装有水箱2顶部,使得不锈钢果蔬篮3001内部的果蔬进行沥干,避免过于潮湿取出导致其他部件沾染水渍损坏,安装边板3002顶端对应提拉弯杆3005边部位置处均焊接有三角卡块3006。A stainless steel fruit and vegetable basket 3001 is installed in the middle of the water tank 2. The stainless steel fruit and vegetable basket 3001 is a fruit and vegetable basket made of stainless steel. The water liquid can pass through the fruit and vegetable basket body and contact the fruits and vegetables inside the stainless steel fruit and vegetable basket 3001. The top and sides of the stainless steel fruit and vegetable basket 3001 are welded with The installation side plate 3002 has installation side plates 3002 welded to both ends of the top. There is an installation shaft 3004 rotatably connected between the two ear plates 3003 of the same installation side plate 3002. The ends of the installation shaft 3004 are connected to the lifting bracket. The bending rod 3005 is welded and connected. The bending rod 3005 can swing through the installation shaft 3004, which is convenient for the user to adjust the position of the bending rod 3005 for pulling. When the fruits and vegetables inside the stainless steel fruit and vegetable basket 3001 are in a clean state, the stainless steel fruit and vegetable basket 3001 is installed The bottom end of the side plate 3002 is placed on the top of the support plate 28 and installed in the middle of the water tank 2. When in the middle of the water tank 2, the ozone mixture passes through the stainless steel fruit and vegetable basket 3001 to clean the fruits and vegetables. When the fruits and vegetables inside the stainless steel fruit and vegetable basket 3001 are drained, the stainless steel The fruit and vegetable basket 3001 is stuck inside the hook 29 through the lifting curved rod 3005, and the top of the water tank 2 is installed, so that the fruits and vegetables inside the stainless steel fruit and vegetable basket 3001 can be drained to avoid being too wet and causing other parts to be damaged by water stains when taken out. The top of the side plate 3002 is installed accordingly. Triangular blocks 3006 are welded to the edges of the lifting and bending rod 3005.
本发明的工作原理及使用流程:该适用于果蔬清洗的小型臭氧水制备系统使用时,首先通过一个连接水管14向水箱2内部充入水液,并在水液没过支撑板28时关闭该连接水管14的调节阀门15,停止进水,接着将果蔬放置到不锈钢果蔬篮3001内部,接着通过把手12将箱盖11临时取下,并通过箱盖11开启状态下,箱盖11内部两侧表面分别与两个橡胶垫块2706侧表面相贴合,使得箱盖11在取下后能卡住橡胶垫块2706和处理盒2702进行临时放置,通过使用者手持两个提拉弯杆3005,不锈钢果蔬篮3001放置到水箱2内部,通过安装边板3002受到支撑板28支撑后松开提拉弯杆3005,此时不锈钢果蔬篮3001以及其内部果蔬没入水箱2内的水液内,同时提拉弯杆3005受到三角卡块3006和水箱2内壁作用,不会出现翻倒的情况,便于清洗完毕后取出,接着再次通过把手12拉起箱盖11,盖回到水箱2顶部;The working principle and usage process of the present invention: When using the small ozone water preparation system suitable for cleaning fruits and vegetables, first fill the inside of the water tank 2 with water through a connecting water pipe 14, and close the connection when the water submerges the support plate 28 The regulating valve 15 of the water pipe 14 stops the water inflow, and then the fruits and vegetables are placed inside the stainless steel fruit and vegetable basket 3001, and then the box lid 11 is temporarily removed through the handle 12, and when the box lid 11 is open, the inner surface of both sides of the box lid 11 Fitted with the side surfaces of the two rubber pads 2706 respectively, so that the box cover 11 can catch the rubber pads 2706 and the processing box 2702 for temporary placement after being removed. The user holds the two lifting curved rods 3005, stainless steel The fruit and vegetable basket 3001 is placed inside the water tank 2, supported by the support plate 28 by installing the side plate 3002, and then the lifting curved rod 3005 is released. At this time, the stainless steel fruit and vegetable basket 3001 and the fruits and vegetables inside it are submerged in the water in the water tank 2, and are lifted at the same time. The bent rod 3005 is affected by the triangular block 3006 and the inner wall of the water tank 2, so that it will not tip over, making it easy to take it out after cleaning. Then, pull up the tank lid 11 through the handle 12 again, and return the lid to the top of the water tank 2;
不锈钢果蔬篮3001放置完毕后,启动臭氧发生器4和气液混合泵3,气液混合泵3通过进液管10抽取水箱2内部水液,臭氧发生器4通过进气管5将臭氧通入到气液混合泵3内部,并调节液体调节阀8和进气调节阀6,使得进气调节阀6上显示的气体流量在1-1.5L/min,液体压力表9的压力指数在0.4-0.5MPa之间,以达到最佳气液混合效果,最后在气液混合泵3混合后将臭氧和水液的混合液通过输出管7送入到水箱2内通过,使得臭氧混合液能充分对不锈钢果蔬篮3001内的果蔬进行清理,在清理过程中,同时启动风机26和LED灯管2705,通过风机26将外界空气通过进气筒25充入到水箱2内,并与从水液中溢出的臭氧混合,接着臭氧混合气体通过排风通道2701排出,并进入到处理盒2702内,臭氧混合气体在折流板2704的作用下折流,并通过LED灯管2705对臭氧混合气体中的臭氧进行还原,避免臭氧溢出对使用人的危害;After the stainless steel fruit and vegetable basket 3001 is placed, start the ozone generator 4 and the gas-liquid mixing pump 3. The gas-liquid mixing pump 3 extracts the water inside the water tank 2 through the liquid inlet pipe 10, and the ozone generator 4 introduces ozone into the air through the air inlet pipe 5. inside the liquid mixing pump 3, and adjust the liquid regulating valve 8 and the air inlet regulating valve 6 so that the gas flow rate displayed on the air inlet regulating valve 6 is 1-1.5L/min, and the pressure index of the liquid pressure gauge 9 is 0.4-0.5MPa in order to achieve the best gas-liquid mixing effect. Finally, after the gas-liquid mixing pump 3 is mixed, the mixed liquid of ozone and water is sent to the water tank 2 through the output pipe 7, so that the ozone mixed liquid can fully affect the stainless steel fruits and vegetables. The fruits and vegetables in the basket 3001 are cleaned. During the cleaning process, the fan 26 and the LED lamp 2705 are started at the same time. The fan 26 fills the outside air into the water tank 2 through the air inlet tube 25 and mixes it with the ozone overflowing from the water liquid. , then the ozone mixed gas is discharged through the exhaust channel 2701 and enters the processing box 2702. The ozone mixed gas is deflected under the action of the baffle 2704, and the ozone in the ozone mixed gas is reduced through the LED lamp 2705. Avoid harm to users caused by ozone overflow;
同时在清理过中,启动蠕动泵21和液态臭氧浓度检测器22,蠕动泵21设置了两个进水软管和两个出水软管,蠕动泵21的一个进水软管和一个出水软管均穿过水箱2,且蠕动泵21的另一个进水软管和另一个出水软管均与液态臭氧浓度检测器22连接,能有效将臭氧混合液抽出并输送至液态臭氧浓度检测器22内部进行检测,并能有效的将臭氧混合液在送回到水箱2内,使得液态臭氧浓度检测器22能对水箱2内的臭氧混合液的臭氧浓度,使用者透过透明塑料盒23能观看到液态臭氧浓度检测器22的显示数据,便于调节合适臭氧浓度对果蔬进行清理;At the same time, during the cleaning process, the peristaltic pump 21 and the liquid ozone concentration detector 22 are started. The peristaltic pump 21 is provided with two water inlet hoses and two water outlet hoses. The peristaltic pump 21 has one water inlet hose and one water outlet hose. Both pass through the water tank 2, and the other inlet hose and the other outlet hose of the peristaltic pump 21 are connected to the liquid ozone concentration detector 22, which can effectively extract the ozone mixture and transport it to the inside of the liquid ozone concentration detector 22 The detection is carried out, and the ozone mixture can be effectively returned to the water tank 2, so that the liquid ozone concentration detector 22 can detect the ozone concentration of the ozone mixture in the water tank 2, and the user can observe it through the transparent plastic box 23 The display data of the liquid ozone concentration detector 22 facilitates adjusting the appropriate ozone concentration to clean fruits and vegetables;
在清理结束后,及时关闭上述各电器,开启取下箱盖11,拉动提拉弯杆3005,将提拉弯杆3005挂置在挂钩29上,对使得不锈钢果蔬篮3001超过混合液液面,进行沥干,避免水液随着不锈钢果蔬篮3001洒落到其他部件上,造成其他部件的潮湿损坏,并选择剩余的一个连接水管14,将水箱2内的水液排出,等待下一次使用;After cleaning, promptly turn off the above-mentioned electrical appliances, open and remove the box cover 11, pull the lifting curved rod 3005, and hang the lifting curved rod 3005 on the hook 29, so that the stainless steel fruit and vegetable basket 3001 exceeds the liquid level of the mixture. Drain to prevent the water from spilling onto other components along with the stainless steel fruit and vegetable basket 3001, causing moisture damage to other components, and select the remaining connecting water pipe 14 to drain the water in the water tank 2 and wait for the next use;
在需要对装置进行搬运时,底板1等距离嵌入安装有安装条17,安装条17底端两端部均贯穿开设有穿绳孔18,通过绳索穿过穿绳孔18,便于对底板1上的部件进行固定,也便于将底板1通过绳索固定到运输设备的运输平台上,保证运输过程中的稳定,同时底板1底端各边角位置处均安装有支撑柱16,使得底板1和其他部件不会直接和地面接触,避免水汽对各电器部件的侵蚀,且支撑柱16将底板1抬起,也便于绳索从底板1下方穿过,便于更好的使用绳索固定设备。When the device needs to be transported, the base plate 1 is embedded with installation bars 17 at equal distances. Both ends of the installation bar 17 are provided with rope holes 18 through which the ropes pass through the rope holes 18 to facilitate mounting on the base plate 1 The components are fixed, and it is also convenient to fix the base plate 1 to the transportation platform of the transportation equipment through ropes to ensure stability during transportation. At the same time, support columns 16 are installed at each corner of the bottom end of the base plate 1, so that the base plate 1 and other The components will not be in direct contact with the ground to avoid water vapor from corroding the electrical components, and the support column 16 lifts the bottom plate 1, which also facilitates the ropes to pass under the bottom plate 1, making it easier to use the rope fixing equipment better.
最后应说明的是:以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above are only preferred examples of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still Modify the technical solutions described in the foregoing embodiments, or make equivalent replacements for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
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