CN110120620B - Automatic processing method of wiring harness plug - Google Patents
Automatic processing method of wiring harness plug Download PDFInfo
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- CN110120620B CN110120620B CN201910371613.9A CN201910371613A CN110120620B CN 110120620 B CN110120620 B CN 110120620B CN 201910371613 A CN201910371613 A CN 201910371613A CN 110120620 B CN110120620 B CN 110120620B
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- wire harness
- moving mechanism
- plug
- rotating
- processing method
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- 238000003672 processing method Methods 0.000 title claims abstract description 45
- 230000007246 mechanism Effects 0.000 claims abstract description 143
- 238000003780 insertion Methods 0.000 claims abstract description 31
- 230000037431 insertion Effects 0.000 claims abstract description 31
- 238000013404 process transfer Methods 0.000 claims abstract description 28
- 238000002788 crimping Methods 0.000 claims abstract description 27
- 238000012546 transfer Methods 0.000 claims abstract description 24
- 238000001514 detection method Methods 0.000 claims abstract description 19
- 238000003466 welding Methods 0.000 claims abstract description 9
- 230000001360 synchronised effect Effects 0.000 claims description 11
- 238000009434 installation Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 15
- 238000012545 processing Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000011889 copper foil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
- B21F1/026—Straightening and cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses an automatic processing method of a wiring harness plug, which comprises the following steps: step S10, the wire feeding frame feeds the wire harness to the wire feeding mechanism; step S20, straightening the wire harness by the wire feeding mechanism, cutting the straightened wire harness, and peeling the cut wire harness; step S30, the first moving mechanism in the process transfer mechanism clamps the wire harness and transfers the wire harness to the crimping machine; step S40, the crimping machine crimps the wire harness and the terminal; step S50, the second moving mechanism in the process transfer mechanism clamps the wire harness after pressure welding and transfers the wire harness to the insertion machine for pressure welding detection; in step S60, the insertion machine inserts the wire harness into the plug. According to the invention, the wiring harness transfer between the working procedures does not need manual transfer, so that the processing efficiency is improved, and the automation degree is high.
Description
Technical Field
The invention belongs to the technical field of wire harness plug processing, and particularly relates to an automatic processing method of a wire harness plug.
Background
At present, for the processing of the wiring harness and the plug, a plurality of different process steps are needed, such as feeding, straightening, cutting, peeling, crimping, inserting and the like, and the wiring harness needs to be transferred manually among the steps, so that the processing efficiency is greatly reduced, the automation degree is low, and the processing is unstable.
Therefore, the prior art is to be improved.
Disclosure of Invention
The invention mainly aims to provide an automatic processing method of a wiring harness plug, which is used for solving the technical problems in the background art, improving the processing efficiency and having high automation degree.
The invention discloses an automatic processing method of a wiring harness plug, which comprises the following steps:
step S10, the wire feeding frame feeds the wire harness to the wire feeding mechanism;
step S20, straightening the wire harness by the wire feeding mechanism, cutting the straightened wire harness, and peeling the cut wire harness;
step S30, the first moving mechanism in the process transfer mechanism clamps the wire harness and transfers the wire harness to the crimping machine;
step S40, the crimping machine crimps the wire harness and the terminal;
step S50, the second moving mechanism in the process transfer mechanism clamps the wire harness after pressure welding and transfers the wire harness to the insertion machine for pressure welding detection;
in step S60, the insertion machine inserts the wire harness into the plug.
Preferably, between step S50 and step S60:
step S51, a third moving mechanism in the process transfer mechanism clamps the wire harness which is detected by pressure welding;
in step S52, the process transfer mechanism transfers the wire harness to the reversing mechanism to perform the wire harness reversing operation.
Preferably, the process transfer mechanism includes a first moving mechanism, a second moving mechanism, a third moving mechanism, a first installation housing and a first guide rail assembly, the first guide rail assembly is disposed on the first installation housing, and the first moving mechanism, the second moving mechanism and the third moving mechanism are all connected with the first guide rail assembly.
Preferably, the first moving mechanism, the second moving mechanism, and the third moving mechanism are linearly arranged.
Preferably, the second moving mechanism is located between the first moving mechanism and the third moving mechanism.
Preferably, the first moving mechanism is provided with a first clamping driving device and a second clamping driving device, the first clamping driving device comprises a first drag chain, a first X-axis bottom plate, a second X-axis bottom plate, a first linear module and a first motor, the first motor mounting panel, with the first motor connecting plate of first motor mounting panel fixed, the synchronous belt subassembly, the second cylinder, second cylinder fixing base and the first clamping unit who is connected with second X axle bottom plate, first tow chain one end is fixed on first X axle bottom plate, the other end is fixed on first installation casing, second X axle bottom plate is fixed on first X axle bottom plate, first straight line module sets up on second X axle bottom plate, first motor mounting panel is fixed in on second X axle bottom plate, first motor is fixed in on the first motor connecting plate, first motor is connected with the synchronous belt subassembly, the second cylinder sets up in second cylinder fixing base and is connected with first clamping unit.
Preferably, after the step S52, the method further comprises the steps of:
in step S53, the plug automatic feeding mechanism transfers the plug to the insertion machine.
Preferably, the synchronous belt assembly comprises a first rotating wheel, a second rotating wheel and a first synchronous belt, the first rotating wheel and the second rotating wheel are connected with the first motor mounting plate, and the first synchronous belt is sleeved on the surface of the first rotating wheel and the surface of the second rotating wheel.
According to the automatic processing method of the wiring harness plug, wiring harnesses are transferred among all the working procedures by the working procedure transfer mechanism, manual participation is reduced, the processing efficiency is improved, the wiring harnesses among different working procedures are transferred by different moving mechanisms in the process transfer mechanism, labor division is clear, and the transfer efficiency is guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic flow chart of a first embodiment of an automated wire harness plug processing method according to the present invention;
FIG. 2 is a three-dimensional schematic view of a wire feeding rack, a wire feeding mechanism, a process transfer mechanism, a crimping machine and an inserting machine in the automatic processing method of the wire harness plug of the present invention;
FIG. 3 is a schematic structural diagram of a wire feeding rack, a wire feeding mechanism, a process transfer mechanism, a crimping machine and an inserting machine in the automatic processing method of a wire harness plug of the present invention;
FIG. 4 is a structural exploded view of a process transfer mechanism in the automatic wire harness plug processing method according to the present invention;
FIG. 5 is a schematic three-dimensional view of a second moving mechanism in the automatic wire harness plug processing method according to the present invention;
FIG. 6 is a structural exploded view of a second moving mechanism in the automatic wire harness plug processing method according to the present invention;
FIG. 7 is an enlarged partial view of portion A of FIG. 6;
fig. 8 is a three-dimensional schematic view of a first moving mechanism in the automatic processing method of a wire harness plug according to the present invention;
fig. 9 is a structural exploded view of a first moving mechanism in the automatic wire harness plug processing method according to the present invention;
FIG. 10 is an enlarged partial view of portion B of FIG. 9;
fig. 11 is a three-dimensional schematic view of a third moving mechanism in the automatic processing method of a wire harness plug according to the present invention;
fig. 12 is a structural exploded view of a third moving mechanism in the automatic wire harness plug processing method according to the present invention;
FIG. 13 is an enlarged partial view of portion C of FIG. 12;
FIG. 14 is a three-dimensional schematic view of an insertion machine in the automatic wire harness plug processing method of the present invention;
FIG. 15 is a structural exploded view of an insertion machine in the automatic wire harness plug processing method according to the present invention;
fig. 16 is a three-dimensional schematic view of a crimping detection mechanism in an insertion machine in the automatic processing method of a wire harness plug according to the present invention;
fig. 17 is a structural exploded view of a crimping detection mechanism in an insertion machine in the automatic processing method of a wire harness plug according to the present invention;
FIG. 18 is a three-dimensional schematic view of a reversing mechanism in an insertion machine in the automatic wire harness plug processing method of the present invention;
FIG. 19 is a structural exploded view of a reversing mechanism in the insertion machine in the automatic wire harness plug processing method of the present invention;
FIG. 20 is a schematic structural view of a wire harness inserted into a plug according to the method for automatically processing a wire harness plug of the present invention;
FIG. 21 is a schematic flow chart diagram illustrating a second embodiment of the automated wire harness plug processing method according to the present invention;
fig. 22 is a schematic flow chart of a third embodiment of the wiring harness plug automatic processing method of the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It is noted that relative terms such as "first," "second," and the like may be used to describe various components, but these terms are not intended to limit the components. These terms are only used to distinguish one component from another component. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present invention. The term "and/or" refers to a combination of any one or more of the associated items and the descriptive items.
As shown in fig. 1, 2 and 3, fig. 1 is a schematic flow chart of a first embodiment of an automated processing method for a wiring harness plug according to the present invention; FIG. 2 is a three-dimensional schematic view of a wire feeding rack, a wire feeding mechanism, a process transfer mechanism, a crimping machine and an inserting machine in the automatic processing method of the wire harness plug of the present invention; FIG. 3 is a schematic structural diagram of a wire feeding rack, a wire feeding mechanism, a process transfer mechanism, a crimping machine and an inserting machine in the automatic processing method of the wire harness plug of the present invention.
The invention discloses an automatic processing method of a wiring harness plug, which comprises the following steps:
step S10, the wire feeding rack 10 feeds the wire harness to the wire feeding mechanism 20;
step S20, straightening the wire harness by the wire feeding mechanism 20, cutting the straightened wire harness, and peeling the cut wire harness;
step S30, the first moving means 103 of the process transfer means 100 clamps the wire harness and transfers the wire harness to the crimping machine 30;
step S40, the crimping machine 30 crimps the wire harness and the terminal, the terminal includes copper foil for connection;
step S50, the second moving means 104 of the process transfer means 100 clamps the wire harness after pressure contact, and transfers the wire harness to the insertion machine 40 for pressure contact detection;
in step S60, the insertion machine 40 inserts the harness 8001 into the plug 8000.
According to the automatic processing method of the wiring harness plug, wiring harnesses are transferred among all the working procedures by the working procedure transfer mechanism, manual participation is reduced, the processing efficiency is improved, the wiring harnesses among different working procedures are transferred by different moving mechanisms in the process transfer mechanism, labor division is clear, and the transfer efficiency is guaranteed.
It should be noted that in the automatic processing method of the wiring harness plug, the steps of wire feeding, straightening, cutting, peeling, crimping and inserting belong to the prior art, and the protection point of the application lies in that the wiring harness is transferred between different processes through different moving mechanisms in a process transfer mechanism, so that the wiring harness transfer stability is ensured, the processing efficiency is improved, and the manual participation is reduced.
As shown in fig. 21, it is preferable that between step S50 and step S60:
step S51, a third moving mechanism in the process transfer mechanism clamps the wire harness which is detected by pressure welding;
in step S52, the process transfer mechanism transfers the wire harness to the reversing mechanism to perform the wire harness reversing operation.
The present preferred embodiment is configured based on steps S51, S52, and the wire harness subjected to the pressure detection is clamped by the third moving mechanism 105 in the process transfer mechanism, and the process transfer mechanism transfers the wire harness to the reversing mechanism 43 to perform the wire harness reversing operation. In step S50, the transfer to the insertion machine 40 for the crimp detection is performed by the crimp detection mechanism 42 in the insertion machine 40, and the crimp detection is to determine whether the crimping of the wire harness and the terminal is effective, for example, the disengagement indicates the invalidity. Preferably, as shown in fig. 22, after step S52, the method further includes the steps of: in step S53, the plug automatic feed mechanism 50 transfers the plug to the inserter. A control system 60 is also included to control the operation of the various process mechanisms.
As shown in fig. 4, preferably, the process transfer mechanism includes a first moving mechanism 103, a second moving mechanism 104, a third moving mechanism 105, a first installation housing 101, and a first rail assembly 102, the first rail assembly is disposed on the first installation housing, and the first moving mechanism, the second moving mechanism, and the third moving mechanism are all connected to the first rail assembly; the first moving mechanism, the second moving mechanism and the third moving mechanism are arranged linearly; the second moving mechanism is located between the first moving mechanism and the third moving mechanism. So that the first moving mechanism in the process transfer mechanism moves on the first guide rail assembly; the same applies to the second and third moving mechanisms.
As shown in fig. 8 and 9, preferably, the first moving mechanism is provided with a first clamping driving device 3001 and a second clamping driving device 3002, the first clamping driving device 3001 includes a first drag chain 2041, a first X-axis bottom plate 2042, a second X-axis bottom plate 2045, a first linear module 2046, a first motor 2049, a first motor mounting plate 2047, a first motor connecting plate 2048 fixed to the first motor mounting plate 2047, a synchronization belt module, a second cylinder 2043, a second cylinder fixing seat 2044 connected to the second X-axis bottom plate, and a first clamping module, one end of the first drag chain is fixed to the first X-axis bottom plate, the other end of the first drag chain is fixed to the first mounting housing, the second X-axis bottom plate is fixed to the first X-axis bottom plate, the first linear module is disposed on the second X-axis bottom plate, the first motor mounting plate is fixed to the second X-axis bottom plate, the first motor is fixed to the first motor connecting plate, the first motor is connected with the synchronous belt assembly, and the second cylinder is arranged on the second cylinder fixing seat and connected with the first clamping assembly. The present preferred embodiment is defined with respect to the specific structure of the first moving mechanism to achieve movement of the first clamping member in the X-axis direction and the Y-axis direction in the first moving mechanism so as to clamp the wire harness; as shown in fig. 10, the first clamping assembly includes a first left rotating base 2061, a first right rotating base 2062, a first conveying clamp 2064, a second conveying clamp 2063, a second cylinder connecting base 2065, a first rotating fixing shaft 2066, a second rotating fixing shaft and a third rotating connecting shaft 2067, the first rotating fixing shaft 2066 sequentially passes through the second cylinder connecting base 2065 and the first conveying clamp 2064 and then is connected with the first left rotating base 2061, and the second rotating fixing shaft sequentially passes through the second cylinder connecting base 2065 and the second conveying clamp 2063 and then is connected with the first right rotating base 2062; the first left rotating holder 2061 and the second cylinder fixing holder 2044 are connected by a third rotating connecting shaft 2067. So that the power provided by the second cylinder 2043 drives the second cylinder connecting seat 2065 to move, and the first conveying clamp and the second conveying clamp can be clamped and released. The second clamping driving device and the first clamping driving device are identical in structure; therefore, without specific structural explanation for the second clamp driving device, each clamp driving device is realized to clamp one end of the wire harness based on the structural limitation of the second clamp driving device and the first clamp driving device, that is, it can be seen that the wire harness requires 2 clamp driving devices to perform the transfer between processes (it can be understood that the head of the wire harness is clamped by one clamp driving device, and the tail of the wire harness is clamped by one clamp driving device)
As shown in fig. 9, preferably, the timing belt assembly includes a first rotating wheel 2051, a second rotating wheel 2052 and a first timing belt 2050, the first rotating wheel 2051 and the second rotating wheel 2052 are both connected to the first motor mounting plate 2047, and the first timing belt is sleeved on the first rotating wheel surface and the second rotating wheel surface; this preferred embodiment carries out specific structure to the hold-in range subassembly and prescribes a limit to through the power that first motor provided, drive the hold-in range and rotate, thereby realize that first moving mechanism moves on first guide rail assembly 102X axle direction. (X-axis direction in FIG. 4)
Referring to fig. 5, 6 and 7, fig. 5 is a three-dimensional schematic view of a second moving mechanism in the automatic processing method for a wire harness plug according to the present invention; FIG. 6 is a structural exploded view of a second moving mechanism in the automatic wire harness plug processing method according to the present invention; FIG. 7 is an enlarged partial view of portion A of FIG. 6; a specific structure of the second moving mechanism is shown schematically, and the second moving mechanism has the same structure as the first moving mechanism, so the specific structure is not described again.
Referring to fig. 11, 12 and 13, fig. 11 is a three-dimensional schematic view of a third moving mechanism in the automatic processing method for a wire harness plug according to the present invention; fig. 12 is a structural exploded view of a third moving mechanism in the automatic wire harness plug processing method according to the present invention; fig. 13 is a partially enlarged view of a portion C in fig. 12.
The third moving mechanism includes a fifth cylinder 4101, a fifth drag chain 4100, a fifth cylinder base plate 4102, a fifth floating joint 4103, a fifth cylinder connecting block 4104, a fifth drag chain fixing plate 4105, a sixth cylinder base plate 4106, a tenth cylinder 4117, an eleventh cylinder 4114, a guide fixing plate 4107, a fifth linear guide 4108, a first guide fixing component 4109, a second guide fixing component 4121 slidable on the guide fixing plate 4107, a fifth clamping driving component and a sixth clamping driving component 4122, the fifth drag chain 4100 has one end disposed on the first mounting housing and the other end fixed on the fifth drag chain fixing plate 4105, the fifth cylinder 4101 passes through the fifth cylinder base plate 4102 and is connected to the fifth cylinder connecting block 4104 through the fifth floating joint 4103, the fifth cylinder connecting block 4104 is fixed on the fifth drag chain fixing plate 4105, the tenth cylinder 4117 passes through the tenth cylinder fixing plate 4115 and is connected to the first guide fixing component 4109 through the tenth floating joint 4118, the eleventh cylinder 4114 passes through the tenth cylinder fixing plate 4115 and then is connected to the second rail fixing assembly 4121 through the eleventh floating joint 4116, the sixth clamping driving assembly 4122 is disposed on the second rail fixing assembly 4121, and the fifth clamping driving assembly is disposed on the first rail fixing assembly 4109; the third moving mechanism is specifically limited in structure in the preferred embodiment, so that the fifth clamping driving assembly can move in the X-axis and Y-axis directions, and the sixth clamping driving assembly is similarly arranged, so that the wiring harness can be clamped, loosened and moved conveniently. And a fifth stopper 4119 disposed on the rail fixing plate 4107.
As shown in fig. 12 and 13, for the fifth clamping driving assembly, the fifth clamping driving assembly includes a twelfth air cylinder 4110, a twelfth air cylinder fixing plate 4111, a twelfth fixed shaft 4112 arranged on the twelfth air cylinder fixing plate 4111, a twentieth clip 4001, a twenty-first clip 4005, a twentieth connecting plate 4003, a twenty-first connecting plate 4007, a twentieth rotating arm 4002 connected to the twentieth clip 4005, a twenty-first rotating arm 4006 connected to the twenty-first clip 4005, a twentieth fixed shaft 4004 and a twenty-first fixed shaft, the twentieth connecting plate 4003 is hinged to the twentieth rotating arm 4002, the twenty-first connecting plate 4007 is hinged to the twenty-first rotating arm 4006, the twentieth rotating arm 4002 is connected to the first rotating connector 4120 by the twentieth fixed shaft 4004, the twenty-first rotating arm 4006 is connected to the first rotating connector 4120 by the twenty-first fixed shaft, the first rotating connector 4120 is sleeved on the twelfth fixed shaft 4112, the twentieth fixing plate 4113 is fixed to the twelfth fixing shaft 4112; the present preferred embodiment is specifically defined for the fifth clamping driving assembly to achieve the functions of clamping and loosening the wire harness. It can be seen that the fifth clamp drive assembly is one end of the clamp harness and the sixth clamp drive assembly is the other end of the clamp harness.
In step S50, the crimping detection function implemented by the inserter is mentioned, as shown in fig. 14, 15, 16, 17; FIG. 14 is a three-dimensional schematic view of an insertion machine in the automatic wire harness plug processing method of the present invention; FIG. 15 is a structural exploded view of an insertion machine in the automatic wire harness plug processing method according to the present invention; fig. 16 is a three-dimensional schematic view of a crimping detection mechanism in an insertion machine in the automatic processing method of a wire harness plug according to the present invention; fig. 17 is a structural exploded view of a crimping detection mechanism in an insertion machine in the automatic processing method of a wire harness plug according to the present invention. The insertion machine comprises an insertion machine base 41, a crimping detection mechanism 42, a reversing mechanism 43, a plug positioning mechanism 44 and an insertion structure 45; the insertion structure is used for inserting the wiring harness into the plug; the crimping detection mechanism 42, the reversing mechanism 43, the plug positioning mechanism 44 and the inserting mechanism 45 are all arranged on the inserter base 41; the protection points of the insertion machine are a crimping detection mechanism 42 and a reversing mechanism 43; the plug positioning mechanism 44 and the insertion structure 45 can be realized by adopting the existing structure, and belong to the prior art; the crimping detection mechanism comprises a horizontal flat plate 5011, a first supporting seat 5010, a supporting seat fixing plate 5009, a camera fixing plate 5005, a camera 5002, a driving cylinder 5015, a thirtieth clamping component 5013 and a thirty-first clamping component 5017 which are arranged on the supporting seat fixing plate 5009, wherein the thirtieth clamping component 5013 and the thirty-first clamping component 5017 are connected with the driving cylinder 5015, the driving cylinder 5015 is fixed on the camera fixing plate 5005 through the driving cylinder fixing seat 5012, one end of the first supporting seat 5010 is fixed on the horizontal flat plate 5011, the other end of the first supporting seat 5010 is fixed with the supporting seat fixing plate 5009, the camera 5002 is fixed on the camera fixing plate 5005 through a first camera fixing frame 5004 and a second camera fixing frame 5003, and an annular light source 5007 is fixed on the camera fixing plate 5005 through a light source fixing plate 5006; the reinforcing ribs 5008 are arranged on the supporting seat fixing plate 5009; the light source housing 5001 is fixed on the camera fixing plate 5005; the present preferred embodiment defines the specific structure of the crimping detection mechanism to realize that the thirtieth clamping component and the thirty-first clamping component clamp the wire harness, and the camera acquires the image of the wire harness and the terminal after crimping to perform the crimping detection.
Fig. 18 and 19 are three-dimensional schematic views of a reversing mechanism in an insertion machine in the automatic processing method of the wire harness plug according to the invention; fig. 19 is a structural exploded view of a reversing mechanism in an insertion machine in the automatic processing method of the wire harness plug of the invention.
The reversing mechanism comprises a first servo motor 6014, a clamping assembly 6017, a transmission structure 6015 and a support base 6016, the first servo motor 6014 is connected with the clamping assembly 6017 through the transmission structure 6015, the clamping assembly 6107 is used for clamping a wire harness, and the first servo motor 6014 drives the transmission structure 6015 to rotate so that the wire harness is reversed; the preferred embodiment is based on the structural definition of the reversing mechanism to achieve the reversing of the wire harness to facilitate the subsequent insertion operation.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (4)
1. An automatic processing method of a wiring harness plug is characterized by comprising the following steps:
step S10, the wire feeding frame feeds the wire harness to the wire feeding mechanism;
step S20, straightening the wire harness by the wire feeding mechanism, cutting the straightened wire harness, and peeling the cut wire harness;
step S30, the first moving mechanism in the process transfer mechanism clamps the wire harness and transfers the wire harness to the crimping machine;
step S40, the crimping machine crimps the wire harness and the terminal;
step S50, the second moving mechanism in the process transfer mechanism clamps the wire harness after pressure welding and transfers the wire harness to the insertion machine for pressure welding detection;
step S60, the insertion machine inserts the wiring harness into the plug;
the process transfer mechanism comprises a first moving mechanism, a second moving mechanism, a third moving mechanism, a first installation shell and a first guide rail assembly, wherein the first guide rail assembly is arranged on the first installation shell, the first moving mechanism, the second moving mechanism and the third moving mechanism are all connected with the first guide rail assembly, the first moving mechanism, the second moving mechanism and the third moving mechanism are arranged linearly, and the second moving mechanism is positioned between the first moving mechanism and the third moving mechanism;
wherein the first moving mechanism is provided with a first clamping driving device and a second clamping driving device, the first clamping driving device comprises a first drag chain, a first X-axis bottom plate, a second X-axis bottom plate, a first linear module and a first motor, the first motor mounting plate, a first motor connecting plate fixed with the first motor mounting plate, a synchronous belt component, a second cylinder fixing seat connected with a second X-axis bottom plate and a first clamping component, wherein one end of a first drag chain is fixed on the first X-axis bottom plate, the other end of the first drag chain is fixed on a first mounting shell, the second X-axis bottom plate is fixed on the first X-axis bottom plate, a first linear module is arranged on the second X-axis bottom plate, the first motor mounting plate is fixed on the second X-axis bottom plate, a first motor is fixed on the first motor connecting plate, the first motor is connected with the synchronous belt component, and the second cylinder is arranged on the second cylinder fixing seat and connected with the first clamping component;
the first clamping assembly comprises a first left rotating seat, a first right rotating seat, a first conveying clamp, a second air cylinder connecting seat, a first rotating fixing shaft, a second rotating fixing shaft and a third rotating connecting shaft, the first rotating fixing shaft sequentially penetrates through the second air cylinder connecting seat and the first conveying clamp and then is connected with the first left rotating seat, the second rotating fixing shaft sequentially penetrates through the second air cylinder connecting seat and the second conveying clamp and then is connected with the first right rotating seat, and the first left rotating seat and the second air cylinder fixing seat are connected through the third rotating connecting shaft.
2. The automatic processing method of wire harness plug as claimed in claim 1, wherein between step S50 and step S60 comprises:
step S51, a third moving mechanism in the process transfer mechanism clamps the wire harness which is detected by pressure welding;
in step S52, the process transfer mechanism transfers the wire harness to the reversing mechanism to perform the wire harness reversing operation.
3. The automatic processing method for a wire harness plug according to claim 2, further comprising, after the step S52, the steps of:
in step S53, the plug automatic feeding mechanism transfers the plug to the insertion machine.
4. The automated wire harness plug processing method of claim 1, wherein the synchronous belt assembly comprises a first rotating wheel, a second rotating wheel and a first synchronous belt, the first rotating wheel and the second rotating wheel are connected with the first motor mounting plate, and the first synchronous belt is sleeved on the surface of the first rotating wheel and the surface of the second rotating wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910371613.9A CN110120620B (en) | 2019-05-06 | 2019-05-06 | Automatic processing method of wiring harness plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910371613.9A CN110120620B (en) | 2019-05-06 | 2019-05-06 | Automatic processing method of wiring harness plug |
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| CN110120620A CN110120620A (en) | 2019-08-13 |
| CN110120620B true CN110120620B (en) | 2021-09-10 |
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| CN201910371613.9A Active CN110120620B (en) | 2019-05-06 | 2019-05-06 | Automatic processing method of wiring harness plug |
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|---|---|---|---|---|
| CN110768082A (en) * | 2019-11-15 | 2020-02-07 | 上海埃丘特科技有限公司 | Flexible connector assembling equipment |
| CN112271525A (en) * | 2020-10-23 | 2021-01-26 | 东莞市领业电子有限公司 | Multi-wire connecting piece automatic processing equipment |
| CN112736776B (en) * | 2020-12-18 | 2022-09-13 | 湖北追日电气股份有限公司 | Winding and wiring method for electrical control panel of intelligent control equipment |
| CN113346312A (en) * | 2021-06-17 | 2021-09-03 | 熊芳 | Crimping method for power high-voltage wire harness wire end |
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| CN106299960B (en) * | 2016-08-09 | 2018-01-05 | 河南农业大学 | Full-automatic based on belt transmission wears glue shell machine |
| CN108695674B (en) * | 2018-06-21 | 2024-02-27 | 宁波宏晟智能科技有限公司 | Full-automatic tangent peeling single-pressure single-plastic-shell-penetrating sleeve machine |
| CN109449710B (en) * | 2018-11-27 | 2024-03-01 | 佛山市鹰野智能科技有限公司 | Single-head crimping small connector insertion machine |
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Denomination of invention: Automatic processing method of harness plug Effective date of registration: 20230207 Granted publication date: 20210910 Pledgee: China Minsheng Banking Corp Shenzhen branch Pledgor: SHENZHEN LINQUAN TECHNOLOGY Co.,Ltd. Registration number: Y2023980032144 |
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Denomination of invention: Automated processing methods for wire harness plugs Granted publication date: 20210910 Pledgee: China Minsheng Banking Corp Shenzhen branch Pledgor: SHENZHEN LINQUAN TECHNOLOGY Co.,Ltd. Registration number: Y2024980007888 |
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