CN110117536A - The saccharification system and method for saccharifying of starch sugar - Google Patents
The saccharification system and method for saccharifying of starch sugar Download PDFInfo
- Publication number
- CN110117536A CN110117536A CN201910401582.7A CN201910401582A CN110117536A CN 110117536 A CN110117536 A CN 110117536A CN 201910401582 A CN201910401582 A CN 201910401582A CN 110117536 A CN110117536 A CN 110117536A
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- China
- Prior art keywords
- material transfer
- saccharifying
- tank
- liquid
- passage
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M21/00—Bioreactors or fermenters specially adapted for specific uses
- C12M21/18—Apparatus specially designed for the use of free, immobilized or carrier-bound enzymes
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/10—Rotating vessel
Abstract
The present invention relates to starch sugar processing technique fields, disclose the saccharification system of starch sugar, including head tank and it is sequentially communicated several saccharifying tanks in the head tank, the top of the head tank is provided with stirring unit and feed pipe, bottom end is provided with material transfer pipe, the material transfer pipe is connected to the bottom end of the saccharifying tank near the head tank, passage is provided between the two neighboring saccharifying tank, one end of the passage is connected to the top of a saccharifying tank, the other end is connected to the bottom of another saccharifying tank, the bottom interior wall rotation of the saccharifying tank is provided with hood-like material transfer part, arc-shaped material transfer body is provided with around the material transfer part, the material transfer part and the material transfer body are hollow structure, and the passage passes sequentially through the material transfer part and the material transfer body is connected to the saccharifying tank, it is described Material transfer body is the structure that hollow and both ends are opening, and wherein the opening of one end is communicated with the material transfer part, and the opening of the other end is located at end of the material transfer body far from the material transfer part.The present invention improves saccharification efficiency.
Description
Technical field
The present invention relates to starch sugar processing technique fields, in particular to the saccharification system and method for saccharifying of starch sugar.
Background technique
The saccharification of starch sugar refers to that starch hydrolyzable is the master of starch sugar procut manufacturing process at the process of sweet taste product
Want the main process of many intermediate products in process and Food fermentation processes.The method of saccharification, depending on require the sugariness of product with
And depending on corresponding physicochemical property, it is essentially divided into three classes: acid system, enzyme process and acid-enzyme binding-method.
The Mashing process that the manufacturing enterprise of past starch sugar is widely used are as follows: the feed liquid after liquefaction respectively enters saccharifying tank
In, saccharidase preparation is added in each saccharifying tank and is stirred with feed liquid, feed liquid and saccharidase preparation are in mutual saccharifying tank
Middle reaction simultaneously completes saccharifying.This Mashing process needs to terminate charging, feed liquid and carbohydrase after the completion of saccharifying tank charging
Preparation reacts in saccharifying tank and completes saccharifying, and therefore, for single saccharifying tank, saccharifying is with " charging-complete
At saccharification-discharging " the intermittent progress of mode, efficiency is lower.
Currently, there is the Chinese patent of a 102492606 A of Publication No. CN to disclose a kind of starch sugar saccharification in the market
Processes and apparatus, although the equipment can improve saccharification efficiency to a certain extent, during real work, before
It is to be flowed into saccharifying tank from the bottom end of saccharifying tank below when liquid in saccharifying tank is entered in next saccharifying tank by pipeline
In, it is then flowed out from top, since the density of liquid is all close, opposite flowing is lacked between the liquid of different location,
So the mixed effect of liquid is poor, in the place more than carbohydrase, partially saccharifying enzyme is in non-working condition, few in carbohydrase
Place, slower to the saccharification rate of starch, the time for so needing whole saccharification to reach setting degree is just longer, saccharification efficiency
It is low.
Summary of the invention
The object of the present invention is to provide the saccharification systems and method for saccharifying of starch sugar, it is intended to solve that saccharification efficiency is low to ask
Topic.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of saccharification system of starch sugar
System including head tank and is sequentially communicated several saccharifying tanks in the head tank, and the top of the head tank, which is provided with, to be stirred
Unit and feed pipe are mixed, bottom end is provided with material transfer pipe, and the material transfer pipe is connected to the saccharification near the head tank
The bottom end of tank is provided with passage between the two neighboring saccharifying tank, and one end of the passage is connected to a saccharification
The top of tank, the other end are connected to the bottom of another saccharifying tank, and the bottom interior wall rotation of the saccharifying tank is provided with hood-like
Material transfer part, arc-shaped material transfer body is provided with around the material transfer part, during the material transfer part and the material transfer body be
Hollow structure, and the passage passes sequentially through the material transfer part and the material transfer body is connected to the saccharifying tank, the material transfer body
It is the structure of opening for hollow and both ends, wherein the opening of one end is communicated with the material transfer part, and the opening of the other end is located at institute
State end of the material transfer body far from the material transfer part.
The further setting of the present invention are as follows: the bottom of the saccharifying tank includes the interconnecting piece and planar structure of truncated cone-shaped
Mounting portion, the material transfer part is rotationally connected with the mounting portion, the lesser one end of the connection cross section and the installation
Portion's connection, one end of the material transfer body is right against the inner wall of the interconnecting piece.
The further setting of the present invention are as follows: be provided with the first shut-off valve on the passage, communicate and set with the passage
It is equipped with middle comb, is provided with the second shut-off valve on the middle comb, it can by first shut-off valve and second shut-off valve
Control liquid flows through the passage or flows into the middle comb.
The further setting of the present invention are as follows: the feed pipe includes general pipeline and two feed-inputing branched pipe of charging, the charging
One end of branch pipe is connected to the charging general pipeline, is connected at the top of the other end and the saccharifying tank.
The further setting of the present invention are as follows: the stirring unit includes stirring motor and stirring blade, the stirring electricity
Machine can control the stirring blade forward and reverse periodic rotary.
The further setting of the present invention are as follows: offer several discharge holes at the top of the material transfer part.
The present invention also provides a kind of method of saccharification system using described in any item starch sugars as above, including it is following
Step:
S1, by after liquefaction liquid and carbohydrase be passed into head tank by feed pipe；
S2, liquid is successively flowed into saccharifying tank by material transfer pipe and passage, when wherein liquid is flowed into saccharifying tank,
Liquid is flowed out by the end of material transfer body, while material transfer body and material transfer part being driven to rotate；
S3, liquid is flowed out by the passage of end after the completion of saccharification.
The further setting of the present invention are as follows: the stirring unit carries out periodically reversely and just the liquid in head tank
To stirring.
The further setting of the present invention are as follows: before the feed liquid to have liquefied and carbohydrase are imported into head tank, to liquefaction
Feed liquid and carbohydrase mixed.
The further setting of the present invention are as follows: the first shut-off valve and middle comb are set on passage, are arranged on middle comb
Second shut-off valve.
The beneficial effects of the present invention are: being to lead to feed liquid and carbohydrase that liquefaction is completed first when being saccharified
It crosses feed pipe to imported into head tank, stirs unit at this time and run and feed liquid and carbohydrase are stirred；The liquid stirred
It is flowed into a saccharifying tank by material transfer pipe from bottom, then passes sequentially through passage and flowed in each saccharifying tank；
Wherein when liquid is flowed into saccharifying tank, liquid is flowed into material transfer part first, is then gone forward side by side by the outflow of material transfer part
Enter into saccharifying tank, in this process, due to being uniformly connected with several material transfer bodies, liquid outflow around material transfer part
When be also towards around material transfer part all directions outflow, the stream that liquid can be made more to disperse is opened；Moreover,
Since material transfer body is arc, when liquid is flowed out from material transfer body, it can also be applied to material transfer body one rotation
Trend, simultaneously because be rotation connection between material transfer part and saccharifying tank, therefore after liquid has flowed out material transfer body, material transfer body
And material transfer part all rotates under the action of liquid, therefore the material transfer body rotated can also play one to the liquid in saccharifying tank
The effect of a agitation can so make whole saccharification speed more so that the mixed effect for further making liquid is more preferably
Fastly, saccharification efficiency is improved.
Detailed description of the invention
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment
Attached drawing is briefly described, it should be apparent that, drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is the structural schematic diagram of one embodiment of saccharification system of starch sugar of the present invention；
Fig. 2 is the cross-sectional view of one embodiment of saccharification system of starch sugar of the present invention；
Fig. 3 is the enlarged drawing of part A in Fig. 2；
Fig. 4 is the structural schematic diagram of one embodiment of material transfer part and material transfer body in the saccharification system of starch sugar of the present invention.
In figure, 1, head tank；2, saccharifying tank；3, unit is stirred；3a, stirring motor；3b, stirring blade；4, material transfer pipe；5,
Passage；6, material transfer part；7, material transfer body；8, interconnecting piece；9, mounting portion；10, the first shut-off valve；11, middle comb；12, second section
Only valve；13, general pipeline is fed；14, feed-inputing branched pipe；15, discharge hole.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing and specific embodiment.It is aobvious
So, described embodiment is only a part of the embodiments of the present invention, instead of all the embodiments.Based on reality of the invention
Example is applied, every other embodiment obtained by those of ordinary skill in the art without making creative efforts all belongs to
In the scope of protection of the invention.
A kind of saccharification system of starch sugar as shown in Figures 1 to 4, including head tank 1 and is sequentially communicated in the charging
Several saccharifying tanks 2 of tank 1, the top of the head tank 1 is provided with stirring unit 3 and feed pipe, bottom end are provided with material transfer
Pipe 4, the material transfer pipe 4 are connected to the bottom end of the saccharifying tank 2 near the head tank 1, the two neighboring saccharifying tank 2
Between be provided with passage 5, one end of the passage 5 is connected to the top of a saccharifying tank 2, and the other end is connected to another
The bottom interior wall rotation of the bottom of the saccharifying tank 2, the saccharifying tank 2 is provided with hood-like material transfer part 6, the material transfer part 6
Around be provided with arc-shaped material transfer body 7, the material transfer part 6 and the material transfer body 7 are hollow structure, and the passage
5 pass sequentially through the material transfer part 6 and the material transfer body 7 is connected to the saccharifying tank 2, and the material transfer body 7 is that hollow and both ends are equal
For the structure of opening, wherein the opening of one end is communicated with the material transfer part 6, and it is separate that the opening of the other end is located at the material transfer body 7
The end of the material transfer part 6.
The bottom of the saccharifying tank 2 includes the interconnecting piece 8 of truncated cone-shaped and the mounting portion 9 of planar structure, the material transfer
Part 6 is rotationally connected with the mounting portion 9, and the lesser one end in 8 cross section of interconnecting piece is connect with the mounting portion 9, the biography
One end of Material 7 is right against the inner wall of the interconnecting piece 8.
It is provided with the first shut-off valve 10 on the passage 5, is communicated with the passage 5 and is provided with middle comb 11, it is described
It is provided with the second shut-off valve 12 on middle comb 11, passes through first shut-off valve 10 and 12 controllable liquid of the second shut-off valve
It flows through the passage 5 or flows into the middle comb 11.The feed pipe includes feeding general pipeline 13 and two feed-inputing branched pipes 14,
One end of the feed-inputing branched pipe 14 is connected to the charging general pipeline 13, is connected at the top of the other end and the saccharifying tank 2.
The stirring unit 3 includes that stirring motor 3a and stirring blade 3b, the stirring motor 3a can control described stir
Mix blade 3b forward and reverse periodic rotary.The top of the material transfer part 6 offers several discharge holes 15.
The present invention also provides a kind of method of saccharification system using described in any item starch sugars as above, including it is following
Step:
S1, by after liquefaction liquid and carbohydrase be passed into head tank 1 by feed pipe；
S2, liquid are successively flowed into saccharifying tank 2 by material transfer pipe 4 and passage 5, and wherein liquid is flowed into saccharifying tank 2
When middle, liquid is flowed out by the end of material transfer body 7, while material transfer body 7 and material transfer part 6 being driven to rotate；
S3, liquid is flowed out by the passage 5 of end after the completion of saccharification.
The stirring unit 3 periodically reversely stir with positive to the liquid in head tank 1.The material that will have been liquefied
Before liquid and carbohydrase are imported into head tank 1, the feed liquid and carbohydrase that have liquefied are mixed.It is arranged on passage 5
The second shut-off valve 12 is arranged in first shut-off valve 10 and middle comb 11 on middle comb 11.
The saccharification system and method for saccharifying of starch sugar provided by the invention are that will liquefy first when being saccharified
The feed liquid and carbohydrase of completion are imported into head tank 1 by feed pipe, stir the operation of unit 3 at this time and to feed liquid and carbohydrase
It is stirred；The liquid stirred is flowed into a saccharifying tank 2 by material transfer pipe 4 from bottom, and passage 5 is then passed sequentially through
It is flowed in each saccharifying tank 2；Wherein when liquid is flowed into saccharifying tank 2, liquid is flowed into material transfer part 6 first
In, it is then flowed out into saccharifying tank 2 by material transfer part 6, in this process, due to uniformly connecting around material transfer part 6
It is connected to several material transfer bodies 7, therefore liquid flows out when is also towards all directions outflow around material transfer part 6, it can be with
So that the stream that liquid more disperses is opened；Moreover, since material transfer body 7 is arc, when liquid is flowed out from material transfer body 7
When, it can be also applied to the trend of material transfer body 7 one rotations, simultaneously because being rotation connection between material transfer part 6 and saccharifying tank 2
, therefore after liquid has flowed out material transfer body 7, material transfer body 7 and material transfer part 6 all rotate under the action of liquid, because
The material transfer body 7 of this rotation can also play the role of an agitation to the liquid in saccharifying tank 2, to further make liquid
Mixed effect more preferably, can so make whole saccharification speed faster, improve saccharification efficiency.
Wherein, when liquid is flowed out from material transfer body 7, the end of material transfer body 7 is to be right against arc-shaped interconnecting piece 8
Inner wall on, so liquid is also provided with upward component velocity, liquid at this time after on hydraulic shock to 8 inner wall of interconnecting piece
The flow direction of body is also to spread apart to come upwards around, it is possible to be can act as centainly to liquid all in saccharifying tank 2
Stirring action, stirring range it is wider, the mixed effect of liquid is also higher.Moreover, some liquid passes through material transfer
Discharge hole 15 on part 6 is flowed into saccharifying tank 2, can also play certain agitation to the liquid being located at right above material transfer part 6
Effect, mixed effect is more preferably.
When wherein adding feed liquid and carbohydrase into head tank 1, it can be fed respectively by two feed-inputing branched pipes 14
(thickness of two feed-inputing branched pipes 14 can be different, are changed according to actual flow, and attached drawing is only to illustrate)；Such feed liquid and sugar
Preliminary mixing has just been carried out before changing enzyme in entering head tank 1, has accelerated the mixing velocity of carbohydrase and feed liquid；Not only such as
This, it is periodically to be rotated and reverse that stirring motor 3a, which drives stirring blade 3b rotation, so can further be improved
Mixed effect.In another embodiment, the unit driving liquid flowing that also there is the unit of stirring in saccharifying tank 2, and stir
Direction and material transfer body 7 drive the contrary of liquid flowing, i.e., if liquid from material transfer part 6 when flowing out be it is clockwise,
So stir unit driving liquid flowing direction be exactly counterclockwise, and stir unit be located at material transfer part 6 just on
Side, such liquid can also be stirred back and forth, and the mixing uniformity of feed liquid and carbohydrase further increases.
The saccharificatinn period that different feed liquids needs is different, can select the number of saccharifying tank 2 according to the actual situation at this time, has
Body mode of operation is, the passage 5 for 2 end of saccharifying tank that selection saccharification is completed, and by the first shut-off valve 10 on the passage 5
It closes, then opens the second shut-off valve 12, the liquid for the completion that is saccharified at this time can be discharged by middle comb 11 (works as passage
When 5 normal use, the first shut-off valve 10 is opened, and the second shut-off valve 12 is closed), therefore can be adapted for different processing requests,
It is applied widely.
It should be noted that each embodiment in this specification is described in a progressive manner, each embodiment emphasis is said
Bright is the difference from other embodiments, and the same or similar parts in each embodiment may refer to each other.
Foregoing description is only the description to present pre-ferred embodiments, not to any restriction of the scope of the invention, this hair
Any change, the modification that the those of ordinary skill in bright field does according to the disclosure above content, belong to the protection of claims
Range.
Claims (10)
1. a kind of saccharification system of starch sugar, it is characterised in that: including head tank (1) and be sequentially communicated in the head tank
(1) several saccharifying tanks (2), the top of the head tank (1) are provided with stirring unit (3) and feed pipe, bottom end setting
Have material transfer pipe (4), the material transfer pipe (4) is connected to the bottom end of the saccharifying tank (2) near the head tank (1), adjacent
It is provided with passage (5) between two saccharifying tanks (2), one end of the passage (5) is connected to a saccharifying tank (2)
Top, the other end is connected to the bottom of another saccharifying tank (2), and the bottom interior wall rotation of the saccharifying tank (2) is provided with
Hood-like material transfer part (6), is provided with arc-shaped material transfer body (7) around the material transfer part (6), the material transfer part (6) and
The material transfer body (7) is hollow structure, and the passage (5) passes sequentially through the material transfer part (6) and the material transfer body (7)
Be connected to the saccharifying tank (2), the material transfer body (7) be hollow and both ends be opening structure, wherein the opening of one end with
The material transfer part (6) communicates, and the opening of the other end is located at end of the material transfer body (7) far from the material transfer part (6).
2. the saccharification system of starch sugar according to claim 1, it is characterised in that: the bottom of the saccharifying tank (2) includes
There are the interconnecting piece (8) of truncated cone-shaped and the mounting portion (9) of planar structure, the material transfer part (6) is rotationally connected with the mounting portion
(9), the lesser one end in interconnecting piece (8) cross section is connect with the mounting portion (9), one end face of the material transfer body (7)
Inner wall in the interconnecting piece (8).
3. the saccharification system of starch sugar according to claim 1 or 2, it is characterised in that: be provided on the passage (5)
First shut-off valve (10) is communicated with the passage (5) and is provided with middle comb (11), is provided with second on the middle comb (11)
Shut-off valve (12) flows through the passage by first shut-off valve (10) and second shut-off valve (12) controllable liquid
(5) or the middle comb (11) is flowed into.
4. the saccharification system of starch sugar according to claim 1, it is characterised in that: the feed pipe includes charging general pipeline
(13) and two feed-inputing branched pipes (14), one end of the feed-inputing branched pipe (14) are connected to the charging general pipeline (13), the other end
It is connected to the saccharifying tank (2) top.
5. the saccharification system of starch sugar according to claim 1, it is characterised in that: the stirring unit (3) includes stirring
Motor (3a) and stirring blade (3b), the stirring motor (3a) can control the stirring blade (3b) the forward and reverse period
Property rotation.
6. the saccharification system of starch sugar according to claim 1, it is characterised in that: opened up at the top of the material transfer part (6)
There are several discharge holes (15).
7. a kind of method using the saccharification system such as starch sugar as claimed in any one of claims 1 to 6, it is characterised in that: packet
Include following steps:
S1, by after liquefaction liquid and carbohydrase be passed into head tank (1) by feed pipe；
S2, liquid are successively flowed into saccharifying tank (2) by material transfer pipe (4) and passage (5), and wherein liquid is flowed into saccharifying tank
(2) when in, liquid is flowed out by the end of material transfer body (7), while material transfer body (7) and material transfer part (6) being driven to rotate；
S3, liquid is flowed out by the passage (5) of end after the completion of saccharification.
8. the saccharification method for saccharifying of starch sugar according to claim 7, it is characterised in that: the stirring unit (3) into
Liquid in batch can (1) carries out periodically reversed and positive stirring.
9. the method for saccharifying of starch sugar according to claim 7 or 8, it is characterised in that: by the feed liquid to have liquefied and saccharification
Before enzyme is imported into head tank (1), the feed liquid and carbohydrase that have liquefied are mixed.
10. the method for saccharifying of the starch sugar according to claim, it is characterised in that: first section is arranged on passage (5)
Only valve (10) and middle comb (11), are arranged the second shut-off valve (12) on middle comb (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910401582.7A CN110117536A (en) | 2019-06-14 | 2019-06-14 | The saccharification system and method for saccharifying of starch sugar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910401582.7A CN110117536A (en) | 2019-06-14 | 2019-06-14 | The saccharification system and method for saccharifying of starch sugar |
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| Publication Number | Publication Date |
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| CN110117536A true CN110117536A (en) | 2019-08-13 |
Family
ID=67522419
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910401582.7A Pending CN110117536A (en) | 2019-06-14 | 2019-06-14 | The saccharification system and method for saccharifying of starch sugar |
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| CN110106078A (en) * | 2019-05-15 | 2019-08-09 | 纳来创硕湖北生物科技有限公司 | It is a kind of for producing the liquefying plant and liquifying method of starch sugar |
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| CN214552890U (en) * | 2021-03-29 | 2021-11-02 | 江西西啤猴精酿啤酒有限公司 | Saccharification pot stirring device with multiple stirring centers |
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| WO2010000227A2 (en) * | 2008-07-01 | 2010-01-07 | Gea Brewery Systems Gmbh | Mash tun for producing beer and stirrer for a mash tun |
| CN102492606A (en) * | 2011-11-30 | 2012-06-13 | 保龄宝生物股份有限公司 | Saccharification process and equipment for starch sugar |
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