CN110116048A - A kind of ore dressing low consumed power energy saving high gradient magnetic separator - Google Patents
A kind of ore dressing low consumed power energy saving high gradient magnetic separator Download PDFInfo
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- CN110116048A CN110116048A CN201910554196.1A CN201910554196A CN110116048A CN 110116048 A CN110116048 A CN 110116048A CN 201910554196 A CN201910554196 A CN 201910554196A CN 110116048 A CN110116048 A CN 110116048A
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- magnetic
- magnetic separation
- permanent
- magnet
- tailing
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- 239000006148 magnetic separator Substances 0.000 title claims abstract description 43
- 238000007885 magnetic separation Methods 0.000 claims abstract description 138
- 230000005291 magnetic effect Effects 0.000 claims abstract description 90
- 239000000463 material Substances 0.000 claims abstract description 16
- 239000012141 concentrate Substances 0.000 claims description 59
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 239000006249 magnetic particle Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 7
- 239000012791 sliding layer Substances 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 239000010410 layer Substances 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 210000002268 wool Anatomy 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 241000237858 Gastropoda Species 0.000 claims description 3
- 239000002775 capsule Substances 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 claims description 3
- 229920002521 macromolecule Polymers 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000002907 paramagnetic material Substances 0.000 claims description 3
- 238000010187 selection method Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- 239000011553 magnetic fluid Substances 0.000 description 53
- 239000012530 fluid Substances 0.000 description 11
- 230000005389 magnetism Effects 0.000 description 8
- 230000005347 demagnetization Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- VQAPWLAUGBBGJI-UHFFFAOYSA-N [B].[Fe].[Rb] Chemical compound [B].[Fe].[Rb] VQAPWLAUGBBGJI-UHFFFAOYSA-N 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 230000005415 magnetization Effects 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 2
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 2
- 239000004810 polytetrafluoroethylene Substances 0.000 description 2
- 229910000938 samarium–cobalt magnet Inorganic materials 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 241000282376 Panthera tigris Species 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/002—High gradient magnetic separation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/025—High gradient magnetic separators
- B03C1/031—Component parts; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/025—High gradient magnetic separators
- B03C1/031—Component parts; Auxiliary operations
- B03C1/033—Component parts; Auxiliary operations characterised by the magnetic circuit
- B03C1/0332—Component parts; Auxiliary operations characterised by the magnetic circuit using permanent magnets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Landscapes
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
A kind of ore dressing low consumed power energy saving high gradient magnetic separator, comprising: rack, magnetic separation portion, magnetic system and pipe-line system and collection portion, rack include lower base and upper support frame;Magnetic separation portion is installed in lower base, and magnetic system is fixedly mounted on the outside in magnetic separation portion by upper support frame;Magnetic separation portion is the cavity body structure of inner hollow, has magnetic separation cavity wall;Magnetic system includes helical pipe, catch tray, traction rope, lifting device and permanent-magnet;Helical pipe, which is fitted in outside magnetic separation portion, rises arrangement in closing twist;Helical pipe inner tight sequence is arranged with several permanent-magnets;Lifting device perhaps discharges traction rope to realize promotion or release permanent-magnet for pulling.The present invention is using permanent-magnet material as magnetic system, eliminate electromagnetic coil and its control system, it solves that the energy consumption of high gradient magnetic separator in the prior art is big, technical problem of cooling system structure complexity, the labyrinth of magnetic separator is reduced, to reduce manufacture, use and maintenance cost.
Description
Technical field
The present invention relates to a kind of high gradient magnetic separators, more particularly, to a kind of for carrying out the choosing of magnetic separation from fluid ore pulp
Mining low consumed power energy saving high gradient magnetic separator.
Background technique
It carries out magnetic separation to minerals using magnetic field in the history that mankind's mineral extract to have been one hundred years of history, just
The magnetic separator of phase is not widely used due to the restriction of the basic science such as theoretical and material development.It was opened from 1855
Begin after generating magnetic field using electromagnet, the theory and practice of magnetic separator is just gradually improved, and has emerged in industry various types of
Industrial magnetic plant, magnetic method are just widely used in terms of the ore dressing of iron ore.After nineteen sixties,
With the continuous development of material science, the magnetic field strength of permanent-magnet material is more and more stronger, and some magnetic separators gradually start using permanent magnetism
Body carries out magnetic separation, especially weak magnetic separator gradually permanent magnetism.
High gradient magnetic separator is the magnetic separation technique that later 1960s early seventies grow up, main
Feature is exactly: the magnetic medium of magnetic conduction being filled in the inner cavity of spiral magnetic system as separating medium.Since magnetic separation medium is in magnetic
Change can generate very high magnetic field gradient and intensity when reaching saturation state, and have very big collecting area, thus adaptation range
Greatly, especially for the collecting to fine particle.What high gradient magnetic separator in the prior art mostly used is that electromagnetic coil is used
In generating magnetic field, its advantage is that magnetic field strength that is easy to control, generating is big, 1.5T or more can achieve, and can be by adjusting
Size of current adjusts magnetic field strength, and disadvantage needs very big it is also obvious that due to using electromagnetic coil when generating magnetic field
Electric current, power consumption is huge, is famous electricity-eating tiger, due to all needing in the not every magnetic dressing process of mineral magnetic separation domain variability
The magnetic field of 1.5T or more is used to carry out magnetic separation, it is therefore, high using electromagnetic wire ring in the occasion of many roughings or low intensity magnetic separation
Gradient magnetic separator often " is wasted one's talent on a petty job ".Moreover, while coil is powered and generates magnetic field due to eddy current effect etc. also
Huge heat can be generated, it is necessary to which controlling calorific value machine could operate normally, therefore using the high gradient of electromagnetic coil magnetic separation
Magnetic separator is required to be equipped with the oil cooling or water cooling circulatory system of a set of complexity, and which further improves the complexity of high gradient magnetic separator
Degree and manufacturing cost.
Summary of the invention
To solve the above-mentioned problems, due to being as previously mentioned the continuous development with material science, permanent-magnet material
Magnetic field strength is more and more stronger, such as the magnetic materials such as rubidium iron boron its magnetic field strengths that can achieve 1T or so, can answer completely
For most of roughing or low intensity magnetic separation field and part high intensity magnetic separation field, permanent-magnet material is applied to high gradient by the present invention
In magnetic separator, a kind of ore dressing low consumed power energy saving high gradient magnetic separator is had devised, its technical solution is as follows:
A kind of ore dressing low consumed power energy saving high gradient magnetic separator, comprising: rack, magnetic separation portion, magnetic system and pipe-line system with
And collection portion, it is characterised in that: the rack includes lower base and upper support frame;The magnetic separation portion is installed on the lower bottom
On seat, the magnetic system is fixedly mounted on the outside in the magnetic separation portion by the upper support frame;The magnetic separation portion is inner hollow
Cavity body structure, have magnetic separation cavity wall.
The magnetic system includes helical pipe, catch tray, traction rope, lifting device and permanent-magnet;The helical pipe patch
It closes and rises arrangement in closing twist outside the magnetic separation portion;The helical pipe inner tight sequence is arranged with described in several
Permanent-magnet;The lifting device is mounted on the top of the upper support frame, for pulling or discharging the traction rope, thus
It realizes and is promoted or discharge the permanent-magnet, the traction rope protrudes into the spiral by the opening at the top of the helical pipe
The inside of pipeline is connected with the permanent-magnet of forefront, and the lifting device is preferably electric capstan, under special circumstances
It can also be hand winch.
The magnetic separation cavity wall is made of magnetic conduction or paramagnetic material, the magnetic separation medium be interval fill tooth plate medium,
The pole medium for being spaced filling, the spherical medium closely filled, the mesh medium closely filled or the steel wool closely filled are situated between
Matter.
The catch tray is used to collect the permanent-magnet being freely slipped to by gravity in the catch tray,
It is internally provided with collecting tank, collecting tank is arranged in snail, for guiding the permanent-magnet to be arranged in planar spiral, side
Toilet is stated the collection of permanent-magnet and is promoted again.
The cross section of the helical pipe is the opening circular section of C font, and opening direction is towards the magnetic separation portion, so that institute
Stating the permanent-magnet in helical pipe can directly be in close contact with the outer wall in the magnetic separation portion;The helical pipe is most interior
Layer is sliding layer, and sliding layer is made of macromolecule self-lubricating material, perhaps using film lubrication or using ball or idler wheel
Structure.
The permanent-magnet is spherical, the cylindrical perhaps each permanent-magnet of capsule shape end to end with N-S or S-N
Form attract each other, the permanent-magnet and the traction rope of forefront link together, in each helical pipe
The permanent-magnet all pass through its cross section be C font opening circular section opening and magnetic separation portion 2 outer wall contact.
The helix angle of the helical pipe is set as 10 ° -60 °, to facilitate the permanent-magnet to pass through gravity freedom
It is slipped in the catch tray.
The pipe-line system is by feed pipe, inlet valve, water inlet pipe, inlet valve, concentrate discharge nozzle, concentrate outlet valve, tailing
Discharge nozzle and tailing outlet valve composition;The magnetic separation chamber top in the magnetic separation portion is connected to the feed pipe and the water inlet pipe,
The inlet valve is installed on the feed pipe for controlling charging, and the inlet valve is installed on the water inlet pipe for controlling
Water inlet;The magnetic separation chamber lower part in the magnetic separation portion is connected to the concentrate discharge nozzle with the tailing discharge nozzle, the concentrate discharging
Valve is installed on the concentrate discharge nozzle for controlling concentrate discharging, and the tailing outlet valve is installed on the tailing discharge nozzle
For controlling tailing discharging;The collection portion includes tailing collecting tank and concentrate collecting tank, and the concentrate collecting tank is for collecting
The concentrate of the concentrate discharge nozzle discharge, the tailing collecting tank are used to collect the tailing of the tailing discharge nozzle discharge
A kind of for the ore dressing magnetic selection method of low consumed power energy saving high gradient magnetic separator, it is characterised in that including to mine,
The step of the step of rinsing and flushing three phases, these three stages is a duty cycle, in the work for completing a cycle
Afterwards, can next cycle from the beginning ore dressing, whole process can be carried out by control system by program.
It is described to give mine stage etch are as follows: to drive traction rope by the permanent magnetism of several arrangement bunchiness in magnetic system by lifting device
Magnet prolongs helical pipe and is promoted to the top of helical pipe, and magnetic separation medium is magnetized;The inlet valve on feed pipe is opened, tail is opened
Tailing outlet valve on mine discharge nozzle, the concentrate outlet valve on inlet valve and concentrate discharge nozzle on water inlet pipe remain turned-off;Magnetic
Ore pulp after choosing is discharged into tailing collecting tank;
The rinse step are as follows: after a period of time has passed, the magnetic-particle absorption on magnetic separation medium is closed close to saturation
Inlet valve opens the inlet valve on water inlet pipe, and the tailing outlet valve on tailing discharge nozzle is kept open, and clear water is added will be attached
Non-magnetic particle on magnetic separation medium rinse away, be discharged in tailing collecting tank;
The rinsing step are as follows: the tailing outlet valve for closing tailing discharge nozzle discharges traction rope, magnetic system by lifting device
The permanent-magnet of middle arrangement bunchiness prolongs helical pipe and slides into catch tray downwards, and the magnetic field in the magnetic separation chamber in magnetic separation portion disappears,
The inlet valve being again turned on water inlet pipe is passed through high pressure clear water and cleans to magnetic separation medium, by magnetic on magnetic separation medium
Grain rinses, and opens the concentrate outlet valve on concentrate discharge nozzle, and magnetic-particle is discharged to concentrate collecting tank by concentrate outlet valve
In.
What it reached, which has the beneficial effect that, can replace solenoid type high gradient magnetic separator in the prior art, be applied to
In the selected beneficiation flowsheet of the strong magnetic of most of roughing or low intensity magnetic separation or part;Eliminate electromagnetic coil and its control system
System solves solenoid type high gradient magnetic separator in the prior art and consumes energy big technical problem;It eliminates in the prior art
Complicated cooling system in solenoid type high gradient magnetic separator, reduces the labyrinth of magnetic separator, to reduce
Manufacture, use and maintenance cost.
Detailed description of the invention
Fig. 1 is ore dressing low consumed power energy saving high gradient magnetic separator primary structure figure;
Fig. 2 is helical pipe sectional view when ore dressing low consumed power energy saving high gradient magnetic separator loads magnetic field;
Fig. 3 is the magnetic separation portion sectional view and helix tube when ore dressing low consumed power energy saving high gradient magnetic separator loads magnetic field
Road and magnetic separation cavity wall partial enlarged view;
Fig. 4 is catch tray principal section figure when ore dressing low consumed power energy saving high gradient magnetic separator eliminates magnetic field;
Catch tray top view when Fig. 5 (a) is load magnetic field, Fig. 5 (b) are catch tray top view when eliminating magnetic field;
Fig. 6 is permanent-magnet shape and connected mode schematic diagram;
Fig. 7 is the ore dressing low consumed power energy saving high gradient magnetic separator primary structure figure using magnetic fluid;
Fig. 8 is to use double-stranded ore dressing low consumed power energy saving high gradient magnetic separator primary structure figure;
1, rack;1-1, lower base;1-2, upper support frame;
2, magnetic separation portion;2-1, magnetic separation cavity wall;2-2, magnetic separation medium;
3, magnetic system;3-1, helical pipe;3-2, catch tray;3-2-1, collecting tank;3-3, traction rope;3-4, lifting device;
3-5, permanent-magnet;3-6, magnetic fluid pipeline;3-6-1, magnetic fluid outlet;3-6-2, magnetic fluid inlet tube;3-6-3, magnetic current
Body discharges pipe;3-7, circulating pump;3-8, eduction valve;3-9, magnetic fluid reservoir;3-10, polarizing coil;
4, feed pipe;4-1, inlet valve;
5, water inlet pipe;5-1, inlet valve;
6, concentrate discharge nozzle;6-1, concentrate outlet valve;
7, tailing discharge nozzle;7-1, tailing outlet valve;
8, tailing collecting tank;9, concentrate collecting tank;
Specific embodiment
Embodiment one
Referring to attached drawing 1, a kind of ore dressing low consumed power energy saving high gradient magnetic separator, including rack 1, magnetic separation portion 2, magnetic system 3
With pipe-line system and collection portion;Rack 1 includes lower base 1-1 and upper support frame 1-2.
Magnetic separation portion 2 is installed on lower base 1-1, and magnetic system 3 is fixedly mounted on the outer of magnetic separation portion 2 by upper support frame 1-2
Portion;Magnetic separation portion 2 is the cavity body structure of inner hollow, has magnetic separation cavity wall 2-1, magnetic conduction or paramagnetic material is used to be made, such as
Magnetic stainless steel;Magnetic separation medium 2-2 is provided in the magnetic separation chamber in magnetic separation portion 2, magnetic separation medium 2-2 is that the tooth plate of interval filling is situated between
Pole medium, the spherical medium closely filled, the mesh medium closely filled or the steel wool closely filled that matter, interval fill
Medium.
Referring to attached drawing 1-3, magnetic system 3 includes helical pipe 3-1, catch tray 3-2, traction rope 3-3, lifting device 3-4 and forever
Magnetic magnet 3-5;Helical pipe 3-1, which is fitted in outside magnetic separation portion 2, rises arrangement in closing twist, and helix angle is set as 10 ° -60 °,
It is freely slipped in catch tray 3-2 in permanent-magnet 3-5 by gravity with facilitating;Helical pipe 3-1 inner tight sequence
It is arranged with several permanent-magnets 3-5, the cross section of helical pipe 3-1 is the opening circular section of C font, and opening direction is towards magnetic
Portion 2 is selected, the permanent-magnet 3-5 in helical pipe 3-1 is directly in close contact with the outer wall in magnetic separation portion 2;Helical pipe
3-1 innermost layer is sliding layer, and sliding layer is made of macromolecule self-lubricating material, such as the materials such as polytetrafluoroethylene (PTFE) or polyformaldehyde
Material, perhaps using film lubrication or using ball or roller structure.
Referring to attached drawing 3,4,6, permanent-magnet 3-5 is spherical, cylindrical or capsule shape, and each permanent-magnet 3-5 is end to end
It is attracted each other in the form of N-S or S-N, the permanent-magnet 3-5 and traction rope 3-3 of forefront link together, each spiral
Permanent-magnet 3-5 in pipeline 3-1 passes through the opening for the opening circular section that its cross section is C font and the outer wall in magnetic separation portion 2
Contact, permanent-magnet 3-5 are made of the materials such as rubidium iron boron, SmCo, permanent-magnet ferrite, by replace different material and/or
Different number and/or different volumes and/or permanent magnet of different shapes are to obtain the magnetic field of varying strength.
Lifting device 3-4 is mounted on the top of upper support frame 1-2, for pulling or discharging traction rope 3-3, to realize
It is promoted or release permanent-magnet 3-5, the opening that traction rope 3-3 passes through at the top of helical pipe 3-1 protrudes into the interior of helical pipe 3-1
Portion is connected with the permanent-magnet 3-5 of forefront, and lifting device 3-4 is preferably electric capstan, it can also be under special circumstances
Hand winch.
Referring to attached drawing 4-5, catch tray 3-2, for collecting the permanent magnetism for passing through gravity and being freely slipped in catch tray 3-2
Magnet 3-5 is internally provided with collecting tank 3-2-1, and collecting tank 3-2-1 is arranged in snail, for guiding permanent-magnet 3-5
It is arranged in planar spiral, facilitates the promotion again of the collection sum of permanent-magnet 3-5.
Referring to attached drawing 1-4, pipe-line system is by feed pipe 4, inlet valve 4-1, water inlet pipe 5, inlet valve 5-1, concentrate discharge nozzle
6, concentrate outlet valve 6-1, tailing discharge nozzle 7 and tailing outlet valve 7-1 composition;The magnetic separation chamber top in magnetic separation portion 2 and feed pipe 4 with
And water inlet pipe 5 is connected to, inlet valve 4-1 is installed on feed pipe 4 for controlling charging, and inlet valve 5-1 is installed on water inlet pipe 5 and uses
It intakes in control;The magnetic separation chamber lower part in magnetic separation portion 2 is connected to concentrate discharge nozzle 6 with tailing discharge nozzle 7, concentrate outlet valve 6-1 peace
Loaded on, for controlling concentrate discharging, tailing outlet valve 7-1 is installed on tailing discharge nozzle 7 for controlling tail on concentrate discharge nozzle 6
Mine discharging.
Collection portion includes tailing collecting tank 8 and concentrate collecting tank 9, and concentrate collecting tank 9 is for collecting the discharge of concentrate discharge nozzle 6
Concentrate, tailing collecting tank 8 be used for collect tailing discharge nozzle 7 discharge tailing
The working principle and control method of the device are as follows:
When starting magnetic separation, drive traction rope 3-3 by several arrangement bunchiness in magnetic system 3 by lifting device 3-4 first
Permanent-magnet 3-5 prolong helical pipe 3-1 and promoted to the top of helical pipe 3-1, magnetic separation chamber of the magnetic system 3 in magnetic separation portion 2 at this time
Middle formation magnetic field, and the magnetic separation medium 2-2 in 2 magnetic separation chamber of magnetic separation portion is magnetized, so that its magnetization is reached saturation state, forms high ladder
Spend magnetic field.
Then the inlet valve 4-1 on feed pipe 4 is opened, the tailing outlet valve 7-1 on tailing discharge nozzle 7, water inlet pipe 5 are opened
On inlet valve 5-1 and concentrate discharge nozzle 6 on concentrate outlet valve 6-1 remain turned-off, to the ore pulp of magnetic separation, (concentration is at this time
It 20%-50%) is flowed at a slow speed by feed pipe 4 in the magnetic separation chamber in magnetic separation portion 2, the magnetic-particle in ore pulp is attracted to by magnetic
On the magnetic separation medium 2-2 (such as steel wool) of change, remaining ore pulp is discharged to tail by the tailing outlet valve 7-1 of tailing discharge nozzle 7
In mine collecting tank 8, this is to the mine stage;
After a period of time has passed, the magnetic-particle absorption on magnetic separation medium 2-2 closes inlet valve 4-1 close to saturation, into
Expects pipe 4 stops feed, opens the inlet valve 5-1 on water inlet pipe 5, and addition clear water will be attached to non magnetic on magnetic separation medium 2-2
Particle rinses away, and the slurry flushed out is equally discharged in tailing collecting tank 8 from the tailing outlet valve 7-1 of tailing discharge nozzle 7,
This is rinse stage;
Finally, closing the tailing outlet valve 7-1 of tailing discharge nozzle 7, traction rope 3-3, magnetic system are discharged by lifting device 3-4
The permanent-magnet 3-5 that bunchiness is arranged in 2 prolongs helical pipe 3-1 and slides downwards into catch tray 3-2, the magnetic separation in the portion of magnetic separation at this time 2
Magnetic field in chamber disappears, and gradually demagnetization loses magnetism magnetic separation medium 2-2, and the inlet valve 5-1 being again turned on water inlet pipe 5 is passed through
High pressure clear water cleans magnetic separation medium 2-2, and the magnetic-particle on magnetic separation medium 2-2 is rinsed, and opens concentrate discharging
Concentrate outlet valve 6-1 on pipe 6, magnetic-particle are discharged in concentrate collecting tank 9 by concentrate outlet valve 6-1, this is rinse stage.
Complete the above process i.e. realize a duty cycle, complete the period work after, can from the beginning under
The ore dressing of a cycle, whole process can be carried out by control system by program, or can pass through manpower under specific condition
It manually completes.Complete a magnetic separation period needs 20~30 minutes.
Embodiment two
Another ore dressing low consumed power energy saving high gradient magnetic separator on the basis of embodiment 1 referring to attached drawing 7 will be former
Catch tray 3-2, collecting tank 3-2-1, traction rope 3-3, lifting device 3-4 and permanent-magnet 3-5 in this facility example 1 replace with magnetic
Fluid circuit 3-6, circulating pump 3-7, eduction valve 3-8, magnetic fluid reservoir 3-9 and polarizing coil 3-10 (choosing to install part), will be originally
Helical pipe 3-1 in facility example 1 is changed to closed pipeline, and cross section is preferably rectangle, using inorganic non-metallic material system
At, such as the materials such as glass.Magnetic fluid pipeline 3-6 is connected to helical pipe 3-1, circulating pump 3-7, eduction valve 3-8, polarizing coil
3-10 (choosing to install part) is mounted on magnetic fluid pipeline 3-6, while magnetic fluid reservoir 3-9 is connected to magnetic fluid pipeline 3-6.
Magnetic fluid pipeline 3-6 includes that magnetic fluid outlet 3-6-1, magnetic fluid inlet tube 3-6-2 and magnetic fluid discharge pipe 3-
6-3;Magnetic fluid one end outlet 3-6-1 connects the fluid outlet on the top helical pipe 3-1, and the other end connects magnetic fluid reservoir
3-9;Magnetic fluid one end inlet tube 3-6-2 connects the fluid inlet of the bottom end helical pipe 3-1, and the other end connects magnetic fluid reservoir
Circulating pump 3-7 is also equipped on 3-9, magnetic fluid inlet tube 3-6-2;Also alternative polarizing coil 3-10, which is arranged, is mounted on magnetic current
On body inlet tube 3-6-2, between the fluid inlet and circulating pump 3-7 of the bottom end helical pipe 3-1, lead to during magnetic separation
Enter direct current, generate the magnetic field of single direction, for improving the magnetic fluid internal magnetization particle polarity side for flowing into helical pipe 3-1
To the consistency of arrangement;Magnetic fluid discharges the fluid inlet of the one end pipe 3-6-3 connection bottom end helical pipe 3-1, other end connection
Magnetic fluid reservoir 3-9, magnetic fluid, which discharges, is equipped with eduction valve 3-8 on pipe 3-6-3.Circulating pump 3-7 is opened, eduction valve 3- is closed
8, magnetic fluid magnetic fluid outlet 3-6-1, helical pipe 3-1, magnetic fluid inlet tube 3-6-2 and magnetic fluid reservoir 3-9 it
Between circulate, magnetic field can be formed in the magnetic separation chamber in magnetic separation portion 2;Magnetic current when opening eduction valve 3-8, closing circulating pump 3-7
Body is flowed back under the effect of gravity in magnetic fluid reservoir 3-9, and the bottom magnetic fluid reservoir 3-9 is provided with compact electromagnetic coil
(attached drawing is not shown) is powered for assisting magnetic fluid to flow back to compact electromagnetic coil in aerial drainage.
The fluid that the device magnetic fluid is made of magnetic-particle, base fluid and activating agent, magnetic-particle in fluid by
The materials such as rubidium iron boron, SmCo, permanent-magnet ferrite are made, and to be rodlike or spherical, partial size is less than 1mm;Base fluid be water or
The organic solvents such as oil prevent from reuniting using oleic acid, ethylene glycol etc. as activating agent.
The working principle and control method of the device are as follows:
When starting magnetic separation, it is first turned on circulating pump 3-7, polarizing coil 3-10 is powered and (may be selected to use), so that magnetic system 3
The magnetic fluid stored in middle magnetic fluid reservoir 3-9 prolongs magnetic fluid inlet tube 3-6-2 after polarization arrangement and enters helical pipe
In 3-1, and in magnetic fluid reservoir 3-9, magnetic fluid inlet tube 3-6-2, helical pipe 3-1 and magnetic fluid outlet 3-6-1
Form one-way circulation flowing and flow velocity and the stable magnetic fluid of polar orientation, at this time the shape in the magnetic separation chamber in magnetic separation portion 2 of magnetic system 3
Magnetize at magnetic field, and by the magnetic separation medium 2-2 in 2 magnetic separation chamber of magnetic separation portion, so that its magnetization is reached saturation state, form High-gradient Magnetic
?.
Then the inlet valve 4-1 on feed pipe 4 is opened, the tailing outlet valve 7-1 on tailing discharge nozzle 7, water inlet pipe 5 are opened
On inlet valve 5-1 and concentrate discharge nozzle 6 on concentrate outlet valve 6-1 remain turned-off, to the ore pulp of magnetic separation, (concentration is at this time
It 30%-50%) is flowed by 4 full gear of feed pipe in the magnetic separation chamber in magnetic separation portion 2, the magnetic-particle in ore pulp is attracted to by magnetic
On the magnetic separation medium 2-2 (such as steel wool) of change, remaining ore pulp is discharged to tail by the tailing outlet valve 7-1 of tailing discharge nozzle 7
In mine collecting tank 8, this is to the mine stage;
After a period of time has passed, the magnetic-particle absorption on magnetic separation medium 2-2 closes inlet valve 4-1 close to saturation, into
Expects pipe 4 stops feed, opens the inlet valve 5-1 on water inlet pipe 5, and addition clear water will be attached to non magnetic on magnetic separation medium 2-2
Particle rinses away, and the slurry flushed out is equally discharged in tailing collecting tank 8 from the tailing outlet valve 7-1 of tailing discharge nozzle 7,
This is rinse stage;
Finally, closing the tailing outlet valve 7-1 of tailing discharge nozzle 7, circulating pump 3-7 is closed, polarizing coil 3-10 power-off is beaten
It opens eduction valve 3-8 magnetic fluid is made to discharge pipeline 3-6-3 by magnetic fluid and spew out into magnetic fluid reservoir 3-9, in order to improve fluid
Speed is discharged, the compact electromagnetic coil of the bottom magnetic fluid reservoir 3-9 can be powered, for assisting magnetic fluid to flow back;
Magnetic field in the magnetic separation chamber in the portion of magnetic separation at this time 2 disappears, and gradually demagnetization loses magnetism magnetic separation medium 2-2, is again turned on
Inlet valve 5-1 on water inlet pipe 5 is passed through high pressure clear water and cleans to magnetic separation medium 2-2, by the magnetism on magnetic separation medium 2-2
Particle rinses, and opens the concentrate outlet valve 6-1 on concentrate discharge nozzle 6, and magnetic-particle is discharged to essence by concentrate outlet valve 6-1
In mine collecting tank 9, this is rinse stage.
Alternatively, finally, closing tailing outlet valve 7-1, polarizing coil the 3-10 power-off of tailing discharge nozzle 7, control loop pump
3-7 positive and negative rotation simultaneously gradually decreases magnetic fluid flow, to change stream of the magnetic fluid in helical pipe 3-1 and magnetic fluid pipeline 3-6
Dynamic direction, forms the alternating magnetic field that gradually dies down in the magnetic separation chamber in magnetic separation portion 2 to improve the demagnetization speed of magnetic separation medium 2-2,
Circulating pump 3-7 is being turned off after a period of time or after multiple positive and negative rotation cycle periods, is opened eduction valve 3-8 and is made magnetic fluid logical
It crosses magnetic fluid and discharges pipeline 3-6-3 and spew out into magnetic fluid reservoir 3-9, speed is discharged in order to improve fluid, optionally by magnetic fluid
The compact electromagnetic coil of the bottom reservoir 3-9 is powered, for assisting magnetic fluid to flow back;
Magnetic field in the magnetic separation chamber in the portion of magnetic separation at this time 2 disappears, and magnetic separation medium 2-2 demagnetization loses magnetism, is again turned on into water
Inlet valve 5-1 on pipe 5 is passed through high pressure clear water and cleans to magnetic separation medium 2-2, by the magnetic-particle on magnetic separation medium 2-2
Flushing is got off, and the concentrate outlet valve 6-1 on concentrate discharge nozzle 6 is opened, and magnetic-particle is discharged to concentrate by concentrate outlet valve 6-1 and receives
Collect in slot 9.
Complete the above process i.e. realize a duty cycle, complete the period work after, can from the beginning under
The ore dressing of a cycle, whole process can be carried out by control system by program.Complete 25 minutes left sides of a magnetic separation period needs
It is right.
Embodiment three
Referring to attached drawing 8, a kind of enhanced ore dressing low consumed power energy saving high gradient magnetic separator, on the basis of embodiment 1
On be further added by a helical pipe 3-1 and its catch tray 3-2 to match, traction rope 3-3, lifting device 3-4 and permanent-magnet magnetic
Body 3-5, using double-layer spiral pipeline, two helical pipes are oppositely oriented, the permanent-magnet 3-5 head in two helical pipe 3-1
Tail attracts order of polarity on the contrary, so that magnetic system 3 can generate the magnetic induction line being superimposed in the same direction in the magnetic separation chamber in magnetic separation portion 2, is used for
The intensity that magnetic field is formed in the magnetic separation chamber in magnetic separation portion 2 is improved, working principle and control method are identical as in embodiment 1.
Meanwhile it can also attempt to the magnetic current for being further added by a helical pipe 3-1 on the basis of embodiment 2 and its having matched
Body pipeline 3-6, circulating pump 3-7, eduction valve 3-8 and magnetic fluid reservoir 3-9, using double-layer spiral pipeline, two helical pipes
It is oppositely oriented, so that magnetic system 3 can generate the magnetic induction line being superimposed in the same direction in the magnetic separation chamber in magnetic separation portion 2, for improving in magnetic separation
The intensity in magnetic field is formed in the magnetic separation chamber in portion 2, working principle and control method are identical as in embodiment 2.
It above are only the preferred embodiment and institute's application technology principle of invention, anyone skilled in the art
In the technical scope disclosed by the present invention, the change or replacement embodiment being readily apparent that should all cover in protection of the invention
In range.
Claims (10)
1. a kind of ore dressing low consumed power energy saving high gradient magnetic separator, comprising: rack (1), magnetic separation portion (2), magnetic system (3) and pipeline
System and collection portion, it is characterised in that: the rack (1) includes lower base (1-1) and upper support frame (1-2);The magnetic
Portion (2) is selected to be installed on the lower base (1-1), the magnetic system (3) is fixedly mounted on institute by the upper support frame (1-2)
State the outside of magnetic separation portion (2);The magnetic separation portion (2) is the cavity body structure of inner hollow, is had magnetic separation cavity wall (2-1).
2. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 1, it is characterised in that: the magnetic
System (3) includes helical pipe (3-1), catch tray (3-2), traction rope (3-3), lifting device (3-4) and permanent-magnet (3-5);
The helical pipe (3-1), which is fitted in outside the magnetic separation portion (2), rises arrangement in closing twist;The helical pipe (3-1)
Inner tight sequence is arranged with several permanent-magnets (3-5);The lifting device (3-4) is mounted on the upper support frame
The top of (1-2) perhaps discharges the traction rope (3-3) to realize promotion or the release permanent-magnet for pulling
(3-5), the traction rope (3-3) protrude into the interior of the helical pipe (3-1) by the opening at the top of the helical pipe (3-1)
The connection of the permanent-magnet (3-5) of portion and forefront, the lifting device (3-4) is preferably electric capstan, in special circumstances
Lower its can also be hand winch.
3. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 1, it is characterised in that: the magnetic
Cavity wall (2-1) is selected to be made of magnetic conduction or paramagnetic material, the magnetic separation medium (2-2) is the tooth plate medium of interval filling, interval
The pole medium of filling, the spherical medium closely filled, the mesh medium closely filled or the steel wool medium closely filled.
4. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 2, it is characterised in that: the receipts
Catch basin (3-2), for collecting the permanent-magnet (3-5) for passing through gravity and being freely slipped in the catch tray (3-2),
It is internally provided with collecting tank (3-2-1), and collecting tank (3-2-1) is arranged in snail, for guiding the permanent-magnet (3-
5) it is arranged in planar spiral, facilitate the collection of the permanent-magnet (3-5) and is promoted again.
5. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 2, it is characterised in that: the spiral shell
The cross section in coil road (3-1) is the opening circular section of C font, and opening direction is towards the magnetic separation portion (2), so that the spiral
The permanent-magnet (3-5) in pipeline (3-1) can be directly in close contact with the outer wall of the magnetic separation portion (2);The spiral
Pipeline (3-1) innermost layer is sliding layer, and sliding layer is made of macromolecule self-lubricating material, perhaps uses film lubrication or adopts
With ball or roller structure.
6. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 2, it is characterised in that: it is described forever
Magnetic magnet (3-5) is spherical, the cylindrical perhaps each permanent-magnet (3-5) of capsule shape end to end with the shape of N-S or S-N
Formula attracts each other, and the permanent-magnet (3-5) and the traction rope (3-3) of forefront link together, each spiral
Opening and magnetic separation portion of the permanent-magnet (3-5) all by the opening circular section that its cross section is C font in pipeline (3-1)
2 outer wall contact.
7. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 2, it is characterised in that: the spiral shell
The helix angle in coil road (3-1) is set as 10 ° -60 °, to facilitate the permanent-magnet (3-5) freely to slide by gravity
In to the catch tray (3-2).
8. a kind of ore dressing low consumed power energy saving high gradient magnetic separator according to claim 1-7, feature exist
In: the pipe-line system is by feed pipe (4), inlet valve (4-1), water inlet pipe (5), inlet valve (5-1), concentrate discharge nozzle (6), essence
Mine outlet valve (6-1), tailing discharge nozzle (7) and tailing outlet valve (7-1) composition;The magnetic separation chamber top of the magnetic separation portion (2) and
The feed pipe (4) and the water inlet pipe (5) connection, the inlet valve (4-1) are installed on the feed pipe (4) for controlling
System charging, the inlet valve (5-1) are installed on the water inlet pipe (5) for controlling water inlet;The magnetic separation chamber of the magnetic separation portion (2)
Lower part is connected to the concentrate discharge nozzle (6) with the tailing discharge nozzle (7), and the concentrate outlet valve (6-1) is installed on described
For controlling concentrate discharging on concentrate discharge nozzle (6), the tailing outlet valve (7-1) is installed on the tailing discharge nozzle (7)
For controlling tailing discharging;The collection portion includes tailing collecting tank (8) and concentrate collecting tank (9), the concentrate collecting tank (9)
For collecting the concentrate of concentrate discharge nozzle (6) discharge, the tailing collecting tank (8) is for collecting the tailing discharge nozzle
(7) tailing being discharged.
9. a kind of magnetic separation side for the described in any item ore dressing low consumed power energy saving high gradient magnetic separators of claim 2-8
Method, it is characterised in that include the steps that mine, rinsing and rinse three phases, be a work week the step of these three stages
Phase, after the work for completing a cycle, can next cycle from the beginning ore dressing, whole process can pass through control system
It is carried out by program.
10. the ore dressing according to claim 9 magnetic selection method of low consumed power energy saving high gradient magnetic separator, feature exist
In:
It is described to give mine stage etch are as follows: to drive traction rope (3-3) by several arrangements in magnetic system (3) by lifting device (3-4)
The permanent-magnet (3-5) of bunchiness prolongs helical pipe (3-1) and promotes the top for arriving helical pipe (3-1), by magnetic separation medium (2-2) magnetic
Change;The inlet valve (4-1) on feed pipe (4) is opened, the tailing outlet valve (7-1) on tailing discharge nozzle (7), water inlet pipe are opened
(5) the concentrate outlet valve (6-1) on inlet valve (5-1) and concentrate discharge nozzle (6) on remains turned-off;Ore pulp discharge after magnetic separation
To in tailing collecting tank (8);
The rinse step are as follows: after a period of time has passed, the magnetic-particle absorption on magnetic separation medium (2-2) is closed close to saturation
It closes inlet valve (4-1), opens the inlet valve (5-1) on water inlet pipe (5), the tailing outlet valve (7-1) on tailing discharge nozzle (7) is protected
Opening state is held, clear water is added and rinses away the non-magnetic particle being attached on magnetic separation medium (2-2), is discharged to tailing collection
In slot (8);
The rinsing step are as follows: the tailing outlet valve (7-1) for closing tailing discharge nozzle (7) is led by lifting device (3-4) release
Messenger (3-3), the permanent-magnet (3-5) of the middle arrangement bunchiness of magnetic system (2) prolong helical pipe (3-1) and slide downwards to catch tray (3-
2) in, the magnetic field in the magnetic separation chamber of magnetic separation portion (2) disappears, and the inlet valve (5-1) being again turned on water inlet pipe (5) is passed through high pressure
Clear water cleans magnetic separation medium (2-2), and the magnetic-particle on magnetic separation medium (2-2) is rinsed, and opens concentrate discharging
The concentrate outlet valve (6-1) on (6) is managed, magnetic-particle is discharged in concentrate collecting tank (9) by concentrate outlet valve (6-1).
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CN112693566A (en) * | 2020-12-28 | 2021-04-23 | 中国科学院力学研究所 | Magnetic force auxiliary lifting system for underwater mineral aggregate collection |
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