CN110107435A - A kind of quick response injector nozzle matching parts of common-rail injector - Google Patents

A kind of quick response injector nozzle matching parts of common-rail injector Download PDF

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Publication number
CN110107435A
CN110107435A CN201910307906.0A CN201910307906A CN110107435A CN 110107435 A CN110107435 A CN 110107435A CN 201910307906 A CN201910307906 A CN 201910307906A CN 110107435 A CN110107435 A CN 110107435A
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CN
China
Prior art keywords
oil
couple
section
needle
injector
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201910307906.0A
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Chinese (zh)
Inventor
刘义亭
吴小勇
庄福如
鞠得雨
沙有胜
王进
钱音瑶
赵波
李明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Greenmech Technology Co Ltd
Wuxi Greenbauer Technology Co Ltd
Original Assignee
Wuxi Greenmech Technology Co Ltd
Wuxi Greenbauer Technology Co Ltd
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Publication date
Application filed by Wuxi Greenmech Technology Co Ltd, Wuxi Greenbauer Technology Co Ltd filed Critical Wuxi Greenmech Technology Co Ltd
Priority to CN201910307906.0A priority Critical patent/CN110107435A/en
Publication of CN110107435A publication Critical patent/CN110107435A/en
Withdrawn legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/04Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
    • F02M61/10Other injectors with elongated valve bodies, i.e. of needle-valve type
    • F02M61/12Other injectors with elongated valve bodies, i.e. of needle-valve type characterised by the provision of guiding or centring means for valve bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • F02M61/1886Details of valve seats not covered by groups F02M61/1866 - F02M61/188
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M61/00Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
    • F02M61/16Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
    • F02M61/18Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
    • F02M61/1893Details of valve member ends not covered by groups F02M61/1866 - F02M61/188

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

A kind of quick response injector nozzle matching parts of common-rail injector, including oil nozzle valve body and oil nozzle needle, couple fuel feed hole, couple high pressure chest and needle pilot hole are equipped on oil nozzle valve body, couple high pressure chest is arranged on the path of needle pilot hole, the upper end of couple fuel feed hole is connected to each other with valve seat fuel feed hole, and the lower end of couple fuel feed hole is communicated with couple high pressure chest;The oil nozzle needle includes guide section, changeover portion, executes section and cylinder oil-feed tank, changeover portion setting is in guide section and executes between section, cylinder oil-feed tank is arranged in guide section and executes on the cylinder between section, in the needle pilot hole of oil nozzle valve body, couple high pressure chest is communicated by cylinder oil-feed tank with couple oil outlet chamber oil nozzle valve needle cover.The axial length of injector nozzle matching parts is small, and the guiding cooperation section of oil nozzle valve body and oil nozzle needle is big, and greasy property between the two is good, and oil transportation is more unimpeded, and oil spout fast response time, the probability that blocking occur in injector nozzle matching parts is greatly lowered.

Description

A kind of quick response injector nozzle matching parts of common-rail injector
Technical field:
A kind of it can shorten the invention patent relates to use for diesel engine electric-control common-rail type fuel injector more particularly to simultaneously atomizer and open The common-rail injector for closing delay time is more particularly to injector nozzle matching parts therein.
Background technique:
Existing high pressure common rail injector is all transmitted using long valve rod, and slow in reacting, structure is complicated, and cannot realize simultaneously Opening time and shut-in time are reduced, power density is small, and volume and weight has the space of diminution, is not able to satisfy energy-efficient bavin The mating requirement of oil machine, therefore, applicant devise a kind of hydraulic control rapid response type high pressure common rail injector, utilize specific structure Armature, armature seat, valve seat and oil nozzle couple form the hydraulic control system of oil spout opening and closing automatic adjustment, this control system spray Oil nozzle couple can be achieved with quickly starting and closing without the driving of valve rod rigid mechanical, when shortening the delay of opening and closing Between, improve power density.This hydraulic control rapid response type high pressure common rail injector applicant separately protects, structure such as Fig. 1- Shown in Fig. 5, it includes electromagnetic actuator 1, upper spring 2, armature 3, armature seat 4, valve seat 5, lower spring 6, oil nozzle valve body 7, oil nozzle Needle 8, tight cap 9 and injector body 10, it is armature 3, armature seat 4, valve seat 5 and oil nozzle needle 8 that wherein core, which improves part,.
Its working principles are as follows:
High pressure fuel in common rail pipe entered by main fuel feed hole 11, pedestal fuel feed hole 41, valve seat fuel feed hole 55, couple Fuel feed hole 71 and couple high pressure chest 72 constitute asphalt channel, upper pressure oil cavity 12 by upper throttle orifice 44, lower end oil suction chamber 46 with Valve seat fuel feed hole 41 communicates, and high-pressure channel 53, center cavity 54 are communicated by lower throttle orifice 52 with couple fuel feed hole 71, couple high pressure Chamber 72 is communicated by vertical throttle orifice 51 with lower end oil suction chamber 46.
When 1 power loss of electromagnetic actuator, due to upper spring 2 pretightning force F1 act on, the sealing cone section 31 of armature 3 with 42 mechanical seal of taper hole face of armature seat 4 cooperates;Under conditions of not considering restriction loss, high-pressure channel 53 and couple are high at this time Press the liquid pressure in chamber 72 identical as the pressure in common rail pipe, since high-pressure channel 53 is applied to the downward liquid of oil nozzle needle 8 The forced area S1 of pressure F2 is applied to the forced area S2 of the upward hydraulic coupling F3 of oil nozzle needle 8 than couple oil outlet chamber 13 Greatly, therefore F2 > F3, the resultant force of the hydraulic action F2 of the high pressure fuel in the pretightning force F4 and high-pressure channel 53 of lower spring 6 Under effect, F4+F2 > F3, oil nozzle needle 8 is sealed on the seat surface of oil nozzle valve body 7, and fuel injector is in close state, oil spout Device not oil spout;
When fuel injector needs oil spout, electromagnetic actuator 1 must be electric, and electromagnetic actuator 1 is applied with upward electromagnetism to armature 3 Suction F5, electromagnetic attraction F5 overcome the pretightning force F1 of upper spring 2, and the sealing cone section 31 of 3 uplink of armature, armature 3 leaves armature The taper hole face 42 of seat 4, the liquid pressure in access ramp 43 reduce rapidly, the height due to the effect of pressure difference, in high-pressure channel 53 Compression ignition oil flows to access ramp 43 by vertical throttle orifice 51 and lower end oil suction chamber 46, and the high pressure fuel of center cavity 54 and high pressure are logical Road 53 communicates, this road binders enters armature seat hole 49, enters oil back chamber 48 from oil return hole 47 and realizes pressure release;Due in same liquid pressure The flow-rate ratio a of the flow A1 of the flow A2 and vertical throttle orifice 51 of the lower throttle orifice 52 of power are as follows: 0.4 < a < 1, therefore high pressure is logical Fuel oil in road 53 is gradually decreased with pressure, and when pressure is reduced to F4+F2 < F3, oil nozzle needle 8 leaves the spray of oil nozzle valve body 7 Font face, fuel injector realize fuel oil injection.The trunon delay time T1 of injection depends on flow-rate ratio a, S1, S2, F4;Compared to relatively often The fuel injector of the electronic control common rail oil sprayer of rule, this programme design eliminates the intermediate mechanical transmission mechanism similar to valve module, by Fluid pressure in high-pressure channel 53 changes the force controlled directly to oil nozzle needle 8, thus can bring three benefits: first is that subtracting Lack delay time caused by transmission mechanism movement, improves response speed;Two are the reduction of since transmission mechanism movement causes The performance and stability to injector assembly influence, improve the stability of injector assembly;Third is that eliminating transmitting machine The manufacturing cost of structure;
At the end of fuel injector injection needs, the voltage that electromagnetic actuator 1 applies is cut off, electromagnetic force F5 disappears, by It is forced on the taper hole face 42 of armature seat 4 in the sealing cone section 31 of the effect of the pretightning force F2 of upper spring 2, armature 3, it is tiltedly logical The pressure release passage in road 43 is closed, and high pressure fuel enters high-pressure channel 53, another way high pressure fuel by lower throttle orifice 52 all the way It is transmitted to vertical throttle orifice 51 by upper throttle orifice 44, lower end oil suction chamber 46 also to enter in high-pressure channel 53, at this time high-pressure channel Liquid pressure in 53 rises rapidly, and when rising to F4+F2 > F3, oil nozzle needle 8 is sealed in the seat surface of oil nozzle valve body 7 On, fuel injector injection is closed;Spray the flow that turn-off delay time T2 depends on flow-rate ratio a, S1, S2, F4 and upper throttle orifice 44 Speed A3;Compared to the valve rod mechanical transfer mechanism of the valve module in more existing common-rail injector, at the end of spraying needs, high pressure Fuel oil can also enter high-pressure channel by vertical throttle orifice 51 other than it can enter high-pressure channel 53 by lower throttle orifice 52 53, the strong promotion speed of 53 internal combustion oil pressure of high-pressure channel is which thereby enhanced, and then reduce and reach F4+ required for injection is closed The time of this condition of F2 > F3, that is, reduces turn-off delay time T2, further improve response speed.Wherein, atomizer Couple is the core component of fuel injector.
Summary of the invention:
The purpose of the present invention is protect a kind of quick response injector nozzle matching parts of common-rail injector.
The technical solution adopted by the present invention is that:
A kind of quick response injector nozzle matching parts of common-rail injector, it is characterized in that: including oil nozzle valve body and oil nozzle needle, Oil nozzle valve body is equipped with couple fuel feed hole, couple high pressure chest and needle pilot hole, and needle pilot hole is arranged in couple high pressure chest On path, upper end and the valve seat fuel feed hole of couple fuel feed hole are connected to each other, and the lower end of couple fuel feed hole is communicated with couple high pressure chest;Institute Oil nozzle needle is stated to include guide section, changeover portion, execute section and cylinder oil-feed tank, changeover portion setting guide section and execute section it Between, cylinder oil-feed tank is arranged in guide section and executes on the cylinder between section, and oil nozzle valve needle cover is led mounted in the needle of oil nozzle valve body Xiang Kongzhong, couple high pressure chest are communicated by cylinder oil-feed tank with couple oil outlet chamber.
Further, on cylinder of the axial lineal layout in cylinder oil-feed tank edge between guide section and execution section.
Further, cylinder oil-feed tank is distributed in guide section by helix and executes on the cylinder between section.
Since the damaged surface in oil nozzle needle is provided with cylinder oil-feed tank, cylinder oil-feed tank is arranged in guide section and execution Between section, in the needle pilot hole of oil nozzle valve body, couple high pressure chest is gone out by cylinder oil-feed tank with couple oil nozzle valve needle cover Oil pocket communicates;The oil spout fast response time of this injector nozzle matching parts, the pressure oil in couple high pressure chest are communicated with couple oil outlet chamber, Rather than realized by the fit clearance between the needle pilot hole of oil nozzle valve body and the guide section of oil nozzle needle, oil nozzle valve The increasing length of the guiding cooperation section of body and oil nozzle needle is big, reduces the length that oil nozzle needle executes section, can both reduce spray in this way The axial length of oil nozzle couple, and greasy property is more preferable between oil nozzle valve body and oil nozzle needle, and oil transportation is more unimpeded, oil nozzle needle Gone up and down in oil nozzle valve body it is more reliable, run it is more stable, the probability that blocking occur in injector nozzle matching parts is greatly lowered.
Detailed description of the invention:
Fig. 1 is the structural schematic diagram of electro-hydraulic joint control rapid response type high pressure common rail injector;
Fig. 2 is the structural schematic diagram of armature;
Fig. 3 is the structural schematic diagram of armature seat;
Fig. 4 is the structural schematic diagram of valve seat;
Fig. 5 is the structural schematic diagram of oil nozzle needle in the present invention;
In figure: 1- electromagnetic actuator;2- upper spring;3- armature;4- armature seat;5- valve seat;Spring under 6-;7- oil nozzle valve Body;8- oil nozzle needle;The tight cap of 9-;10- injector body;The main fuel feed hole of 11-;The upper pressure oil cavity of 12-;13- couple oil outlet chamber; 31- sealing cone section;32- iron-absorbing mass;33- guide post;34- holds oil groove;35- spring base hole;41- pedestal fuel feed hole;42- cone Hole face;43- access ramp;The upper throttle orifice of 44-;45- pilot hole;The lower end 46- oil suction chamber;47- oil return hole;48- oil back chamber;49- rank Iron seat hole;The vertical throttle orifice of 51-;Throttle orifice under 52-;53- high-pressure channel;54- center cavity;55- valve seat fuel feed hole;71- couple Fuel feed hole;72- couple high pressure chest;73- needle pilot hole;81- guide section;82- changeover portion;83- executes section;84- cylinder oil inlet Slot.
Specific embodiment:
Illustrate a specific embodiment of the invention below by hydraulic control common-rail injector of the invention is contained:
Embodiment 1: it is a kind of containing hydraulic control common-rail injector of the invention, as Figure 1-Figure 5, including electromagnetic actuator 1, Upper spring 2, armature 3, armature seat 4, valve seat 5, lower spring 6, oil nozzle valve body 7, oil nozzle needle 8, tight cap 9 and injector body 10, It is equipped with sealing cone section 31, iron-absorbing mass 32, guide post 33 on the armature 3 and holds oil groove 34, the setting of sealing cone section 31 exists Between iron-absorbing mass 32 and guide post 33, holds oil groove 34 and be arranged in guide post 33, and be located at the lower section of sealing cone section 31;It is holding in the mouth Iron seat 4 is equipped with pedestal fuel feed hole 41, taper hole face 42, access ramp 43, upper throttle orifice 44, pilot hole 45, lower end oil suction chamber 46, returns Oilhole 47, oil back chamber 48 and armature seat hole 49, taper hole face 42 and pilot hole 45 are coaxially disposed, and taper hole face 42 is arranged in pilot hole The upper end of 45 upper port, access ramp 43 is communicated with pilot hole 45, in the case where armature 3 is in free state, the upper end of access ramp 43 It is communicated with oil groove 34 is held, the lower end of access ramp 43 is communicated with lower end oil suction chamber 46, and upper end and the armature seat of oil return hole 47 cheat 49 phases Logical, the lower end of oil return hole 47 is communicated with oil back chamber 48, and oil back chamber 48 is arranged on the lower end surface of armature seat 4, and with pilot hole 45 It communicates, upper 44 one end of throttle orifice is communicated with pedestal fuel feed hole 41, and upper 44 other end of throttle orifice is communicated with lower end oil suction chamber 46, armature 3 are sleeved in the pilot hole 45 of armature seat 4 by guide post 33, are held and are formed upper pressure oil cavity between oil groove 34 and pilot hole 45 12, the sealing cone section 31 of armature 3 is hermetically located on the taper hole face 42 of armature seat 4, and iron-absorbing mass 32 is located at armature seat hole 49 In;Vertical throttle orifice 51 is equipped on valve seat 5, lower throttle orifice 52, high-pressure channel 53, center cavity 54 and valve seat fuel feed hole 55 are high 53 lower end of pressure passageway is communicated with center cavity 54, and the upper end of high-pressure channel 53 passes through lower throttle orifice 52 and 55 phase of valve seat fuel feed hole Logical, vertical throttle orifice 51 is arranged between high-pressure channel 53 and oil back chamber 48, the pedestal on valve seat fuel feed hole 55 and armature seat 4 into Oilhole 41 docks;In the present invention, the flow-rate ratio of vertical throttle orifice 51 and lower throttle orifice 52 under same liquid pressure is a: 0.4 < a < 1;Couple fuel feed hole 71, couple high pressure chest 72 and needle pilot hole 73, couple high pressure chest are equipped on oil nozzle valve body 7 72 are arranged on the path of needle pilot hole 73, and upper end and the valve seat fuel feed hole 55 of couple fuel feed hole 71 are connected to each other, couple oil inlet The lower end in hole 71 is communicated with couple high pressure chest 72;The oil nozzle needle 8 includes guide section 81, changeover portion 82, executes section 83 and column Face oil-feed tank 84, the setting of changeover portion 82 is in guide section 81 and executes between section 83, and cylinder oil-feed tank 84 is arranged by helical manner On cylinder between guide section 81 and execution section 83, oil nozzle needle 8 is sleeved in the needle pilot hole 73 of oil nozzle valve body 7, even Part high pressure chest 72 is communicated by cylinder oil-feed tank 84 with couple oil outlet chamber 13;Main fuel feed hole 11 is equipped in injector body 10, Electromagnetic actuator 1 is mounted in injector body 10, and main fuel feed hole 11 is docked with the sealing of pedestal fuel feed hole 41 on armature seat 4, The lower end of electromagnetic actuator 1 is corresponding with the iron-absorbing mass 32 of armature 3;The combination of oil nozzle needle 8 and oil nozzle valve body 7 is sleeved on tightly In cap 9, valve seat 5, armature seat 4 and armature 3 are successively placed on the upper surface of oil nozzle valve body 7, it is ensured that main fuel feed hole 11, pedestal oil inlet Hole 41, valve seat fuel feed hole 55 and couple fuel feed hole 71 are collinearly arranged, and in the centrally disposed chamber 54 of lower spring 6 and oppress oil nozzle needle 8 top surface, the upper end of tight cap 9 and injector body 10 are tightly connected, the setting of upper spring 2 electromagnetic actuator 1 and armature 3 it Between.
Embodiment 2: difference from Example 1 is: 81 He of guide section is arranged in cylinder oil-feed tank 84 in a linear fashion It executes on the cylinder between section 83.
This Electrocontrolled high-pressure common rail fuel injector, unlike the prior art, injector nozzle matching parts are not necessarily to Mechanical Driven to control principle Can be achieved with quickly start and close, and can shorten simultaneously open delay and close delay time, clever structure, it can be achieved that Trunon delay time T1 and turn-off delay time T2 are reduced in course of injection simultaneously, improves response speed, improves fuel injector work Stability achievees the purpose that improve power density to realize the effect for reducing the injection duration, moreover it is possible to reduce in amplitude endless The exhaust gas discharge that full burning generates, energy conservation and environmental protection.The volume and weight of fuel injector is all smaller than the fuel injector of existing structure simultaneously, energy Meet existing high-efficient energy-saving environment friendly, miniaturization, weight diesel engine demand for development.

Claims (3)

1. the quick response injector nozzle matching parts of a kind of common-rail injector, it is characterized in that: including oil nozzle valve body (7) and oil nozzle needle (8), couple fuel feed hole (71), couple high pressure chest (72) and needle pilot hole (73), couple high pressure are equipped on oil nozzle valve body (7) Chamber (72) is arranged on the path of needle pilot hole (73), and the upper end and valve seat fuel feed hole (55) of couple fuel feed hole (71) are opposite It connects, the lower end of couple fuel feed hole (71) is communicated with couple high pressure chest (72);The oil nozzle needle (8) includes guide section (81), mistake Cross section (82), execute section (83) and cylinder oil-feed tank (84), changeover portion (82) setting guide section (81) and execution section (83) it Between, on the cylinder between guide section (81) and execution section (83), oil nozzle needle (8) is sleeved on oil for cylinder oil-feed tank (84) setting In the needle pilot hole (73) of mouth valve body (7), couple high pressure chest (72) passes through cylinder oil-feed tank (84) and couple oil outlet chamber (13) It communicates.
2. the quick response injector nozzle matching parts of common-rail injector according to claim 1, it is characterized in that: cylinder oil-feed tank (84) Along axial lineal layout on the cylinder between guide section (81) and execution section (83).
3. the quick response injector nozzle matching parts of common-rail injector according to claim 1, it is characterized in that: cylinder oil-feed tank (84) Guide section (81) is distributed in by helix and is executed on the cylinder between section (83).
CN201910307906.0A 2019-04-17 2019-04-17 A kind of quick response injector nozzle matching parts of common-rail injector Withdrawn CN110107435A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910307906.0A CN110107435A (en) 2019-04-17 2019-04-17 A kind of quick response injector nozzle matching parts of common-rail injector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910307906.0A CN110107435A (en) 2019-04-17 2019-04-17 A kind of quick response injector nozzle matching parts of common-rail injector

Publications (1)

Publication Number Publication Date
CN110107435A true CN110107435A (en) 2019-08-09

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CN201910307906.0A Withdrawn CN110107435A (en) 2019-04-17 2019-04-17 A kind of quick response injector nozzle matching parts of common-rail injector

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112377345A (en) * 2020-11-30 2021-02-19 一汽解放汽车有限公司 Injection valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112377345A (en) * 2020-11-30 2021-02-19 一汽解放汽车有限公司 Injection valve
CN112377345B (en) * 2020-11-30 2022-02-11 一汽解放汽车有限公司 Injection valve

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Application publication date: 20190809