CN110104491A - Rationality tension control system and its control method - Google Patents
Rationality tension control system and its control method Download PDFInfo
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- CN110104491A CN110104491A CN201910494763.9A CN201910494763A CN110104491A CN 110104491 A CN110104491 A CN 110104491A CN 201910494763 A CN201910494763 A CN 201910494763A CN 110104491 A CN110104491 A CN 110104491A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000013077 target material Substances 0.000 claims abstract description 36
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 3
- 238000004364 calculation method Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 description 5
- 230000005611 electricity Effects 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000001133 acceleration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1888—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/02—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs
- B65H26/04—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to presence of irregularities in running webs for variation in tension
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
Landscapes
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
Abstract
The invention belongs to machine control techniques fields, specifically disclose a kind of rationality tension control system and its control method, including human-machine control unit, zooming unit, electronically controlled proportional valve, air pressure input module, cylinder, first mechanical lever, second mechanical lever, rotating middle shaft, rotation roll assembly needed for main rotating roller and formation target material hitch structure, human-machine control unit is connect with zooming unit, zooming unit is connect with electronically controlled proportional valve, air pressure input module is connect with electronically controlled proportional valve, electronically controlled proportional valve is connect with cylinder, cylinder is connect with the first mechanical lever, first mechanical lever and the second mechanical lever are both connected on rotating middle shaft, second mechanical lever end and main rotating roller are mechanically connected.Using the technical program, is moved left and right by controlling main rotating roller, adjust the tension of rotating roller inter-module.
Description
Technical field
The invention belongs to machine control techniques field more particularly to a kind of rationality tension control system and its control methods.
Background technique
In process of production, raw material and semi-finished product need repeatedly to be transmitted by discharging roll, receiving volume and transmission deflector roll
Transfer, needs to carry out tension force in the production line.Tension force is referred to the continuous movement of work between two tools
Or the technology that tension suffered by static machined material carries out automatically controlling.This technical requirements raw material is conveyed in equipment
During, extension degree can control in a certain range, i.e., equipment must all be kept effectively under any speed of service,
Acceleration including equipment is slowed down and at the uniform velocity state；Even if emergent stopping occurs in the process of running, should also have the ability to guarantee quilt
Transferring raw material is not damaged.Therefore, the stability of tension force and the quality of product have direct relationship.It is former if tension is insufficient
Phenomena such as material is easy to produce drift during conveying, and the finished paper after will appear cutting and rewinding wrinkles；If overtension, then
Raw material is easy to be pulled off impaired, reduces the qualification rate of finished product, increases the loss and production investment of raw material.
Summary of the invention
The purpose of the present invention is to provide a kind of rationality tension control system and its control methods, to realize the tune to tension
It is whole, the stability and accuracy of tension force are improved, guarantees product quality.
In order to achieve the above object, base case of the invention are as follows: a kind of rationality tension control system, including Human-machine Control
Unit, zooming unit, electronically controlled proportional valve, air pressure input module, cylinder, mechanical lever, rotating middle shaft, main rotating roller and formation
Rotation roll assembly needed for target material hitch structure, the human-machine control unit and zooming unit input interface are electrically connected,
The zooming unit output end and electronically controlled proportional valve are electrically connected, the air pressure input module and electronically controlled proportional valve piping connection,
The electronically controlled proportional valve and cylinder piping connection are mechanically connected at the top of the mechanical lever with cylinder, the bottom end of mechanical lever with
Main rotating roller mechanical connection, the shaft and rotating middle shaft of the mechanical lever are hinged, rotating middle shaft fixed setting.
The working principle and beneficial effect of this base case are: using the technical program, pass through human-machine control unit, electricity
Proportioning valve, air pressure input module and cylinder are controlled, piston rod of cylinder or so reciprocating movement is controlled, to make the top of mechanical lever
It moves left and right, the upper and lower ends of mechanical lever are swung around rotating middle shaft, so the top of mechanical lever is mobile, drive mechanical lever
Bottom end it is mobile towards the direction opposite with its top, the bottom end of mechanical lever is connect with main rotating roller, so the bottom of mechanical lever
End is mobile to drive main rotating roller to move left and right, and is sequentially connected between main rotating roller and rotation roller set, so the left and right of main rotating roller
It is mobile, the tension force to rotation roller set is realized, is not only to realize using the linear differential between rotation roller set to tension
Control, opening and stop to device is realized by human-machine control unit, it is easy to control, improve the accuracy and stabilization of control
Property, it ensure that product quality.Using the swing of cylinder control mechanical lever, cylinder movement is rapid, reaction is fast, and cylinder control exists
In the harsh environments such as inflammable, explosive, more dust, Qiang Ci, radiation and vibration, than hydraulic, electronics is more superior.
Further, the mechanical lever includes upper branch arm and lower branch arm, and upper branch arm is that integral type is connect with lower branch arm, is rotated
Axis and upper and lower two support arm are hinged.
In this way compared with mechanical lever not being separated into two parts, lead to its top half when mechanical lever meets with failure
Or when the damage of lower half portion, only replacement upper branch arm or lower branch arm it can save and make it is not necessary that entire mechanical lever to be replaced
Material reduces resource consumption.
Further, the control method of rationality tension control system as described above, comprising the following steps:
Step A, internal preset sorts list, setting fixed width kn value, different thickness after testing and in zooming unit
Spend the unit tension " X value " of tn value；Input field is set in human-machine control unit: target material width K value and target material
Thickness t value, in order to which equipment simple operations and full Electronic Data Processing control；
Step B, in human-machine control unit, target material width K value, target material thickness t value are inputted, by electrically connecting
It connects, zooming unit is compared by t value and tn value, is selected corresponding unit tension " X value ", then calculate according to target material width K value
Target material rationality tension force F value out.Its calculation method:
Target material rationality tension force T value=(target material width K value/fixed width kn value) * unit tension " X
Value "；
Step C, zooming unit passes through target material rationality tension force F value as a result, reason needed for calculating cylinder input terminal
By pressure P value, the output threshold values T value of electronically controlled proportional valve is gone out by theoretical pressure P value equivalency transform.Its calculation method:
Theoretical pressure P value=target material rationality tension force T value * (mechanical lever ratio: the H1 of the H2/5-1 of 5-2)/gas
4 input terminal forced area S value of cylinder；
Export threshold values T value=theory pressure P value/[(equivalent corresponding maximum pressure Pa value-threshold values Min value of threshold values Max value etc.
Imitate corresponding minimum pressure Pi value)/(threshold values Max value-threshold values Min value)]；
Step D, threshold values T value will be exported by zooming unit and is placed in electronically controlled proportional valve, and control electronically controlled proportional valve target aperture,
To make the input pressure of air pressure input module by pipeline after electronically controlled proportional valve and cylinder connecting line, in cylinder input terminal
Theoretical pressure P value is obtained, so that mechanical lever be pushed to move around rotating middle shaft, the main rotating roller on mechanical lever is made to push target
Material forms rationality tension force F value.
Control method matched with this control system is set in this way, more clearly recognizes this control system convenient for operator,
Understand that operator to the operating procedure of device thorough, it is simple and clear, avoid operator from carrying out maloperation to device and make
Device or rapidoprint damage.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of rationality tension control system of the present invention and its control method embodiment.
In attached drawing: human-machine control unit 1, zooming unit 2, electronically controlled proportional valve 3, cylinder 4, mechanical lever 5, air pressure input mould
Block 6, rotating middle shaft 7, main rotating roller 8, target material 9, rotation roll assembly 10
Specific embodiment
It is further described below by specific embodiment:
Embodiment is as shown in Fig. 1: a kind of rationality tension control system, including human-machine control unit 1, zooming unit 2, electricity
It controls proportioning valve 3, air pressure input module 6, cylinder 4, mechanical lever 5, rotating middle shaft 7, main rotating roller 8 and forms target material 9
Rotation roll assembly 10 needed for hitch structure.
Human-machine control unit 1 is located at the left side of zooming unit 2, and zooming unit 2 is equipped with input interface and output interface, electricity
The input interface and human-machine control unit 1 for calculating unit 2 are electrically connected, and electronically controlled proportional valve 3 is located at the lower section of zooming unit 2, automatically controlled
The output end of proportioning valve 3 and zooming unit 2 is electrically connected, and air pressure input module 6 is located at the lower right-hand side of electronically controlled proportional valve 3, gas
Piping connection between input module 6 and electronically controlled proportional valve 3, piping connection between electronically controlled proportional valve 3 and cylinder 4 are pressed, cylinder 4 is located at automatically controlled
Below the left side of proportioning valve 3.Mechanical lever 5 includes upper branch arm and lower branch arm, and in the top of upper branch arm and cylinder 4 right side of piston rod
End is hinged, and the bottom end of lower branch arm is fixedly connected with main rotating roller 8, and upper branch arm is that integral type is connect with lower branch arm, upper branch arm bottom
Hinged with rotating middle shaft 7 with the top of lower branch arm, rotating middle shaft 7 is fixed setting, main rotating roller 8 and rotation roll assembly 10
Be respectively connected with the motor for driving it to rotate, motor can external service power, target material 9 is placed on main rotating roller 8 and rotating roller
Between wheel assembly 10, acceptor's rotating roller 8 and rotation roll assembly 10 are driven.
Rationality tension control system as described above, the calculation method and control method being related to, comprising the following steps:
Step A, internal preset sorts list after testing and in zooming unit 2, and setting is in fixed width kn value and not
Unit tension " X value " under stack pile tn value；Input field is set in human-machine control unit 1: 9 width K value of target material and
Target material thickness t value, in order to which equipment simple operations and full Electronic Data Processing control；
Step B, in human-machine control unit 1,9 width K value of target material, 9 thickness t value of target material is inputted, electricity is passed through
Property connection, zooming unit 2 compares by t value with tn value, selection correspondence unit tension " X value ", then foundation 9 width K of target material
Value calculates 9 rationality tension force F value of target material.Its calculation method:
9 rationality tension force T value of target material=(9 width K value of target material/fixed width kn value) * unit tension " X
Value "；
Step C, zooming unit 2 is by 9 rationality tension force F value of target material as a result, calculating needed for 4 input terminal of cylinder
Theoretical pressure P value goes out the output threshold values T value of electronically controlled proportional valve 3 by theoretical pressure P value equivalency transform.Its calculation method:
Theoretical pressure P value=target material 9 rationality tension force T value * (mechanical lever ratio: the H1 of the H2/5-1 of 5-2)/gas
4 input terminal forced area S value of cylinder；
Export threshold values T value=theory pressure P value/[(equivalent corresponding maximum pressure Pa value-threshold values Min value of threshold values Max value etc.
Imitate corresponding minimum pressure Pi value)/(threshold values Max value-threshold values Min value)]；
Step D, threshold values T value will be exported by zooming unit 2 and is placed in electronically controlled proportional valve, control 3 target of electronically controlled proportional valve is opened
Degree, to make the input pressure of air pressure input module 6 by pipeline after 4 connecting line of electronically controlled proportional valve 3 and cylinder, in cylinder
4 input terminals obtain theoretical pressure P value, so that mechanical lever 5 be pushed to move around rotating middle shaft 7, make the main rotation on mechanical lever 5
Roller 8 pushes target material 9 to form rationality tension force F value.
Operating process: according to above system and control method, operator manipulates human-machine control unit 1, controls input data
Data-signal is passed to zooming unit 2 by signal, human-machine control unit 1, and zooming unit 2 handles data-signal, is passed through
Treated, and signal is delivered to electronically controlled proportional valve 3, and electronically controlled proportional valve 3 controls the side-to-side movement of piston rod in cylinder 4, cylinder 4
Moving left and right for middle piston rod drives upper branch arm to swing around rotating middle shaft 7, and upper branch arm drives lower branch arm left around rotating middle shaft 7
Right swing, lower branch arm swing contrary with upper branch arm, and lower branch arm, which swings, drives main rotating roller 8 to move left and right.It is main to turn
When dynamic roller 8 is moved to the left, main rotating roller 8 drives the target material 9 being placed in main rotating roller 8 to be moved to the left, and makes main rotating roller 8
On target material 9 increase at a distance from the target material 9 in other rotating rollers, and the total length of target material 9 itself is not
Become, so main rotating roller 8 moves to left to enhance the tensioning degree of target material.It can similarly obtain, main rotating roller 8 moves right
When, main rotating roller 8 drives the target material 9 being placed in main rotating roller 8 to move right, to make the tensioning journey of target material 9
Degree weakens, and realizes the stabilization to Zhang Jincheng degree, accurate control.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific embodiment can be used for explaining the content of claim.
Claims (3)
1. a kind of rationality tension control system, including human-machine control unit, zooming unit, electronically controlled proportional valve, air pressure input module,
Rotation roll assembly needed for cylinder, mechanical lever, rotating middle shaft, main rotating roller and formation target material hitch structure, it is special
Sign is: the human-machine control unit and zooming unit input interface are electrically connected, the zooming unit output end and automatically controlled ratio
Example valve is electrically connected, the air pressure input module and electronically controlled proportional valve piping connection, and the electronically controlled proportional valve and cylinder pipeline connect
It connects, is mechanically connected at the top of the mechanical lever with cylinder, the bottom end of mechanical lever and main rotating roller are mechanically connected, the machinery thick stick
The shaft of bar and rotating middle shaft are hinged, rotating middle shaft fixed setting.
2. rationality tension control system according to claim 1, it is characterised in that: the mechanical lever include upper branch arm and
Lower branch arm, upper branch arm are that integral type is connect with lower branch arm, and rotating middle shaft and upper and lower two support arm are hinged.
3. the control method of rationality tension control system as claimed in claim 1 or 2, which comprises the following steps:
Step A, internal preset sorts list after testing and in zooming unit, and fixed width kn value, different-thickness tn is arranged
The unit tension " X value " of value；Input field is set in human-machine control unit: target material width K value and target material thickness t
Value, in order to which equipment simple operations and full Electronic Data Processing control；
Step B, in human-machine control unit, target material width K value, target material thickness t value are inputted, by being electrically connected,
Zooming unit is compared by t value and tn value, is selected corresponding unit tension " X value ", then calculates mesh according to target material width K value
Mark material rationality tension force F value.Its calculation method:
Target material rationality tension force T value=(target material width K value/fixed width kn value) * unit tension " X value "；
Step C, zooming unit passes through target material rationality tension force F value as a result, theory needed for calculating cylinder input terminal is pressed
Strong P value, the output threshold values T value of electronically controlled proportional valve is gone out by theoretical pressure P value equivalency transform.Its calculation method:
Theoretical pressure P value=target material rationality tension force T value * (mechanical lever ratio: the H1 of the H2/5-1 of 5-2)/cylinder 4 is defeated
Enter to hold forced area S value；
Output threshold values T value=theory pressure P value/[(the equivalent corresponding maximum pressure Pa value-threshold values Min value of threshold values Max value is equivalent right
Answer minimum pressure Pi value)/(threshold values Max value-threshold values Min value)]；
Step D, threshold values T value will be exported by zooming unit and is placed in electronically controlled proportional valve, and control electronically controlled proportional valve target aperture, thus
Obtain the input pressure of air pressure input module after electronically controlled proportional valve and cylinder connecting line, in cylinder input terminal by pipeline
Theoretical pressure P value makes the rotating roller on mechanical lever push target material shape so that mechanical lever be pushed to move around rotating middle shaft
At rationality tension force F value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910494763.9A CN110104491B (en) | 2019-06-10 | 2019-06-10 | Rational tension control system and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910494763.9A CN110104491B (en) | 2019-06-10 | 2019-06-10 | Rational tension control system and control method thereof |
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| CN110104491A true CN110104491A (en) | 2019-08-09 |
| CN110104491B CN110104491B (en) | 2024-07-19 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823740A (en) * | 2020-06-09 | 2020-10-27 | 宁波欣达印刷机器有限公司 | Printing method and system |
| CN113791574A (en) * | 2021-09-10 | 2021-12-14 | 浙江恒立数控科技股份有限公司 | Cleaning machine and oil film control system thereof |
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| CN203439782U (en) * | 2013-08-23 | 2014-02-19 | 常州晟威机电有限公司 | Dynamic tension control device of coiler |
| CN104313296A (en) * | 2014-10-31 | 2015-01-28 | 合肥恒泰钢结构有限公司 | Swing type bouncing roller tension regulating equipment for cold-rolling strip steel |
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| CN207209533U (en) * | 2017-09-18 | 2018-04-10 | 陕西浩合机械有限责任公司 | The tenslator amplified based on swing rod and gear |
| CN208054562U (en) * | 2018-03-23 | 2018-11-06 | 江阴市力达印刷包装机械有限公司 | A kind of tension pendulum roller arrangement |
| CN210048239U (en) * | 2019-06-10 | 2020-02-11 | 重庆鑫仕达包装设备有限公司 | Rational tension control system |
-
2019
- 2019-06-10 CN CN201910494763.9A patent/CN110104491B/en active Active
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| JPS54176983U (en) * | 1978-06-03 | 1979-12-14 | ||
| CN201619282U (en) * | 2010-03-31 | 2010-11-03 | 上海矩奉电机自动化有限公司 | Printing paper tension self-controlling device of web offset rotary press |
| CN203439782U (en) * | 2013-08-23 | 2014-02-19 | 常州晟威机电有限公司 | Dynamic tension control device of coiler |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823740A (en) * | 2020-06-09 | 2020-10-27 | 宁波欣达印刷机器有限公司 | Printing method and system |
| CN113791574A (en) * | 2021-09-10 | 2021-12-14 | 浙江恒立数控科技股份有限公司 | Cleaning machine and oil film control system thereof |
| CN113791574B (en) * | 2021-09-10 | 2023-12-12 | 浙江恒立数控科技股份有限公司 | Cleaning machine and oil film control system thereof |
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| CN110104491B (en) | 2024-07-19 |
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