CN110104378B - Roller set of high-speed belt conveyor - Google Patents

Roller set of high-speed belt conveyor Download PDF

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Publication number
CN110104378B
CN110104378B CN201910550826.8A CN201910550826A CN110104378B CN 110104378 B CN110104378 B CN 110104378B CN 201910550826 A CN201910550826 A CN 201910550826A CN 110104378 B CN110104378 B CN 110104378B
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China
Prior art keywords
carrier roller
horizontal carrier
outward
roller
connecting rod
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CN201910550826.8A
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CN110104378A (en
Inventor
刘训涛
徐鹏
周平
吴卫东
许华丹
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Heilongjiang University of Science and Technology
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Heilongjiang University of Science and Technology
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Priority to CN201910550826.8A priority Critical patent/CN110104378B/en
Publication of CN110104378A publication Critical patent/CN110104378A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/60Arrangements for supporting or guiding belts, e.g. by fluid jets
    • B65G15/64Arrangements for supporting or guiding belts, e.g. by fluid jets for automatically maintaining the position of the belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G39/00Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors 
    • B65G39/10Arrangements of rollers
    • B65G39/12Arrangements of rollers mounted on framework
    • B65G39/16Arrangements of rollers mounted on framework for aligning belts or chains

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rollers For Roller Conveyors For Transfer (AREA)
  • Structure Of Belt Conveyors (AREA)

Abstract

A high-speed belt conveyor carrier roller group belongs to the technical field of high-speed conveying of belt conveyors and solves the problems of the high-speed belt conveyor, and comprises a horizontal carrier roller, an outward-inclined side roller and an inward-inclined vertical roller which are arranged on a rack; the axial two sides of a horizontal carrier roller are respectively provided with three outward-inclining rollers and an inward-inclining vertical roller, the diameter of one outward-inclining roller in the three outward-inclining rollers is 60-70% of that of the horizontal carrier roller, and the diameters of the other two outward-inclining rollers are the same and are 70-80% of that of the outward-inclining roller; the central line between two camber side rollers with smaller diameters in the three camber side rollers is aligned with the axis of the horizontal carrier roller, the axial line distance between the two camber side rollers with smaller diameters is smaller than the diameter of the horizontal carrier roller, and the camber side rollers with larger diameters on the two axial sides of the horizontal carrier roller are respectively arranged on the two radial sides of the horizontal carrier roller to form asymmetric arrangement; the invention is used for the high-speed belt conveyor.

Description

Roller set of high-speed belt conveyor
Technical Field
The invention belongs to the technical field of high-speed conveying of belt conveyors, and particularly relates to a carrier roller set of a high-speed belt conveyor.
Background
The belt conveyor is a main bulk material transportation tool at present, the most common running speed of the belt conveyor in China is 2-2.5 m/s, the highest speed is 6m/s, the speed of the belt conveyor in foreign countries reaches 7-12 m/s, the highest speed of the German belt conveyor exceeds 15m/s, and the belt conveyor is developing towards the direction of large transportation volume and high belt speed. With the increase of the belt speed, the original less obvious deviation is realized under the low-speed condition, and even the negligible transverse vibration dynamic characteristics of the conveying belt are very prominent, so that the running effect of the belt conveyor is seriously influenced. Although the rotating speed and the sealing of the carrier roller bearing are greatly improved, the vertical movement of a conveying belt up and down between carrier rollers in the high-speed conveying process, namely the transverse vibration, cannot be reduced, and meanwhile, the belt speed is increased, the deviation time is shortened, and the response time of an original belt conveyor deviation adjusting device cannot meet the high-speed operation requirement, so that a carrier roller group suitable for the high-speed belt conveyor is urgently required to be developed.
Disclosure of Invention
The invention aims to solve the problems of a high-speed belt conveyor, and provides a carrier roller group of the high-speed belt conveyor, which adopts the following technical scheme:
a carrier roller group of a high-speed belt conveyor comprises horizontal carrier rollers, outward-inclined side rollers and inward-inclined vertical rollers which are arranged on a rack, three outward-inclined side rollers and an inward-inclined vertical roller are respectively arranged on two axial sides of one horizontal carrier roller, the diameter of one outward-inclined side roller in the three outward-inclined side rollers is 60-70% of that of the horizontal carrier roller, the diameter of the other two outward-inclined side rollers is 70-80% of that of the outward-inclined side roller, a central line between two outward-inclined side rollers with smaller diameters in the three outward-inclined side rollers is aligned with the axis of the horizontal carrier roller, the distance between the axes of the two outward-inclined side rollers with smaller diameters is smaller than that of the horizontal carrier roller, the outward-inclined side rollers with larger diameters on two axial sides of the horizontal carrier roller are respectively arranged on two radial sides of the horizontal carrier roller to form an asymmetrical arrangement, the inward-inclined vertical rollers are arranged above the outward-inclined side rollers with larger diameters, the roll shafts of the horizontal carrier roller are fixedly connected to the rack through a hinge connecting rod L, the hinge connecting rod of the vertical carrier roller, the vertical roller, the connecting rod is connected to the rack through a hinge connecting rod L, the hinge connecting rod of the vertical roller, the connecting rod of the vertical roller, the vertical roller is connected to the vertical roller, the vertical roller is connected to the vertical roller through a connecting rod of the vertical roller, the connecting rod of the connecting rod, the connecting rod of the connecting rod, the connecting rod connecting.
The belt deviation correcting device has the advantages that the diameter of the outward-inclined side rollers is small, the number of the outward-inclined side rollers is large, so that the contact area of a belt and carrier rollers is effectively increased, the transverse vibration in the high-speed conveying process is reduced, the jamming is avoided, the vertical movement of the conveying belt can be reduced in the high-speed operation process by adopting a split asymmetric structure, the conveying belt can be prevented from being clamped between the carrier rollers when the conveying belt deviates, the spring is adopted for constant pressure automatic deviation correction, under the action of a reset spring, when the conveying speed changes or the load weight changes, the groove angle can automatically change, the centering capacity and the anti-skidding capacity in the high-speed or heavy-load conveying process are improved, when the belt deviates to one side, the pressure applied to the lower portions of the outward-inclined side rollers on the side is increased greatly, the inclination angle of the outward-inclined side rollers is changed due to the fact that the middle positions of the support plates are hinged to the support rods, the clamping between the outward-inclined side rollers and the horizontal carrier rollers is small, the deviation restoring force of the deviation conveying belt to the deviation conveying belt is generated, and when the belt deviates to one side vertical roller, the side rollers, the inward-inclined side vertical rollers are pushed to move outwards by.
Description of the drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is an exploded schematic view of the present invention;
FIG. 3 is a schematic front view of the present invention;
fig. 4 is a schematic top view of the present invention.
The specific implementation mode is as follows:
referring to fig. 1 to 4, a high-speed belt conveyor idler group comprises horizontal idlers 2, outward-inclined side rollers 3 and inward-inclined vertical rollers 4 which are arranged on a rack 1, three outward-inclined side rollers 3 and one inward-inclined vertical roller 4 are respectively arranged on two axial sides of one horizontal idler 2, the diameter of one outward-inclined side roller 3 in the three outward-inclined side rollers 3 is 60-70% of the diameter of the horizontal idler 2, the diameter of the other two outward-inclined side rollers 3 is the same as that of the outward-inclined side roller 3 and is 70-80% of the diameter of the outward-inclined side roller 3, a central line between two outward-inclined side rollers 3 with smaller diameters in the three outward-inclined side rollers 3 is arranged in alignment with the axis of the horizontal idler 2, the distance between the axes of the two outward-inclined side rollers 3 with smaller diameters is smaller than that of the horizontal idler 2, the outward-inclined side rollers 3 with larger diameters on two radial sides of the horizontal idler 2 are respectively arranged on two radial sides of the horizontal idler 2 to form an asymmetrical arrangement, the inward-inclined side rollers 4 are arranged in alignment with the axis of the horizontal idler 2, the inward-inclined side rollers 3 are connected with a horizontal idler vertical idler 3 through a connecting rod 7, a connecting rod 7 is connected with a vertical connecting rod 7 of a vertical supporting rod 7, a supporting rod 7 connecting rod 365, a vertical supporting rod 7 is connected with a vertical supporting rod 7 of a vertical supporting rod 7, a vertical supporting rod 7 connecting rod 7 of a supporting rod 7, a supporting rod 3, a supporting rod 7 connecting rod supporting rod 3, a supporting rod connecting rod 7 of a supporting rod connecting rod 3, a supporting rod 3, a supporting rod connecting rod 7 for connecting rod connecting.
Bolt connection can be realized by arranging a thickened base at the bottom of the U-shaped plate 8.
Preferably, the pressure of the return spring 9 is controlled by a pressure regulating mechanism 9-1, the inclination angle of the initial supporting plate can be regulated, and the deviation rectifying restoring force can be set, and the pressure regulating mechanism 9-1 can be realized by arranging a bolt or a nut and the like on the horizontal section of the L type connecting rod 7.

Claims (4)

1. A carrier roller group of a high-speed belt conveyor comprises horizontal carrier rollers (2), outward-inclined side rollers (3) and inward-inclined vertical rollers (4) which are arranged on a rack (1), and is characterized in that three outward-inclined side rollers (3) and one inward-inclined vertical roller (4) are respectively arranged on two axial sides of one horizontal carrier roller (2), the diameter of one outward-inclined side roller (3) in the three outward-inclined side rollers (3) is 60-70% of the diameter of the horizontal carrier roller (2), the diameters of the other two outward-inclined side rollers (3) are the same and 70-80% of the diameter of the one outward-inclined side roller (3), a central line between two outward-inclined side rollers (3) with smaller diameters in the three outward-inclined side rollers (3) is aligned with the axis of the horizontal carrier roller (2), the distance between the two outward-inclined side rollers (3) with smaller diameters is smaller than the diameter of the horizontal carrier roller (2), the outward-inclined side rollers (3) are connected with a connecting rod (365) of a connecting rod (365) at the connecting rod (7) at the position of a horizontal carrier roller shaft (3) which is connected with a horizontal carrier roller shaft (3) at the horizontal carrier roller (3) which is connected with a horizontal carrier roller shaft (7) at the vertical carrier roller (3) through a horizontal carrier roller (3), the connecting rod (2), the connecting rod (7) at the horizontal carrier roller (7) at the upper end of a connecting rod (7) of a horizontal carrier roller (3, the horizontal carrier roller (3) at the horizontal carrier roller (3), the connecting rod (7) at the horizontal carrier roller (7) and a connecting rod (7), the connecting rod (7) at the horizontal carrier roller (7), the horizontal carrier roller (7) at the horizontal carrier roller (3, the horizontal carrier roller (7) and a connecting rod (7, the horizontal carrier roller (7) at the horizontal carrier roller shaft, the horizontal carrier roller (3), the connecting rod connecting.
2. A high speed belt conveyor idler set according to claim 1 wherein the through holes in the pallet (5) for attachment of the hinge are kidney shaped holes.
3. A high speed belt conveyor idler set according to claim 1 characterised in that the through holes in the frame (1) for connecting the struts (6) are slotted holes.
4. A high speed belt conveyor idler set as claimed in claim 1 wherein the return spring (9) controls the pressure through a pressure regulating mechanism (9-1).
CN201910550826.8A 2019-06-24 2019-06-24 Roller set of high-speed belt conveyor Active CN110104378B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910550826.8A CN110104378B (en) 2019-06-24 2019-06-24 Roller set of high-speed belt conveyor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910550826.8A CN110104378B (en) 2019-06-24 2019-06-24 Roller set of high-speed belt conveyor

Publications (2)

Publication Number Publication Date
CN110104378A CN110104378A (en) 2019-08-09
CN110104378B true CN110104378B (en) 2020-08-04

Family

ID=67495732

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910550826.8A Active CN110104378B (en) 2019-06-24 2019-06-24 Roller set of high-speed belt conveyor

Country Status (1)

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CN (1) CN110104378B (en)

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08151108A (en) * 1994-11-30 1996-06-11 Ube Ind Ltd Belt conveyer device
CN101186250A (en) * 2007-12-12 2008-05-28 汶上中煤机器有限公司 Automatic error-correcting apparatus for rubber belt conveyor
CN201761889U (en) * 2010-08-17 2011-03-16 铜陵天奇蓝天机械设备有限公司 Belt conveyor belt pressing device
CN102092560A (en) * 2011-01-24 2011-06-15 李超 Automatic rectification device for conveyer belt
CN205771680U (en) * 2016-05-30 2016-12-07 沈阳瑞曼丰机械技术有限公司 Intelligent deviation-rectifying carrier roller

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CN110104378A (en) 2019-08-09

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