CN110103563A - Multilayer pipe producing device and method - Google Patents

Multilayer pipe producing device and method Download PDF

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Publication number
CN110103563A
CN110103563A CN201910495377.1A CN201910495377A CN110103563A CN 110103563 A CN110103563 A CN 110103563A CN 201910495377 A CN201910495377 A CN 201910495377A CN 110103563 A CN110103563 A CN 110103563A
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CN
China
Prior art keywords
heating rod
heating
multilayer pipe
lifting platform
heater
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910495377.1A
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Chinese (zh)
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CN110103563B (en
Inventor
王伦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Yike Polymer Technology Co ltd
Original Assignee
SHANGHAI ECO PRECISION EXTRUSION TECHNOLOGY Co Ltd
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Priority to CN201910495377.1A priority Critical patent/CN110103563B/en
Publication of CN110103563A publication Critical patent/CN110103563A/en
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Publication of CN110103563B publication Critical patent/CN110103563B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00Layered products having a non-planar shape
    • B32B1/08Tubular products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00Tubular articles, e.g. hoses, pipes

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  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • General Induction Heating (AREA)

Abstract

This application discloses a kind of multilayer pipe producing device and methods, the device includes Liftable base, heater, electromagnetic coil, heating rod, lifting platform and adjustable speed elevator, wherein, heater is fixed on Liftable base, and electromagnetic coil is fixed on side of the heater close to heating rod;Lifting platform is vertically fixed on adjustable speed elevator, and adjustable speed elevator drives lifting platform moves up and down;One end of heating rod is movably arranged on lifting platform, and the other end of heating rod is inserted into electromagnetic coil, and heating rod is orthogonal with lifting platform.Multilayer pipe producing device provided by the present application is replaced heating coil using the mode of electromagnetic heating and is heated, and carries out heating from inside to outside to multilayer pipe, heats more stable;Heating rod heating region temperature is controlled within the temperature range of tubing melts by debugging heater power and lifting of lifting table speed, improves multilayer pipe processing efficiency and yield rate, and various different types of multilayer pipes can be produced.

Description

Multilayer pipe producing device and method
Technical field
This application involves plastic tube preparation facilities technical field more particularly to a kind of multilayer pipe producing device and methods.
Background technique
In the case where medical treatment consumptive materials and automobile industry are higher and higher to plastic tube performance, the benefit of multilayer pipe is slow Slowly it embodies, many performances of plastic tube may be implemented by different materials collocation for multilayer pipe.
Multilayer pipe can realize the composite effect of different pipes, such as TPU pipe two-layer compound, can both embody TPU elasticity is good anti-pleat The performance of wrinkle, can also embody that PTFE tube slickness is good and the performance of acid and alkali-resistance.Such as among two layers of tubing plus one layer metal knitted Net or spring, the radial support power and burst pressure of tubing can promote several times.The mode of production multilayer pipe mainly has two at present Kind, one is extruders to squeeze out online, and the extrusion of multilayer pipe is realized by Multi-layer coextruding die head;Another kind is processed with heat-shrink tube Molding, multi-layer tubes are packed into heat-shrink tube, are heated by heating coil and heat-shrink tube to tubing, realize adding for multi-layer tubes Work molding.
But extruder squeezes out more demanding to equipment and co-extruding mould online, input cost is larger, and can do The type of multilayer pipe is limited;Cause pyrocondensation unstable since the temperature range of heating coil is larger with the molding mode of heat-shrink tube, And the device is complicated, and cost is also higher, and efficiency is lower, and yield rate is lower.
Summary of the invention
This application provides a kind of multilayer pipe producing device and method, with solve current multilayer pipe production method cost compared with The problem high, efficiency is lower, yield rate is lower, type is limited.
In order to solve the above-mentioned technical problem, the embodiment of the present application discloses following technical solution:
In a first aspect, the embodiment of the present application discloses a kind of multilayer pipe producing device, including Liftable base, heater, Electromagnetic coil, heating rod, lifting platform and adjustable speed elevator, wherein
The heater is fixed on the Liftable base, and the electromagnetic coil is fixed on the heater close to described The side of heating rod;
One end of the heating rod is movably arranged on the lifting platform, and the other end of the heating rod is inserted into the electromagnetism Coil, the heating rod and the lifting platform are orthogonal;
The lifting platform is vertically fixed on the adjustable speed elevator, lifting platform described in the adjustable speed elevator drives It moves up and down.
Optionally, straight line where the axis of the heating rod coincides with straight line where the axis of the electromagnetic coil.
Optionally, the heater is heating generator or radio heater.
Optionally, the heating rod is the heating rod of electromagnetic heating.
Optionally, the lifting platform towards the side of the heating rod be equipped with fixture, one end of the heating rod with it is described Fixture is flexibly connected.
Optionally, the lifting platform is equipped with screw hole towards the side of the heating rod, and one end of the heating rod is equipped with spiral shell Line, the screw thread are threadedly coupled with the screw hole.
Second aspect, the embodiment of the present application also disclose a kind of multilayer pipe production method, which comprises
Heating rod is removed, is arranged heat-shrink tube on the heating rod;
It is arranged multi-layer tubes between the heating rod and the heat-shrink tube, and the heating rod is installed to lifting platform On;
The position of Liftable base and the frequency of adjustable speed elevator are debugged according to the tubing;
Electromagnetic coil is controlled by the lifting speed of the power and lifting platform of debugging heater to add the heating rod Heat;
Multi-layer tubes squeeze integral multilayer pipe by the heat-shrink tube pyrocondensation in a heated state.
Optionally, the outer tube of the multilayer pipe is PEBAX pipe, nylon tube, PU pipe or PCL pipe.
Optionally, the inner tube of the multilayer pipe is PP pipe, PTFE tube, PVDF pipe, PFA pipe or FEP pipe.
Optionally, the inside diameter ranges of the multilayer pipe are 0.1-10mm, external diametrical extent 0.2-11mm, and multilayer wall thickness is 0.1-3mm, outer layer wall thickness range are 0.1-4mm.
A kind of multilayer pipe producing device provided by the embodiments of the present application includes Liftable base, heater, electromagnetic coil, adds Hot pin, lifting platform and adjustable speed elevator, wherein heater is fixed on Liftable base, and electromagnetic coil is fixed on heater Close to the side of heating rod;Lifting platform is vertically fixed on adjustable speed elevator, is moved down on adjustable speed elevator drives lifting platform It is dynamic;One end of heating rod is movably arranged on lifting platform, and the other end of heating rod is inserted into electromagnetic coil, and heating rod is mutual with lifting platform It is perpendicular.Multilayer pipe producing device provided by the present application is replaced heating coil using the mode of electromagnetic heating and is heated, and electromagnetic heating is Heating method from inside to outside, heating temperature are relatively more stable;The apparatus structure is simple, by debugging heater power and Lifting of lifting table speed can control heating rod heating region temperature within the temperature range of tubing melts, and improve multilayer pipe and add Work efficiency rate and yield rate, and various different types of multilayer pipes can be produced.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not The application can be limited.
Detailed description of the invention
In order to illustrate more clearly of the technical solution of the application, letter will be made to attached drawing needed in the embodiment below Singly introduce, it should be apparent that, for those of ordinary skills, without creative efforts, also Other drawings may be obtained according to these drawings without any creative labor.
Fig. 1 is a kind of structural schematic diagram of multilayer pipe producing device provided by the embodiments of the present application;
Fig. 2 is a kind of flow chart of multilayer pipe production method provided by the embodiments of the present application.
Specific embodiment
In order to make those skilled in the art better understand the technical solutions in the application, below in conjunction with the application reality The attached drawing in example is applied, the technical scheme in the embodiment of the application is clearly and completely described, it is clear that described implementation Example is only some embodiments of the present application, rather than whole embodiments.Based on the embodiment in the application, the common skill in this field The application protection all should belong in art personnel every other embodiment obtained without making creative work Range.
It is a kind of structural schematic diagram of multilayer pipe producing device provided by the embodiments of the present application referring to Fig. 1.
As shown in Figure 1, multilayer pipe producing device provided by the embodiments of the present application includes Liftable base 1, heater 2, electricity Magnetic coil 3, heating rod 4, lifting platform 5 and adjustable speed elevator 6, wherein
Heater 2 is fixed on Liftable base 1, and Liftable base 1 can drive heater 2 to move up and down, and changes heating The height of device 2.In this example, Liftable base 1 may include lifting platform and lifting spring, and lifting platform and lifting spring, which are fixed, to be connected It connects, lifting spring driving lifting platform moves up and down;Liftable base 1 may also comprise lifting platform, elevating lever and motor, motor driven Lifter rod lifting, elevating lever drives lifting platform to move up and down, as long as Liftable base 1 is able to drive heater 2 and moves up and down, Structure belongs to the protection scope of the embodiment of the present application.
Electromagnetic coil 3 is threaded in heater 2 close to the side of heating rod 4, and heater 2 powers to electromagnetic coil 3, electricity Magnetic coil 3 forms magnetic field after being powered.In this example, heater 2 is heating generator or radio heater, to guarantee electromagnetic coil 3 magnetic field strength.
One end of heating rod 4 is movably arranged on lifting platform 5, in the other end insertion electromagnetic coil 3 of heating rod 4, heating Stick 4 and lifting platform 5 are orthogonal, that is to say, that heating rod 4 is vertically arranged.Lifting platform 5 can drive heating rod 4 to move up and down, and make The different zones for obtaining heating rod 4 are contacted with electromagnetic coil 3, and in this example, heating rod 4 is the heating rod of electromagnetic heating, heating rod 4 It can be heated by the electromagnetic field inducing of electromagnetic coil 3, so that the temperature of 4 heating region of heating rod increases, so as to being set in Tubing on heating rod 4 carries out heating melting.
In this example, straight line where the axis of heating rod 4 coincides with straight line where the axis of electromagnetic coil 3, that is, It says, the center of electromagnetic coil 3 is located in 4 formula of heating rod, to guarantee that the side of heating rod 4 can be heated evenly.
In this example, lifting platform 5 can be equipped with fixture towards the side of heating rod 4, and one end of heating rod 4 and fixture activity connect It connects.When needing to process multilayer pipe, remove heating rod 4, multi-layer tubes be sequentially sleeved on heating rod 4, then by heating rod 4 with Fixture connection, fixed heating rod 4, heats heating rod 4 by electromagnetic coil, the heating region of heating rod 4 is to multilayer pipe Material is heated, and keeps its processing into a single integrated structure.
Lifting platform 5 can also be equipped with screw hole towards the side of heating rod 4, and one end of heating rod 4 is equipped with corresponding screw thread, screw thread It is threadedly coupled with screw hole, to realize being detachably connected for lifting platform 5 and heating rod 4.
In this example, the connection of lifting platform 5 and heating rod is not limited only to above structure, can also be grafting, riveting etc., Belong to the protection scope of the embodiment of the present application.
For the lifting for controlling lifting platform 5, lifting platform 5 is vertically fixed on adjustable speed elevator 6, and adjustable speed elevator 6 drives Dynamic lifting platform 5 moves up and down.Adjustable speed elevator 6 can be variable frequency lifting machine, and variable frequency lifting machine includes frequency converter, controller and change Frequency motor changes the output frequency of frequency converter by controller, and then controls the lifting speed that variable-frequency motor revolving speed changes lifting platform 5 Degree.Lifting speed by debugging lifting platform 5 changes the temperature of 4 heating region of heating rod.
Multilayer pipe producing device provided by the embodiments of the present application includes Liftable base, heater, electromagnetic coil, heating Stick, lifting platform and adjustable speed elevator, wherein heater is fixed on Liftable base, Liftable base adjustable heater Position;Electromagnetic coil is fixed on side of the heater close to heating rod, and heater is to solenoid;One end of heating rod It is movably arranged on lifting platform, the other end of heating rod is inserted into electromagnetic coil, and heating rod is orthogonal with lifting platform, and lifting platform drives Dynamic heating rod moves up and down, and heating rod, by the electromagnetic induction heating of electromagnetic coil, can heat in lifting process to being set in Multi-layer tubes on stick carry out hot briquetting;Lifting platform is vertically fixed on adjustable speed elevator, adjustable speed elevator drives liter Drop platform moves up and down.Multilayer pipe producing device provided by the present application is replaced heating coil using the mode of electromagnetic heating and is heated, electromagnetism Heating is heating method from inside to outside, and heating coil is to heat from outside to inside, and the mode of heating coil is easier by external environment shadow It rings, electromagnetic heating temperature is more stable, and flexibility is higher, can not cause in center to avoid plug in heating coil mode Heating problem of non-uniform, improve the processing efficiency and yield rate of multilayer pipe, in addition, the apparatus structure is simple, cost of manufacture It is lower, it is easy to operate.
Based on multilayer pipe producing device described above, the embodiment of the present application also provides a kind of multilayer pipe production methods.
As shown in Fig. 2, multilayer pipe production method provided by the embodiments of the present application includes:
S100: removing heating rod, and heat-shrink tube is arranged on heating rod.
S200: it is arranged multi-layer tubes between heating rod and heat-shrink tube, and heating rod is installed to lifting platform.
S300: the position of Liftable base and the frequency of adjustable speed elevator are debugged according to tubing.
S400: electromagnetic coil is controlled by the lifting speed of the power and lifting platform of debugging heater, heating rod is added Heat.
S500: multi-layer tubes are squeezed integral multilayer pipe by heat-shrink tube pyrocondensation in a heated state.
Before use, removing heating rod, multi-layer tubes are successively inserted on the outside of heating rod, outermost layer is inserted in heat-shrink tube, according to The length of tubing, Liftable base is debugged to suitable position, so that each heating region of heating rod can be with electromagnetic coil Contact;Then the frequency for debugging heater power and adjustable speed elevator, so that the lifting in the magnetic field of electromagnetic coil and lifting platform Speed meets the temperature requirements of heating rod, so that the temperature of heating rod heating region controls within the temperature range of tubing melting, Heat-shrink tube pyrocondensation under the heating of heating rod heating region, multi-layer tubes are squeezed into one by heat-shrink tube pyrocondensation in the molten state Body is shaped to multilayer pipe.
In this example, the total length of multilayer pipe can be 0.8-5 meters, Liftable base can according to the length adjustment of multilayer pipe its The height of electromagnetic coil.
The material of multilayer pipe outer layer tubing can (Polyurethane gathers for PEBAX (polyether-block-polyamide), nylon, PU Urethane), PCL (polycaprolactone), the material of internal layer tubing can be PP (Polypropylene, polypropylene), PTFE (Poly Tetra fluoroethylene, polytetrafluoroethylene (PTFE)), PVDF (Poly vinylidene fluoride, Kynoar), PFA (Perfluoroalkoxy, soluble poly tetrafluoroethene), FEP (Fluorinated ethylene propylene, fluorination Ethylene propylene copolymer), the compound of unlike material tubing is realized, to improve the performance of multilayer pipe.
The inside diameter ranges of multilayer pipe can be 0.1-10mm, and external diametrical extent can be 0.2-11mm, and multilayer wall thickness range can be 0.1-3mm, outer layer wall thickness range can be 0.1-4mm.
Those skilled in the art will readily occur to its of the application after considering specification and practicing the disclosure invented here His embodiment.This application is intended to cover any variations, uses, or adaptations of the invention, these modifications, purposes or Person's adaptive change follows the general principle of the application and including the undocumented common knowledge in the art of the application Or conventional techniques.The description and examples are only to be considered as illustrative, and the true scope and spirit of the application are wanted by right The content asked is pointed out.
Above-described the application embodiment does not constitute the restriction to the application protection scope.

Claims (10)

1. a kind of multilayer pipe producing device, which is characterized in that including Liftable base, heater, electromagnetic coil, heating rod, liter Platform and adjustable speed elevator drop, wherein
The heater is fixed on the Liftable base, and the electromagnetic coil is fixed on the heater close to the heating The side of stick;
One end of the heating rod is movably arranged on the lifting platform, and the other end of the heating rod is inserted into the electromagnetic wire Circle, the heating rod and the lifting platform are orthogonal;
The lifting platform is vertically fixed on the adjustable speed elevator, above and below lifting platform described in the adjustable speed elevator drives It is mobile.
2. multilayer pipe producing device according to claim 1, which is characterized in that straight line where the axis of the heating rod with Straight line where the axis of the electromagnetic coil coincides.
3. multilayer pipe producing device according to claim 1, which is characterized in that the heater is heating generator or penetrates Frequency heater.
4. multilayer pipe producing device according to claim 1, which is characterized in that the heating rod is the heating of electromagnetic heating Stick.
5. multilayer pipe producing device according to claim 1, which is characterized in that the lifting platform is towards the heating rod Side is equipped with fixture, and one end of the heating rod is flexibly connected with the fixture.
6. multilayer pipe producing device according to claim 1, which is characterized in that the lifting platform is towards the heating rod Side is equipped with screw hole, and one end of the heating rod is equipped with screw thread, and the screw thread is threadedly coupled with the screw hole.
7. a kind of multilayer pipe production method, which is characterized in that the described method includes:
Heating rod is removed, is arranged heat-shrink tube on the heating rod;
It is arranged multi-layer tubes between the heating rod and the heat-shrink tube, and the heating rod is installed to lifting platform;
The position of Liftable base and the frequency of adjustable speed elevator are debugged according to the tubing;
Electromagnetic coil is controlled by the lifting speed of the power and lifting platform of debugging heater to heat the heating rod;
Multi-layer tubes squeeze integral multilayer pipe by the heat-shrink tube pyrocondensation in a heated state.
8. multilayer pipe production method according to claim 7, which is characterized in that the outer tube of the multilayer pipe is PEBAX Pipe, nylon tube, PU pipe or PCL pipe.
9. multilayer pipe production method according to claim 7, which is characterized in that the inner tube of the multilayer pipe be PP pipe, PTFE tube, PVDF pipe, PFA pipe or FEP pipe.
10. multilayer pipe production method according to claim 7, which is characterized in that the inside diameter ranges of the multilayer pipe are 0.1-10mm, external diametrical extent 0.2-11mm, multilayer wall thickness are 0.1-3mm, and outer layer wall thickness range is 0.1-4mm.
CN201910495377.1A 2019-06-10 2019-06-10 Multilayer pipe manufacturing device and method Active CN110103563B (en)

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Application Number Priority Date Filing Date Title
CN201910495377.1A CN110103563B (en) 2019-06-10 2019-06-10 Multilayer pipe manufacturing device and method

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Application Number Priority Date Filing Date Title
CN201910495377.1A CN110103563B (en) 2019-06-10 2019-06-10 Multilayer pipe manufacturing device and method

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CN110103563A true CN110103563A (en) 2019-08-09
CN110103563B CN110103563B (en) 2024-08-09

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201830486U (en) * 2010-10-29 2011-05-11 付志飞 Mobile induction heating device
CN203198247U (en) * 2012-11-12 2013-09-18 陕西群力电工有限责任公司 Device for shrinking thermal-shrinkable sleeve by using mold
CN203450428U (en) * 2013-07-03 2014-02-26 东元奈米应材股份有限公司 Exhausting and packaging mechanism
CN206765377U (en) * 2017-03-31 2017-12-19 东莞市发斯特精密五金有限公司 A kind of hot trimmer
CN206879130U (en) * 2017-07-03 2018-01-12 厦门市海耐科技股份有限公司 A kind of electromagnetic induction heating pipe
CN108031006A (en) * 2018-01-24 2018-05-15 张海军 A kind of wireless pacemaker delivery conduit device turned to memory alloy wire control and production method
CN207427503U (en) * 2017-09-30 2018-05-29 深圳喆能电子技术有限公司 A kind of intelligent electromagnetic heating rod
CN207594351U (en) * 2017-10-10 2018-07-10 福州汇思博信息技术有限公司 A kind of rivet hot tooling of pcb board
CN210082607U (en) * 2019-06-10 2020-02-18 上海翊科精密挤出技术有限公司 Multilayer pipe manufacturing device

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201830486U (en) * 2010-10-29 2011-05-11 付志飞 Mobile induction heating device
CN203198247U (en) * 2012-11-12 2013-09-18 陕西群力电工有限责任公司 Device for shrinking thermal-shrinkable sleeve by using mold
CN203450428U (en) * 2013-07-03 2014-02-26 东元奈米应材股份有限公司 Exhausting and packaging mechanism
CN206765377U (en) * 2017-03-31 2017-12-19 东莞市发斯特精密五金有限公司 A kind of hot trimmer
CN206879130U (en) * 2017-07-03 2018-01-12 厦门市海耐科技股份有限公司 A kind of electromagnetic induction heating pipe
CN207427503U (en) * 2017-09-30 2018-05-29 深圳喆能电子技术有限公司 A kind of intelligent electromagnetic heating rod
CN207594351U (en) * 2017-10-10 2018-07-10 福州汇思博信息技术有限公司 A kind of rivet hot tooling of pcb board
CN108031006A (en) * 2018-01-24 2018-05-15 张海军 A kind of wireless pacemaker delivery conduit device turned to memory alloy wire control and production method
CN210082607U (en) * 2019-06-10 2020-02-18 上海翊科精密挤出技术有限公司 Multilayer pipe manufacturing device

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