CN110102842A - A kind of spark cutting desktop lathe based on minor diameter stick electrode - Google Patents

A kind of spark cutting desktop lathe based on minor diameter stick electrode Download PDF

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Publication number
CN110102842A
CN110102842A CN201910499928.1A CN201910499928A CN110102842A CN 110102842 A CN110102842 A CN 110102842A CN 201910499928 A CN201910499928 A CN 201910499928A CN 110102842 A CN110102842 A CN 110102842A
Authority
CN
China
Prior art keywords
stepper motor
carbon brush
stick electrode
section bar
bar frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910499928.1A
Other languages
Chinese (zh)
Inventor
邱明波
施涛
卢攀
邹尧
刘志东
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Nan Hang Lai Chuang Technology Co Ltd
Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics
Nanjing University of Aeronautics and Astronautics
Original Assignee
Jiangsu Nan Hang Lai Chuang Technology Co Ltd
Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics
Nanjing University of Aeronautics and Astronautics
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Nan Hang Lai Chuang Technology Co Ltd, Wuxi Research Institute Of Nanjing University Of Aeronautics & Astronautics, Nanjing University of Aeronautics and Astronautics filed Critical Jiangsu Nan Hang Lai Chuang Technology Co Ltd
Priority to CN201910499928.1A priority Critical patent/CN110102842A/en
Publication of CN110102842A publication Critical patent/CN110102842A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for
    • B23H11/003Mounting of workpieces, e.g. working-tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02Wire-cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/26Apparatus for moving or positioning electrode relatively to workpiece; Mounting of electrode
    • B23H7/30Moving electrode in the feed direction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The present invention discloses a kind of spark cutting desktop lathe based on minor diameter stick electrode, it includes that water tank, carbon brush shell, carbon brush, rotary chuck, stick electrode, water spray plate, rotating electric machine control box, the pulse power, workpiece operating step motor control box, stepper motor, flat-nose pliers, water pump, aluminum section bar frame and connecting plate, rotating electric machine control box, rotary chuck, water spray plate and carbon brush shelling machine on same root aluminum profile;The water tank of built-in water pump is arranged at aluminum section bar frame bottom;Three stepper motors control workpiece along the operation of X-axis, Y-axis and Z-direction respectively;The stepper motor of control Z-direction is fixed on an aluminum profile, remaining two dual-purpose connecting plate connection;The stepper motor and flat-nose pliers for controlling Y direction are connected with connecting plate;Workpiece operating step motor control box and pulse power box are arranged at aluminum section bar frame back and top.Tabletop machine bed volume of the invention is small, quality is small and can arbitrarily move, and is easy to be tested whenever and wherever possible according to demand.

Description

A kind of spark cutting desktop lathe based on minor diameter stick electrode
Technical field
The present invention relates to a kind of machine tool, especially a kind of spark cutting tabletop machine based on minor diameter stick electrode Bed, is mainly used for the cutting processing of Micro-parts.
Background technique
Present linear cutting equipment is widely used in processing industry, there is high-speed electric spark wire cutting machine tool, middling speed Electric spark linear cutting machine and low speed electric spark linear cutting machine, can cut workpiece of different shapes, can be according to different dimensional The requirement of degree is cut into the high-precision non-standard component that general lathe is not capable of processing.The wherein size and performance of lathe is that is, so-called Cost performance become all trades and professions selection standard.In order to meet the needs of large-scale production, they have the processing of oneself for enterprise Factory, so the wire cutting machine tool for having selected large-scale stability relatively high.And if we be intended merely to do experiment or certain As soon as a little demands and remove cutting workpiece, go to laboratory to seem particularly troublesome, it is also possible to not will use the complexity of heavy duty machine tools Program, the problems such as fracture of wire and the system failure will accidentally occur.
Summary of the invention
In order to solve the above technical problems, the present invention provides a kind of spark cutting tabletop machine based on minor diameter stick electrode Bed, with quality, small, at low cost, small in size and simple operation and other advantages, can complete processing tasks whenever and wherever possible.
To achieve the above object, the present invention adopts the following technical solutions:
A kind of spark cutting desktop lathe based on minor diameter stick electrode, it include water tank, carbon brush shell, carbon brush, First rotary chuck, stick electrode, water spray plate, the second rotary chuck, rotating electric machine control box, the pulse power, workpiece operating step Into motor control box, the first connecting plate, the first stepper motor, the second connecting plate, flat-nose pliers, third connecting plate, the second stepping electricity Machine, third stepper motor, water pump and aluminum section bar frame, carbon brush shell, the first rotary chuck, water spray plate, the second rotary chuck and Rotating electric machine control box is sequentially fixed at from the bottom to top on same root 20 × 80mm aluminum profile of aluminum section bar frame side, the second rotation Turn collet, the first rotary chuck and carbon brush and clamp stick electrode, the second rotary chuck connects rotating electric machine, and the rear portion of carbon brush is useful Two electric wires of one pole of the pulse power are connected, to realize the function into electricity;The top of the fixed aluminum section bar frame of the pulse power; Water tank is fixed on the bottom of aluminum section bar frame, and water pump is fixed in water tank, and water pump is connect by water pipe with water spray plate;Workpiece operating Step motor control box is fixed on the back of aluminum section bar frame, have in workpiece operating step motor control box direct-current switch power supply, M3S mainboard, display and containing the driver including DM320 and DM420, for controlling the first stepper motor, the second stepping electricity The operation of machine and third stepper motor;First stepper motor, second stepper motor and third stepper motor control workpiece along X respectively The movement of three axis, Y-axis and Z axis directions;Third stepper motor is fixed on the intermediate aluminum profile of the aluminum section bar frame other side, the Two stepping motor is connect with third stepper motor by third connecting plate, and the first stepper motor and second stepper motor pass through second Connecting plate connection, the first stepper motor are connect with flat-nose pliers by the first connecting plate, and flat-nose pliers is used to clamp workpiece, and flat-nose pliers connects Another pole for connecing the pulse power, the pole connecting with carbon brush form the open loop control of discharge entirely processed.
Further, it is fixed with waterproof case on same root 20 × 80mm aluminum profile of aluminum section bar frame side, the waterproof Shell is located at machine tooling position.
Further, carbon brush shell and carbon brush are two, two carbon brush pressure bar under the extruding of two carbon brush shells Shape electrode.
Further, the second rotary chuck is active rotation;First rotary chuck is driven rotation.
Further, aluminum section bar frame uses non-filamentous material.
Further, stick electrode is stick electrode of the diameter range in 0.3mm-3mm.
Further, the magnitude range of workpiece is in the wire electrode to 200mm × 200mm × 50mm metal plate of 0.1mm.
Further, the magnitude range of aluminum section bar frame is in 400mm × 300mm × 500mm.
The utility model has the advantages that
1. waterproof case is fixed on the aluminum profile at machine tooling position of the invention, when can be used to prevent workpieces processing There is spray to fly out.
2. aluminum section bar frame bottom of the invention, which placed a biggish water tank, provides place to recycle for water, and water tank In placed a water pump, be connected by water pipe with the water spray plate being similarly installed on aluminum profile, thus realize water circulation function Can, the effect to workpiece and cooling of electrode may be implemented to processing part water spray when work pieces process in water spray plate.
3. the present invention, which clamps workpiece by flat-nose pliers, may be implemented the stability of processing.
4. the present invention controls workpiece along the operation in three X-axis, Y-axis and Z axis directions by three stepper motors respectively, wherein The reciprocal processing of workpiece may be implemented in the stepper motor that control workpiece is run along the y axis, reduces the loss of stick electrode, improves Processing efficiency.
5. be equipped in workpiece operating step motor control box of the invention direct-current switch power supply, M3S mainboard, display and The drivers such as DM320, DM420 not only may be implemented to process automatic reciprocating cutting, and once improper phenomenon occur and can be with Pause processing at any time.
6. desktop machine mass of the invention is small, at low cost, small in size and easy to operate, can complete to process whenever and wherever possible Task, can be with use of large-scale production by configuration design.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of spark cutting desktop lathe of the invention;
Fig. 2 is the structural schematic diagram of spark cutting desktop lathe (without waterproof case) of the invention;
Fig. 3 is the schematic diagram that workpiece of the invention runs part;
Fig. 4 is the schematic diagram of motor rotating part of the invention;
In figure: 1- water tank, 2- carbon brush shell, 3- carbon brush, the first rotary chuck of 4-, 5- stick electrode, 6- water spray plate, 7- Two rotary chucks, 8- rotating electric machine control box, the 9- pulse power, and 10- workpiece operates step motor control box, the connection of 11- first Plate, the first stepper motor of 12-, the second connecting plate of 13-, 14- flat-nose pliers, 15- workpiece, 16- third connecting plate, the second stepping of 17- Motor, 18- third stepper motor, 19- water pump, 20- waterproof case, 21- aluminum section bar frame.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
The present invention proposes a kind of spark cutting desktop lathe based on minor diameter stick electrode, as depicted in figs. 1 and 2, It includes water tank 1, carbon brush shell 2, carbon brush 3, the first rotary chuck 4, stick electrode 5, water spray plate 6, the second rotary chuck 7, rotation Rotating motor control box 8, the pulse power 9, workpiece operating step motor control box 10, the first connecting plate 11, the first stepper motor 12, Second connecting plate 13, flat-nose pliers 14, workpiece 15, third connecting plate 16, second stepper motor 17, third stepper motor 18, water pump 19, waterproof case 20 and aluminum section bar frame 21, the bottom of aluminum section bar frame 21 placed a biggish water tank 1 and come for water circulation Place is provided, and placed a water pump 19 in water tank 1, be connected by water pipe with the water spray plate 6 being mounted on aluminum profile thus Realize the function of water circulation, water spray plate 6 is cold to workpiece 15 and electrode to realize to processing part water spray when work pieces process But effect.The back of aluminum section bar frame 21 placed workpiece operating step motor control box 10, and workpiece operates stepper motor control Have the drivers such as direct-current switch power supply, M3S mainboard, display and DM320, DM420 in box 10 processed, by over the display into The operation of row operation three stepper motors of control can also be whole so as to suspend and start the processing of workpiece 15 at any time The processing of workpiece 15 is automatically completed, to realize to the first stepper motor 12, second stepper motor 17 and third stepper motor 18 control.
As shown in figure 3, stepping workpiece operation part of the invention includes the first stepper motor 12,17 and of second stepper motor Third stepper motor 18 controls workpiece 15 along the operation in three X-axis, Y-axis and Z axis directions respectively;Third stepper motor 18 is fixed On the intermediate aluminum profile of 21 other side of aluminum section bar frame, second stepper motor 17 is connect with third stepper motor 18 by third Plate 16 connects, and the first stepper motor 12 and second stepper motor 17 are connect by the second connecting plate 13, the first stepper motor 12 and Flat-nose pliers 14 is connected by the first connecting plate 11, and flat-nose pliers 14 is used to clamp stability of the workpiece 15 to realize processing, flat-nose pliers Another pole of the 14 connection pulse powers 9, the pole connecting with carbon brush 3 forms the open loop control of discharge entirely processed.
As shown in figure 4, motor rotating part of the invention includes rotating electric machine control box 8, the first rotary chuck 4, second The same root of rotary chuck 7, water spray plate 6, carbon brush 3, carbon brush shell 2 and the design of stick electrode 5 in 21 side of aluminum section bar frame On 20 × 80mm aluminum profile;First rotary chuck 4 and the second rotary chuck 7 clamp stick electrode 5 and rotate together, wherein second Rotary drilling-head 7 is connected to rotating electric machine, and second rotary chuck 7 is driven collet, is fixed on aluminum profile;Two carbon brush shells 2 are fixed on aluminum profile, and two carbon brush 3 clamp stick electrode 5 and are mounted in two carbon brush shells 2, and the two of two 3 rear portions of carbon brush Root line is used to connect a pole of the pulse power 9, and the function into electricity is realized together with another pole that flat-nose pliers 14 connects the pulse power 9 Energy;The water pump 19 being additionally provided in a water spray plate 6 and water tank 1 on the aluminum profile of 20 × 80mm together forms entire lathe Water circulation, realizes the cooling processed to workpiece 15, reduces the loss of stick electrode 5, improves processing efficiency;Waterproof case 20 also by It being fixed on aluminum profile, thering is spray to fly out when for preventing workpieces processing 15.
Limiting the scope of the invention, those skilled in the art should understand that, in technical solution of the present invention On the basis of, the various modifications or variations that can be made by those skilled in the art with little creative work still of the invention Within protection scope.

Claims (8)

1. a kind of spark cutting desktop lathe based on minor diameter stick electrode, it is characterised in that: it includes water tank (1), carbon Brush shell (2), carbon brush (3), the first rotary chuck (4), stick electrode (5), water spray plate (6), the second rotary chuck (7), rotation Motor control box (8), the pulse power (9), workpiece operate step motor control box (10), the first connecting plate (11), the first stepping Motor (12), the second connecting plate (13), flat-nose pliers (14), third connecting plate (16), second stepper motor (17), third stepping electricity Machine (18), water pump (19) and aluminum section bar frame (21), carbon brush shell (2), the first rotary chuck (4), water spray plate (6), the second rotation Turn collet (7) and rotating electric machine control box (8) is sequentially fixed at the same root aluminium profiles of aluminum section bar frame (21) side from the bottom to top On material, the second rotary chuck (7), the first rotary chuck (4) and carbon brush (3) are clamped stick electrode (5), the second rotary chuck (7) Rotating electric machine is connected, the rear portion of carbon brush (3) there are two electric wires for connecting (9) one pole of the pulse power;The pulse power (9) is fixed The top of aluminum section bar frame (21);Water tank (1) is fixed on the bottom of aluminum section bar frame (21), is fixed with water pump in water tank (1) (19), water pump (19) is connect by water pipe with water spray plate (6);Workpiece operating step motor control box (10) is fixed on aluminum section frame The back of frame (21), workpiece operating step motor control box (10) is interior to be had direct-current switch power supply, M3S mainboard, display and contains Driver including DM320 and DM420, for controlling the first stepper motor (12), second stepper motor (17) and third stepping The operation of motor (18);First stepper motor (12), second stepper motor (17) and third stepper motor (18) control work respectively Part (15) is moved along X-axis, Y-axis and three directions of Z axis;Third stepper motor (18) is fixed on aluminum section bar frame (21) other side Intermediate aluminum profile on, second stepper motor (17) and third stepper motor (18) are connect by third connecting plate (16), first Stepper motor (12) is connect with second stepper motor (17) by the second connecting plate (13), the first stepper motor (12) and flat-nose pliers (14) it is connected by the first connecting plate (11), flat-nose pliers (14) is used to clamp workpiece (15), and flat-nose pliers (14) connects the pulse power (9) another pole, the pole connecting with carbon brush (3) form the open loop control of discharge entirely processed.
2. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute It states and is fixed with waterproof case (20) on the same root aluminum profile of aluminum section bar frame (21) side, which is located at lathe Working position.
3. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute It states carbon brush shell (2) and the carbon brush (3) is two, two carbon brush (3) pressure bar under the extruding of two carbon brush shells (2) Shape electrode (5).
4. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute Stating the second rotary chuck (7) is active rotation;First rotary chuck (4) is driven rotation.
5. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute It states aluminum section bar frame (21) and uses non-filamentous material.
6. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute Stating stick electrode (5) is stick electrode of the diameter range in 0.3mm-3mm.
7. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute The magnitude range of workpiece (15) is stated in the wire electrode to 200mm × 200mm × 50mm metal plate of 0.1mm.
8. the spark cutting desktop lathe according to claim 1 based on minor diameter stick electrode, it is characterised in that: institute The magnitude range of aluminum section bar frame (21) is stated in 400mm × 300mm × 500mm.
CN201910499928.1A 2019-06-11 2019-06-11 A kind of spark cutting desktop lathe based on minor diameter stick electrode Pending CN110102842A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910499928.1A CN110102842A (en) 2019-06-11 2019-06-11 A kind of spark cutting desktop lathe based on minor diameter stick electrode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910499928.1A CN110102842A (en) 2019-06-11 2019-06-11 A kind of spark cutting desktop lathe based on minor diameter stick electrode

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CN110102842A true CN110102842A (en) 2019-08-09

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6576858B1 (en) * 2000-04-06 2003-06-10 Elenix, Inc. Small hole electrical discharge machining method and small hole electrical discharge machining apparatus
CN2787355Y (en) * 2004-12-31 2006-06-14 广东工业大学 Electrolytic machinery combined cutter for ultra-thick metal material
EP2532464A2 (en) * 2011-06-10 2012-12-12 Fanuc Corporation Wire electric discharge machine for taper-machining tilted workpiece
CN103447642A (en) * 2013-09-13 2013-12-18 哈尔滨工业大学 Electrode rotating and clamping device for electrosparking of insulating ceramic coated metal
CN104907669A (en) * 2015-06-15 2015-09-16 上海交通大学 Discharge cutting mechanism based on fluids, mechanical movement composite arc interruption and efficient chip removing
CN205414634U (en) * 2016-03-15 2016-08-03 浙江理工大学 Device of electrochemistry electrolytic machining electrode clamping and motion
CN206912416U (en) * 2017-07-17 2018-01-23 朱程显 A kind of equipment applied to electrical discharge machining
CN108380989A (en) * 2018-03-28 2018-08-10 北京汉飞航空科技有限公司 A kind of processing method and equipment of aero-engine blisk
CN108746896A (en) * 2018-06-08 2018-11-06 哈尔滨工业大学 A kind of micro array structure micro-electrochemical machining Peripherally milling process method prepared online based on fine circular electrode
CN210080893U (en) * 2019-06-11 2020-02-18 南京航空航天大学 Electric spark cutting table top machine tool based on small-diameter rod-shaped electrode

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6576858B1 (en) * 2000-04-06 2003-06-10 Elenix, Inc. Small hole electrical discharge machining method and small hole electrical discharge machining apparatus
CN2787355Y (en) * 2004-12-31 2006-06-14 广东工业大学 Electrolytic machinery combined cutter for ultra-thick metal material
EP2532464A2 (en) * 2011-06-10 2012-12-12 Fanuc Corporation Wire electric discharge machine for taper-machining tilted workpiece
CN103447642A (en) * 2013-09-13 2013-12-18 哈尔滨工业大学 Electrode rotating and clamping device for electrosparking of insulating ceramic coated metal
CN104907669A (en) * 2015-06-15 2015-09-16 上海交通大学 Discharge cutting mechanism based on fluids, mechanical movement composite arc interruption and efficient chip removing
CN205414634U (en) * 2016-03-15 2016-08-03 浙江理工大学 Device of electrochemistry electrolytic machining electrode clamping and motion
CN206912416U (en) * 2017-07-17 2018-01-23 朱程显 A kind of equipment applied to electrical discharge machining
CN108380989A (en) * 2018-03-28 2018-08-10 北京汉飞航空科技有限公司 A kind of processing method and equipment of aero-engine blisk
CN108746896A (en) * 2018-06-08 2018-11-06 哈尔滨工业大学 A kind of micro array structure micro-electrochemical machining Peripherally milling process method prepared online based on fine circular electrode
CN210080893U (en) * 2019-06-11 2020-02-18 南京航空航天大学 Electric spark cutting table top machine tool based on small-diameter rod-shaped electrode

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