CN110102751A - Metallic particles anti oxidation layer plasma technology of preparing - Google Patents

Metallic particles anti oxidation layer plasma technology of preparing Download PDF

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Publication number
CN110102751A
CN110102751A CN201910313155.3A CN201910313155A CN110102751A CN 110102751 A CN110102751 A CN 110102751A CN 201910313155 A CN201910313155 A CN 201910313155A CN 110102751 A CN110102751 A CN 110102751A
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fsa
metallic particles
temperature
plasma
layer
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CN110102751B (en
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邓龙江
郭阳
简贤
张丽
尹良君
谢建良
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University of Electronic Science and Technology of China
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University of Electronic Science and Technology of China
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/14Treatment of metallic powder
    • B22F1/145Chemical treatment, e.g. passivation or decarburisation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oxygen, Ozone, And Oxides In General (AREA)

Abstract

The present invention relates to metallic particles anti oxidation layer plasma technology of preparing, detailed processes are as follows: high-temperature oxydation obtains persursor material in air by metallic particles;Persursor material is plasma-treated, form the high-temperature oxidation resistant graded ceramics structure that surface of metal particles is attached to a thickness of the stabilization of 200~600nm;Wherein, the air pressure of corona treatment is 50~150Pa, and temperature is 500~900 DEG C, and power is 300~500W, and the single reaction time is 20s~60s, and interval time is 20~40s, and reaction times are 20~40 times.The graded ceramics layer that the present invention is formed can effectively reduce the transmission channel between FSA and oxidizing atmosphere, improve the anti-oxidant and corrosion resistance of FSA;Compared with traditional antioxidant coating, the graded ceramics and metallic particles bond strength with higher of growth in situ, so that fire-resistant oxidation resistant layer is greatly promoted with matrix matched coefficients of thermal expansion.

Description

Metallic particles anti oxidation layer plasma technology of preparing
Technical field
The present invention relates to metallic particles anti oxidation layer plasma technologies of preparing, particularly relate in surface of metal particles A kind of plasma technique of one layer of graded ceramics structure with good antioxidation of preparation.
Background technique
Zero-valent metal granular materials is widely used in defence and military, mechanical microelectronics, optical device, biologic medical, change The fields such as the work energy.However, not surface treated zero-valent metal granular materials there are inoxidizability it is poor, perishable the defects of. CN105385987A discloses a kind of preparation method of tungsten surface high-temp anti oxidation layer, and this method will mainly have cleaning In the tungsten embedment molybdenum penetration enhancer on surface, tungsten surface is obtained after inert atmosphere is heat-treated with tungsten solid solution layer The semi-finished product are then embedded in silication penetration enhancer by semi-finished product after nitrogen is heat-treated, and hot-working obtains in an inert atmosphere Tungsten surface is the finished product of W-Mo-N-Si system high-temperature oxidation resistant layer.However, the preparation process is complex, production cost compared with Height, and the structure and phase of poor, the uncontrollable coating of thermal matching between coating and matrix, directly affect the height of tungsten Warm service life.The patent application of Publication No. CN1452453 proposes and a kind of irradiates to form anti oxidation layer by ultraviolet light Method first imposes the covering of elargol in the cladding epithelial surfaces of former conductive bodies first, and then on the surface layer of elargol, coating is included The PU (polyurethane) of UV initiator, finally again through ultraviolet irradiation, enabling PU generate with initiator, friendship is poly- to react, and formation consolidates attached In anti-oxidant PU layers of elargol surface layer.The preparation process equally exists the thermal expansion coefficient between coating and matrix and is difficult to match The problem of.
Summary of the invention
It is an object of the present invention to for metal particle material is perishable, antioxygenic property is poor, anti-existing for background technique Oxide layer and matrix thermal expansion coefficient are difficult to matched defect, propose metallic particles anti oxidation layer plasma technology of preparing. The present invention surface of metal particles obtain a layer thickness be 200~600nm stabilization be attached to surface of metal particles it is anticorrosive, The graded ceramics structure of high-temperature oxidation resistant.
To achieve the above object, The technical solution adopted by the invention is as follows:
Metallic particles anti oxidation layer plasma technology of preparing, which comprises the following steps:
By metallic particles, high-temperature oxydation obtains persursor material in air, and oxidizing temperature is 500~900 DEG C, when oxidation Between be 1~15h;
Persursor material is plasma-treated, it is formed and is attached to metallic particles table with a thickness of the stabilization of 200~600nm The high-temperature oxidation resistant graded ceramics structure in face, i.e. anti oxidation layer;Wherein, the air pressure of corona treatment is 50~150Pa, temperature Be 500~900 DEG C, plasma power be 300~500W, the single reaction time be 20s~60s, interval time be 20~ 40s, reaction times are 20~40 times.
Further, the metallic particles includes but is not limited to the zero-valent states particle such as FeCo, FeSiAl.
Further, the high-temperature oxidation resistant graded ceramics structure of the surface of metal particles includes 2~4 layers of graded ceramics Layer.
The invention has the benefit that
Metallic particles anti oxidation layer plasma technology of preparing provided by the invention, using in the surface FSA (FeSiAl) original Position oxidation generates unordered oxide layer, and further by plasma technique is converted to unordered oxide layer completely new with excellent Anti-oxidant, corrosion resistance graded ceramics layer.The graded ceramics layer that the technology of the present invention is formed can effectively reduce FSA and oxidation Transmission channel between atmosphere improves the anti-oxidant and corrosion resistance of FSA;It is in situ raw compared with traditional antioxidant coating Long graded ceramics and metallic particles bond strength with higher, so that fire-resistant oxidation resistant layer and matrix thermal expansion coefficient It is greatly promoted with property.Present invention process is simple, and cost is relatively low, and reaction process is controllable and yield is high, have very big utility value and Development prospect.
Detailed description of the invention
Fig. 1 is graded ceramics/FSA composite construction (FSA@GCLs) section backscattered electron figure that 1 step 2 of embodiment obtains Picture;
Fig. 2 is graded ceramics/FSA composite construction SEM figure that Examples 1 to 4 obtains;Wherein, (a) is embodiment 2, (b) it is embodiment 3, (c) is embodiment 4, (d) is embodiment 1;
Fig. 3 is graded ceramics/FSA composite construction XRD diagram that embodiment 1 obtains;
Fig. 4 is the graded ceramics/FSA composite construction TG curve (a) and second stage starting point temperature that embodiment 1 obtains (b)。
Specific embodiment
With reference to the accompanying drawings and examples, technical solution of the present invention is described in detail.
A kind of metallic particles anti oxidation layer plasma technology of preparing, comprising the following steps:
FeSiAl (FSA) metallic particles of certain mass is weighed, high-temperature oxydation obtains persursor material in air, oxidation Temperature is 500~900 DEG C, and oxidization time is 1~15h;
Persursor material is plasma-treated, make persursor material surface experience plasma etching, wash away and from The processes such as body reconstructed tissue form the high-temperature oxidation resistant that the stabilization that a layer thickness is 200~600nm is attached to surface of metal particles Graded ceramics structure, i.e. anti oxidation layer;Detailed process are as follows: persursor material is placed in the reacting furnace of inert gas atmosphere, furnace Interior air pressure is 50~150Pa, and temperature is 500~900 DEG C, and plasma power is 300~500W, and the single reaction time is 20s ~60s, interval time are 20~40s, and reaction times are 20~40 times;After the reaction was completed, cooled to room temperature is taken out, i.e., The available high-temperature oxidation resistant graded ceramics structure that surface of metal particles is attached to a thickness of the stabilization of 200~600nm, i.e. antioxygen Change layer.
Embodiment 1
Fire-resistant oxidation resistant graded ceramics/FSA composite construction preparation method, comprising the following steps:
Step 1 weighs 50g micron-sized FeSiAl (FSA) metallic particles, and high-temperature oxydation obtains presoma material in air Material, oxidizing temperature are 700 DEG C, oxidization time 10h;
Step 2, the persursor material (FSA@CLs) obtained by plasma technology of preparing processing step 1;Specifically: it will The persursor material that step 1 obtains is placed in the CVD furnace of argon atmosphere, air pressure is 95Pa in furnace, temperature is 850 DEG C, etc. from Daughter power carries out several times of plasma precursor reactant under conditions of being 450W, the single reaction time is 60s, twice the reacting space time For 20s, reaction times are 20 times;After the reaction was completed, cooled to room temperature takes out product, graded ceramics/FSA can be obtained Composite construction (FSA@GCLs).
Fig. 1 is graded ceramics/FSA composite construction (FSA@GCLs) section backscattered electron figure that 1 step 2 of embodiment obtains Picture;As shown in Figure 1, in the composite construction that embodiment 1 obtains, FSA ceramic layer on surface distribution gradient, thickness be about 400nm~ 500nm。
Embodiment 2
Compared with Example 1, difference is the present embodiment:
When persursor material (the FSA@CLs) that step 2 is obtained by plasma technology of preparing processing step 1, detailed process Are as follows: the persursor material for obtaining step 1 is placed in the CVD furnace of argon atmosphere, air pressure is 95Pa in furnace, temperature is 750 DEG C, Plasma power carries out several times of plasma precursor reactant under conditions of being 450W, the single reaction time is 40s, twice reacting space Time is 20s, and reaction times are 20 times;After the reaction was completed, cooled to room temperature, take out product, can be obtained graded ceramics/ FSA composite construction (FSA@GCLs).
Embodiment 3
Compared with Example 1, difference is the present embodiment:
When persursor material (the FSA@CLs) that step 2 is obtained by plasma technology of preparing processing step 1, detailed process Are as follows: the persursor material for obtaining step 1 is placed in the CVD furnace of argon atmosphere, air pressure is 95Pa in furnace, temperature is 800 DEG C, Plasma power carries out several times of plasma precursor reactant under conditions of being 450W, the single reaction time is 40s, twice reacting space Time is 20s, and reaction times are 20 times;After the reaction was completed, cooled to room temperature, take out product, can be obtained graded ceramics/ FSA composite construction (FSA@GCLs).
Embodiment 4
Compared with Example 1, difference is the present embodiment:
When persursor material (the FSA@CLs) that step 2 is obtained by plasma technology of preparing processing step 1, detailed process Are as follows: the persursor material for obtaining step 1 is placed in the CVD furnace of argon atmosphere, air pressure is 95Pa in furnace, temperature is 850 DEG C, Plasma power carries out several times of plasma precursor reactant under conditions of being 450W, the single reaction time is 40s, twice reacting space Time is 20s, and reaction times are 20 times;After the reaction was completed, cooled to room temperature, take out product, can be obtained graded ceramics/ FSA composite construction (FSA@GCLs).
Fig. 2 is graded ceramics/FSA composite construction SEM figure that Examples 1 to 4 obtains;Wherein, (a) is embodiment 2, (b) it is embodiment 3, (c) is embodiment 4, (d) is embodiment 1;As shown in Figure 2, particle surface has a small amount of crackle in embodiment 2, There are white particles without obvious crackle, 4 particle surface of embodiment in 3 particle surface of embodiment, and particle surface white is micro- in embodiment 1 Grain is significantly increased compared to 4 particle surface white particles size of embodiment.
Fig. 3 is graded ceramics/FSA composite construction XRD diagram that embodiment 1 (FSA@GCLs) is obtained;From the figure 3, it may be seen that FSA, FSA@CLs and FSA@GCLs main diffraction peak are FSA, while a small amount of Al occur2O3And Fe2O3, this shows FSA through oxygen Fe is produced after change2O3, FSA@CLs generates Al after plasma-induced technical treatment2O3, while also turn out high-temperature oxydation and Plasma-induced technology does not have an impact or changes the intrinsic property of FSA.
Fig. 4 is graded ceramics/FSA composite construction the TG curve (a) and second stage that embodiment 1 (FSA@GCLs) is obtained Starting point temperature (b).By Fig. 4 a it is found that the oxidation of FSA, FSA@CLs and FSA@GCLs can be divided into two stages: solid oxide And liquid oxidatively.By Fig. 4 b it is found that the second stage initial temperature of FSA@GCLs obviously increases 120 DEG C or more than FSA.

Claims (3)

1. metallic particles anti oxidation layer plasma technology of preparing, which comprises the following steps:
By metallic particles, high-temperature oxydation obtains persursor material in air, and oxidizing temperature is 500~900 DEG C, oxidization time 1 ~15h;
Persursor material is plasma-treated, form the high temperature for being attached to surface of metal particles with a thickness of 200~600nm Anti-oxidant graded ceramics structure, i.e. anti oxidation layer;Wherein, the air pressure of corona treatment be 50~150Pa, temperature be 500~ 900 DEG C, plasma power is 300~500W, and the single reaction time is 20s~60s, and interval time is 20~40s, reaction time Number is 20~40 times.
2. metallic particles anti oxidation layer plasma technology of preparing according to claim 1, which is characterized in that the metal Particle is FeCo or FeSiAl.
3. metallic particles anti oxidation layer plasma technology of preparing according to claim 1, which is characterized in that the metal The high-temperature oxidation resistant graded ceramics structure of particle surface includes 2~4 layers of graded ceramics layer.
CN201910313155.3A 2019-04-18 2019-04-18 Plasma preparation technology for metal particle oxidation resistant layer Active CN110102751B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114752113A (en) * 2022-04-25 2022-07-15 电子科技大学长三角研究院(湖州) Method for enhancing FeSiAl wave-absorbing material by plasma densification of acrylic polyurethane

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JP2002309323A (en) * 2001-04-12 2002-10-23 Toyama Prefecture Functionally gradient material composed of low-melting point metal and oxide ceramics, and its manufacturing method
CN1404424A (en) * 2000-02-18 2003-03-19 加拿大电子学粉末公司 Nickel powder for use as electrodes in base metal electrode multilayered ceramic capacitors
CN1406693A (en) * 2001-09-04 2003-04-02 深圳华科纳米技术开发有限公司 Preparation for fine-superfines under normal pressure and its apparatus
CN101362200A (en) * 2008-09-20 2009-02-11 大连理工大学 Synthesis method of metallic oxide coated dissimilar metal 'core/shell'nano-particles
CN101500733A (en) * 2006-06-19 2009-08-05 卡伯特公司 Metal-containing nanoparticles, their synthesis and use
CN104674218A (en) * 2015-03-21 2015-06-03 西北有色金属研究院 Preparation method of titanium substrate surface high-temperature antioxidant composite coating
CN107904473A (en) * 2017-10-25 2018-04-13 广东新秀新材料股份有限公司 Preparation method of the high tenacity without electromagnetic shielding ceramic composite
CN108247072A (en) * 2016-12-29 2018-07-06 江民德 A kind of method that spherical 3D printing powder is prepared using plasma

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Publication number Priority date Publication date Assignee Title
EP0980916A2 (en) * 1998-07-30 2000-02-23 Ford Motor Company Sprayforming bulk deposits of allotropic metal
CN1404424A (en) * 2000-02-18 2003-03-19 加拿大电子学粉末公司 Nickel powder for use as electrodes in base metal electrode multilayered ceramic capacitors
JP2002309323A (en) * 2001-04-12 2002-10-23 Toyama Prefecture Functionally gradient material composed of low-melting point metal and oxide ceramics, and its manufacturing method
CN1406693A (en) * 2001-09-04 2003-04-02 深圳华科纳米技术开发有限公司 Preparation for fine-superfines under normal pressure and its apparatus
CN101500733A (en) * 2006-06-19 2009-08-05 卡伯特公司 Metal-containing nanoparticles, their synthesis and use
CN101362200A (en) * 2008-09-20 2009-02-11 大连理工大学 Synthesis method of metallic oxide coated dissimilar metal 'core/shell'nano-particles
CN104674218A (en) * 2015-03-21 2015-06-03 西北有色金属研究院 Preparation method of titanium substrate surface high-temperature antioxidant composite coating
CN108247072A (en) * 2016-12-29 2018-07-06 江民德 A kind of method that spherical 3D printing powder is prepared using plasma
CN107904473A (en) * 2017-10-25 2018-04-13 广东新秀新材料股份有限公司 Preparation method of the high tenacity without electromagnetic shielding ceramic composite

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114752113A (en) * 2022-04-25 2022-07-15 电子科技大学长三角研究院(湖州) Method for enhancing FeSiAl wave-absorbing material by plasma densification of acrylic polyurethane

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